JP3501075B2 - HEAT EXCHANGER AND HEAT EXCHANGER MANUFACTURING METHOD - Google Patents

HEAT EXCHANGER AND HEAT EXCHANGER MANUFACTURING METHOD

Info

Publication number
JP3501075B2
JP3501075B2 JP2000055539A JP2000055539A JP3501075B2 JP 3501075 B2 JP3501075 B2 JP 3501075B2 JP 2000055539 A JP2000055539 A JP 2000055539A JP 2000055539 A JP2000055539 A JP 2000055539A JP 3501075 B2 JP3501075 B2 JP 3501075B2
Authority
JP
Japan
Prior art keywords
heat exchanger
partition member
moisture
partition
flame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2000055539A
Other languages
Japanese (ja)
Other versions
JP2001027489A (en
Inventor
陽一 杉山
秀元 荒井
賢治 溝口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Electric Corp
Original Assignee
Mitsubishi Electric Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Electric Corp filed Critical Mitsubishi Electric Corp
Priority to JP2000055539A priority Critical patent/JP3501075B2/en
Publication of JP2001027489A publication Critical patent/JP2001027489A/en
Application granted granted Critical
Publication of JP3501075B2 publication Critical patent/JP3501075B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D9/00Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D9/0062Heat-exchange apparatus having stationary plate-like or laminated conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one heat-exchange medium being formed by spaced plates with inserted elements

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Laminated Bodies (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、流体間での熱交換
を行なわせる主として空調分野に利用される積層構造の
熱交換器及び熱交換器の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a heat exchanger having a laminated structure which is mainly used in the field of air conditioning for exchanging heat between fluids and a method for manufacturing the heat exchanger.

【0002】[0002]

【従来の技術】近年、暖房及び冷房などの空調機器が発
達かつ普及し、空調装置を用いた居住区域が拡大するに
つれて換気において温度及び湿度が回収できる空調用の
熱交換器に対する重要性も高まっている。こうした熱交
換器は例えば、特公昭47ー19990号公報や特公昭
54ー1054号公報及び特公昭51ー2131号公報
に開示されているようなものが広く採用されている。こ
れらのいずれも伝熱性と通湿性とを有する仕切板を間隔
板を挟んで所定の間隔をおいて複数層に重ね合わせた基
本構造を採っている。仕切板は方形の平板で、間隔板は
投影平面が仕切板に一致する鋸波状又は正弦波状の波形
を成形した波板となっており、間隔板を仕切板の間にそ
の波形の成形方向を交互に90度又はそれに近い角度を
持たせて挟着し、一次気流と二次気流を通す二系統の流
体通路をこれらの各層間に一層おきに構成している。
2. Description of the Related Art In recent years, air conditioners such as heating and cooling have been developed and popularized, and as a living area using the air conditioners has expanded, the importance of an air conditioner heat exchanger capable of recovering temperature and humidity in ventilation has increased. ing. As such a heat exchanger, for example, those disclosed in JP-B-47-19990, JP-B-54-1054 and JP-B-51-2131 are widely adopted. Each of these has a basic structure in which partition plates having heat conductivity and moisture permeability are superposed in a plurality of layers at predetermined intervals with a spacing plate in between. The partition plate is a rectangular flat plate, and the spacing plate is a corrugated plate with a sawtooth or sinusoidal waveform whose projection plane matches the partition plate. They are sandwiched at an angle of 90 degrees or close thereto, and two systems of fluid passages for passing the primary air stream and the secondary air stream are formed in alternate layers between these layers.

【0003】熱交換器の仕切板に要求される特性として
は、通気性が低く、透湿性が高いことである。これは、
使用時に屋外から屋内に吸込まれる新鮮な外気と屋内か
ら屋外へ排気される汚れた空気とが混合することなく、
しかも顕熱と同時に潜熱も熱交換できるようにするため
に、水蒸気が吸込み空気と排出空気の間で効率よく移行
することが要求されるからである。そして、このような
要求に対処できる仕切板の素材として、特公昭58―4
6325号公報に示されているような気体遮蔽物が開発
されている。これは、多孔質部材に吸湿剤としてハロゲ
ン化リチウムを含む水溶性高分子物質を含浸もしくは塗
布することにより得られるものである。また、特公昭5
3―34663号公報に示されているように、必要に応
じて水溶性高分子物質の中にグアニジン系の難燃剤を混
ぜて含浸もしくは塗布することにより難燃性を改善する
工夫も講じられている。
The characteristics required for the partition plate of the heat exchanger are low air permeability and high moisture permeability. this is,
Without mixing the fresh air sucked indoors from the outdoors during use and the dirty air exhausted indoors to the outdoors,
In addition, it is required that the water vapor be efficiently transferred between the intake air and the exhaust air so that the latent heat and the latent heat can be exchanged. And as a material of the partition plate that can meet such demands, Japanese Patent Publication No. 58-4
Gas shields such as those shown in 6325 have been developed. This is obtained by impregnating or coating a water-soluble polymer substance containing lithium halide as a hygroscopic agent on the porous member. In addition, Japanese Patent Publication Sho 5
As disclosed in Japanese Patent Laid-Open No. 3-34663, a device for improving flame retardancy is also taken by mixing and impregnating or applying a guanidine-based flame retardant into a water-soluble polymer substance as needed. There is.

【0004】[0004]

【発明が解決しようとする課題】上記したような多孔質
部材に水溶性高分子物質を含浸もしくは塗布した透湿性
気体遮蔽物で仕切板を構成した熱交換器においては、夏
期などの温度と湿度が高い条件下では、仕切板の吸湿に
より水溶性高分子物質の一部が溶け、ブロッキング現象
がおき、コルゲート時等の巻き戻し作業時に素材が破れ
るといった問題点がある。また、この種の熱交換器は、
仕切板を構成する素材に間隔板を構成する素材をコルゲ
ート加工しながら接着して得られる片面段ボール構造物
を熱交換器構成部材として複数枚積層することにより製
造されている。
In a heat exchanger in which a partition plate is composed of a moisture-permeable gas shield obtained by impregnating or coating a water-soluble polymer substance on a porous member as described above, the temperature and humidity during the summer season, etc. Under high conditions, the water absorption of the partition plate causes a part of the water-soluble polymer substance to melt, resulting in a blocking phenomenon, which causes the material to break during rewinding work such as corrugation. Also, this type of heat exchanger
It is manufactured by laminating a plurality of single-sided corrugated board structures obtained by adhering the material forming the spacing plate to the material forming the partition plate while corrugating them as a heat exchanger constituent member.

【0005】コルゲート加工は、間隔板の素材を成形す
る互いに噛み合って回転する歯車状の上下のコルゲータ
ーと、仕切板の素材を間隔板の素材に回転しながら押付
けるプレスロールを中核として構成されていて、間隔板
の段形状を整えるために、上下のコルゲーターとプレス
ロールは通常、150℃以上の高温に維持されている。
従って、仕切板の素材の水溶性高分子物質の一部がプレ
スロールの熱によって溶け、プレスロールに融着しやす
く、プレスロールの温度を下げれば仕切板の素材のプレ
スロールへの融着は防止できるものの、温度を低くする
とコルゲートの段形状が崩れ熱交換器構成部材として使
えないものになってしまう。
The corrugating process is mainly composed of upper and lower gear-shaped corrugators that rotate in mesh with each other for forming the spacer plate material, and a press roll that presses the partition plate material against the spacer plate material while rotating. The upper and lower corrugators and the press roll are usually maintained at a high temperature of 150 ° C. or higher in order to adjust the step shape of the spacing plate.
Therefore, a part of the water-soluble polymer substance of the partition plate material is melted by the heat of the press roll and easily fused to the press roll, and if the temperature of the press roll is lowered, the partition plate material will not be fused to the press roll. Although it can be prevented, if the temperature is lowered, the corrugated stepped shape collapses, making it unusable as a heat exchanger constituent member.

【0006】そこでこれまでは、融着の起き難い温度に
プレスロール及び上下のコルゲーターの温度を調整し、
送りスピードを遅くして段形状の崩れを防止している。
そのため、生産性が随分低く製造コストも高くついてい
る。また、片面段ボール構造物の熱交換器構成部材は、
空気中の水分を吸収することによって反りが生じたり、
積層時に使う水溶媒系の接着剤の水分によっても反りが
発生したりする。従って、積層・接着工程において押え
作業を行ない反りの発生を防止しているが、そのことに
より大変煩雑な工程となっている。
So far, the temperature of the press roll and the upper and lower corrugators are adjusted to a temperature at which fusion does not easily occur,
The feed speed is slowed to prevent the step shape from collapsing.
Therefore, the productivity is considerably low and the manufacturing cost is high. In addition, the heat exchanger component of the single-sided corrugated board structure,
Warping may occur due to absorption of moisture in the air,
Warpage may also occur due to the water content of the water-solvent adhesive used during lamination. Therefore, although the pressing work is performed in the laminating / bonding process to prevent the occurrence of warpage, this is a very complicated process.

【0007】また、この種の熱交換器では温度交換と湿
度交換に対する熱交換面積が異なるため温度交換効率と
湿度交換効率が異なり、例えば夏期と冬期で顕熱比が異
なる空気条件下で熱交換を行なうとエンタルピー交換効
率に差がでるといった問題点もある。
Further, in this type of heat exchanger, since the heat exchange areas for temperature exchange and humidity exchange are different, the temperature exchange efficiency and the humidity exchange efficiency are different. For example, heat exchange is performed under the air condition in which the sensible heat ratio is different in summer and winter. However, there is also a problem in that there is a difference in enthalpy exchange efficiency.

【0008】本発明は、上記した従来の問題点を解消す
るためになされたもので、その課題とするところは、コ
ルゲート加工のスピードを上げることができる生産性の
高い熱交換器の製造方法を開発することであり、コルゲ
ート加工のスピードを上げることができる生産性の高い
難燃性を備えた熱交換器の製造方法を開発することであ
り、夏期と冬期での熱交換効率の差の少ない熱交換器を
得ることであり、製造工程が簡素化できコストの低減を
推進できる熱交換器を得ることである。
The present invention has been made in order to solve the above-mentioned conventional problems, and its object is to provide a highly productive heat exchanger manufacturing method capable of increasing the speed of corrugating. It is to develop, to develop a manufacturing method of a heat exchanger with high productivity and flame retardance that can increase the speed of corrugating, and there is little difference in heat exchange efficiency between summer and winter. To obtain a heat exchanger, and to obtain a heat exchanger that can simplify the manufacturing process and promote cost reduction.

【0009】[0009]

【課題を解決するための手段】多孔質部材と多孔質部材
の片面に形成された空気遮蔽機能を有する透湿膜とか
なる仕切部材と、波形の間隔保持部材とを接着させてな
る熱交換器構成部材と、熱交換器構成部材が積層され、
二系統の流体通路が一層おきに構成された階層構造の熱
交換器であって、熱交換器構成部材は、高温のコルゲー
ターにより成形され接着剤が塗布された間隔保持部材の
段の峰部分に、高温のプレスロールと透湿膜が形成され
ている面とは反対側の面とで接する仕切部材が押付けら
れて形成される。
[Means for Solving the Problems] Porous Member and Porous Member
Moisture permeable film Toka et having an air shielding function formed on one side of the
The partition member and the corrugated spacing member.
Heat exchanger components and heat exchanger components are laminated,
Hierarchical heat composed of two alternate fluid passages
The heat exchanger component is a hot corrugator.
Of the spacing member that is molded with
A high temperature press roll and a moisture permeable film are formed on the stepped peaks.
The partition member that is in contact with the surface opposite the
Formed.

【0010】また、プレスロール及びコルゲーターは、
間隔保持部材の段形状を整えやすい温度である。
The press roll and corrugator are
It is a temperature at which the step shape of the spacing member can be easily adjusted.

【0011】さらに、仕切部材の透湿膜が形成されてい
る面とは反対側の面には吸湿剤層が形成されている。
Further, a moisture permeable film of the partition member is formed.
A hygroscopic agent layer is formed on the surface opposite to the surface on which the hygroscopic agent is applied.

【0012】また、間隔保持部材は、流体通路の気体が
漏れ出るのを防止する気体遮蔽膜を有する。
Further , the space holding member prevents the gas in the fluid passage from flowing.
It has a gas shielding film that prevents it from leaking.

【0013】二系統の流体通路が一層おきに交差又は併
行するように構成された積層構造の熱交換器であって、
その流体通路同士を仕切る仕切部材を、板状の多孔質部
材の片面に空気遮蔽機能を有する透湿膜を薬液塗工やラ
ミネート加工により形成した気体遮蔽物により構成し、
一方の流体通路については仕切部材の透湿膜側の面同士
が向き合うように間隔保持部材で保持した。
The fluid passages of the two systems are crossed or combined every other layer.
A heat exchanger having a laminated structure configured to
The partition member that separates the fluid passages from each other is a plate-shaped porous part.
A moisture-permeable film with an air-shielding function on one side of the material
Consists of a gas shield formed by mine processing,
For one of the fluid passages, the surfaces of the partition members on the moisture permeable membrane side
They were held by a spacing member so that they face each other.

【0014】二系統の流体通路が一層おきに交差又は併
行するように構成された積層構造の熱交換器であって、
その流体通路同士を仕切る仕切部材と、この仕切部材同
士の間隔を保持する間隔保持部材とを、表裏で湿度によ
る伸びの異なる素材でそれぞれ構成するとともに、その
間隔保持部材の湿度により伸びやすい面と、その仕切部
材の湿度により伸びやすい面とを接合して積層した。
The fluid passages of the two systems intersect or merge at every other layer.
A heat exchanger having a laminated structure configured to
A partition member for partitioning the fluid passages and this partition member
Between the front and back of the space holding member that holds the space between
Each is made of materials with different elongation
The surface of the spacing member that easily expands due to humidity and the partition
The material was laminated by bonding it to the surface that easily expands due to humidity.

【0015】仕切部材と仕切部材に接着された波形の間
隔保持部材とからなる熱交換器構成 部材と、熱交換器構
成部材が積層され、二系統の流体通路が一層おきに構成
された階層構造の熱交換器であって、仕切部材は、スル
ファミン酸グアニジンを混ぜた難燃紙材と難燃紙材の片
面に薬液塗工により形成された空気遮蔽機能を有する透
湿膜とからなり、間隔保持部材は、仕切部材の透湿膜側
の面と接着されている。
Between the partition member and the corrugations bonded to the partition member
And a heat exchanger structure member including a space holding member.
The components are stacked, and the fluid passages of the two systems are configured alternately.
And a partition member is a
Flame-retardant paper material and a piece of flame-retardant paper material mixed with guanidine famate.
A transparent surface with an air-shielding function formed by chemical coating on the surface.
It is composed of a wet film, and the spacing member is on the moisture permeable film side of the partition member.
Is glued to the surface.

【0016】また、透湿膜は、吸湿作用のある薬剤とし
て塩化リチウムを有する。
The moisture permeable membrane is made of a drug having a hygroscopic effect.
With lithium chloride.

【0017】仕切部材と仕切部材に接着された波形の間
隔保持部材とからなる熱交換器構成部材と、熱交換器構
成部材が積層され、二系統の流体通路が一層おきに構成
された階層構造の熱交換器であって、仕切部材は、難燃
処理を施された多孔質部材と多孔質部材の片面に形成さ
れた難燃剤が混ぜられた空気遮蔽機能を有する透湿膜と
からなり、間隔保持部材は、仕切部材の透湿膜側の面と
接着されている。
Between the partition member and the corrugations bonded to the partition member
And a heat exchanger structure member including a space holding member.
The components are stacked, and the fluid passages of the two systems are configured alternately.
Is a layered heat exchanger, the partition member is flame retardant.
Treated porous material and formed on one side of the porous material
And a moisture-permeable film with an air-shielding function mixed with a flame retardant
The spacing member and the surface of the partition member on the moisture permeable membrane side.
It is glued.

【0018】仕切部材と仕切部材に接着された波形の間
隔保持部材とからなる熱交換器構成部材と、熱交換器構
成部材が積層され、二系統の流体通路が一層おきに構成
された階層構造の熱交換器であって、仕切部材は、難燃
剤をセルロース繊維間に充填されることでセルロース繊
維間の毛細管の径を小さくした難燃紙材と難燃紙材の片
面に形成された空気遮蔽機能を有する透湿膜とからな
り、間隔保持部材は、仕切部材の透湿膜側の面と接着さ
れている。
Between the partition member and the corrugations bonded to the partition member
And a heat exchanger structure member including a space holding member.
The components are stacked, and the fluid passages of the two systems are configured alternately.
Is a layered heat exchanger, the partition member is flame retardant.
By filling the agent between the cellulose fibers,
Flame-retardant paper material and piece of flame-retardant paper material with a small capillary diameter
And a moisture permeable film formed on the surface that has an air shielding function.
The spacing member is attached to the surface of the partition member on the moisture permeable membrane side.
Has been.

【0019】多孔質部材の片面に空気遮蔽機能を有する
透湿膜を形成した気体遮蔽物を得るステップと、高温の
コルゲーターにより成形され接着剤が塗布された間隔保
持部材の段の峰部分に、高温のプレスロールと透湿膜が
形成されている面とは反対側の面とで接する仕切部材が
押付けられることで熱交換器構成部材を作るステップと
熱交換器構成部材を一層おきに間隔保持部材による流体
通路が交差又は併行する ように積層するステップとを備
える。
Having an air shielding function on one surface of the porous member
The step of obtaining a gas shield with a moisture permeable membrane,
Spaced with a corrugator and adhesive applied
A high-temperature press roll and a moisture permeable membrane are provided on the peaks of the steps of the holding member.
The partition member that is in contact with the surface opposite to the formed surface
Making the heat exchanger components by being pressed
Every other layer of heat exchanger component
Stacking so that the aisles intersect or run side by side
Get

【0020】また、熱交換器構成部材を積層する際に、
難燃性の接着剤を用いて熱交換器構成部材同士を接着す
る。
When stacking the heat exchanger constituent members,
Glue heat exchanger components together using flame-retardant adhesive
It

【0021】[0021]

【発明の実施の形態】次に本発明の実施の形態を図面に
基づいて説明する。 実施の形態1. 図1〜図4によって示す本実施の形態は、図1に示すよ
うな積層構造の六面体に構成された空調用に適した熱交
換器1の製造方法に関するものである。この製造方法で
得られる熱交換器1は、伝熱性と通湿性とを有する薄肉
の仕切部材2を間隔保持部材3を挟んで所定の間隔をお
いて、複数層に重ね合わせ接着した構成となっている。
熱交換器1を構成している仕切部材2は正方形や菱形の
平板として構成され、間隔保持部材3は投影平面形状が
仕切部材2に一致する鋸波状又は正弦波状の波形を成形
した波板に形成されている。この間隔保持部材3を仕切
部材2の間にその波の目の方向を交互に90度又はそれ
に近い角度を持たせて挟着し、一次気流(イ)と二次気
流(ロ)を通す流体通路4と流体通路5がこれらの各層
間に一層おきに構成されているものである。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Next, embodiments of the present invention will be described with reference to the drawings. Embodiment 1. The present embodiment shown in FIGS. 1 to 4 relates to a method for manufacturing a heat exchanger 1 having a hexahedral structure having a laminated structure as shown in FIG. 1, which is suitable for air conditioning. The heat exchanger 1 obtained by this manufacturing method has a structure in which thin partition members 2 having heat conductivity and moisture permeability are superposed and bonded to a plurality of layers at predetermined intervals with a space holding member 3 interposed therebetween. ing.
The partition member 2 that constitutes the heat exchanger 1 is configured as a square or rhombus flat plate, and the spacing member 3 is a corrugated plate having a sawtooth or sinusoidal waveform whose projected plane shape matches that of the partition member 2. Has been formed. A fluid for passing the primary air flow (a) and the secondary air flow (b) by sandwiching the spacing member 3 between the partition members 2 with the directions of the corrugations thereof alternately having an angle of 90 degrees or an angle close thereto. The passages 4 and the fluid passages 5 are formed every other layer between these layers.

【0022】この熱交換器1は、図2及び図3に示すよ
うな一枚の仕切部材2の片面に間隔保持部材3を接着し
た熱交換器構成部材6を積層接着することにより製造さ
れる。熱交換器構成部材6は、図3に示すように板状の
多孔質部材7の片面に空気遮蔽機能を有する透湿膜8を
薬液塗工により形成した仕切部材2となる気体遮蔽物の
透湿膜8側の面に、流体通路4,5を構成する間隔保持
部材3となる素材9をコルゲート加工により接着するこ
とにより連続的に作られる。
This heat exchanger 1 is manufactured by laminating and bonding a heat exchanger constituting member 6 in which a spacing member 3 is bonded to one surface of a partition member 2 as shown in FIGS. 2 and 3. . As shown in FIG. 3, the heat exchanger constituent member 6 is a plate-shaped porous member 7 and has a moisture-permeable film 8 having an air-shielding function formed on one surface thereof by a chemical coating to form a partition member 2. It is continuously made by adhering the material 9 which becomes the space holding member 3 forming the fluid passages 4 and 5 to the surface of the wet film 8 side by corrugating.

【0023】多孔質部材7には厚さ60〜120μm程
度で、坪量が25〜150(g/m2 )のセルロース繊
維を主とする紙材が採用されている。透湿膜8は水溶性
高分子物質であるポリビニルアルコール(PVA)等を
水に溶かし、さらに吸湿作用のある薬剤として塩化リチ
ウム及び難燃剤としてスルファミン酸グアニジンを混ぜ
て透湿膜形成用の薬液としている。この透湿膜形成用の
薬液をロールクォータを用いて多孔質部材7の片面に毎
分約10〜50mのスピードで薬液塗布し、直ちに乾燥
させて仕切部材用の素材とし、図4に示すようなシング
ルフェーサ装置に送り込む。仕切部材用の多孔質部材7
の乾燥後の薬液塗工量は、10〜30g/m2である。
As the porous member 7, a paper material having a thickness of about 60 to 120 μm and a basis weight of 25 to 150 (g / m 2 ) and mainly composed of cellulose fibers is adopted. The moisture permeable film 8 is obtained by dissolving polyvinyl alcohol (PVA) or the like, which is a water-soluble polymer, in water, and further mixing lithium chloride as a hygroscopic agent and guanidine sulfamate as a flame retardant to obtain a chemical liquid for forming a moisture permeable film. There is. The chemical liquid for forming the moisture-permeable film is applied to one surface of the porous member 7 at a speed of about 10 to 50 m / min using a roll quarter, and immediately dried to be used as a material for the partition member, as shown in FIG. Send to a single facer device. Porous member 7 for partition member
The coating amount of the chemical solution after drying is 10 to 30 g / m 2 .

【0024】仕切部材用の多孔質部材7は、片面に透湿
膜8が形成されこれにより空気遮蔽機能、吸湿機能、難
燃機能を具備したものとなっており、これにセルロース
繊維を主とする間隔保持部材3となる紙材がシングルフ
ェーサ装置に送り込まれ、コルゲート加工されて片面段
ボール状の熱交換器構成部材6が連続的に製造される。
コルゲート加工は、間隔保持部材3を成形する互いに噛
み合って回転する歯車状の上下のコルゲーター10,1
1と、仕切部材2の素材である多孔質部材7を間隔保持
部材3の素材9に回転しながら押付けるプレスロール1
2並びに糊付ロール13を中核として構成されていて、
間隔保持部材3の段形状を整えるために、上下のコルゲ
ーター10,11とプレスロール12は段形状を整えや
すい高い温度に維持されている。糊付ロール13は下段
コルゲーター11により送り出される段付きの間隔保持
部材3の素材9の段の峰部分に水溶媒系の酢酸ビニル系
エマルジョン接着剤を塗布する。仕切部材2の素材はプ
レスロール12側に透湿膜8の無い面を向けて送られ、
透湿膜8側の面が間隔保持部材3の素材9との接着面と
されている。このようにして製造された熱交換器構成部
材6を裁断し、交互に向きを90度変えて積層接着する
ことにより図1に示すような熱交換器1が製造される。
なお、裁断した熱交換器構成部材6を間隔保持部材3の
波の目の方向を併行にして積層することによって対向流
型の熱交換器を得ることもできる。
The porous member 7 for the partition member has a moisture permeable film 8 formed on one surface thereof, thereby having an air shielding function, a moisture absorbing function, and a flame retarding function. The paper material serving as the spacing member 3 is fed into the single facer device, and is corrugated to continuously produce the heat exchanger component member 6 in the shape of a single-faced corrugated board.
The corrugation process is performed by forming the spacing member 3 and engaging upper and lower gear-shaped corrugators 10, 1 that rotate in mesh with each other.
1 and a press roll 1 for pressing the porous member 7 which is the material of the partition member 2 against the material 9 of the spacing member 3 while rotating.
2 and the sizing roll 13 are configured as the core,
In order to arrange the step shape of the spacing member 3, the upper and lower corrugators 10 and 11 and the press roll 12 are maintained at a high temperature at which the step shape can be easily adjusted. The gluing roll 13 applies a water-solvent-based vinyl acetate emulsion adhesive to the peak portion of the step of the material 9 of the stepped spacing member 3 delivered by the lower corrugator 11. The material of the partition member 2 is sent to the press roll 12 side with the surface without the moisture permeable membrane 8 facing.
The surface on the moisture permeable membrane 8 side is an adhesive surface to the material 9 of the spacing member 3. The heat exchanger constituent member 6 thus manufactured is cut, and the heat exchanger 1 as shown in FIG. 1 is manufactured by laminating and adhering the members by alternately changing the direction by 90 degrees.
It is also possible to obtain a counterflow heat exchanger by stacking the cut heat exchanger constituent members 6 with the directions of the corrugations of the spacing member 3 parallel.

【0025】この熱交換器1の製造方法の特徴は、図4
に示すコルゲート加工において段形状を整えるための上
下のコルゲーター10,11とプレスロール12の温度
を高く維持しても、プレスロール12側には透湿膜8が
無く、プレスロール12には多孔質部材7の面が当って
いるため、熱で透湿膜8が溶融してプレスロール12に
仕切部材2の素材である多孔質部材7が融着するような
ことがないことであり、段形状を整えやすい高温下で送
りスピードを速くしてコルゲート加工ができることであ
る。従来のコルゲート加工の送りスピードよりも約3倍
の送りスピードでコルゲート加工を行なうことができ、
著しく生産性を向上させることができるうえ、加工費に
ついても1/3程度に低減することができる。
The feature of the manufacturing method of this heat exchanger 1 is that FIG.
Even when the temperatures of the upper and lower corrugators 10 and 11 and the press roll 12 for adjusting the corrugated shape in the corrugating process are kept high, the press roll 12 does not have the moisture permeable membrane 8 and the press roll 12 is porous. Since the surface of the member 7 is in contact, the moisture permeable membrane 8 is not melted by heat and the porous member 7 which is the material of the partition member 2 is not fused to the press roll 12. It is possible to corrugate by increasing the feed speed at a high temperature that is easy to arrange. Corrugation can be performed at a feed speed that is about three times faster than the feed speed of conventional corrugation.
The productivity can be remarkably improved, and the processing cost can be reduced to about 1/3.

【0026】なお、多孔質部材7の片面に有機材料を用
いた樹脂フィルムをラミネート加工して透湿膜8を形成
して仕切部材2の素材として用いても同様の効果を得る
ことができる。また、透湿膜8を10〜20μm程度の
ポリエステル系のフィルムで形成し、間隔保持部材3
に、同系のポリエステル繊維とセルロース繊維とを混抄
した混抄紙材を用いれば、接着剤を用いることなく熱融
着によってコルゲート加工を行なうことができるので、
さらに高速で加工することができるようになる。
The same effect can be obtained by laminating a resin film using an organic material on one surface of the porous member 7 to form the moisture permeable film 8 and using it as the material of the partition member 2. Further, the moisture permeable membrane 8 is formed of a polyester film having a thickness of about 10 to 20 μm, and the spacing member 3
In the case of using a mixed paper material obtained by mixing polyester fibers and cellulose fibers of the same system, corrugation can be performed by heat fusion without using an adhesive,
It becomes possible to process at higher speed.

【0027】実施の形態2. 図5,6によって示す本実施の形態は、実施の形態1と
同様に積層構造の六面体に構成された空調用に適した熱
交換器の製造方法に関するものである。本実施の形態の
製造方法も仕切部材の組成を除けば基本的には実施の形
態1の製造方法と同じである。従って、図1,2はこれ
を援用するとともに実施の形態1のものと同じ部分につ
いては、実施の形態1のものと同一の符号を用いそれら
についての説明は省略する。
Embodiment 2. The present embodiment shown in FIGS. 5 and 6 relates to a method for manufacturing a heat exchanger suitable for air conditioning, which is formed into a hexahedron having a laminated structure as in the first embodiment. The manufacturing method of the present embodiment is also basically the same as the manufacturing method of the first embodiment except the composition of the partition member. Therefore, FIGS. 1 and 2 are incorporated by reference, and the same parts as those in the first embodiment are designated by the same reference numerals as those in the first embodiment and the description thereof is omitted.

【0028】本実施の形態の製造方法によって得られる
熱交換器1も、図1に示すように伝熱性と通湿性とを有
する薄肉の仕切部材2を間隔保持部材3を挟んで所定の
間隔をおいて、複数層に重ね合わせ接着した構成となっ
ている。熱交換器1を構成している仕切部材2は正方形
や菱形の平板として構成され、間隔保持部材3は投影平
面形状が仕切部材2に一致する鋸波状又は正弦波状の波
形を成形した波板に形成されている。この間隔保持部材
3を仕切部材2の間にその波の目の方向を交互に90度
又はそれに近い角度を持たせて挟着し、一次気流(イ)
と二次気流(ロ)を通す流体通路4と流体通路5がこれ
らの各層間に一層おきに構成されているものである。
Also in the heat exchanger 1 obtained by the manufacturing method of the present embodiment, as shown in FIG. 1, thin partition members 2 having heat conductivity and moisture permeability are provided at predetermined intervals with the spacing member 3 interposed therebetween. In this case, a plurality of layers are laminated and bonded. The partition member 2 that constitutes the heat exchanger 1 is configured as a square or rhombus flat plate, and the spacing member 3 is a corrugated plate having a sawtooth or sinusoidal waveform whose projected plane shape matches that of the partition member 2. Has been formed. The spacing member 3 is sandwiched between the partition members 2 with the directions of the corrugations thereof being alternately set at 90 degrees or an angle close thereto, and the primary air flow (a)
A fluid passage 4 and a fluid passage 5 through which the secondary air flow (b) passes are formed between these layers in alternate layers.

【0029】この熱交換器1も、実施の形態1のものと
同様に図2に示すような一枚の仕切部材2の片面に間隔
保持部材3を接着した熱交換器構成部材6を積層するこ
とにより製造される。熱交換器構成部材6は、板状の多
孔質部材7の片面に空気遮蔽機能を有する透湿膜8を薬
液塗工により形成した仕切部材2となる気体遮蔽物の透
湿膜8側の面に、流体通路4,5を構成する間隔保持部
材3となる素材9をコルゲート加工により接着すること
により連続的に作られる。
Also in this heat exchanger 1, as in the case of the first embodiment, a heat exchanger constituting member 6 in which a spacing member 3 is bonded to one surface of one partition member 2 as shown in FIG. 2 is laminated. It is manufactured by The heat exchanger constituent member 6 is a surface of the gas-permeable film 8 side of the gas shield which becomes the partition member 2 in which the moisture-permeable film 8 having an air-shielding function is formed on one surface of the plate-shaped porous member 7 by chemical coating. Then, the material 9 which becomes the spacing member 3 which constitutes the fluid passages 4 and 5 is continuously bonded by corrugating.

【0030】多孔質部材7には難燃紙と称されるJI
S.A1322適合品が用いられる。この難燃紙は、セ
ルロース繊維に抄紙の段階で難燃剤14が混抄してあ
り、厚さ60〜120μm程度で、坪量が25〜150
(g/m2 )の紙材である。難燃剤14には、グアニジ
ン系のものが一般的に使用されているが、シングルフェ
ーサ装置に対する適性及び環境面の配慮からはスルファ
ミン酸グアニジンが適している。難燃剤14は、原紙の
比重で10〜40%が混抄される。難燃剤14を予め混
抄しておくことにより、表面のべと付きが軽減され扱い
易くなる。また、難燃剤14は一般に吸湿性が高いの
で、吸湿性の高い系統の難燃剤14を選定することによ
り未処理の普通紙より含水率を向上させることができ
る。
JI called flame-retardant paper is used for the porous member 7.
S. A1322 conforming product is used. This flame-retardant paper contains cellulose fibers mixed with the flame-retardant agent 14 at the stage of paper making, has a thickness of about 60 to 120 μm, and a basis weight of 25 to 150.
It is a paper material of (g / m 2 ). As the flame retardant 14, a guanidine type is generally used, but guanidine sulfamate is suitable from the viewpoint of suitability for a single facer device and environmental considerations. The flame retardant 14 is mixed with 10 to 40% of the specific gravity of the base paper. By mixing the flame retardant 14 in advance, tackiness on the surface is reduced and handling becomes easier. Further, since the flame retardant 14 generally has high hygroscopicity, it is possible to improve the water content compared to untreated plain paper by selecting the flame retardant 14 having high hygroscopicity.

【0031】透湿性に関しては、仕切部材2表層で凝縮
した水分子が仕切部材2内部の繊維層に形成される毛細
管を水の形で移動して反対面表層より蒸発する透湿過程
において、図6に示すようにセルロース繊維15間に難
燃剤14が充填されることにより仕切部材2内部の毛細
管の径が小さくなるので、従来より少量の水分で毛細管
現象が発現し反対面表層に水分が移動しやすくなる。そ
の結果、湿度交換効率の優れた熱交換器1を構成するこ
とができる。
Regarding the moisture permeability, in the moisture permeability process in which the water molecules condensed on the surface layer of the partition member 2 move in the form of water through the capillaries formed in the fiber layer inside the partition member 2 and evaporate from the surface layer on the opposite surface, As shown in FIG. 6, the diameter of the capillary inside the partition member 2 becomes smaller by filling the flame retardant 14 between the cellulose fibers 15. Therefore, a smaller amount of water than before causes the capillary phenomenon and the water moves to the surface layer on the opposite surface. Easier to do. As a result, the heat exchanger 1 having excellent humidity exchange efficiency can be configured.

【0032】透湿膜8は水溶性高分子物質であるポリビ
ニルアルコール(PVA)等を水に溶かし、さらに吸湿
作用のある薬剤として塩化リチウム及び難燃剤としてス
ルファミン酸グアニジンを混ぜて透湿膜形成用の薬液と
している。この透湿膜形成用の薬液をロールクォータを
用いて多孔質部材7の片面に毎分約30〜70mのスピ
ードで薬液塗布し、直ちに乾燥させて仕切部材2用の素
材とし、実施の形態1で示した図4に示すようなシング
ルフェーサ装置に送り込む。仕切部材2用の多孔質部材
7の乾燥後の薬液塗工量は5〜15g/m2 程である。
The moisture permeable film 8 is formed by dissolving polyvinyl alcohol (PVA), which is a water-soluble polymer, in water, and further mixing lithium chloride as a hygroscopic agent and guanidine sulfamate as a flame retardant to form a moisture permeable film. It is used as a drug solution. The chemical liquid for forming the moisture-permeable film is applied to one surface of the porous member 7 at a speed of about 30 to 70 m / min using a roll quarter, and immediately dried to be used as a material for the partition member 2, and the first embodiment is used. It is sent to the single facer device shown in FIG. The coating amount of the chemical liquid after drying the porous member 7 for the partition member 2 is about 5 to 15 g / m 2 .

【0033】仕切部材2を構成する難燃紙材は、片面に
透湿膜8が形成され、これにより空気遮蔽機能、吸湿機
能、難燃機能を具備したものとなっており、これにセル
ロース繊維を主とする間隔保持部材3となる素材9がシ
ングルフェーサ装置に送り込まれ、実施の形態1で説明
した仕方と同様の仕方で、コルゲート加工されて片面段
ボール状の熱交換器構成部材6が連続的に製造される。
このようにして製造された熱交換器構成部材6を裁断
し、交互に向きを90度変えて積層接着することにより
図1に示すような熱交換器1が製造される。この製造方
法によれば、予め難燃処理を施した難燃紙材を仕切部材
2の素材とするため、透湿膜8を形成するための薬液塗
工量を実施の形態1の仕方よりも少なくすることがで
き、製造工程における薬液塗工スピードを速めることに
より生産性が一層向上する。これ以外の効果は実施の形
態1の製造方法と同じである。
The flame-retardant paper material constituting the partition member 2 has a moisture permeable film 8 formed on one surface thereof, thereby having an air-shielding function, a moisture absorption function, and a flame-retardant function. The material 9 that mainly serves as the spacing member 3 is fed into the single facer device, and in the same manner as described in the first embodiment, the heat exchanger component member 6 that is corrugated and has a one-sided corrugated cardboard shape is formed. Manufactured continuously.
The heat exchanger constituent member 6 thus manufactured is cut, and the heat exchanger 1 as shown in FIG. 1 is manufactured by laminating and adhering the members by alternately changing the direction by 90 degrees. According to this manufacturing method, since the flame-retardant paper material that has been subjected to the flame-retardant treatment is used as the material of the partition member 2, the amount of the chemical liquid applied to form the moisture-permeable film 8 is smaller than that in the first embodiment. It can be reduced, and productivity can be further improved by increasing the speed of coating with the chemical liquid in the manufacturing process. Other effects are the same as those of the manufacturing method of the first embodiment.

【0034】なお、本実施の形態においても、裁断した
熱交換器構成部材6を間隔保持部材3の波の目の方向を
併行にして積層することによって対向流型の熱交換器を
得ることができる。また、難燃紙材の片面に有機材料を
用いた樹脂フィルムをラミネート加工して透湿膜8を形
成して仕切部材2の素材として用いても同様の効果を得
ることができる。そして、透湿膜8を10〜20μm程
度のポリエステル系のフィルムで形成し、間隔保持部材
3に、同系のポリエステル繊維とセルロース繊維とを混
抄した混抄紙材を用いれば、接着剤を用いることなく熱
融着によってコルゲート加工を行なうことができるの
で、さらに高速で加工することができるようになる。
Also in this embodiment, a counterflow type heat exchanger can be obtained by stacking the cut heat exchanger constituent members 6 so that the direction of the corrugation of the spacing member 3 is parallel. it can. Also, the same effect can be obtained by laminating a resin film using an organic material on one surface of the flame-retardant paper material to form the moisture permeable film 8 and using it as the material of the partition member 2. If the moisture permeable membrane 8 is formed of a polyester film having a thickness of about 10 to 20 μm and the spacing member 3 is made of a mixed paper material obtained by mixing polyester fibers and cellulose fibers of the same system, the adhesive can be used without using an adhesive. Since the corrugation process can be performed by heat fusion, the process can be performed at higher speed.

【0035】実施の形態3. 図7によって示す本実施の形態は、実施の形態1や実施
の形態2の製造方法によって得られる熱交換器構成部材
6を積層する際の熱交換器構成部材6同士の接着に接着
剤16として、水溶媒系の酢酸ビニル系エマルジョン接
着剤に臭素系化合物ならびに金属酸化物を配合したエマ
ルジョン樹脂添加用難燃剤に難燃剤を混入したものを用
いた熱交換器の製造方法である。
Embodiment 3. In the present embodiment shown in FIG. 7, the adhesive 16 is used to bond the heat exchanger constituent members 6 to each other when laminating the heat exchanger constituent members 6 obtained by the manufacturing method according to the first embodiment or the second embodiment. A method for manufacturing a heat exchanger using a flame retardant mixed with a flame retardant for emulsion resin addition, which is a mixture of a bromine compound and a metal oxide in a water solvent type vinyl acetate emulsion adhesive.

【0036】このような接着剤16を用いて熱交換器構
成部材6を交互に向きを90度変えて積層接着すること
により、薬液塗工やラミネート加工による透湿膜8を形
成しない多孔質部材7の面の難燃性を接着剤16によっ
て付与することができ、熱交換器1全体としての難燃性
の向上を推進することができる。この接着剤16を用い
て熱交換器構成部材6を接着したサンプルと、通常の酢
酸ビニル系エマルジョン接着剤を用いて熱交換器構成部
材6を接着したサンプルとをJIS.A1322の燃焼
実験により比較しところ、前者の炭化長が7cmに対
し、後者の炭化長は8.6cmであり、難燃性が向上す
ることが確認された。
The heat exchanger constituent member 6 is alternately laminated and adhered by changing the direction by 90 degrees using such an adhesive 16 to form a porous member on which the moisture permeable film 8 is not formed by chemical coating or laminating. The flame retardancy of the surface No. 7 can be imparted by the adhesive agent 16, and the improvement of the flame retardance of the heat exchanger 1 as a whole can be promoted. A sample in which the heat exchanger constituent member 6 is adhered using the adhesive 16 and a sample in which the heat exchanger constituent member 6 is adhered using a normal vinyl acetate emulsion adhesive are specified in JIS. As a result of comparison by a combustion experiment of A1322, the carbonization length of the former was 7 cm, whereas the carbonization length of the latter was 8.6 cm, which confirmed that the flame retardancy was improved.

【0037】コルゲート加工により熱交換器構成部材6
を製造する際の仕切部材2の素材と間隔保持部材3の素
材9との接着に、水溶媒系の酢酸ビニル系エマルジョン
接着剤に臭素系化合物ならびに金属酸化物を配合したエ
マルジョン樹脂添加用難燃剤に難燃剤を混入した接着剤
を用いることにより、熱交換器1の難燃性を格段に向上
させることができる。
Heat exchanger component 6 by corrugating
A flame retardant for addition of an emulsion resin, in which a bromine compound and a metal oxide are mixed with a water solvent-based vinyl acetate emulsion adhesive for adhering the material of the partition member 2 and the material 9 of the spacing member 3 when manufacturing The flame retardancy of the heat exchanger 1 can be remarkably improved by using the adhesive containing the flame retardant.

【0038】実施の形態4. 図8,9,10によって示す本実施の形態は、実施の形
態1や実施の形態2の製造方法によって得られた熱交換
器構成部材6と他の構成の熱交換器構成部材17との積
層接着によって構成した熱交換器に関するものである。
実施の形態1,2で示した熱交換器構成部材6は、多孔
質部材7の透湿膜8側の面に間隔保持部材3の素材9が
接着された構成である。この熱交換器構成部材6とは、
間隔保持部材3の素材9の接着面が反対の図9に示すよ
うな構成の熱交換器構成部材17を作り、一方の流体通
路4について仕切部材2の透湿膜8側の面同士が向き合
うように二種類の熱交換器構成部材6,17を図10に
示すように交互に積層接着して熱交換器を構成する。
Fourth Embodiment This embodiment shown in FIGS. 8, 9 and 10 is a stack of the heat exchanger constituent member 6 obtained by the manufacturing method of the first and second embodiments and the heat exchanger constituent member 17 of another structure. The present invention relates to a heat exchanger configured by adhesion.
The heat exchanger constituent member 6 shown in the first and second embodiments has a structure in which the material 9 of the spacing member 3 is bonded to the surface of the porous member 7 on the moisture permeable membrane 8 side. The heat exchanger component 6 is
A heat exchanger constituting member 17 having a constitution as shown in FIG. 9 in which the material 9 of the spacing member 3 has an opposite adhesive surface is formed, and the surfaces of the partition member 2 on the moisture permeable membrane 8 side of one fluid passage 4 face each other. As described above, the two types of heat exchanger constituent members 6 and 17 are alternately laminated and bonded as shown in FIG. 10 to form a heat exchanger.

【0039】二種類の熱交換器構成部材6,17はいず
れも片面に透湿膜8が形成されているため仕切部材2の
透湿性は表裏で差があるが、二種類の熱交換器構成部材
6,17を図10に示すように積層することにより、流
体通路5から流体通路4に湿度が移行する場合と、流体
通路4から流体通路5に湿度が移行する場合において、
前者より後者の方が移行率が大きくなる。従来の積層構
造の熱交換器においては、温度と湿度の交換効率におい
て湿度交換効率が低いため、全熱に対する湿度の割合が
大きくなる夏期は、全熱交換効率で冬期より悪くなる
が、本実施の形態の熱交換器のように、一方の流体通路
4の仕切部材2の透湿膜8側の面同士が向き合うように
構成し、夏期条件で高湿度側の流体通路5を透湿膜8が
対向する通路とすることにより、夏期と冬期とで全熱交
換効率の差を少なくすることができ、夏期と冬期とのエ
ンタルピー交換効率の差を減少させることができる。
Since the moisture permeable membrane 8 is formed on one surface of each of the two types of heat exchanger constituent members 6 and 17, the moisture permeability of the partition member 2 is different between the front and back sides, but the two types of heat exchanger configurations are used. By stacking the members 6 and 17 as shown in FIG. 10, when the humidity shifts from the fluid passage 5 to the fluid passage 4 and when the humidity shifts from the fluid passage 4 to the fluid passage 5,
The latter has a higher migration rate than the former. In the conventional heat exchanger with a laminated structure, since the humidity exchange efficiency is low in terms of temperature and humidity exchange efficiency, the total heat exchange efficiency becomes worse than the winter season in the summer when the ratio of humidity to the total heat is large. As in the heat exchanger of the above embodiment, the surfaces of the partition member 2 of one fluid passage 4 on the side of the moisture permeable membrane 8 face each other, and the fluid passage 5 on the high humidity side is formed under the conditions of summer. By using the passages facing each other, the difference in total heat exchange efficiency between summer and winter can be reduced, and the difference in enthalpy exchange efficiency between summer and winter can be reduced.

【0040】本実施の形態で示した構成で、平面積30
0mm×300mm,高さ500mmの熱交換器を作成
して試験を行なった結果、夏期と冬期の条件間で全熱交
換効率の差が約30%程改善された。これにより、夏冬
での熱回収の差を考慮する空調設計に係る問題を小さく
することができる。なお、この実施の形態の熱交換器の
構成は、交差流型の他にも間隔保持部材3の波の目が併
行する対向流型の熱交換器にも適応することができる。
With the structure shown in this embodiment, the flat area 30
As a result of making a test with a heat exchanger having a size of 0 mm × 300 mm and a height of 500 mm, the difference in the total heat exchange efficiency between the conditions of summer and winter was improved by about 30%. As a result, it is possible to reduce the problems related to the air conditioning design that takes into consideration the difference in heat recovery between summer and winter. The configuration of the heat exchanger of this embodiment can be applied to not only the cross flow type but also the counter flow type heat exchanger in which the corrugations of the spacing member 3 are parallel.

【0041】実施の形態5. 図11によって示す本実施の形態も、実施の形態4で示
したような二系統の流体通路が一層おきに交差又は併行
するように構成された積層構造の空調用の熱交換器に関
するものである。本実施の形態の熱交換器は、流体通路
4,5同士を仕切る仕切部材2と、仕切部材2同士の間
隔を保持する間隔保持部材3とを、表裏で湿度による伸
びの異なる素材でそれぞれ構成し、間隔保持部材3の湿
度により伸びやすい面側と、仕切部材2の湿度により伸
びやすい面側とを接合して積層接着した構成である。
Embodiment 5. The present embodiment shown in FIG. 11 also relates to a heat exchanger for air conditioning having a laminated structure in which the fluid passages of the two systems as shown in Embodiment 4 are configured to intersect or run in alternate layers. . In the heat exchanger of the present embodiment, the partition member 2 that partitions the fluid passages 4 and 5 and the spacing member 3 that holds the spacing between the partition members 2 are made of materials having different expansions on the front and back sides due to humidity. Then, the surface side of the spacing member 3 that easily expands due to humidity and the surface side of the partition member 2 that easily expands due to humidity are joined and laminated and bonded.

【0042】間隔保持部材3は紙材で構成され、片面側
は比較的水分による伸びの少ない部分18となってお
り、他面側は比較敵水分による伸びの大きい部分19と
なっている。伸びの少ない部分18は、抄紙する際に乾
燥工程で固めて艶を持たせた艶加工面として構成され、
伸びの大きい部分19は、艶加工をしない通常の紙面と
して構成されている。仕切部材2は、実施の形態1,2
で示した構成のものであり、コルゲート加工において間
隔保持部材3の伸びやすい側の面の峰部を透湿膜8側に
して接着する。従来の熱交換器では、熱交換器構成部材
6を積層し接着する際に、水溶媒系エマルジョン接着剤
を間隔保持部材3の峰部分に塗布するが、水溶媒系エマ
ルジョン接着剤の水分により間隔保持部材3が伸びてし
まい、積層時にうねりが発生していた。
The spacing member 3 is made of a paper material, and one side thereof has a portion 18 relatively less stretched by moisture, and the other side thereof has a portion 19 greatly stretched by comparative moisture. The portion 18 with little elongation is configured as a glossy surface that is hardened and glossed in the drying step during paper making,
The portion 19 having a large elongation is configured as a normal paper surface without gloss processing. The partition member 2 is the partition member of the first or second embodiment.
In the corrugated processing, the gap holding member 3 is bonded to the moisture permeable film 8 side with the ridge portion of the surface on the side where expansion easily occurs. In the conventional heat exchanger, when the heat exchanger constituent members 6 are laminated and adhered, the water-solvent emulsion adhesive is applied to the crests of the gap holding member 3, but the gap is changed by the water content of the water-solvent emulsion adhesive. The holding member 3 was stretched and waviness was generated during stacking.

【0043】しかしながら本実施の形態の熱交換器で
は、間隔保持部材3の水溶媒系エマルジョン接着剤を塗
布する側は水分により反り難い構成であるため、積層接
着時の反りが減少し、うねりの少ないものとなる。従っ
て、積層・接着工程において反りの発生を抑えたり、反
りを修正する押え作業を行なわなくてもよく、生産性が
向上する。また、通常水を吸い難い紙材と、水溶媒系の
接着剤を用いるコルゲート加工は、接着力発現速度の低
下のために加工スピードを通常より遅くしなければなら
ないが、間隔保持部材3の艶加工してない吸水性のある
面を仕切部材2に接合するため接着力が早期に発現さ
れ、コルゲート加工のスピードを遅くしないでも済む効
果もある。また、仕切部材2の透湿膜8側の面は水分を
吸収し伸び易いので、間隔保持部材3の水分により伸び
易い面を接合することにより、熱交換器構成部材6とし
ての伸びの力を打ち消すことができ、熱交換器全体の外
観品質も向上する。
However, in the heat exchanger of the present embodiment, since the side of the spacing member 3 to which the water-solvent emulsion adhesive is applied is less likely to warp due to moisture, the warpage during stacking adhesion is reduced and waviness is reduced. It will be few. Therefore, it is not necessary to suppress the occurrence of warpage in the stacking / adhesion process, and it is not necessary to perform a pressing work to correct the warpage, and the productivity is improved. In addition, the corrugating process using a paper material that normally does not absorb water and a water-solvent adhesive requires a processing speed slower than usual because of the decrease in the adhesive force development speed. Since the water-absorbing surface which has not been processed is joined to the partition member 2, the adhesive force is developed at an early stage, and there is an effect that the corrugating process does not have to be slowed down. Further, since the surface of the partition member 2 on the side of the moisture permeable membrane 8 absorbs water and easily expands, the expansion force of the heat exchanger constituent member 6 can be increased by joining the surface of the spacing member 3 that easily expands with water. It can be canceled and the appearance quality of the whole heat exchanger is improved.

【0044】実施の形態6. この実施の形態は、多孔質部材7の片面に空気遮蔽機能
を有する透湿膜8を形成し、もう片面には吸湿性能を持
つ薬剤の層を形成したものである。図12〜図15によ
って示す本実施の形態は、図12に示すような積層構造
の六面体に構成された空調用に適した熱交換器1および
その製造方法に関するものである。
Sixth Embodiment In this embodiment, a moisture permeable film 8 having an air shielding function is formed on one surface of the porous member 7, and a chemical agent layer having a hygroscopic property is formed on the other surface. The present embodiment shown in FIGS. 12 to 15 relates to a heat exchanger 1 suitable for air conditioning, which has a hexahedral shape having a laminated structure as shown in FIG. 12, and a manufacturing method thereof.

【0045】この製造方法で得られる熱交換器1は、伝
熱性と通湿性とを有する薄肉の仕切部材2を間隔保持部
材3を挟んで所定の間隔をおいて、複数層に重ね合わせ
接着した構成となっている。熱交換器1を構成している
仕切部材2は正方形や菱形の平板として構成され、間隔
保持部材3は投影平面形状が仕切部材2に一致する鋸波
状又は正弦波状の波形を成形した波板に形成されてい
る。この間隔保持部材3を仕切部材2の間にその波の目
の方向を交互に90度又はそれに近い角度を持たせて挟
着し、一次気流(イ)と二次気流(ロ)を通す流体通路
4と流体通路5がこれらの各層間に一層おきに構成され
ているものである。
In the heat exchanger 1 obtained by this manufacturing method, thin partition members 2 having heat conductivity and moisture permeability are superposed and adhered to a plurality of layers at predetermined intervals with a space holding member 3 interposed therebetween. It is composed. The partition member 2 that constitutes the heat exchanger 1 is configured as a square or rhombus flat plate, and the spacing member 3 is a corrugated plate having a sawtooth or sinusoidal waveform whose projected plane shape matches that of the partition member 2. Has been formed. A fluid for passing the primary air flow (a) and the secondary air flow (b) by sandwiching the spacing member 3 between the partition members 2 with the directions of the corrugations thereof alternately having an angle of 90 degrees or an angle close thereto. The passages 4 and the fluid passages 5 are formed every other layer between these layers.

【0046】この熱交換器1は、図13及び図14に示
すような一枚の仕切部材2の片面に間隔保持部材3を接
着した熱交換器構成部材6を積層接着することにより製
造される。図14に示すように板状の多孔質部材7の片
面に空気遮蔽機能を有する透湿膜8を薬液塗工により形
成し、もう片面には、吸湿性能を持つ薬液(吸湿剤)2
0を塗布して仕切部材2を作り、この仕切部材2の透湿
膜8側の面に、流体通路4,5を構成する間隔保持部材
3となる素材9をコルゲート加工により接着する。この
ような手順で熱交換器構成部材6は連続的に作られる。
This heat exchanger 1 is manufactured by laminating and bonding a heat exchanger constituting member 6 in which a spacing member 3 is bonded to one surface of one partition member 2 as shown in FIGS. 13 and 14. . As shown in FIG. 14, a moisture-permeable film 8 having an air-shielding function is formed on one surface of a plate-shaped porous member 7 by chemical solution coating, and on the other surface, a chemical solution (hygroscopic agent) 2 having a hygroscopic property is formed.
0 is applied to form the partition member 2, and the material 9 to be the space holding member 3 forming the fluid passages 4 and 5 is bonded to the surface of the partition member 2 on the moisture permeable membrane 8 side by corrugation. The heat exchanger component 6 is continuously manufactured by such a procedure.

【0047】多孔質部材7には厚さ60〜120μm程
度で、坪量が25〜150(g/m2 )のセルロース繊
維を主とする紙材が採用されている。透湿膜8は水溶性
高分子物質であるポリビニルアルコール(PVA)等を
水に溶かし、さらに吸湿作用のある薬剤として塩化リチ
ウム及び難燃剤としてスルファミン酸グアニジンを混ぜ
て透湿膜形成用の薬液としている。
As the porous member 7, a paper material having a thickness of about 60 to 120 μm and a basis weight of 25 to 150 (g / m 2 ) and mainly composed of cellulose fibers is adopted. The moisture permeable film 8 is obtained by dissolving polyvinyl alcohol (PVA) or the like, which is a water-soluble polymer, in water, and further mixing lithium chloride as a hygroscopic agent and guanidine sulfamate as a flame retardant to obtain a chemical liquid for forming a moisture permeable film. There is.

【0048】この透湿膜形成用の薬液をロールクォータ
を用いて多孔質部材7の片面に毎分約10〜50mのス
ピードで薬液塗布し、更に、反対面より粘着性の少ない
吸湿剤として塩化リチウム等を塗工し直ちに乾燥させて
仕切部材用の素材とし、図15に示すようなシングルフ
ェーサ装置に送り込む。仕切部材用の多孔質部材7の乾
燥後の薬液塗工量は、10〜30g/m2である。
The chemical liquid for forming the moisture-permeable film is applied to one surface of the porous member 7 at a speed of about 10 to 50 m / min using a roll quarter, and further, as a hygroscopic agent having less tackiness than the opposite surface, it is chlorinated. Lithium or the like is applied and immediately dried to obtain a material for the partition member, which is then fed into a single facer device as shown in FIG. The coating amount of the chemical liquid after drying the porous member 7 for the partition member is 10 to 30 g / m 2 .

【0049】仕切部材用の多孔質部材7は、片面に透湿
膜8が形成されこれにより空気遮蔽機能、吸湿機能、難
燃機能を具備したものとなっており、これにセルロース
繊維を主とする間隔保持部材3となる紙材がシングルフ
ェーサ装置に送り込まれ、コルゲート加工されて片面段
ボール状の熱交換器構成部材6が連続的に製造される。
The porous member 7 for the partition member has a moisture permeable film 8 formed on one surface thereof, and thus has an air shielding function, a moisture absorbing function, and a flame retarding function. The paper material serving as the spacing member 3 is fed into the single facer device, and is corrugated to continuously produce the heat exchanger component member 6 in the shape of a single-faced corrugated board.

【0050】コルゲート加工は、間隔保持部材3を成形
する互いに噛み合って回転する歯車状の上下のコルゲー
ター10,11と、仕切部材2の素材である多孔質部材
7を間隔保持部材3の素材9に回転しながら押付けるプ
レスロール12並びに糊付ロール13を中核として構成
されていて、間隔保持部材3の段形状を整えるために、
上下のコルゲーター10,11とプレスロール12は段
形状を整えやすい高い温度に維持されている。
In the corrugating process, the upper and lower gear-shaped corrugators 10 and 11 that rotate in mesh with each other for forming the spacing member 3 and the porous member 7 that is the material of the partition member 2 are used as the material 9 of the spacing member 3. The press roll 12 and the sizing roll 13 that press while rotating are configured with the core as a core, and in order to arrange the step shape of the spacing member 3,
The upper and lower corrugators 10 and 11 and the press roll 12 are maintained at a high temperature where the step shape can be easily adjusted.

【0051】糊付ロール13は下段コルゲーター11に
より送り出される段付きの間隔保持部材3の素材9の段
の峰部分に水溶媒系の酢酸ビニル系エマルジョン接着剤
を塗布する。仕切部材2の素材はプレスロール12側に
透湿膜8の無い面(吸湿剤20の層が形成された面)を
向けて送られ、透湿膜8側の面が間隔保持部材3の素材
9との接着面とされている。このようにして製造された
熱交換器構成部材6を裁断し、交互に向きを90度変え
て積層接着することにより図12に示すような熱交換器
1が製造される。なお、裁断した熱交換器構成部材6を
間隔保持部材3の波の目の方向を併行にして積層するこ
とによって対向流型の熱交換器を得ることもできる。
The gluing roll 13 applies a water-solvent-based vinyl acetate emulsion adhesive to the ridge portion of the step of the material 9 of the stepped spacing member 3 delivered by the lower corrugator 11. The material of the partition member 2 is fed toward the press roll 12 side with the surface without the moisture permeable film 8 (the surface on which the layer of the moisture absorbent 20 is formed), and the surface on the moisture permeable film 8 side is the material of the spacing member 3. It is supposed to be an adhesive surface with 9. The heat exchanger constituent member 6 thus manufactured is cut, and the heat exchanger 1 as shown in FIG. It is also possible to obtain a counterflow heat exchanger by stacking the cut heat exchanger constituent members 6 with the directions of the corrugations of the spacing member 3 parallel.

【0052】この熱交換器1の製造方法の特徴は、図1
5に示すコルゲート加工において段形状を整えるための
上下のコルゲーター10,11とプレスロール12の温
度を高く維持しても、プレスロール12側には透湿膜8
が無く、プレスロール12には多孔質部材7の粘着性の
少ない吸湿剤20の層が当っているため、熱で透湿膜8
が溶融してプレスロール12に仕切部材2の素材である
多孔質部材7が融着するようなことがないことであり、
段形状を整えやすい高温下で送りスピードを速くしてコ
ルゲート加工ができることである。
The feature of the manufacturing method of this heat exchanger 1 is that FIG.
Even when the temperatures of the upper and lower corrugators 10 and 11 and the press roll 12 for adjusting the step shape in the corrugating process shown in FIG. 5 are kept high, the moisture permeable film 8 is provided on the press roll 12 side.
Since the press roll 12 is covered with the layer of the hygroscopic agent 20 of the porous member 7 having low adhesiveness, the moisture permeable film 8 is exposed to heat.
Does not melt and the porous member 7, which is the material of the partition member 2, is fused to the press roll 12,
Corrugating can be performed by increasing the feed speed at high temperature, which makes it easy to arrange the step shape.

【0053】そのため、従来のコルゲート加工の送りス
ピードよりも約3倍の送りスピードでコルゲート加工を
行なうことができ、著しく生産性を向上させることがで
きるうえ、加工費についても1/3程度に低減すること
ができる。
Therefore, the corrugating process can be performed at a feeding speed about three times faster than that of the conventional corrugating process, the productivity can be remarkably improved, and the machining cost can be reduced to about 1/3. can do.

【0054】また、本実施の形態では多孔質部材7の片
面には吸湿剤20の層を形成しているため、透湿性能を
上げることができるという効果を奏する。この点につい
て、以下に詳述する。
Further, in this embodiment, since the layer of the moisture absorbent 20 is formed on one surface of the porous member 7, the moisture permeability can be improved. This point will be described in detail below.

【0055】片面のみに透湿膜を形成し、他の片面には
処理を施さない場合には、透湿膜形成薬剤の中に含まれ
る吸湿剤の効果により透湿膜面側からの透湿性能に比較
して反対面の未処理側からの透湿性能は低いものとなっ
ている。この仕切部材を用いて熱交換器を構成すると一
層ごとの風路は、透湿膜形成薬液処理面と未塗工面とを
対向させた風路となる。したがって、この熱交換器を用
いて熱交換をおこなうと透湿性能は透湿膜形成薬処理面
と未塗工面の透湿性能のおよそ平均値となる。
When the moisture permeable film is formed only on one surface and the other one surface is not treated, moisture permeable from the moisture permeable film surface side due to the effect of the moisture absorbent contained in the moisture permeable film forming agent. The moisture permeability from the untreated side on the opposite side is lower than the performance. When a heat exchanger is configured using this partition member, the air passage for each layer is an air passage in which the moisture-permeable film-forming chemical liquid treatment surface and the uncoated surface are opposed to each other. Therefore, when heat exchange is performed using this heat exchanger, the moisture permeability becomes approximately the average value of the moisture permeability of the moisture-permeable film forming agent-treated surface and the uncoated surface.

【0056】一方、本実施の形態のように、片面に透湿
膜8を形成し、他の片面に吸湿剤20である塩化リチウ
ムを塗工することにより、透湿性能が向上し表裏での透
湿性能の差が小さくなる。これにより、透湿膜形成薬液
処理面側の透湿性能を向上させるよりはるかに効果的に
表裏での平均透湿性能を向上させることができ、熱交換
器としても容易に透湿性能を上げることが可能となる。
On the other hand, as in the present embodiment, by forming the moisture permeable film 8 on one surface and applying lithium chloride, which is the moisture absorbent 20, to the other surface, the moisture permeability is improved and the front and back surfaces are The difference in moisture permeability is reduced. As a result, the average moisture permeability on the front and back sides can be improved much more effectively than improving the moisture permeability on the side of the moisture-permeable film forming chemical liquid treatment surface, and the moisture permeability can be easily increased as a heat exchanger. It becomes possible.

【0057】なお、多孔質部材7の片面に有機材料を用
いた樹脂フィルムをラミネート加工して透湿膜8を形成
して仕切部材2の素材として用いても同様の効果を得る
ことができる。また、透湿膜8を10〜20μm程度の
ポリエステル系のフィルムで形成し、間隔保持部材3
に、同系のポリエステル繊維とセルロース繊維とを混抄
した混抄紙材を用いれば、接着剤を用いることなく熱融
着によってコルゲート加工を行なうことができるので、
さらに高速で加工することができるようになる。
The same effect can be obtained even when a resin film using an organic material is laminated on one surface of the porous member 7 to form a moisture permeable film 8 and used as a material for the partition member 2. Further, the moisture permeable membrane 8 is formed of a polyester film having a thickness of about 10 to 20 μm, and the spacing member 3
In the case of using a mixed paper material obtained by mixing polyester fibers and cellulose fibers of the same system, corrugation can be performed by heat fusion without using an adhesive,
It becomes possible to process at higher speed.

【0058】実施の形態7. この実施の形態は、多孔質部材7として難燃紙材を用
い、この難燃紙材の片面に透湿膜8を設け、他の片面に
は吸湿性能を持つ薬剤の層を設けたものである。
Embodiment 7. In this embodiment, a flame-retardant paper material is used as the porous member 7, a moisture-permeable film 8 is provided on one side of this flame-retardant paper material, and a chemical agent layer having a hygroscopic property is provided on the other side. is there.

【0059】図16によって示す本実施の形態は、実施
の形態6と同様に積層構造の六面体に構成された空調用
に適した熱交換器およびその製造方法に関するものであ
る。本実施の形態の製造方法も仕切部材の組成を除けば
基本的には実施の形態6の製造方法と同じである。従っ
て、図12,13を援用するとともに実施の形態6のも
のと同じ部分については、実施の形態6のものと同一の
符号を用いそれらについての説明は省略する。
The present embodiment shown in FIG. 16 relates to a heat exchanger having a hexahedral structure having a laminated structure and suitable for air conditioning and a method for manufacturing the same, as in the sixth embodiment. The manufacturing method of the present embodiment is also basically the same as the manufacturing method of the sixth embodiment except for the composition of the partition member. Therefore, with reference to FIGS. 12 and 13, the same parts as those of the sixth embodiment are designated by the same reference numerals as those of the sixth embodiment, and the description thereof will be omitted.

【0060】本実施の形態の製造方法によって得られる
熱交換器1も、図12に示すように伝熱性と通湿性とを
有する薄肉の仕切部材2を間隔保持部材3を挟んで所定
の間隔をおいて、複数層に重ね合わせ接着した構成とな
っている。熱交換器1を構成している仕切部材2は正方
形や菱形の平板として構成され、間隔保持部材3は投影
平面形状が仕切部材2に一致する鋸波状又は正弦波状の
波形を成形した波板に形成されている。この間隔保持部
材3を仕切部材2の間にその波の目の方向を交互に90
度又はそれに近い角度を持たせて挟着し、一次気流
(イ)と二次気流(ロ)を通す流体通路4と流体通路5
がこれらの各層間に一層おきに構成されているものであ
る。
Also in the heat exchanger 1 obtained by the manufacturing method of the present embodiment, as shown in FIG. 12, thin partition members 2 having heat conductivity and moisture permeability are provided at predetermined intervals with the spacing member 3 interposed therebetween. In this case, a plurality of layers are laminated and bonded. The partition member 2 that constitutes the heat exchanger 1 is configured as a square or rhombus flat plate, and the spacing member 3 is a corrugated plate having a sawtooth or sinusoidal waveform whose projected plane shape matches that of the partition member 2. Has been formed. The spacing members 3 are arranged between the partition members 2 in such a manner that the directions of the corrugations are alternately 90 degrees.
Fluid passage 4 and fluid passage 5 which are sandwiched at an angle of or close to them and pass the primary air flow (a) and the secondary air flow (b).
Are formed every other layer between these layers.

【0061】この熱交換器1も、実施の形態6のものと
同様に図13に示すような一枚の仕切部材2の片面に間
隔保持部材3を接着した熱交換器構成部材6を積層する
ことにより製造される。板状の多孔質部材7の片面に空
気遮蔽機能を有する透湿膜8を薬液塗工により形成し、
もう片面には、吸湿性能を持つ薬液(吸湿剤)20を塗
布して仕切部材2を作り、この仕切部材2の透湿膜8側
の面に、流体通路4,5を構成する間隔保持部材3とな
る素材9をコルゲート加工により接着する。このような
手順で熱交換器構成部材6は連続的に作られる。
Also in this heat exchanger 1, as in the sixth embodiment, the heat exchanger constituting member 6 in which the spacing member 3 is bonded to one surface of one partition member 2 as shown in FIG. 13 is laminated. It is manufactured by A moisture-permeable film 8 having an air-shielding function is formed on one surface of the plate-shaped porous member 7 by chemical coating,
A partition member 2 is made by applying a chemical solution (hygroscopic agent) 20 having a hygroscopic property to the other surface of the partition member 2, and a spacing member that forms fluid passages 4 and 5 on the surface of the partition member 2 on the moisture permeable membrane 8 side. The material 9 to be 3 is bonded by corrugation. The heat exchanger component 6 is continuously manufactured by such a procedure.

【0062】多孔質部材7には難燃紙と称されるJI
S.A1322適合品が用いられる。この難燃紙は、セ
ルロース繊維に抄紙の段階で難燃剤14が混抄してあ
り、厚さ60〜120μm程度で、坪量が25〜150
(g/m2)の紙材である。難燃剤14には、グアニジ
ン系のものが一般的に使用されているが、シングルフェ
ーサ装置に対する適性及び環境面の配慮からはスルファ
ミン酸グアニジンが適している。
JI called flame-retardant paper is used for the porous member 7.
S. A1322 conforming product is used. This flame-retardant paper contains cellulose fibers mixed with the flame-retardant agent 14 at the stage of paper making, has a thickness of about 60 to 120 μm, and a basis weight of 25 to 150.
It is a paper material of (g / m 2 ). As the flame retardant 14, a guanidine type is generally used, but guanidine sulfamate is suitable from the viewpoint of suitability for a single facer device and environmental considerations.

【0063】難燃剤14は、原紙の比重で10〜40%
が混抄される。難燃剤14を予め混抄しておくことによ
り、表面のべと付きが軽減され扱い易くなる。また、難
燃剤14は一般に吸湿性が高いので、吸湿性の高い系統
の難燃剤14を選定することにより未処理の普通紙より
含水率を向上させることができる。
The flame retardant 14 is 10 to 40% in specific gravity of the base paper.
Are mixed. By mixing the flame retardant 14 in advance, tackiness on the surface is reduced and handling becomes easier. Further, since the flame retardant 14 generally has high hygroscopicity, it is possible to improve the water content compared to untreated plain paper by selecting the flame retardant 14 having high hygroscopicity.

【0064】透湿膜8は水溶性高分子物質であるポリビ
ニルアルコール(PVA)等を水に溶かし、さらに吸湿
作用のある薬剤として塩化リチウム及び難燃剤としてス
ルファミン酸グアニジンを混ぜて透湿膜形成用の薬液と
している。この透湿膜形成用の薬液をロールクォータを
用いて多孔質部材7の片面に毎分約30〜70mのスピ
ードで薬液塗布し、更に、反対面より粘着性の少ない吸
湿剤20として塩化リチウム等を塗工し直ちに乾燥させ
て仕切部材2用の素材とし、実施の形態6で示した図1
5に示すようなシングルフェーサ装置に送り込む。仕切
部材2用の多孔質部材7の乾燥後の薬液塗工量は5〜1
5g/m2 程である。
The moisture permeable film 8 is formed by dissolving polyvinyl alcohol (PVA), which is a water-soluble polymer substance, in water, and further mixing lithium chloride as a hygroscopic agent and guanidine sulfamate as a flame retardant to form a moisture permeable film. It is used as a drug solution. The chemical liquid for forming the moisture permeable film is applied to one surface of the porous member 7 using a roll quarter at a speed of about 30 to 70 m / min, and lithium chloride or the like is used as the hygroscopic agent 20 having less adhesiveness than the opposite surface. 1 is used as a material for the partition member 2 by coating and immediately drying it.
Feed into a single facer device as shown in 5. The coating amount of the chemical liquid after drying the porous member 7 for the partition member 2 is 5 to 1
It is about 5 g / m 2 .

【0065】仕切部材2を構成する難燃紙材は、片面に
透湿膜8が形成され、これにより空気遮蔽機能、吸湿機
能、難燃機能を具備したものとなっており、これにセル
ロース繊維を主とする間隔保持部材3となる素材9がシ
ングルフェーサ装置に送り込まれ、実施の形態6で説明
した仕方と同様の仕方で、コルゲート加工されて片面段
ボール状の熱交換器構成部材6が連続的に製造される。
The flame-retardant paper material forming the partition member 2 has a moisture permeable film 8 formed on one surface thereof, and thus has an air-shielding function, a moisture-absorption function, and a flame-retardant function. The material 9 that mainly serves as the spacing member 3 is fed into the single facer device, and in the same manner as described in the sixth embodiment, the heat exchanger component member 6 that is corrugated and has a single-sided corrugated cardboard shape is formed. Manufactured continuously.

【0066】このようにして製造された熱交換器構成部
材6を裁断し、交互に向きを90度変えて積層接着する
ことにより図12に示すような熱交換器1が製造され
る。この製造方法によれば、予め難燃処理を施した難燃
紙材を仕切部材2の素材とするため、透湿膜8を形成す
るための薬液塗工量を実施の形態6の仕方よりも少なく
することができ、製造工程における薬液塗工スピードを
速めることにより生産性が一層向上する。これ以外の効
果は実施の形態6の製造方法と同じである。
The heat exchanger component 6 manufactured in this way is cut, and the heat exchanger 1 as shown in FIG. According to this manufacturing method, since the flame-retardant paper material that has been subjected to the flame-retardant treatment is used as the material of the partition member 2, the coating amount of the chemical liquid for forming the moisture-permeable film 8 is larger than that of the method of the sixth embodiment. It can be reduced, and productivity can be further improved by increasing the speed of coating with the chemical liquid in the manufacturing process. Other effects are the same as those of the manufacturing method of the sixth embodiment.

【0067】なお、本実施の形態においても、裁断した
熱交換器構成部材6を間隔保持部材3の波の目の方向を
併行にして積層することによって対向流型の熱交換器を
得ることができる。また、難燃紙材の片面に有機材料を
用いた樹脂フィルムをラミネート加工して透湿膜8を形
成して仕切部材2の素材として用いても同様の効果を得
ることができる。そして、透湿膜8を10〜20μm程
度のポリエステル系のフィルムで形成し、間隔保持部材
3に、同系のポリエステル繊維とセルロース繊維とを混
抄した混抄紙材を用いれば、接着剤を用いることなく熱
融着によってコルゲート加工を行なうことができるの
で、さらに高速で加工することができるようになる。
In the present embodiment as well, a counterflow heat exchanger can be obtained by stacking the cut heat exchanger constituent members 6 in parallel with the corrugation direction of the spacing member 3. it can. Also, the same effect can be obtained by laminating a resin film using an organic material on one surface of the flame-retardant paper material to form the moisture permeable film 8 and using it as the material of the partition member 2. If the moisture permeable membrane 8 is formed of a polyester film having a thickness of about 10 to 20 μm and the spacing member 3 is made of a mixed paper material obtained by mixing polyester fibers and cellulose fibers of the same system, the adhesive can be used without using an adhesive. Since the corrugation process can be performed by heat fusion, the process can be performed at higher speed.

【0068】実施の形態8. この実施の形態は、吸湿剤20を多孔質部材7に塗る手
順が実施の形態6とは異なるものである。本実施の形態
は、実施の形態6と同様に積層構造の六面体に構成され
た空調用に適した熱交換器の製造方法に関するものであ
る。本実施の形態の製造方法も仕切部材の組成を除けば
基本的には実施の形態6の製造方法と同じである。従っ
て、図12,13はこれを援用するとともに実施の形態
6のものと同じ部分については、実施の形態1のものと
同一の符号を用いそれらについての説明は省略する。
Embodiment 8. In this embodiment, the procedure for applying the moisture absorbent 20 to the porous member 7 is different from that in the sixth embodiment. The present embodiment relates to a method for manufacturing a heat exchanger having a hexahedral structure having a laminated structure and suitable for air conditioning, as in the sixth embodiment. The manufacturing method of the present embodiment is also basically the same as the manufacturing method of the sixth embodiment except for the composition of the partition member. Therefore, FIGS. 12 and 13 are incorporated by reference, and the same parts as those in the sixth embodiment are designated by the same reference numerals as those in the first embodiment and the description thereof will be omitted.

【0069】本実施の形態の製造方法によって得られる
熱交換器1も、図12に示すように伝熱性と通湿性とを
有する薄肉の仕切部材2を間隔保持部材3を挟んで所定
の間隔をおいて、複数層に重ね合わせ接着した構成とな
っている。熱交換器1を構成している仕切部材2は正方
形や菱形の平板として構成され、間隔保持部材3は投影
平面形状が仕切部材2に一致する鋸波状又は正弦波状の
波形を成形した波板に形成されている。この間隔保持部
材3を仕切部材2の間にその波の目の方向を交互に90
度又はそれに近い角度を持たせて挟着し、一次気流
(イ)と二次気流(ロ)を通す流体通路4と流体通路5
がこれらの各層間に一層おきに構成されているものであ
る。
Also in the heat exchanger 1 obtained by the manufacturing method of the present embodiment, as shown in FIG. 12, a thin partition member 2 having heat conductivity and moisture permeability is provided at predetermined intervals with the spacing member 3 interposed therebetween. In this case, a plurality of layers are laminated and bonded. The partition member 2 that constitutes the heat exchanger 1 is configured as a square or rhombus flat plate, and the spacing member 3 is a corrugated plate having a sawtooth or sinusoidal waveform whose projected plane shape matches that of the partition member 2. Has been formed. The spacing members 3 are arranged between the partition members 2 in such a manner that the directions of the corrugations are alternately 90 degrees.
Fluid passage 4 and fluid passage 5 which are sandwiched at an angle of or close to them and pass the primary air flow (a) and the secondary air flow (b).
Are formed every other layer between these layers.

【0070】この熱交換器1も、実施の形態6のものと
同様に図13に示すような一枚の仕切部材2の片面に間
隔保持部材3を接着した熱交換器構成部材6を積層する
ことにより製造される。この熱交換器構成部材6は以下
のように製造される。板状の多孔質部材7の片面に空気
遮蔽機能を有する透湿膜8を薬液塗工により形成して仕
切部材2を作り、この仕切部材2の透湿膜8側の面に、
流体通路4,5を構成する間隔保持部材3となる素材9
をコルゲート加工により接着する。このような手順で熱
交換器構成部材6は連続的に作られる。
Also in this heat exchanger 1, as in the sixth embodiment, the heat exchanger constituting member 6 in which the spacing member 3 is bonded to one surface of one partition member 2 as shown in FIG. 13 is laminated. It is manufactured by This heat exchanger component 6 is manufactured as follows. The partition member 2 is made by forming a moisture permeable film 8 having an air shielding function on one surface of the plate-shaped porous member 7 by chemical coating, and the partition member 2 has a moisture permeable film 8 side surface.
Material 9 that serves as the spacing member 3 that constitutes the fluid passages 4 and 5
Are bonded by corrugating. The heat exchanger component 6 is continuously manufactured by such a procedure.

【0071】多孔質部材7には厚さ60〜120μm程
度で、坪量が25〜150(g/m2 )のセルロース繊
維を主とする紙材が採用されている。透湿膜8は水溶性
高分子物質であるポリビニルアルコール(PVA)等を
水に溶かし、さらに吸湿作用のある薬剤として塩化リチ
ウム及び難燃剤としてスルファミン酸グアニジンを混ぜ
て透湿膜形成用の薬液としている。
As the porous member 7, a paper material having a thickness of about 60 to 120 μm and a basis weight of 25 to 150 (g / m 2 ) and mainly composed of cellulose fibers is adopted. The moisture permeable film 8 is obtained by dissolving polyvinyl alcohol (PVA) or the like, which is a water-soluble polymer, in water, and further mixing lithium chloride as a hygroscopic agent and guanidine sulfamate as a flame retardant to obtain a chemical liquid for forming a moisture permeable film. There is.

【0072】この透湿膜形成用の薬液をロールクォータ
を用いて多孔質部材7の片面に毎分約10〜50mのス
ピードで薬液塗布し、直ちに乾燥させて仕切部材用の素
材とし、図15に示すようなシングルフェーサ装置に送
り込む。仕切部材用の多孔質部材7の乾燥後の薬液塗工
量は、10〜30g/m2である。尚、シングルフェー
サ装置に送り込む時点においては、仕切部材2にはまだ
吸湿剤20は塗布されていない点で実施の形態6とは異
なる。
The chemical liquid for forming the moisture-permeable film is applied to one surface of the porous member 7 at a speed of about 10 to 50 m / min using a roll quarter, and immediately dried to be used as a material for the partition member. Send to a single facer device as shown in. The coating amount of the chemical liquid after drying the porous member 7 for the partition member is 10 to 30 g / m 2 . Incidentally, the difference from the sixth embodiment is that the hygroscopic agent 20 is not yet applied to the partition member 2 at the time of feeding it to the single facer device.

【0073】同様に、多孔質部材7には難燃紙と称され
るJIS.A1322適合品を用いてもよく、この難燃
紙は、セルロース繊維に抄紙の段階で難燃剤14が混抄
してあり、厚さ60〜120μm程度で、坪量が25〜
150(g/m2 )の紙材である。難燃剤14には、グ
アニジン系のものが一般的に使用されているが、シング
ルフェーサ装置に対する適性及び環境面の配慮からはス
ルファミン酸グアニジンが適している。
Similarly, the porous member 7 has JIS. A1322-compliant product may be used, and this flame-retardant paper has a flame-retardant agent 14 mixed in cellulose fibers at the stage of paper making, has a thickness of about 60 to 120 μm, and a basis weight of 25 to
It is a paper material of 150 (g / m 2 ). As the flame retardant 14, a guanidine type is generally used, but guanidine sulfamate is suitable from the viewpoint of suitability for a single facer device and environmental considerations.

【0074】難燃剤14は、原紙の比重で10〜40%
が混抄される。難燃剤14を予め混抄しておくことによ
り、表面のべと付きが軽減され扱い易くなる。また、難
燃剤14は一般に吸湿性が高いので、吸湿性の高い系統
の難燃剤14を選定することにより未処理の普通紙より
含水率を向上させることができる。
The flame retardant 14 is 10 to 40% in specific gravity of the base paper.
Are mixed. By mixing the flame retardant 14 in advance, tackiness on the surface is reduced and handling becomes easier. Further, since the flame retardant 14 generally has high hygroscopicity, it is possible to improve the water content compared to untreated plain paper by selecting the flame retardant 14 having high hygroscopicity.

【0075】透湿膜8は水溶性高分子物質であるポリビ
ニルアルコール(PVA)等を水に溶かし、さらに吸湿
作用のある薬剤として塩化リチウム及び難燃剤としてス
ルファミン酸グアニジンを混ぜて透湿膜形成用の薬液と
している。この透湿膜形成用の薬液をロールクォータを
用いて多孔質部材7の片面に毎分約30〜70mのスピ
ードで薬液塗布し、直ちに乾燥させて仕切部材2用の素
材とし、実施の形態6で示した図15に示すようなシン
グルフェーサ装置に送り込む。仕切部材2用の多孔質部
材7の乾燥後の薬液塗工量は5〜15g/m2 程であ
る。尚、シングルフェーサ装置に送り込む時点において
は、仕切部材2にはまだ吸湿剤20は塗布されていな
い。
The moisture permeable film 8 is formed by dissolving polyvinyl alcohol (PVA), which is a water-soluble polymer, in water, and further mixing lithium chloride as a hygroscopic agent and guanidine sulfamate as a flame retardant to form a moisture permeable film. It is used as a drug solution. Embodiment 6 The chemical liquid for forming the moisture-permeable film is applied to one surface of the porous member 7 at a speed of about 30 to 70 m / min using a roll quarter, and immediately dried to be used as a material for the partition member 2. It is sent to the single facer device shown in FIG. The coating amount of the chemical liquid after drying the porous member 7 for the partition member 2 is about 5 to 15 g / m 2 . The hygroscopic agent 20 is not yet applied to the partition member 2 at the time of feeding it to the single facer device.

【0076】仕切部材2を構成する難燃紙材は、片面に
透湿膜8が形成され、これにより空気遮蔽機能、吸湿機
能、難燃機能を具備したものとなっており、これにセル
ロース繊維を主とする間隔保持部材3となる素材9がシ
ングルフェーサ装置に送り込まれ、実施の形態6で説明
した仕方と同様の仕方で、コルゲート加工されて片面段
ボール状の熱交換器構成部材6が連続的に製造される。
このようにして製造された熱交換器構成部材6を裁断
し、交互に向きを90度変えて積層接着することにより
図12に示すような熱交換器1が製造される。
The flame-retardant paper material forming the partition member 2 has a moisture permeable film 8 formed on one surface thereof, which has an air-shielding function, a moisture-absorption function, and a flame-retardant function. The material 9 that mainly serves as the spacing member 3 is fed into the single facer device, and in the same manner as described in the sixth embodiment, the heat exchanger component member 6 that is corrugated and has a single-sided corrugated cardboard shape is formed. Manufactured continuously.
The heat exchanger constituent member 6 thus manufactured is cut, and the heat exchanger 1 as shown in FIG.

【0077】ただし、積層接着の際に、図17に示すよ
うにのり付けローラー21によって間隔保持部材3の山
の頂点に接着剤が塗布される。それと同時に吸湿剤塗工
ローラー22により、仕切部材2の透湿膜8が形成され
ていない側の面に水溶媒に溶かした吸湿剤20を塗工す
る。
However, at the time of stacking and bonding, as shown in FIG. 17, an adhesive is applied to the peaks of the ridges of the spacing member 3 by the gluing roller 21. At the same time, the hygroscopic agent coating roller 22 applies the hygroscopic agent 20 dissolved in a water solvent to the surface of the partition member 2 on the side where the moisture permeable film 8 is not formed.

【0078】このことにより、実施の形態6と同様に熱
交換器としての透湿性能を大幅に改善できる。また、積
層時の接着剤の溶液である水により間隔保持部材3が吸
湿し伸びておこる熱交換器構成部材6の反りが、反対側
から同様に水溶媒系の薬剤(水溶媒に溶かした吸湿剤2
0)を塗ることで低減される。そのため、熱交換器構成
部材6全体の反りを小さく押さえることができるので生
産性の向上にもつながる。
As a result, the moisture permeability of the heat exchanger can be greatly improved as in the sixth embodiment. In addition, the warp of the heat exchanger constituent member 6 caused by the moisture as the adhesive solution at the time of stacking that absorbs the moisture and expands the spacing member 3 similarly causes a chemical agent of a water solvent type (moisture absorption dissolved in a water solvent) from the opposite side. Agent 2
It is reduced by applying 0). Therefore, it is possible to suppress the warpage of the entire heat exchanger component member 6 to a small extent, which leads to an improvement in productivity.

【0079】実施の形態9. この実施の形態は、間隔保持部材3への接着剤の塗布方
法が実施の形態8と異なるものであり、その相違点を重
点的に説明する。その他の部分は、実施の形態8と同様
であるので、説明は省略する。
Ninth Embodiment In this embodiment, the method of applying the adhesive to the spacing member 3 is different from that of the eighth embodiment, and the difference will be mainly described. The other parts are the same as those in the eighth embodiment, and the description thereof will be omitted.

【0080】熱交換機構成部材6を連続的に製造するま
では実施の形態8と同様である。そして、このように製
造された、熱交換器構成部材6を裁断し、交互に向きを
90度変えて積層接着することにより図12に示すよう
な熱交換器1が製造される。この積層接着の際、図18
に示すようにのり付けローラー21によって間隔保持部
材3の山の頂点を含む全面に接着剤を塗布し、それと同
時に吸湿剤塗工ローラー22により水溶媒に溶かした吸
湿剤を塗工する。実施の形態8では間隔保持部材3の山
の頂点部分に接着剤を塗布していたが、この実施の形態
では間隔保持部材3の山の頂点だけでなく、谷部分を含
む全面または略全面に接着剤を塗布している。
The steps up to the continuous manufacturing of the heat exchanger component 6 are the same as in the eighth embodiment. Then, the heat exchanger constituent member 6 manufactured in this manner is cut, and the heat exchanger 1 as shown in FIG. 12 is manufactured by laminating and bonding by alternately changing the direction by 90 degrees. At the time of this lamination adhesion, FIG.
As shown in FIG. 5, the adhesive is applied to the entire surface including the peaks of the ridges of the spacing member 3 by the gluing roller 21, and at the same time, the hygroscopic agent coating roller 22 applies the hygroscopic agent dissolved in the water solvent. In the eighth embodiment, the adhesive is applied to the peaks of the crests of the spacing member 3, but in this embodiment, not only the peaks of the crests of the spacing member 3 but also the entire surface or substantially the entire surface including the valleys. Applying adhesive.

【0081】塗工の方法としては、ローラー塗布および
薬剤の噴霧によるなどの方法があるが全面または略全面
にむらなく塗布できれば良い。
As a coating method, there are methods such as roller coating and spraying of chemicals, but it is sufficient that the entire surface or substantially the entire surface can be uniformly coated.

【0082】通常、間隔板保持部材3は、加工性および
価格の点より紙素材が用いられているが、この素材が多
孔質で通気抵抗が低いと熱交換器部材の流体通路4を抜
けていく流体が間隔板保持部材3を通過して図19に示
すように横に気流(ハ)として漏れ出ることになる。
Normally, the spacing plate holding member 3 is made of a paper material in view of workability and price. However, if this material is porous and has low ventilation resistance, it will pass through the fluid passage 4 of the heat exchanger member. The flowing fluid passes through the spacing plate holding member 3 and laterally leaks as an air flow (c) as shown in FIG.

【0083】このような熱交換器構成部材6をもちいて
熱交換器1を構成した場合、一次気流(イ)の一部が気
流(ハ)として二次気流(ロ)側に漏れ出ることにな
り、排気した空気が給気と混ざることになるので換気機
器としての効果が下がることになる。
When the heat exchanger 1 is constructed by using such a heat exchanger constituting member 6, a part of the primary air flow (a) leaks to the secondary air flow (b) side as an air flow (c). As a result, the exhausted air mixes with the supply air, so the effect as a ventilation device is reduced.

【0084】そこで本発明のように間隔保持部材3に接
着剤として接着性および気体遮蔽機能を有する水溶媒タ
イプの酢酸ビニル系の接着剤を全面に塗布することによ
り、乾燥後に接着剤成分が間隔板保持部材3の表面に残
る。この接着剤成分は気体遮蔽機能を有するため、感覚
保持部材3の表面に気体遮蔽膜が形成されることにな
り、間隔板保持部材3を通して漏れ出る気流ハを完全に
防止することができる。よって、熱交換器を構成した場
合の排気と給気の漏れ混合防止に効果がある。また、実
施の形態8と同様の効果も奏する。
Therefore, as in the present invention, a water solvent type vinyl acetate adhesive having adhesiveness and gas shielding function is applied to the spacing member 3 as an adhesive over the entire surface, so that the adhesive components are separated after drying. It remains on the surface of the plate holding member 3. Since this adhesive component has a gas-shielding function, a gas-shielding film is formed on the surface of the sensation-holding member 3, and it is possible to completely prevent airflow c leaking through the spacing-plate holding member 3. Therefore, it is effective in preventing leakage and mixing of exhaust gas and supply air when the heat exchanger is configured. Further, the same effect as that of the eighth embodiment can be obtained.

【0085】この実施の形態では、接着性および気体遮
蔽機能を有する接着剤を塗布しているが、気体遮蔽機能
を有する薬剤を塗布し、その後間隔保持部材の峰部分に
接着剤を塗るようにしてもよい。
In this embodiment, the adhesive having the adhesiveness and the gas shielding function is applied. However, the chemical having the gas shielding function is applied, and then the adhesive is applied to the crest portion of the spacing member. May be.

【0086】[0086]

【発明の効果】コルゲート加工のスピードを上げること
ができる生産性の高い熱交換器が得られる。また、熱交
換器の難燃性を向上させることができ、多孔質部材とし
て難燃処理を施した部材を用いるため、透湿膜を形成す
るための薬液量を少なくすることができる。さらに、仕
切部材の透湿膜側の面同士が向き合うように間隔保持部
材で保持するので、夏期と冬期での熱交換効率の差の少
ない熱交換器が得られる。また、間隔保持部材の湿度に
より伸びやすい面と、その仕切部材の湿度により伸びや
すい面とを接合して積層したので、製造工程が簡素化で
きコストの低減を推進できる熱交換器が得られる。さら
に、吸湿剤層を有するため、透湿性能を向上させること
が容易になる。
[Effects of the Invention] Increasing the speed of corrugating
A highly productive heat exchanger capable of performing Heat exchange
Since it is possible to improve the flame retardancy of the exchanger,
Since a member that has been subjected to flame-retardant treatment is used, a moisture-permeable film is formed.
It is possible to reduce the amount of chemical liquid required. In addition,
The gap holding part so that the surfaces of the cutting members on the moisture permeable membrane side face each other.
Since it is held with wood, there is little difference in heat exchange efficiency between summer and winter.
No heat exchanger is obtained. Also, the humidity of the spacing member
Depending on the surface that is more easily stretched and the humidity of the partition member,
The manufacturing process is simplified because it is laminated by bonding it to the rake face.
A heat exchanger that can promote cost reduction can be obtained. Furthermore
In addition, since it has a moisture absorbent layer, it should improve the moisture permeability.
Will be easier.

【図面の簡単な説明】[Brief description of drawings]

【図1】 実施の形態1,2の製造方法で製造された熱
交換器を示す斜視図である。
FIG. 1 is a perspective view showing a heat exchanger manufactured by a manufacturing method according to first and second embodiments.

【図2】 実施の形態1,2の製造方法で製造された熱
交換器構成部材を示す斜視図である。
FIG. 2 is a perspective view showing a heat exchanger component manufactured by the manufacturing method according to the first and second embodiments.

【図3】 実施の形態1の製造方法で製造された熱交換
器構成部材の拡大端面図である。
FIG. 3 is an enlarged end view of a heat exchanger component manufactured by the manufacturing method according to the first embodiment.

【図4】 実施の形態1の製造方法のコルゲート加工を
示す構成図である。
FIG. 4 is a configuration diagram showing corrugating in the manufacturing method according to the first embodiment.

【図5】 実施の形態2の製造方法で製造された熱交換
器構成部材の拡大端面図である。
FIG. 5 is an enlarged end view of a heat exchanger component manufactured by the manufacturing method according to the second embodiment.

【図6】 実施の形態2の製造方法による仕切部材の組
成を模式的に示す拡大図である。
FIG. 6 is an enlarged view schematically showing the composition of a partition member according to the manufacturing method of the second embodiment.

【図7】 実施の形態3の製造方法による熱交換器の部
分拡大端面図である。
FIG. 7 is a partially enlarged end view of the heat exchanger according to the manufacturing method of the third embodiment.

【図8】 実施の形態4の熱交換器における熱交換器構
成部材の拡大端面図である。
FIG. 8 is an enlarged end view of a heat exchanger constituent member in the heat exchanger according to the fourth embodiment.

【図9】 実施の形態4の熱交換器における熱交換器構
成部材の拡大端面図である。
FIG. 9 is an enlarged end view of a heat exchanger constituent member in the heat exchanger according to the fourth embodiment.

【図10】 実施の形態4の熱交換器の部分端面図であ
る。
FIG. 10 is a partial end view of the heat exchanger according to the fourth embodiment.

【図11】 実施の形態5の熱交換器構成部材の部分拡
大端面図である。
FIG. 11 is a partially enlarged end view of a heat exchanger component according to a fifth embodiment.

【図12】 実施の形態6の製造方法で製造された熱交
換器を示す斜視図である。
FIG. 12 is a perspective view showing a heat exchanger manufactured by the manufacturing method according to the sixth embodiment.

【図13】 実施の形態6の製造方法で製造された熱交
換器構成部材を示す斜視図である。
FIG. 13 is a perspective view showing a heat exchanger component manufactured by a manufacturing method according to a sixth embodiment.

【図14】 実施の形態6の製造方法で製造された熱交
換器構成部材の拡大端面図である。
FIG. 14 is an enlarged end view of a heat exchanger component manufactured by a manufacturing method according to a sixth embodiment.

【図15】 実施の形態6の製造方法のコルゲート加工
を示す構成図である。
FIG. 15 is a configuration diagram showing corrugating of the manufacturing method according to the sixth embodiment.

【図16】 実施の形態7の製造方法で製造された熱交
換器構成部材の拡大端面図である。
FIG. 16 is an enlarged end view of a heat exchanger component manufactured by a manufacturing method according to a seventh embodiment.

【図17】 実施の形態8における接着剤および吸湿剤
の塗布工程を示す図である。
FIG. 17 is a diagram showing a step of applying an adhesive and a hygroscopic agent according to the eighth embodiment.

【図18】 実施の形態9における接着剤および吸湿剤
の塗布工程を示す図である。
FIG. 18 is a diagram showing a process of applying an adhesive and a hygroscopic agent according to the ninth embodiment.

【図19】 間隔板保持部材3を通過して漏れ出る気流
ハを説明するための図である。
FIG. 19 is a view for explaining an air flow C that leaks after passing through the spacing plate holding member 3.

【符号の説明】[Explanation of symbols]

1 熱交換器、 2 仕切部材、 3 間隔保持部材、
4 流体通路、 5流体通路、 6 熱交換器構成部
材、 7 多孔質部材、 8 透湿膜、 14 難燃
剤、 16 接着剤、 17 熱交換器構成部材、 1
8 伸びの少ない部分、 19 伸びの大きい部分、2
0 吸湿剤、21 のり付けローラー、22 吸湿剤塗
工ローラ。
1 heat exchanger, 2 partition members, 3 spacing members,
4 fluid passages, 5 fluid passages, 6 heat exchanger constituent members, 7 porous members, 8 moisture permeable membranes, 14 flame retardants, 16 adhesives, 17 heat exchanger constituent members, 1
8 Low growth area, 19 High growth area, 2
0 hygroscopic agent, 21 glue roller, 22 hygroscopic agent coating roller.

フロントページの続き (56)参考文献 特開 平8−219676(JP,A) 特開 昭54−44255(JP,A) 特開 平10−81864(JP,A) (58)調査した分野(Int.Cl.7,DB名) F28F 3/04 Continuation of the front page (56) Reference JP-A-8-219676 (JP, A) JP-A-54-44255 (JP, A) JP-A-10-81864 (JP, A) (58) Fields investigated (Int .Cl. 7 , DB name) F28F 3/04

Claims (12)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】多孔質部材と前記多孔質部材の片面に形成
された空気遮蔽機能を有する透湿膜とからなる仕切部材
と、波形の間隔保持部材とを接着させてなる熱交換器構
成部材と、 前記熱交換器構成部材が積層され、二系統の流体通路が
一層おきに構成された階層構造の熱交換器であって、 前記熱交換器構成部材は、高温のコルゲーターにより成
形され接着剤が塗布された前記間隔保持部材の段の峰部
分に、高温のプレスロールと前記透湿膜が形成されてい
る面とは反対側の面とで接する前記仕切部材が押付けら
れて形成されることを特徴とする熱交換器。
1. A porous member and formed on one surface of the porous member
Partitioning member composed of a moisture permeable membrane having an improved air shielding function
And a corrugated spacing member are bonded together.
The component member and the heat exchanger component member are laminated to form a two-way fluid passage.
A heat exchanger having a layered structure composed of every other layer, wherein the heat exchanger constituent members are formed by a high temperature corrugator.
Shaped and adhesive-coated stepped ridges of the spacing member
In addition, the high temperature press roll and the moisture permeable membrane are formed.
The partition surface that is in contact with the surface opposite to the
A heat exchanger characterized in that it is formed by being formed.
【請求項2】プレスロール及びコルゲーターは、間隔保
持部材の段形状を整えやすい温度であることを特徴とす
る請求項1記載の熱交換器。
2. A press roll and a corrugator have a space
Characterized by a temperature that makes it easy to adjust the step shape of the holding member
The heat exchanger according to claim 1, wherein
【請求項3】仕切部材の透湿膜が形成されている面とは
反対側の面には吸湿剤層が形成されていることを特徴と
する請求項1乃至請求項2記載の熱交換器。
3. The surface of the partition member on which the moisture permeable film is formed
It is characterized in that a moisture absorbent layer is formed on the opposite side
The heat exchanger according to claim 1 or 2.
【請求項4】間隔保持部材は、流体通路の気体が漏れ出
るのを防止する気体遮蔽膜を有することを特徴とする請
求項1乃至請求項3記載の熱交換器。
4. The gap maintaining member allows gas in the fluid passage to leak out.
Contractor characterized by having a gas shielding film for preventing
The heat exchanger according to claim 1 to claim 3.
【請求項5】二系統の流体通路が一層おきに交差又は併
行するように構成された積層構造の熱交換器であって、
その流体通路同士を仕切る仕切部材を、板状の多孔質部
材の片面に空気遮蔽機能を有する透湿膜を薬液塗工やラ
ミネート加工により形成した気体遮蔽物により構成し、
一方の前記流体通路については前記仕切部材の透湿膜側
の面同士が向き合うように間隔保持部材で保持した熱交
換器。
5. The fluid passages of the two systems intersect or alternate every other layer.
A heat exchanger having a laminated structure configured to
The partition member that separates the fluid passages from each other is a plate-shaped porous part.
A moisture-permeable film with an air-shielding function on one side of the material
Consists of a gas shield formed by mine processing,
One of the fluid passages is on the moisture permeable membrane side of the partition member.
Heat exchangers held by a spacing member so that the surfaces of the
Exchange.
【請求項6】二系統の流体通路が一層おきに交差又は併
行するように構成された積層構造の熱交換器であって、
その流体通路同士を仕切る仕切部材と、この仕切部材同
士の間隔を保持する間隔保持部材とを、表裏で湿度によ
る伸びの異なる素材でそれぞれ構成するとともに、その
間隔保持部材の湿度により伸びやすい面と、その仕切部
材の湿度により伸びやすい面とを接合して積層した熱交
換器。
6. The fluid passages of the two systems intersect or merge every other layer.
A heat exchanger having a laminated structure configured to
A partition member for partitioning the fluid passages and this partition member
Between the front and back of the space holding member that holds the space between
Each is made of materials with different elongation
The surface of the spacing member that easily expands due to humidity and the partition
A heat exchanger that is laminated by joining a surface that easily expands due to the humidity of the material
Exchange.
【請求項7】仕切部材と前記仕切部材に接着された波形
の間隔保持部材とからなる熱交換器構成部材と、前記熱
交換器構成部材が積層され、二系統の流体通路が一層お
きに構成された階層構造の熱交換器であって、 前記仕切部材は、スルファミン酸グアニジンを混ぜた難
燃紙材と前記難燃紙材の片面に形成された空気遮蔽機能
を有する透湿膜とからなり、 前記間隔保持部材は、前記仕切部材の前記透湿膜側の面
と接着されていることを特徴とする熱交換器。
7. A partition member and corrugations bonded to the partition member
A heat exchanger constituent member including a space maintaining member,
The exchanger components are stacked so that the two fluid passages are
A heat exchanger having a hierarchical structure configured as described above , wherein the partition member is a mixture of guanidine sulfamate
Air-shielding function formed on one side of the flame-retardant paper material and the flame-retardant paper material
And a space between the space holding member and the moisture permeable film of the partition member.
A heat exchanger characterized by being adhered to.
【請求項8】透湿膜は、吸湿作用のある薬剤として塩化
リチウムを有することを特徴とする請求項7記載の熱交
換器。
8. A moisture permeable membrane is used as a chemical agent having a hygroscopic effect.
The heat exchanger according to claim 7, which has lithium.
Exchange.
【請求項9】仕切部材と前記仕切部材に接着された波形
の間隔保持部材とからなる熱交換器構成部材と、前記熱
交換器構成部材が積層され、二系統の流体通路が一層お
きに構成された階層構造の熱交換器であって、 前記仕切部材は、難燃処理を施された多孔質部材と前記
多孔質部材の片面に形成された難燃剤が混ぜられた空気
遮蔽機能を有する透湿膜とからなり、 前記間隔保持部材は、前記仕切部材の前記透湿膜側の面
と接着されていることを特徴とする熱交換器。
9. A partition member and a corrugated structure adhered to the partition member
A heat exchanger constituent member including a space maintaining member,
The exchanger components are stacked so that the two fluid passages are
A heat exchanger having a hierarchical structure configured as described above , wherein the partition member is a porous member that has been subjected to a flame-retardant treatment, and
Air mixed with flame retardant formed on one side of porous member
A moisture-permeable film having a shielding function, and the spacing member is a surface of the partition member on the moisture-permeable film side.
A heat exchanger characterized by being adhered to.
【請求項10】仕切部材と前記仕切部材に接着された波
形の間隔保持部材とからなる熱交換器構成部材と、前記
熱交換器構成部材が積層され、二系統の流体通路が一層
おきに構成された階層構造の熱交換器であって、 前記仕切部材は、難燃剤をセルロース繊維間に充填され
ることで前記セルロース 繊維間の毛細管の径を小さくし
た難燃紙材と前記難燃紙材の片面に形成された空気遮蔽
機能を有する透湿膜とからなり、 前記間隔保持部材は、前記仕切部材の前記透湿膜側の面
と接着されていることを特徴とする熱交換器。
10. A partition member and a wave bonded to the partition member
A heat exchanger component comprising a space-shaped holding member,
The heat exchanger components are stacked and the two fluid passages are
A heat exchanger having a layered structure composed of a plurality of layers, wherein the partition member is filled with a flame retardant between cellulosic fibers.
To reduce the diameter of the capillary between the cellulose fibers
Flame-retardant paper material and an air shield formed on one side of the flame-retardant paper material
A moisture permeable membrane having a function, and the spacing member is a surface of the partition member on the moisture permeable membrane side.
A heat exchanger characterized by being adhered to.
【請求項11】多孔質部材の片面に空気遮蔽機能を有す
る透湿膜を形成した気体遮蔽物を得るステップと、 高温のコルゲーターにより成形され接着剤が塗布された
前記間隔保持部材の段の峰部分に、高温のプレスロール
と前記透湿膜が形成されている面とは反対側の面とで接
する前記仕切部材が押付けられることで熱交換器構成部
材を作るステップと前記熱交換器構成部材を一層おきに
前記間隔保持部材による前記流体通路が交差又は併行す
るように積層するステップとを備える熱交換器の製造方
法。
11. A porous member having an air shielding function on one surface thereof
The step of obtaining a gas shield with a moisture permeable membrane formed, and the adhesive was applied by molding with a high temperature corrugator
A high temperature press roll is provided on the stepped portion of the spacing member.
And the surface opposite to the surface on which the moisture permeable membrane is formed.
By pressing the partition member,
The steps of making the material and the heat exchanger components every other layer
The fluid passages by the spacing members intersect or run in parallel.
Of heat exchanger with stacking step
Law.
【請求項12】熱交換器構成部材を積層する際に、難燃
性の接着剤を用いて熱交換器構成部材同士を接着するこ
とを特徴とする請求項11記載の熱交換器の製造方法。
12. Flame retardation when heat exchanger constituent members are laminated.
The heat exchanger components can be bonded together using a flexible adhesive.
The method for manufacturing a heat exchanger according to claim 11, wherein:
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