US20190062995A1 - Drainage foil for use in an installation for producing a paper web with a fabric belt, which can be moved over a multiplicity of drainage foils oriented transversely to its direction of movement - Google Patents

Drainage foil for use in an installation for producing a paper web with a fabric belt, which can be moved over a multiplicity of drainage foils oriented transversely to its direction of movement Download PDF

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Publication number
US20190062995A1
US20190062995A1 US16/109,034 US201816109034A US2019062995A1 US 20190062995 A1 US20190062995 A1 US 20190062995A1 US 201816109034 A US201816109034 A US 201816109034A US 2019062995 A1 US2019062995 A1 US 2019062995A1
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United States
Prior art keywords
drainage
drainage foil
profiling
foils
fabric belt
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Abandoned
Application number
US16/109,034
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English (en)
Inventor
Klaus Bartelmuss
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Individual
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Individual
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Publication of US20190062995A1 publication Critical patent/US20190062995A1/en
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    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00—Wet end of machines for making continuous webs of paper
    • D21F1/48—Suction apparatus
    • D21F1/52—Suction boxes without rolls
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00—Wet end of machines for making continuous webs of paper
    • D21F1/48—Suction apparatus
    • D21F1/483—Drainage foils and bars
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00—Wet end of machines for making continuous webs of paper
    • D21F1/0027—Screen-cloths
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00—Wet end of machines for making continuous webs of paper
    • D21F1/18—Shaking apparatus for wire-cloths and associated parts
    • D21F1/20—Shaking apparatus for wire-cloths and associated parts in Fourdrinier machines
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F1/00—Wet end of machines for making continuous webs of paper
    • D21F1/48—Suction apparatus
    • D21F1/52—Suction boxes without rolls
    • D21F1/523—Covers thereof
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F7/00—Other details of machines for making continuous webs of paper

Definitions

  • the actual invention further relates to a kit and an installation for producing a paper web.
  • Known installations for producing a paper web have a closed loop fabric belt which is kept circulating by transport rollers and onto which, at the start of the installation, a fibrous stock is sprayed.
  • the fabric belt is moved over drainage foils and over suction boxes formed with drainage foils, by which liquid that has emerged from the fibrous stock is stripped off and sucked away.
  • the paper web produced on the fabric belt is dried by use of felt belts.
  • the drainage foils found in such an installation which are oriented transversely to the direction of movement of the fabric belt, are foils produced from metal or from plastic which, on their upper side which faces the fabric belt in the operating position, can be provided with an overlay of a wear-resistant material, in particular of plane-ground ceramic plates.
  • the ceramic plates consist in particular of Al oxide, of Zr oxide, of Si nitride and of Si carbide.
  • wedge-shaped interspaces can be in this case formed between the surfaces of the drainage foils and the fabric belt, which interspaces enlarge in the direction of movement of the fabric belt, which means that, because of the movement of the fabric belt, a suction action is exerted on the fibrous stock found on the latter, by means of which liquid found in the fibrous stock is sucked away.
  • a second group of drainage foils there are suction boxes, by which a suction action is likewise exerted on the fibrous stock found on the fabric belt. The liquid that has escaped from the fibrous stock as a result is led away through the suction boxes.
  • the fabric belt rests on the surfaces of the drainage foils or on the ceramic plates found on the latter, as a result of which high frictional resistances are caused, which have to be overcome by the transport rolls.
  • the surfaces of the drainage foils and the fabric belt are subjected to high wear, for which reason the drainage foils and the fabric belt have only short service lives.
  • the actual invention is based on the object of devising a drainage foil by means of which, during operation of such a fabric belt installation, the frictional resistances occurring between the fabric belt and the individual drainage foils are reduced.
  • this object is achieved in that the surface of the drainage foils is formed with a defined profiling, which has elevations and/or depressions, wherein the vertical extent of the profiling is at least 0.1 mm.
  • the elevations and the depressions can be implemented and/or distributed randomly or in a non-concretely defined manner.
  • the elevations and the depressions have a defined profiling and/or are distributed in a defined manner on the surface, since more specific influencing of the friction is therefore possible.
  • the drainage foil is formed on its surface assigned to the fabric belt in the operating position with a multiplicity of ceramic plates located beside one another which, on their surface, are formed with defined profiling in the form of elevations and/or of depressions, wherein the vertical extent of the profiling is at least 0.1 mm.
  • the vertical extent is up to 3 mm, preferably up to 2.5 mm or up to 1.6 mm, in particular 0.2 mm up to 0.8 mm.
  • the surface of the drainage foil can be formed with profiling oriented in the longitudinal extent of the drainage foil or enclosing an acute angle with the latter.
  • the profiling preferably has the shape of ribs that are triangular in cross section, rectangular foils or wave-like foils, other profilings also being possible in the context of the invention, however.
  • the profilings of ceramic plates located beside one another can be offset with respect to one another both in and also transversely to the longitudinal direction of the drainage foil and/or different.
  • the longitudinal extent of the elevations and/or the depressions can enclose an angle of 0° to 80° with the longitudinal direction of the drainage foil.
  • the profiling can be formed by depressions located at a distance from one another, in particular by cut-outs that are concave in cross section or cylindrical holes.
  • the surface of the drainage foils can also have a convex curvature in the section transverse to the longitudinal extent of the drainage foil, wherein, in the invention, it is preferred for the curvature to have a radius of 100 mm to 500 mm, preferably of 200 mm to 350 mm.
  • the side edges of the surface of the drainage foil are rounded in cross section with a radius of 0.5 mm to 5 mm, preferably of 1 mm to 3 mm.
  • the surfaces that face the fabric belt in the operating position which, in particular, are coated with ceramic plates, are plane-ground, having surface roughness values Ra of 0.15 ⁇ m to 0.7 ⁇ m. Because of the plane grinding of the surfaces of the ceramic plates and the low roughness values achieved hereby, according to the known prior art the frictional resistances occurring between the surfaces of the drainage foils, in particular the surfaces of the ceramic plates, and the fabric belt moved over the latter should be minimized.
  • the actual invention is based on the finding that, with a substantially intensified profiling of the surfaces with defined elevations and depressions, bow waves occur in the liquid which is located in the depressions as a result of the fabric belt moved over the drainage foils, by which waves the fabric belt in the regions of the elevations is raised above the latter, there being a layer of liquid between the fabric belt and the elevations, by which the frictional resistances occurring between the fabric belt and the elevations are reduced significantly.
  • FIG. 1 is a diagrammatic, sectional view of an installation for producing a paper web with a fabric belt, which is moved over drainage foils and a suction box located underneath, in a section located in the longitudinal direction of the movement of the fabric belt;
  • FIG. 1A is an illustration of detail X from FIG. 1 on a scale highly enlarged with respect to FIG. 1 ;
  • FIG. 2 is a perspective view of a first embodiment of a drainage foil according to the invention in an axonometric illustration
  • FIG. 3 is a cross-sectional view of the drainage foil according to FIG. 2 on a scale highly enlarged with respect to FIG. 2 ;
  • FIG. 3A is an illustration corresponding to FIG. 1A to explain a mode of action of the drainage foil according to FIG. 3 , on a scale highly enlarged with respect to FIG. 3 ;
  • FIGS. 4, 4A and 4B are cross-sectional views of three further embodiments of the drainage foil according to the invention.
  • FIG. 5 is a plan view of a further embodiment of a drainage foil according to the invention.
  • FIG. 5A is a cross-section view taken along the line V-V from FIG. 5 ;
  • FIG. 6 is a plan view of another embodiment of the drainage foil according to the invention.
  • FIG. 6A is a sectional view taken along the line VI-VI from FIG. 6 ;
  • FIG. 6B is a sectional view of yet another embodiment of the drainage foil according to the invention.
  • FIG. 7 is a sectional view of the drainage foil according to the invention according to FIG. 2 and on a scale enlarged with respect to FIG. 2 ;
  • FIG. 8 is a sectional view of a section of an installation for producing a paper web, formed with drainage foils according to the invention, with a fabric belt moved over the drainage foils and with a further formation of the surfaces of the drainage foils;
  • FIG. 8A is a sectional view showing a detail Y from FIG. 8 , on a scale highly enlarged with respect to FIG. 8 .
  • FIG. 1 there is shown a section of a fabric belt 1 in an installation for producing a paper web, on which a layer of a fibrous stock 2 is found and which is moved in the direction of arrow M over a group of drainage foils 3 .
  • the fibrous stock 2 is sprayed onto the fabric belt 1 at the start of the latter.
  • the drainage foils 3 are each formed on their upper side with an overlay 4 made of a wear-resistant material. Underneath the drainage foils 3 there is a suction box 5 , in an interior 51 of which there is a vacuum of about ⁇ 2 mbar to ⁇ 700 mbar.
  • the drainage foils 3 are located on a supporting frame 52 , which is detachably fixed to the upper side of the suction box 5 .
  • the fabric belt 1 which extends over a length of up to about 50 m and can have a width of 2 m up to 12 m, is moved over the drainage foils 3 at a speed of, for example, 1 m/s to 40 m/s by means of transport rolls located in the installation.
  • the drainage foils 3 are usually but not necessarily produced from acid-resistant stainless steel, from a plastic, e.g. from polyethylene, or from a glass fiber reinforced plastic.
  • the suction box 5 is generally likewise produced from acid-resistant stainless steel.
  • the overlays 4 found on the supporting bars 3 are preferably plates made of a ceramic material, e.g. Al oxide (hardness HV 0.5 18,000 N/mm 2 ), Zr oxide (hardness HV 0.5 12,700 N/mm 2 ), Si nitride (hardness HV 0.5 18,800 N/mm 2 ), Si carbide (hardness HV 0.5 28,150 N/mm 2 ).
  • FIG. 1A illustrates the drainage foil 3 having the wear-resistant overlay 4 and the fabric belt 1 moved over the latter, on which the fibrous stock 2 is found.
  • the fabric belt 1 which consists of a fabric, e.g. of polyamide or of polyester, has warp threads 1 a oriented in the longitudinal direction of the fabric belt 1 and weft threads 1 b oriented in the transverse direction of the fabric belt 1 .
  • the drainage foils 3 can be formed on their upper side, facing the fabric belt 1 in the operating position, with a multiplicity of ceramic plates, which have lengths of, for example, 12 mm to 230 mm in the direction of the drainage foils and widths of, for example, 12 mm to 100 mm transverse to the drainage foils, and also heights of, for example, 2 mm to 10 mm.
  • the hardnesses of the ceramic plates are preferably HVO,5 12,700 N/mm 2 to HVO,5 28,150 N/mm 2 .
  • the surfaces of the drainage foils 3 are plane-ground according to the prior art, having surface roughness values Ra of 0.15 ⁇ m to 0.7 ⁇ m.
  • FIG. 2 shows a drainage foil 3 according to the invention.
  • the drainage foil 3 differs from a drainage foil according to the prior art in the fact that the ceramic plates 41 found on its upper side are formed with elevations and/or depressions on their upper side facing the fabric belt 1 in an installation for producing a paper web, wherein the height difference of the elevations with respect to the depressions is 0.1 mm to 1.6 mm.
  • the elevations and depressions in embodiments of the invention that are particularly preferred and described below in various variants have a profiling with a defined cross-sectional shape and distribution over the surface of the ceramic plates 4 .
  • the dimensions and the material of the ceramic plates 41 are preferably those according to the above-described known prior art.
  • FIG. 3 illustrates a first embodiment of the ceramic plate 41 found on a drainage foil 3 according to the invention, which is formed with a profiling on its surface.
  • the ceramic plate 41 which in the direction of movement M of the fabric belt 1 has a width B of, for example, 8 mm to 70 mm, preferably of 12 mm to 25 mm, and a height of, for example, 2 mm to 10 mm, is provided on its surface with ribs 42 extending in the longitudinal direction of the drainage foil 3 , triangular or saw-tooth-like in cross section and having upper edges 45 , wherein depressions 43 are found in the regions of the flanks located between the edges 45 .
  • the width B 1 of a rib 42 is, for example, 1 mm to 16 mm, preferably 2 mm to 6 mm, and the height difference T between the edges 45 of the ribs 42 and the bottom of the depressions 43 is at least 0.1 mm, preferably up to 1.6 mm, particularly preferably 0.2 mm to 0.8 mm.
  • the lateral regions 44 of the ceramic plate 41 which have a width A of, for example, 1 mm to 8 mm, preferably of 2 mm to 6 mm, are likewise formed flatly.
  • the surface of the ceramic plate 41 is formed with a defined profiling according to the invention, consisting of elevations and depressions, wherein the ribs 42 that are saw-tooth-like in cross section form the elevations with the edges 45 , and the regions of the flanks of the saw-tooth-like ribs 42 located between the edges 45 form the depressions 43 .
  • the described formation of the surface of the drainage foils 3 is based on the finding that, as a result of the relatively large elevations and depressions formed according to the invention, the frictional resistances occurring during the movement of the fabric belt 1 over the drainage foils are reduced down to about 50%, which means firstly that a significant reduction in the drive power for the fabric belt 1 can be achieved and secondly the service lives of the fabric belt 1 and of the drainage foils 3 are substantially prolonged.
  • this action is achieved in that first the fabric belt 1 in the regions of the depressions 43 does not rest on the surface of the drainage foil 3 or the surfaces of the ceramic plates 41 , which means that no frictional resistances occur in these regions, and that, second, because of the movement of the fabric belt 1 , bow waves 61 occur in the liquid 6 found in the depressions 43 , by means of which the fabric belt 1 in the regions of the elevations 42 , in particular the edges 45 , is lifted over the latter, and by means of which liquid gets between the elevations and the fabric belt 1 , by means of which the frictional resistances between the elevations and the fabric belt 1 are reduced highly.
  • FIG. 4 illustrates a further embodiment of the ceramic plate 41 a profiled in a defined manner according to the invention and having a width B, in which, between the lateral regions 44 a which form the elevations and which have a width A of, for example, 1 mm to 8 mm, preferably of 2 mm to 6 mm, there is a depression 43 a , the depth of which with respect to the lateral regions 44 a is at least 0.1 mm to preferably 2.5 mm, particularly preferably 0.2 mm to 0.8 mm.
  • elevations in the form of ribs 42 b of rectangular cross section and depressions in the form of rectangular grooves 43 b which have widths B 2 and B 3 of, for example, 1 mm to 10 mm, preferably 2 mm to 8 mm, are located between the lateral regions 44 b having a width A, wherein the height difference T 2 between the elevations formed by the ribs 42 b and the depressions formed by the grooves 43 b is at least 0.1 mm to preferably 3.0 mm, particularly preferably 0.2 mm to 0.8 mm.
  • the ceramic plate 41 c according to the invention having a width B
  • the distance B 4 between two depressions 43 c is, for example, 1 mm to 20 mm, preferably 2 mm to 8 mm
  • the height difference T 3 between the upper sides of the ribs 42 c and the bottoms of the depressions 43 c is at least 0.1 mm to preferably 3.0 mm, particularly preferably 0.2 mm to 0.8 mm.
  • the elevations 44 a , 42 b , 42 c and depressions 43 a , 43 b , 43 c of the embodiments of the invention illustrated in FIG. 4 to FIG. 4B are oriented in the longitudinal direction of the drainage foil 3 and preferably extend over the entire length of the ceramic plates 41 a , 41 b , 41 c.
  • the defined profiling is formed by elevations in the form of rectangular ribs 42 d and depressions located in between in the form of rectangular grooves 43 d , which have widths B 5 and B 6 of, for example, 1 mm to 10 mm, preferably of about 2 mm to 8 mm, and a height difference T 4 of at least 0.1 mm to preferably 3.0 mm, particularly preferably of 0.2 mm to 0.8 mm.
  • the longitudinal extent of the ribs 42 d and the depressions 43 d found in between encloses an angle W 1 of 0° to 80°, preferably of 30° to 55°, with the longitudinal extent of the drainage foil 3 .
  • the plates are formed with profilings in the form of concave cut-outs 43 e and cylindrical cut-outs 43 f located close beside one another on a substantially flat surface, possibly somewhat curved as described below, which are spaced apart from one another.
  • the distances B 7 between the centers of two cut-outs 43 e and 43 f located beside one another are, in this case for example, 1 mm to 20 mm, preferably 2 mm to 12 mm, and the depths T 5 of the cut-outs are at least 0.1 mm to preferably 3.0 mm, particularly preferably 0.2 mm to 0.8 mm.
  • the cut-outs can also have another shape, both in plan view and also in cross section, in particular an elongate or elliptical shape.
  • the ceramic plate 41 g according to the invention illustrated in FIG. 7 corresponds to the embodiment according to FIG. 3 , having ribs 42 g that are saw-tooth-like in cross section and having edges 45 g which form the elevations, and depressions 43 g in the regions of the flanks of the saw-tooth-like ribs 42 g , wherein the lateral regions 44 g having a width F of, for example, 1 mm to 20 mm, preferably of 2 mm to 8 mm, are formed so as to fall obliquely toward the outside with an angle of, for example, 2° to 10°, preferably of 3° to 6°, and, in addition, the outer edges are rounded with a radius R of, for example, 0.5 mm to 5 mm, preferably of 1 mm to 3 mm.
  • a further embodiment of a drainage foil according to the invention is now explained.
  • the surfaces of drainage foils are formed flat and the surfaces of drainage foils found on suction boxes are located in a common plane.
  • the fabric belt is drawn into the interspaces found between the drainage foils.
  • the two lateral regions of the surfaces of the drainage foils in particular of the overlays of a wear-resistant material found on the latter, for example ceramic plates, are loaded more highly than is the case for the central regions of the surfaces of the drainage foils, located in between.
  • the surfaces of the ceramic plates 4 a found on the drainage foils 3 a have a curvature or are formed convexly in cross section, which means that the fabric belt 1 overall assumes a wave-like course.
  • the drainage foils 3 a are located on a supporting frame 52 a , which is detachably fixed to the suction box 5 .
  • the radius R 1 of the curved surfaces of convex cross section of the ceramic plates 4 a located on the drainage foils 3 a is, for example, 100 mm to 500 mm, preferably 200 mm to 350 mm.
  • the side edges of the drainage foils 3 a are rounded, the radius R 2 of the rounding of the side edges being, for example, 0.5 mm to 5 mm, preferably 1 mm to 3 mm.
  • This further formation of the drainage foils 3 a is in particular combined with the profiling of the surface of the drainage foils, which can be provided with a wear-resistant overlay 4 a , e.g. with ceramic plates, as is explained above by using FIG. 2 to FIG. 7 .
  • drainage foils according to the invention is in particular advantageous in those drainage foils which are located on a suction box.
  • the drainage foils can be provided with overlays of ceramic plates. However, the drainage foils can also be produced overall from polyethylene, not being coated with ceramic plates. In addition, the surfaces, in this case, are formed with a profiling in the form of elevations and/or depressions with a vertical extent of at least 0.1 mm to preferably 3.0 mm.

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  • Paper (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
US16/109,034 2017-08-28 2018-08-22 Drainage foil for use in an installation for producing a paper web with a fabric belt, which can be moved over a multiplicity of drainage foils oriented transversely to its direction of movement Abandoned US20190062995A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ATA344/2017A AT519874B1 (de) 2017-08-28 2017-08-28 Abstreifleiste zur Verwendung in einer Anlage zur Herstellung eines Papierbandes, Bausatz und Anlage zur Herstellung eines Papierbandes
ATA344/2017 2017-08-28

Publications (1)

Publication Number Publication Date
US20190062995A1 true US20190062995A1 (en) 2019-02-28

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US16/109,034 Abandoned US20190062995A1 (en) 2017-08-28 2018-08-22 Drainage foil for use in an installation for producing a paper web with a fabric belt, which can be moved over a multiplicity of drainage foils oriented transversely to its direction of movement

Country Status (9)

Country Link
US (1) US20190062995A1 (pt)
EP (1) EP3450625A1 (pt)
JP (1) JP2019039125A (pt)
CN (1) CN109423912A (pt)
AT (1) AT519874B1 (pt)
BR (1) BR102018016901A2 (pt)
CA (1) CA3015246A1 (pt)
RU (1) RU2018130836A (pt)
TW (1) TW201920805A (pt)

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS612718Y2 (pt) * 1981-03-28 1986-01-28
US4420370A (en) * 1982-07-19 1983-12-13 Jwi Ltd. Pulp agitating device and method having multiple protruding inserts
DE3513320A1 (de) * 1985-04-13 1986-10-23 Feldmühle AG, 4000 Düsseldorf Streichleiste fuer eine papiermaschine
US4687549A (en) * 1986-01-08 1987-08-18 M/K Systems, Inc. Hydrofoil blade
DE3823882A1 (de) * 1988-07-14 1990-01-18 Feldmuehle Ag Schlitzsauger
US5080760A (en) * 1989-06-08 1992-01-14 Jwi Ltd. Pressurized forming board
JP2586312Y2 (ja) * 1990-03-13 1998-12-02 株式会社 堀河製作所 製紙用フォイル
JPH08511589A (ja) * 1994-04-12 1996-12-03 ジェイダブリュアイ リミテッド ２枚のカンバスを用いた抄紙機における地合形成部
US6126786A (en) * 1998-06-18 2000-10-03 White; James D. Apparatus and method of generating stock turbulence in a fourdrinier forming section

Also Published As

Publication number Publication date
CA3015246A1 (en) 2019-02-28
JP2019039125A (ja) 2019-03-14
EP3450625A1 (de) 2019-03-06
AT519874B1 (de) 2018-11-15
RU2018130836A (ru) 2020-02-27
AT519874A4 (de) 2018-11-15
TW201920805A (zh) 2019-06-01
CN109423912A (zh) 2019-03-05
BR102018016901A2 (pt) 2019-04-16

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