US20190137137A1

US20190137137A1 - Recuperator for exchanging energy between two air flows

Info

Publication number: US20190137137A1
Application number: US16/099,019
Authority: US
Inventors: Marinus Henricus Johannes VAN KASTEREN
Original assignee: Recair Holding Bv [nl/nl]
Current assignee: Recair BV
Priority date: 2016-05-03
Filing date: 2017-05-03
Publication date: 2019-05-09
Also published as: JP2019515244A; CA3022931A1; DK3452760T3; EP3452760A1; CN109416190A; JP6955551B2; NL2016731B1; WO2017192038A1; LT3452760T; ES2779807T3; PL3452760T3; EP3452760B1

Abstract

The invention provides a recuperator for exchanging energy between air flows, comprising stacked plates with flow channels for air flows being provided between neighbouring plates. Plates of a first type and plates of a second type are provided in the stack. The plates of the first type and the plates of the second type differ from one another as to their weight and/or the material from which they are manufactured. The invention further relates to a ventilation device provided with such a recuperator, to a window frame provided with such a ventilation device, and to a building provided with such a ventilation device or such a window frame.

Description

The invention relates to a recuperator for exchanging energy between a first air flow and a second air flow, comprising stacked plates such that first flow channels and second flow channels for the first air flow and the second air flow, respectively, are arranged between neighbouring plates.
Such a recuperator is described in international patent application WO 2015/152725 A1 with reference to FIG. 1 therein. The invention has for its object to provide a recuperator with a favourable compromise between ease of manufacture and product characteristics such as efficiency. To achieve this, plates of a first type and plates of a second type are provided in the stack of the recuperator according to the invention, wherein the plates of the first type and the plates of the second type differ from one another as regards their weight and/or as regards the material from which they are manufactured. The invention is based on the inventive recognition that it is not necessary to manufacture the plates within the stack from the same material, as in the prior art, or to give all plates the same weight, but that it can indeed be advantageous to manufacture the plates of a recuperator from different materials or to give them different weights. The advantages thereof may lie, for example, in said aspects of ease of manufacture of the plates, and thus of the entire recuperator, and product characteristics of the recuperator, which will be explained in more detail further below. The advantages are particularly evident if the plates are of different shapes, at least in the area where they form the flow channels, but they may also be obtained in the case of plates of uniform shapes.
It may be advantageous, at any rate in view of the ease of manufacture of the recuperator, if the plates of the first type and the plates of the second type are provided in alternation in the stack.
In a special embodiment of the invention, the material of the plates of one of the first and second types is permeable to moisture whereas the material of the plates of the other one of the first and second types is impermeable to moisture. The material of the plates of the one type that is permeable to moisture ensures that the recuperator can be regarded as a latent recuperator. A latent recuperator is understood to be a recuperator that is designed for transferring both heat and moisture. The force effecting the transfer of moisture in the latent recuperator is a difference in water vapour pressure between the two air flows, so that moisture will be transferred by the air flow having the higher vapour pressure, i.e. the air flow having the higher absolute air humidity in practice, to the air flow having the lower vapour pressure, i.e. the air flow having the lower absolute air humidity in practice. The fact that the plates of the other type are of a material impermeable to moisture means that the recuperator can also be regarded as a hybrid recuperator. The required capacity of a recuperator to exchange moisture between air flows is to be taken into account in the design of a latent recuperator. The invention renders it possible to opt for a realization of this capacity by means of plates of a material that is permeable to moisture, which plates can be manufactured comparatively simply and thus inexpensively. As a general rule, plates made of a material that is permeable to moisture are difficult to deform, or are not deformable at all, and they are economically available in planar form only. The required capacity mentioned above can accordingly be realized by means of planar plates. The heat exchanging capacity of the recuperator according to the present embodiment of the invention may then be increased in that the planar sheets of material permeable to moisture are combined in the stack with profiled sheets of material that is impermeable to moisture. It is also possible to give all sheets, whether permeable or impermeable to moisture, a planar shape for reasons of economy. The plates may then be kept at a distance to one another by spacer elements, for example in the form of short lengths of a strip material or blocks of material, such that parallel flow channels are created between neighbouring planar plates. The flow channels may then be layer-shaped.
The material permeable to moisture may comprise paper and/or a membrane or an open-cell synthetic resin material.
It may furthermore be advantageous if the plates manufactured from a material that is permeable to moisture have a plate thickness that lies between 0.05 and 0.5 mm.
The advantages according to the invention are achieved in particular if the plates of one of the first and second types are planar and the plates of the other one of the first and second types have an undulating profile at least in the area of the first flow channels and the second flow channels.
For reasons of manufacturing technology it may be advantageous if the plates having an undulating profile are created through a deformation of planar plates.
To save material and thus expense, it is possible herein that the thickness of the originally planar plates to be deformed into profiled plates differs from the thickness of the planar plates in the recuperator. More specifically, it will usually be favourable if the thickness of the originally planar plates to be deformed into profiled plates is chosen to be greater than the thickness of the planar plates in the recuperator. The deformation of the planar plates into profiled plates will result in a stretching of their material, whereby the thickness of the profiled plates becomes smaller than the thickness of the initial planar plates, for example equal to the thickness of the planar plates in the recuperator. Given the situation in which the planar plates and the profiled plates are manufactured from the same material, the weight of the profiled plates will thus differ from that of the planar plates in the present embodiment.
An efficient exchange of energy can furthermore be obtained in that the distance between two neighbouring planar plates lies between 1 mm and 20 mm, more preferably between 2 mm and 20 mm.
The capacity of the recuperator may be benefited by a situation in which alternating, mutually adjoining first flow channels and second flow channels are formed within sets of two neighbouring planar plates with an undulating profiled plate in-between. The crests of the undulating profiled plates may then bear on the planar plates, thus forming elongate parallel first and second flow channels.
It is generally favourable if the size of the exchanging surface area of the plates of one of the first and second types differs from the size of the exchanging surface area of the plates of the other one of the first and second types. This offers a high degree of freedom for shaping the cross-sectional dimensions of the first flow channels and the second flow channels so as to optimize the energy transfer.
In a possible embodiment, the flame retarding properties of the material of the plates of one of the first and second types differ from the flame retarding properties of the material of the plates of the other one of the first and second types. The requirements imposed on the flame retarding properties of the recuperator may thus be met, for example, in that only the material of the plates of one of the two types of plates is given increased flame retarding properties, for example in that flame retarding additives are applied to the material of the plates of said one type. The addition of increased flame retarding properties to the material of only a proportion of the plates of the recuperator can lead to a cost saving. If the material having the increased flame retarding properties is more difficult to deform, it may be opted for to give the plates made from the material having the increased flame retarding properties a planar shape and to construct the other plates in a profiled shape as described above.
In a further possible embodiment, the hydrophilic or hydrophobic properties of the material of the plates of one of the first and second types differ from the hydrophilic or hydrophobic properties of the material of the plates of the other one of the first and second types. To promote the exchange of moisture, more specifically water vapour, it is favourable if the plate through which the exchange takes place is hydrophilic. The hydrophilic or hydrophobic properties of the material may furthermore influence the formation of condensation in flow channels, which may lead to choking up of flow channels.
In a further possible embodiment, the hygienic properties of the material of the plates of one of the first and second types differ from the hygienic properties of the material of the plates of the other one of the first and second types. This may be favourable for reasons similar to those set out above in relation to the possibility of giving the plates different flame retarding properties, the assumption being that certain requirements may be imposed on the hygienic properties of a recuperator.
It may be advantageous, furthermore, if the plates of one of the first and second types are provided with a coating on at least one side, whereas the plates of the other one of the first and second types are not provided with a coating or are provided with a different coating. A coating may have a positive influence, for example, on the ease with which a planar plate can be deformed into a profiled plate.
A latent recuperator as described above, in which the material of the plates of one of the first and second types is permeable to moisture and the material of the plates of the other one of the first and second types is impermeable to moisture can be advantageously used in a ventilation device for the exchange of energy between a first air flow entering a building from the outer air and a second air flow issuing from said building to the outer air, which ventilation device comprises a housing with an internal communication channel for the two air flows and at least one recuperator of a first type which is arranged in said communication channel, which recuperator of the first type comprises first further flow channels for the first air flow and second further flow channels for the second air flow, wherein neighbouring first further flow channels and second further flow channels are at least partly separated from one another by a wall which is impermeable to moisture, the latent recuperator also being arranged in the communication channel in series with the recuperator of the first type. Ventilation devices are used for discharging gases generated in a building, such as carbon dioxide and volatile organic substances, from that building to the outer air.
The series arrangement of the recuperators in the ventilation device according to the invention implies that during operation one of the two air flows will pass first through the recuperator of the first type and then through the latent recuperator, whereas the other one of the two air flows will pass first through the latent recuperator and then through the recuperator of the first type. The risk of condensation and ice formation is present in particular when comparatively warm and moist air is cooled in a first air flow, whereas the second air flow contains comparatively cool and dry air. The use according to the invention of at least one recuperator of the first type and at least one latent recuperator arranged in series offers the advantage that first moisture, and accordingly also heat, is removed from the comparatively warm and moist air in the latent recuperator. Since the moisture is absorbed by the other air flow and this other air flow is supplied to the space from which the comparatively warm and moist air flows into the device, the humidity of the air in this space can be kept at a certain level. After the humidity of the initially comparatively warm and moist air has been reduced to a certain level in the latent recuperator, the risk can be eliminated, or at least limited, that any (further) cooling down of this air in the recuperator of the first type will lead to condensation, let alone to ice formation. The Mollier diagram familiar to those skilled in the art may be used as a guide herein for determining to what level the humidity of the comparatively warm and moist air is to be reduced so that the risk of condensation can be excluded, or at least substantially reduced, for a given comparatively low temperature of the incoming other air flow.
The advantages of the ventilation device were elucidated above with reference to an example in which a comparatively warm and moist air flow and a comparatively cold and dry counterflow are present, wherein the latent recuperator is located at the side of the comparatively warm and moist air flow and the recuperator of the first type at the side of the comparatively cold and dry air flow, which arrangement will be preferred in many applications, but the latent recuperator and the recuperator of the first type may also be arranged the other way round within the scope of the invention. In that case the comparatively warm and moist air flow will first cool down in the recuperator of the first type, but not to an extent such that it enters the region where the air is fully saturated. A further cooling down of the air will then take place in the latent recuperator, but at the same time moisture is removed from the air so that a full saturation of the air will not occur in spite of the falling temperature. It will generally be preferred in practice to locate the latent recuperator at the comparatively warm and moist side of the device so that moisture will immediately be removed from this warm air flow and the risk of condensation is reduced.
The advantages of the ventilation device as described above can be obtained not only if a hybrid latent recuperator is included in the series arrangement, but also if a non-hybrid latent recuperator is included in the series arrangement.
Depending on the application, it may be preferable for the at least one recuperator of the first type to be a sensible recuperator. A sensible recuperator is understood to be a recuperator that is designed for exchanging energy exclusively in the form of heat between the two air flows, this in contrast to a latent recuperator. The driving force behind the transfer of heat in the sensible recuperator is a difference in temperature between the two air flows such that heat will be transferred by the air flow of higher temperature to the air flow of lower temperature, the degree to which heat is transferred being proportional to the temperature difference.
For reasons comparable to those set out above in relation to the recuperator according to the invention, it may be advantageous if the recuperator of the first type comprises stacked plates, the first further flow channels and the second further flow channels being formed between neighbouring plates, while possibly plates are provided in the stack which, at least in the region of the first further flow channels and the second further flow channels, alternate between an undulating profile and a planar shape, and wherein possibly the distance between two neighbouring planar plates lies between 1 mm and 20 mm, more preferably between 2 mm and 20 mm.
It may be advantageous for the purpose of removing any undesirable condensation in the flow channels in a comparatively simple manner, if the first flow channels and the second flow channels as well as the first further flow channels and the second further flow channels extend in a horizontal plane.
It may be preferable, especially if the surroundings where the device is used are comparatively humid, that the at least one recuperator of the first type is a hybrid recuperator wherein only a proportion of the plates of the recuperator of the first type is manufactured from a material that is impermeable to moisture.
The material that is impermeable to moisture may be a synthetic resin material, such as polystyrene, in an embodiment.
The plates manufactured from a material that is impermeable to moisture may have a plate thickness of between 0.1 mm and 0.5 mm.
In a possible embodiment, the ventilation device comprises at least one fan for causing an associated one of the two air flows to pass through the communication channel. The inclusion of the at least one fan in the device can simplify an installment of the system of which the device is to form part in that no separate mounting of the fan with its associated equipment is necessary.
The efficiency of the ventilation device can be enhanced in particular if the device comprises a fan for each of the two air flows.
It may be advantageous, especially if the fans are provided in the communication channel in an embodiment yet to be described in detail further below, that the two fans associated with the two air flows are provided in the same longitudinal position viewed in the longitudinal direction of the communication channel. In practice the two fans will thus be located comparatively close to one another and directly opposite one another, so that the longitudinal portion of the communication channel occupied by the fans can be limited and the length of the communication channel can be more usefully employed for accommodating the serial arrangement of the recuperators. In addition, arrangements for the energy supply of the fans, such as supply cables, can be more efficiently utilized and the ventilation device can be constructed in a comparatively simple manner.
In a further embodiment, the at least one fan is provided in the communication channel. This offers the advantages that obtrusive noise potentially caused by the at least one fan can be reduced, in particular if the at least one fan is located between two recuperators arranged is series, such as between a sensible recuperator and a latent recuperator, and that the fan on account of its position between two recuperators is screened off from the surroundings of the device according to the invention, i.e. for example from the outer air in this case, which reduces the risk of failure of the at least one fan.
It may furthermore be advantageous if the ventilation device comprises at least two fans arranged in series, each for causing an associated one of the two air flows to pass through the communication channel. The use of at least two fans arranged in series instead of a single, larger fan achieves that the diameter of the communication channel need not be adapted or enlarged, or at any rate to a lesser extent, for accommodating a fan therein.
Said at least two fans arranged in series can be efficiently utilized herein if the at least two fans arranged in series are positioned between two different pairs of consecutive recuperators, and in particular if the device is provided with respective fans between all pairs of consecutive recuperators belonging to an air flow.
It may be highly advantageous for the purpose of adapting to the temperature and humidity of the two air flows if the ventilation device is provided with at least one valve that is switchable between a first position and a second position, such that in the first position an air flow is passed at least substantially through a recuperator associated with this first position and in the second position the air flow is directed by the valve so as to flow at least substantially past said associated recuperator.
From a constructional point of view it may be advantageous especially if the recuperator of the first type and/or the latent recuperator comprises stacked plates, while a valve is provided above or below the stack of a recuperator for guiding an air flow above or below the respective recuperator past this recuperator in the second position of the valve.
The ventilation device can be even better attuned to the temperature and humidity of the air flows if it is provided with a number of valves for guiding an air flow past a number of recuperators when said valves are in their second position, and in particular if the ventilation device is provided with a valve for each recuperator.
Generally speaking, the ventilation device according to the invention can be efficiently used if the recuperators are of the counterflow type. It is by no means excluded, however, that the invention can also be used with recuperators of the cross-flow or parallel-flow types.
It is usually advantageous in practice if the communication channel has a flow surface area of between 50 cm²and 500 cm², more preferably between 100 cm²and 300 cm².
The ventilation device may be advantageously used in a window frame. The invention accordingly also relates to a window frame provided with a ventilation device according to the invention, whether or not in optional embodiments as described above.
The longitudinal direction of the communication channel extends advantageously parallel to the plane of the window frame, whereby a considerable length becomes available for the communication channel.
In a possible embodiment, the longitudinal direction of the communication channel extends in a horizontal direction, while the housing preferably adjoins a lintel of the window frame, and more preferably is mounted to this lintel.
Alternatively, the longitudinal direction of the communication channel may extend in a vertical direction. The housing in that case preferably adjoins a post of the window frame, and more preferably is mounted to this post.
For a good combination with the shapes of posts and lintels of the window frame, it may be advantageous if the housing has a rectangular cross-section in a plane perpendicular to the longitudinal direction of the communication channel. The recuperators and any other components, such as fans and valves, can as a rule be accommodated in such a housing in a constructionally simple manner.
The invention further relates to a building provided with a window frame according to the invention as discussed above. A “building” is understood to be a structure that has at least one room for human occupation of any kind. Examples of buildings are a residential house, a business place such as an office, or a factory, etc.
The invention in general relates also to a building provided with a ventilation device according to the invention as discussed above wherein the housing is provided in a passage in an outer wall of the building for exchanging energy between an air flow that flows into the building via the device and an air flow that flows out of the building via the device. The passage may be shared with the passage in which a window frame is mounted, but the passage may alternatively be provided exclusively for the ventilation device.
It may be highly advantageous, in particular for use in existing buildings, if the housing has a round cross-section in a plane perpendicular to the longitudinal direction of the communication channel, because in that case the passage in the wall can be simply made by means of drilling. In new constructions, however, it is quite practicable to use rectangular passages, for example letterbox-type passages, in which a ventilation device can be provided comparable to a ventilation device that could be integrated into a window frame. The passage may be provided in the outer wall at some distance from posts or lintels of a window frame parallel to said posts or lintels.
The risk of condensation arising in one of the recuperators of the ventilation device in a situation in which it is envisaged to keep the heat inside the building can be reduced in particular if the recuperator located at the end of the communication channel that faces the building's interior is a latent recuperator, whereby the humidity percentage of the air flowing out of the building is immediately lowered.
The risk of condensation arising in one of the recuperators of the ventilation device in a situation in which it is envisaged to keep the heat out of the building, as in a hot climate, can be reduced in particular if the recuperator located at the end of the communication channel that faces the building's exterior is a latent recuperator.

The invention will now be explained in more detail below with reference to a few embodiments of the invention and the accompanying figures.

FIG. 1 is a perspective view of a ventilation device according to the invention;

FIG. 2 shows a building in which the invention is applied;

FIGS. 3a and 3b show the ventilation device of FIG. 1 in horizontal longitudinal section and in front elevation, respectively;

FIG. 4 is a horizontal longitudinal section similar to FIG. 3a of an alternative embodiment of a ventilation device according to the invention;

FIG. 5 shows a portion of the layers of a recuperator according to the invention as may be used in a ventilation device according to the invention;

FIG. 6 shows a portion of the layers of a latent recuperator in an alternative embodiment;

FIG. 7 shows part of a window frame fitted with a ventilation device according to the invention;

FIG. 8 is a diagrammatic perspective view of the ventilation device of FIG. 7 in a first operational position;

FIG. 9 is a perspective view of this ventilation device in a second operational position;

FIG. 10 is a perspective view of this ventilation device in a third operational position;

FIG. 11 shows the ventilation device of the FIGS. 7, 8, and 9 in plan view; and

FIG. 12 shows a further alternative embodiment of a ventilation device according to the FIGS. 8 to 11 in plan view.

The FIGS. 1, 3 a, and 3 b show a ventilation device 1 according to the invention. The device 1 comprises a tubular housing 2 with an at least substantially circular cross-section and open ends which are closed off by grids 50, 51. The interior of the housing 2 forms an at least substantially circular communication channel for two air flows 3 a, 3 b (see FIG. 3a ) which flow through the channel in opposite directions during operation. Two recuperators 4, 5 are provided in a series arrangement in the communication channel. The recuperator 4 is of the latent type and the recuperator 5 is of the sensible type. Sensible recuperators are generally designed to exchange heat, not moisture, between the two air flows 3 a, 3 b, such that the air flow with the highest temperature will cool down and the air flow with the lowest temperature will heat up. Latent recuperators are designed, unlike sensible recuperators, to be able to exchange (also) moisture between the two air flows 3 a, 3 b. Heat will inevitably be transferred as well in practice during this, provided that there is a temperature difference.
FIG. 5 diagrammatically shows part of a possible embodiment of a latent hybrid recuperator 10. The latent recuperator 10 comprises a stack of plates 11 having an undulating profile and planar plates 12 arranged in alternation. In the example of FIG. 5, the profiled plates 11 are manufactured from a foil-type material that is impermeable to moisture, for example polystyrene or polyethylene terephthalate. The planar plates 12 are manufactured from a foil-type material that is permeable to moisture, for example a membrane of a synthetic resin such as polyethylene or polystyrene with an open cell structure. The thickness of the plates 12 is, for example, 0.2 mm. The wave form of the undulating plates in this example is a triangular shape. The profiled plates are stacked in this example such that the lower tips 13 a of the triangular shapes are located between two neighbouring upper tips 13 b of the respective next lower profiled plates 11.
Elongate, mutually parallel flow channels 14 a, 14 b are formed between the planar plates 12 and the adjoining profiled plates 11. Said flow channels 14 a are shaped as isosceles triangles in cross-section with the apex pointing downward while the flow channels 14 b are shaped as isosceles triangles in cross-section with the apex pointing upward. The air flows 3 a and 3 b are separated from one another in collection areas 15 a, 15 b of the recuperator 4 such that the air flow 3 a will pass exclusively through the flow channels 14 a and the air flow 3 b exclusively through the flow channels 14 b. The associated air flows 3 a, 3 b will exchange heat (and no moisture) via the profiled plate 11 wherever the flow channels 14 a, 14 b adjoin each other. This is the case where neighbouring flow channels 14 a, 14 b are located between two neighbouring planar plates 12.
An exchange of energy will also take place via the planar plates 12 to the extent that flow channels 14 a, 14 b adjoin each other via such a planar plate 12. Moisture will be transferred via the planar plate 12 by the air flow 3 a, 3 b in a flow channel 14 a, 14 b of higher vapour pressure to an air flow 3 b, 3 a in a flow channel 14 b, 14 a of lower vapour pressure. Heat will also be transferred via this planar plate 12.
Since heat is transferred between the air flows 3 a, 3 b in the latent recuperator 10 both through the profiled, non-permeable plates 11 and through the planar, permeable plates 12, while moisture is additionally transferred through the planar, permeable plates 12 only, the latent recuperator may be regarded as a hybrid recuperator. It is also conceivable in an alternative embodiment that the profiled plates 11 are made from a permeable material. The recuperator would then still be a latent recuperator, but not a hybrid recuperator.
FIG. 6 shows a further possible embodiment of a latent recuperator 20. It comprises, as does the latent recuperator 10, planar plates 12 permeable to moisture which are stacked with interposed spacers 21. The spacers 21 are constructed herein as short, strip-shaped elements, but they may alternatively be block-shaped elements. The spacers 21 may, for example, be secured to the planar plates 12 by means of gluing. Flow strata 22 a, 22 b are thus formed between the planar plates 12 through which the air flows 3 a and 3 b are conducted in mutually opposed directions. The exchange of heat and moisture takes place via the planar plates 12 which separate two neighbouring flow strata 22 a, 22 b from one another each time.
The recuperators described above with reference to the FIGS. 5 and 6 merely represent examples of recuperators such as may be constructed as embodiments of the invention. The state of the art provides further examples of possible embodiments of recuperators such as, for example, that described in Dutch Patent NL 2 011 454, in which the stack consists of profiled plates only.
FIG. 3a shows the interior, i.e. the communication channel of the housing 2 in more detail. The housing 2 is provided at its upper and lower sides with two inwardly directed ribs 18, 19 which are directed towards one another and in which internal screw threads 17 are provided for fastening the grids 50, 51. The recuperators 4, 5 are accommodated between the ribs 18, 19 and have a hexagonal shape in plan view, defined by the hexagon sides 4-1 to 4-6 and 5-1 to 5-6. An inlet 31 for the air flow 3 a and an outlet 32 for the air flow 3 b are provided in the communication channel at the side where the air flow 3 a enters the communication channel. The inlet 31 and the outlet 32 are separated by a central partition wall 33. The inlet 31 is further delimited by a wall 34, and the outlet 32 is delimited by a wall 35. The inlet 31 connects to the hexagon sides 4-1 of the latent heat exchanger 4 such that the complete air flow 3 a entering the ventilation device 1 via the inlet 31 will flow through the latent heat exchanger 4. The relevant air will spread in the area 15 a over the ends of the flow channels 14 a located in the area 15 a. At the opposite ends the air of air flow 3 a will flow from the flow channels 14 a and be deflected in area 15 b to the hexagon side 4-4 straight opposite the hexagon side 4-1. There the air flow 3 a enters an intermediate zone 36 bounded by a central partition body 37, walls 38, 39, the hexagon side 4-4 of the latent recuperator 4, and the hexagon side 5-1 of the recuperator 5, where the air flow 3 a enters the sensible recuperator 5 again, more specifically the area 40 a thereof.
A fan 41 is positioned in the intermediate zone 36, with an electric motor 42 and a rotor with blades 43. When the electric motor 42 is energized, the air flow 3 a will be sucked on via the latent recuperator 4 and then blown from the ventilation device 1 via the sensible recuperator 5. In the area 40 a of the recuperator 5 the air flow 3 a will spread over the flow channels 44 of the recuperator 5. At the ends of these flow channels 44 the air flow 3 a flows into a collection area 40 b, then along the hexagon side 5-4 into an outlet 45 that adjoins said hexagon side 5-4, and further through a central partition 46 and a wall 47. The air flow 3 a finally leaves the ventilation device 1 through the grid 51.
In a similar manner, the air flow 3 b passes through, in that order, grid 51, inlet 52, area 40 b, flow channels 53, area 40 a, intermediate zone 54, area 15 b, flow channels 14 b, area 15 a, outlet 32, and grid 50 in the opposite direction through the communication channel of the ventilation device 1. The movement of the air flow 3 b is generated by a fan 55 arranged in the intermediate zone 54 straight opposite the fan 41. Viewed in a longitudinal direction of the communication channel formed by the housing 2, the fans 41 and 42 are located at least substantially straight opposite one another in the same longitudinal position.
FIG. 4 shows an alternative embodiment 60 of the ventilation device 1 of FIGS. 1, 3 a and 3 b, wherein the latent recuperator 4 and the sensible recuperator 5 are again arranged in series within the housing 2, but closer together, i.e. so close together that tips of the respective hexagonal shapes of the latent recuperator 4 and the sensible recuperator 5 are in contact with one another at locations 61. Because of this, and because the walls 62, 63 interconnect the closed hexagon walls 4-3 and 5-2, and the closed hexagon walls 4-6 and 5-5, the intermediate zones 64, 65 are smaller than the intermediate zones 36 and 54. The ventilation device 60 also further comprises two fans 66, 67 which are positioned in the outlet 68 and the inlet 69, respectively, which are larger than the respective corresponding outlet 45 and inlet 52.
The ventilation devices 1, 60 may be used, for example, in an outer wall 70 of a building 71 (see FIG. 2). A through passage in the form of a cylindrical bore will then be provided in this outer wall 70. The grid 50 will extend at the inner side of the wall 70 and the grid 51 at the outer side of the wall 70. The air flow 3 a contains the air coming from the building 71, issuing from the building 71 through the device 1, 60 to the outer air, while the air flow 3 b contains the air entering the building 71 via the device 1, 60. The air flow 3 b is not only heated during its passage, but it will also become more humid in the latent recuperator 4, so that the atmospheric humidity in the building 71 can be kept at a desired level.
An alternative application of a ventilation device according to the invention is shown in FIG. 2, which depicts a building with a window frame 101, which window frame 101 is mounted in the outer wall 70. The window frame 101, whose upper portion is shown in FIG. 7, comprises two vertical posts 102, an upper lintel 103, and a window sill not shown in FIG. 7. The window frame 101 is provided with a ventilation device 111.
The ventilation device 111 comprises a tubular housing 112 of rectangular cross-section. The mutually opposed ends 113 a, 113 b of the housing are closed. Openings are provided in mutually opposed vertical sides of the housing 112 near the respective ends 113 a, 113 b, which openings are closed off by grids 114 a, 115 a, 114 b, 115 b. The interior of the housing 112 constitutes a communication channel for two air flows.
Three recuperators 116, 117, 118 of different types are arranged in series in the communication channel. Within the scope of the invention, at least one of the recuperators 116, 117, 118 is of the latent type and at least one of the recuperators 116, 117, 118 is of the sensible type. The recuperators 116, 117, 118 may be of the same types as the recuperators discussed with reference the FIGS. 5 and 6 above.
Mutually facing tips of the hexagon extremities of neighbouring recuperators are substantially in contact with one another. Starting from a position between the grids/openings 114 a, 115 a and the tip of the hexagon of the recuperator 116 facing said openings 114 a, 115 a, the ventilation device 111 is provided with walls 120, 121 within the housing 112, which walls extend over the full height of the housing 112. Similarly, walls 122, 123 are provided at the opposite side. Said walls 120-123 together with the recuperators 116, 117, 118 define two air flow channels 124, 125 lying side by side and having mutually opposed flow directions. FIG. 8 shows how two air flows 126 and 127 flow through these counterflow channels 124, 125 during normal operation.
The air flows 126, 127 are generated by fans not shown in FIGS. 7 to 10. FIG. 11 does show such fans 141, 142 schematically. Since the fans 141, 142 are provided in the housing 112, while in addition the fan 141 is mounted in the air flow that leaves the building and the fan 142 is provided at the side of the recuperators 116, 117, 118 facing away from the building 71, any obtrusive noise caused by the fans 141, 142 will be limited.
The height of the recuperators 116, 117, 118 is smaller than the height of the housing 112, for example 75% of the latter height. Parallel walls 128 a, 128 b, 129 a, 129 b, and 130 a, 130 b are provided above the recuperators for defining respective bypass channels 131, 132 and 133 (FIG. 8) therebetween for the air flow 126. Valve bodies 134, 135, and 136 for the respective recuperators 116, 117, 118 are provided at the frontmost side of the parallel walls 128 a, 128 b, 129 a, 129 b, and 130 a, 130 b, as viewed in the flow direction of 126. The valves 134, 135, 136 can be individually operated by means not shown in any detail between an upward blocking position (FIG. 8) and a downward open position. In the open position a space is set free for the air flow 126 to bypass the recuperator 116, 117, 118 associated with the relevant valve 134, 135, 136, which will indeed happen in practice because of the comparatively high flow resistance offered by the recuperators 116, 117, 118 to the air flow 126. The valves 134, 135, 136 may be operated, for example, by small electric motors that receive wireless operational commands from a central control system on the basis of measured temperature and humidity values both inside and outside the building 71. It suffices to provide bypass valves for one of the air flows 126, 127 only because the absence of one of the air flows 126, 127 in a recuperator 116, 117, 118 in itself ensures that no or at least comparatively little energy is exchanged in the relevant recuperator 116, 117, 118. It is alternatively possible, however, to provide a valve or a number of valves for each of the air flows 126, 127, so that each of the air flows 126, 127 can bypass one or several recuperators. The flow resistance can be reduced thereby and less power is required of the fans.
A suitable application of the valves may be found, for example, in the situation of a cool summer night when it is indoors warmer than outside. In such a situation one wants to get the cool outside air inside without adding heat thereto, for which purpose one or several of the valves 134, 135, and 136 can be switched to the open position. Another application may be, for example, that it is very humid inside and the indoors climate is to be made dryer. It may be effective then to bypass a latent heat exchanger so that comparatively dry air is conducted into the building. FIG. 10 shows by way of example a situation in which the recuperators 117, 118 are bypassed in that the valves 135, 136 are set to their open position.
FIG. 12 diagrammatically shows a ventilation device 151 as an alternative to the ventilation device 101. The ventilation device 151 differs from the ventilation device 101 in that a fan 152 to 157 is provided for each air flow 126 a, 127 a and for each recuperator. Furthermore, the air flows 126 a, 127 a have changed directions and the recuperators 116, 117, 118 are located at somewhat greater distances to one another so as to make place for the fans 152, 153, 155, 156, while partition walls 158, 159 are provided therebetween. A number of fans 152, 153, 154, and 155, 156, 157 arranged in series are used for the respective air flows 126 a, 126 b, which renders it possible to give the individual fans comparatively small dimensions, which may be favourable in particular in view of the limited available space within the housing 112. In further alternative embodiments, the fans 152, 153, 155, 156 may be omitted, or one may choose to omit the fans 154, 157 which are arranged outside the housing 112, on the outer side of the wall 70.
Ventilation devices according to the invention may be used in manners other than those discussed above. It is thus conceivable, for example, to use ventilation devices according to the invention in central ventilation systems as used in buildings, such as residential houses and offices. Although the invention was explained above with reference to air in counterflow, it is equally possible to apply the invention to air flows of the same directions or cross flows. It is furthermore possible to apply the invention with recuperators not having a hexagonal shape, for example a rectangular shape. It is also possible to apply the invention with recuperators of a different construction, i.e. not with stacked plates as in the embodiments discussed above. Thus it is possible, for example, to use the invention in recuperators having a plurality of parallel tubes, such as round tubes, stacked on one another. One of the air flows then passes through the tubes while the other air flow passes in between the tubes. The tube walls are manufactured from a material that is impermeable to moisture in the case of a sensible recuperator and from a material that is permeable to moisture in the case of a latent recuperator. For a hybrid recuperator, part of the tubes may have a wall of moisture-permeable material and the other part of the tubes of the relevant recuperator may have a wall of moisture-impermeable material.
Apart from the moisture permeability properties, the plates of the recuperator may also differ from one another in other properties, as to which may be mentioned first their weight, flame retardation, hydrophilic or hydrophobic properties, hygienic properties, and/or quite generally the material from which the plates are manufactured.

Claims

1-53. (canceled)

54. A recuperator for exchanging energy between a first air flow and a second air flow, comprising stacked plates such that first flow channels and second flow channels for the first air flow and the second air flow, respectively, are arranged between neighbouring plates, wherein plates of a first type and plates of a second type are provided in the stack, wherein the plates of the first type and the plates of the second type differ from one another as regards their weight and/or as regards the material from which they are manufactured, the material of the plates of one of the first and second types being permeable to moisture whereas the material of the plates of the other one of the first and second types being impermeable to moisture, and wherein at least in the area of the first flow channels and the second flow channels, the plates of one of the first and second types are planar and the plates of the other one of the first and second types having an undulating profile alternating, neighbouring first flow channels and second flow channels being formed within sets of two neighbouring planar plates with an undulating profile plate therebetween.

55. The recuperator according to claim 54, wherein the plates of the first type and the plates of the second type are provided in alternation in the stack.

56. The recuperator according to claim 54, wherein the plates having an undulating profile are created through a deformation of planar plates.

57. The recuperator according to claim 54, wherein the distance between two neighbouring planar plates is between 1 mm and 20 mm.

58. The recuperator according to claim 54, wherein hydrophilic or hydrophobic properties of the material of the plates of one of the first and second types differ from hydrophilic or hydrophobic properties of the material of the plates of the other one of the first and second types.

59. The recuperator according to claim 54, wherein hygienic properties of the material of the plates of one of the first and second types differ from hygienic properties of the material of the plates of the other one of the first and second types.

60. The recuperator according to claim 54, wherein the plates of one of the first and second types are provided with a coating on at least one side, whereas the plates of the other one of the first and second types are not provided with a coating or are provided with a different coating.

61. The recuperator according to claim 54, wherein the flow channels extend parallel to one another.

62. A ventilation device for the exchange of energy between a first air flow entering a building from the outer air and a second air flow issuing from said building to the outer air, comprising a housing with an internal communication channel for the two air flows and at least one recuperator of a first type which is arranged in said communication channel, which recuperator of the first type comprises first further flow channels for the first air flow and second further flow channels for the second air flow, wherein neighbouring first further flow channels and second further flow channels are at least partly separated from one another by a wall which is impermeable to moisture, wherein at least one latent recuperator is also arranged in the communication channel in series with the recuperator of the first type, the latent recuperator operable for exchanging energy between the first and second air flows and comprising stacked plates such that first flow channels and second flow channels for the first air flow and the second air flow, respectively, are arranged between neighbouring ones of the stacked plates, wherein plates of a first type and plates of a second type are provided in the stack, and wherein the plates of the first type and the plates of the second type differ from one another in weight and/or material.

63. The ventilation device according to claim 62, wherein the at least one recuperator of the first type is a sensible recuperator.

64. The ventilation device according to claim 62, wherein the at least one recuperator of the first type is a hybrid recuperator wherein only a proportion of the plates of the recuperator of the first type is manufactured from a material that is impermeable to moisture.

65. The ventilation device according to claim 62, wherein the ventilation device comprises at least one fan for causing an associated one of the two air flows to pass through the communication channel.

66. The ventilation device according to claim 62, wherein the ventilation device is provided with at least one valve that is switchable between a first position and a second position, such that in the first position an air flow is passed at least substantially through a recuperator associated with this first position and in the second position the air flow is directed by the valve so as to flow at least substantially past said associated recuperator.

67. The ventilation device according to claim 62, wherein the recuperators are of a counterflow type.

68. The ventilation device according to claim 62, wherein the communication channel has a flow surface area of between 50 cm²and 500 cm².

69. A window frame provided with a ventilation device according to claim 62.

70. The window frame according to claim 69, wherein the communication channel has a longitudinal direction that runs parallel to the plane of the window frame.

71. The window frame according to claim 69, wherein the housing adjoins a lintel of the window frame and is mounted to this lintel.

72. A building provided with a window frame according to claim 69.

73. A building provided with a ventilation device according to claim 62, wherein the housing is provided in a passage in an outer wall of the building for exchanging energy between an air flow that flows from the outer air via the device into the building and an air flow that flows out of the building via the device to the outer air.