US20190159553A1 - Roughing System - Google Patents

Roughing System Download PDF

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Publication number
US20190159553A1
US20190159553A1 US16/169,082 US201816169082A US2019159553A1 US 20190159553 A1 US20190159553 A1 US 20190159553A1 US 201816169082 A US201816169082 A US 201816169082A US 2019159553 A1 US2019159553 A1 US 2019159553A1
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US
United States
Prior art keywords
roughing
image
camera module
robotic arm
path
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US16/169,082
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English (en)
Inventor
Chien-Yu Hsu
Ying-Chih Chen
Ting-Hsueh CHUANG
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Pou Chen Corp
Original Assignee
Pou Chen Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pou Chen Corp filed Critical Pou Chen Corp
Assigned to POU CHEN CORPORATION reassignment POU CHEN CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CHEN, YING-CHIH, CHUANG, TING-HSUEH, HSU, CHIEN-YU
Publication of US20190159553A1 publication Critical patent/US20190159553A1/en
Abandoned legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D37/00Machines for roughening soles or other shoe parts preparatory to gluing
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D37/00Machines for roughening soles or other shoe parts preparatory to gluing
    • A43D37/005Machines for roughening soles or other shoe parts preparatory to gluing characterised by constructional details of the rotative tools used therewith
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D119/00Driving or controlling mechanisms of shoe machines; Frames for shoe machines
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D23/00Single parts for pulling-over or lasting machines
    • A43D23/02Wipers; Sole-pressers; Last-supports; Pincers
    • A43D23/025Last-supports
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/60Control of cameras or camera modules
    • H04N23/698Control of cameras or camera modules for achieving an enlarged field of view, e.g. panoramic image capture
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00Soles; Sole-and-heel integral units
    • A43B13/28Soles; Sole-and-heel integral units characterised by their attachment, also attachment of combined soles and heels
    • A43B13/32Soles; Sole-and-heel integral units characterised by their attachment, also attachment of combined soles and heels by adhesives
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43DMACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
    • A43D25/00Devices for gluing shoe parts
    • A43D25/18Devices for applying adhesives to shoe parts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S451/00Abrading
    • Y10S451/912Shoe abrading

Definitions

  • the disclosure relates to an imaging apparatus and a roughing system for generating a panoramic image of a rough trace on an upper of a shoe.
  • the upper is roughened to enhance mechanical bonding between the upper and the sole before the upper i s stuck to the sole using adhesive.
  • a roughing machine 1 includes a grinding wheel 11 that is movable along a path around an upper 2 of a shoe and that roughs the upper 2 to form a rough trace 21 thereon.
  • a depth and a width of the rough trace 21 significantly affect the strength of adhesion between the upper and the sole.
  • Some shoes manufacturers may employ inspector personnel to inspect a roughened upper to determine whether a depth and a width of a rough trace formed on the upper are qualified.
  • Some shoes manufacturers, for each upper take successive pictures of the upper or film a video of the upper as a grinding wheel is roughing the upper, and have the pictures or the video displayed to an inspector who subsequently determines whether a depth and a width of a rough trace on the upper are qualified.
  • the abovementioned inspections are both labor intensive and time consuming.
  • an object of the disclosure is to provide an imaging apparatus and a roughing system capable of alleviating at least the drawbacks mentioned above.
  • a roughing system including a roughing machine and an imaging apparatus.
  • the roughing machine is configured to rough an upper of a shoe along a path so as to form a rough trace thereon.
  • the imaging apparatus includes a camera module and a processing module.
  • the camera module is configured to be moved parallel to the path and to repeatedly capture an image of a portion of the upper having a segment of the rough trace thereon each time when one of a first condition that the camera module has been moved by a predetermined length and a second condition that the camera module has been moved for a predetermined time duration is satisfied.
  • the processing module electrically connected to the camera module for receiving the images respectively of different portions of the upper that are sequentially captured by the camera module, and is configured to generate a panorama based on the images.
  • FIG. 1 is a schematic diagram of a conventional roughing machine roughing an upper of a shoe
  • FIG. 2 is a schematic diagram of a roughing system according to one embodiment of this disclosure.
  • FIG. 3 is a schematic view illustrating a path along which a roughing machine of the roughing system is to be moved along;
  • FIG. 4 illustrates an image of a portion of an upper captured by the roughing system and an image portion extracted from the image
  • FIG. 5 is a panoramic image generated by the roughing system according to one embodiment of this disclosure.
  • FIG. 6 is a schematic diagram of a roughing system according to another embodiment of this disclosure.
  • a roughing system 100 is provided to include a roughing machine 4 , and an imaging apparatus that includes a camera module 5 , a processing module 6 and a display unit 7 .
  • the roughing machine 4 is configured to rough an upper 3 of a shoe along a path (L) so as to form a rough trace 31 on the upper 3 .
  • the roughing machine 4 includes a robotic arm 42 , a grinding wheel 41 and a motor 43 .
  • the grinding wheel 41 is co-movably mounted on the robotic arm 42 so that the robotic arm 42 brings the grinding wheel 41 to move along the path (L).
  • the motor 43 is mounted on the robotic arm 42 for driving the grinding wheel 41 to rotate for roughing the upper 3 to form the rough trace 31 ).
  • the imaging apparatus for generating a panoramic image of the rough trace 31 on the upper 3 .
  • the camera module 5 includes a supporting frame 51 and a camera 52 .
  • the supporting frame 51 is mounted co-movably on one end of the robotic arm 42 where the grinding wheel 41 is mounted.
  • the camera 52 is for capturing an image of a portion of the upper 3 having a segment of the rough trace 31 thereon, and is co-movably mounted on the supporting frame 51 to be moved parallel to the path (L) as the roughing machine 4 roughs the upper 3 along the path (L).
  • the camera 52 captures an image of a portion of the upper 3 , e.g., the left image 8 in FIG.
  • the camera 52 captures an image of a portion of the upper 3 each time when the camera 52 has been moved by 2.8 centimeters (cm). In one embodiment, the camera 52 captures an image of a portion of the upper 3 every ten seconds.
  • the processing module 6 is electrically connected to the camera 52 for receiving the images respectively of different portions of the upper 3 that are sequentially captured by the camera 52 and is configured to perform image processing on the images.
  • the camera 52 may transmit to the processing module 6 each image upon capturing the same, or transmit the images all at once after having captured the images for the entire rough trace 31 .
  • the processing module 6 is configured to extract an image portion from each image by performing, e.g., edge detection and background subtraction on the image.
  • the left image 8 is an example image captured by the camera 52 and has a portion of the upper 3 having a segment 310 of the rough trace 31 thereon.
  • the processing module 6 performs the above-mentioned image processing on the image 8 (the left image in FIG.
  • the processing module 6 is programmed to define the image portion 81 as a portion of the image 8 that has the segment 310 as a centerline of the image portion 81 and top and bottom edges spaced apart from the segment 310 by a predetermined distance.
  • the processing module 6 is further configured to combine the image portions respectively extracted from the images by sequentially stitching the image portions of the images in an order of the images being captured by the camera 52 , so as to generate a panoramic image 9 shown in FIG. 5 .
  • edge detection and background subtraction on each image to extract the image portion of the image are commonly used techniques in the field of image processing, thus the details of the same are omitted for the sake of brevity and the present disclosure is not limited to this example.
  • the processing module 6 may refer to any device or portion of a device that processes electronic data from registers and/or memory to transform that electronic data into other electronic data.
  • the processing module 6 includes, but not limited to, a single core processor, a multi-core processor, a dual-core mobile processor, a microprocessor, a microcontroller, a digital signal processor (DSP), a field-programmable gate array (FPGA), an application specific integrated circuit (ASIC), a radio-frequency integrated circuit (RFIC) etc.
  • DSP digital signal processor
  • FPGA field-programmable gate array
  • ASIC application specific integrated circuit
  • RFIC radio-frequency integrated circuit
  • the display unit 7 is communicatively connected to the processing module 6 for displaying the panoramic image 9 generated by the processing module 6 .
  • the display unit 7 is a monitor for displaying the panoramic image 9 .
  • an inspector can simply look at the display unit 7 to inspect one upper at a time and to determine whether the rough trace included in the panorama is qualified. For example, the inspector determines whether a depth of the rough trace 31 is not greater or smaller than a predetermined depth and/or a width of the rough trace 31 is not greater or smaller than a predetermined width based on experience.
  • the determination of whether the rough trace 31 is qualified can be made by the processing module 6 , for example, comparing the rough trace 31 with a reference trace that is predetermined to be a qualified trace, to determine whether the rough trace 31 is qualified, rather than determined by a human inspector. Since the feature of this disclosure does not reside in how the determination is made and such techniques are well known in the art, further details of the same are omitted for the sake of brevity.
  • the camera module 5 includes a supporting frame 53 configured to track movement of one end of the robotic arm 42 where the grinding wheel 41 is mounted so as to move parallel to the path (L).
  • the camera 52 is co-movably mounted on the supporting frame 53 .
  • the supporting frame 53 is connected co-movably to a robotic arm (not shown) which is driven by, e.g., the processing module 6 to track the movement of said end of the robotic arm 42 .
  • the supporting frame 53 is mounted slidably on a rail (not shown) that is arranged in a loop having a shape substantially the same as the path (L) so as to track the movement of said end of the robotic arm 42 along the path (L).
  • the imaging apparatus that generates a panoramic image of a rough trace formed on the upper, the entire rough trace formed on one upper can be inspected at once since there is no need to flip the upper around or to determine whether a rough trace on one upper is qualified from a large number of pictures or video.

Landscapes

  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Studio Devices (AREA)
  • Manipulator (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)
  • Image Processing (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
US16/169,082 2017-11-28 2018-10-24 Roughing System Abandoned US20190159553A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW106141300 2017-11-28
TW106141300A TWI642902B (zh) 2017-11-28 2017-11-28 鞋面打粗的視覺檢測裝置

Publications (1)

Publication Number Publication Date
US20190159553A1 true US20190159553A1 (en) 2019-05-30

Family

ID=65431918

Family Applications (1)

Application Number Title Priority Date Filing Date
US16/169,082 Abandoned US20190159553A1 (en) 2017-11-28 2018-10-24 Roughing System

Country Status (5)

Country Link
US (1) US20190159553A1 (zh)
JP (1) JP6687705B2 (zh)
KR (1) KR102129686B1 (zh)
DE (1) DE102018218306A1 (zh)
TW (1) TWI642902B (zh)

Citations (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5101528A (en) * 1989-06-15 1992-04-07 British United Shoe Machinery Ltd. Machine for roughing side walls portions of a shoe
EP0512773A1 (en) * 1991-05-08 1992-11-11 British United Shoe Machinery Limited Apparatus for operating progressively along selected portions of shoe uppers
GB2259265A (en) * 1991-09-04 1993-03-10 Ind Tech Res Inst Computerized numerical control automatic roughening apparatus for the sole edge of a footwear piece
EP0655207A1 (en) * 1993-10-29 1995-05-31 OFFICINA MECCANICA B.D.F. s.r.l. Automatic machine for the controlled roughening of the edge of an upper
US6065911A (en) * 1994-12-22 2000-05-23 Almblad; Robert Method and apparatus for automatically making keys
JP2002372498A (ja) * 2001-06-13 2002-12-26 Kanto Auto Works Ltd 車両用塗面検査装置
US6656014B2 (en) * 2001-03-12 2003-12-02 Alan P. Aulson Mobile bridge cutting arrangement
JP2010076056A (ja) * 2008-09-26 2010-04-08 Denso Wave Inc ロボット
US20140071299A1 (en) * 2012-09-12 2014-03-13 Google Inc. Methods and Systems for Removal of Rolling Shutter Effects
US9085084B2 (en) * 2010-12-01 2015-07-21 Abb Ag Robot manipulator system
US9278454B2 (en) * 2013-07-04 2016-03-08 Canon Kabushiki Kaisha Production apparatus
US20160150156A1 (en) * 2013-03-26 2016-05-26 Entaniya Co., Ltd. Panoramic-imaging digital camera, and panoramic imaging system
US20170134713A1 (en) * 2015-11-06 2017-05-11 Toppano Co., Ltd. Image calibrating, stitching and depth rebuilding method of a panoramic fish-eye camera and a system thereof
US10021297B2 (en) * 2015-07-21 2018-07-10 Lg Electronics Inc. Mobile terminal and control method thereof
US20180343980A1 (en) * 2017-05-31 2018-12-06 Nike, Inc. Controlling the Quality of a Manufactured Article
US20190067057A1 (en) * 2017-08-31 2019-02-28 Taiwan Semiconductor Manufacturing Co., Ltd. Apparatus and method for inspecting wafer carriers
US20190069483A1 (en) * 2017-09-04 2019-03-07 Amrita Vishwa Vidyapeetham Method and Apparatus for Wireless Network-Based Control of a Robotic Machine
US20190163045A1 (en) * 2017-11-28 2019-05-30 Pou Chen Corporation System for capturing panoramic image of shoe sole
US10552551B2 (en) * 2011-11-18 2020-02-04 Nike, Inc. Generation of tool paths for shore assembly

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW356668U (en) * 1998-04-16 1999-04-21 Ten Sheeg Machinery Co Ltd Sticking machine for sole
KR100656743B1 (ko) 2005-10-12 2006-12-13 주식회사 극동기계 신발 갑피 버핑 장치
TWI632876B (zh) * 2013-11-19 2018-08-21 耐克創新有限合夥公司 用於處理鞋類物品之部分組裝的系統、用於生成用於處理部分組裝之鞋類物品的工具路徑之系統及方法
CN105686219A (zh) * 2014-07-31 2016-06-22 黑金刚(福建)自动化科技股份公司 一种基于点云识别技术的鞋类自动化生产线
JP6413811B2 (ja) * 2015-01-30 2018-10-31 富士通株式会社 円筒製品検査装置および円筒製品検査方法
US20170172259A1 (en) * 2015-12-17 2017-06-22 Pou Chen Corporation Multi-Axis Automatic Shoe Sole Processing Apparatus and Method of the Same

Patent Citations (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5101528A (en) * 1989-06-15 1992-04-07 British United Shoe Machinery Ltd. Machine for roughing side walls portions of a shoe
EP0512773A1 (en) * 1991-05-08 1992-11-11 British United Shoe Machinery Limited Apparatus for operating progressively along selected portions of shoe uppers
GB2259265A (en) * 1991-09-04 1993-03-10 Ind Tech Res Inst Computerized numerical control automatic roughening apparatus for the sole edge of a footwear piece
EP0655207A1 (en) * 1993-10-29 1995-05-31 OFFICINA MECCANICA B.D.F. s.r.l. Automatic machine for the controlled roughening of the edge of an upper
US6065911A (en) * 1994-12-22 2000-05-23 Almblad; Robert Method and apparatus for automatically making keys
US6656014B2 (en) * 2001-03-12 2003-12-02 Alan P. Aulson Mobile bridge cutting arrangement
JP2002372498A (ja) * 2001-06-13 2002-12-26 Kanto Auto Works Ltd 車両用塗面検査装置
JP2010076056A (ja) * 2008-09-26 2010-04-08 Denso Wave Inc ロボット
US9085084B2 (en) * 2010-12-01 2015-07-21 Abb Ag Robot manipulator system
US10552551B2 (en) * 2011-11-18 2020-02-04 Nike, Inc. Generation of tool paths for shore assembly
US20140071299A1 (en) * 2012-09-12 2014-03-13 Google Inc. Methods and Systems for Removal of Rolling Shutter Effects
US20160150156A1 (en) * 2013-03-26 2016-05-26 Entaniya Co., Ltd. Panoramic-imaging digital camera, and panoramic imaging system
US9278454B2 (en) * 2013-07-04 2016-03-08 Canon Kabushiki Kaisha Production apparatus
US10021297B2 (en) * 2015-07-21 2018-07-10 Lg Electronics Inc. Mobile terminal and control method thereof
US20170134713A1 (en) * 2015-11-06 2017-05-11 Toppano Co., Ltd. Image calibrating, stitching and depth rebuilding method of a panoramic fish-eye camera and a system thereof
US20180343980A1 (en) * 2017-05-31 2018-12-06 Nike, Inc. Controlling the Quality of a Manufactured Article
US20190067057A1 (en) * 2017-08-31 2019-02-28 Taiwan Semiconductor Manufacturing Co., Ltd. Apparatus and method for inspecting wafer carriers
US20190069483A1 (en) * 2017-09-04 2019-03-07 Amrita Vishwa Vidyapeetham Method and Apparatus for Wireless Network-Based Control of a Robotic Machine
US20190163045A1 (en) * 2017-11-28 2019-05-30 Pou Chen Corporation System for capturing panoramic image of shoe sole

Also Published As

Publication number Publication date
TW201925726A (zh) 2019-07-01
TWI642902B (zh) 2018-12-01
KR20200068041A (ko) 2020-06-15
JP6687705B2 (ja) 2020-04-28
KR102129686B1 (ko) 2020-07-03
JP2019098159A (ja) 2019-06-24
DE102018218306A1 (de) 2019-05-29

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