US20170260737A1 - Prefabricated house - Google Patents
Prefabricated house Download PDFInfo
- Publication number
- US20170260737A1 US20170260737A1 US15/118,252 US201515118252A US2017260737A1 US 20170260737 A1 US20170260737 A1 US 20170260737A1 US 201515118252 A US201515118252 A US 201515118252A US 2017260737 A1 US2017260737 A1 US 2017260737A1
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- US
- United States
- Prior art keywords
- panels
- wall
- wall member
- members
- floor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- 238000000638 solvent extraction Methods 0.000 claims abstract description 18
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 16
- 239000010959 steel Substances 0.000 claims abstract description 16
- 230000009194 climbing Effects 0.000 claims abstract description 11
- 238000002955 isolation Methods 0.000 claims abstract description 7
- 239000011810 insulating material Substances 0.000 claims description 10
- 239000002131 composite material Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 7
- 239000006260 foam Substances 0.000 claims description 6
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 230000002787 reinforcement Effects 0.000 claims description 4
- 238000010276 construction Methods 0.000 description 11
- 238000009417 prefabrication Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011491 glass wool Substances 0.000 description 1
- 150000007529 inorganic bases Chemical class 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 150000007530 organic bases Chemical class 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34315—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
- E04B1/34321—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts mainly constituted by panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34384—Assembling details for foldable, separable, collapsible or retractable structures
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/348—Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
- E04B1/34807—Elements integrated in a skeleton
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/7654—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising an insulating layer, disposed between two longitudinal supporting elements, e.g. to insulate ceilings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
- E04B5/10—Load-carrying floor structures formed substantially of prefabricated units with metal beams or girders, e.g. with steel lattice girders
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B7/00—Roofs; Roof construction with regard to insulation
- E04B7/02—Roofs; Roof construction with regard to insulation with plane sloping surfaces, e.g. saddle roofs
- E04B7/026—Roofs; Roof construction with regard to insulation with plane sloping surfaces, e.g. saddle roofs consisting of prefabricated modules, e.g. box-like or cell-like units
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H1/00—Buildings or groups of buildings for dwelling or office purposes; General layout, e.g. modular co-ordination or staggered storeys
- E04H1/02—Dwelling houses; Buildings for temporary habitation, e.g. summer houses
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H9/00—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate
- E04H9/02—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate withstanding earthquake or sinking of ground
- E04H9/021—Bearing, supporting or connecting constructions specially adapted for such buildings
- E04H9/022—Bearing, supporting or connecting constructions specially adapted for such buildings and comprising laminated structures of alternating elastomeric and rigid layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B63—SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
- B63C—LAUNCHING, HAULING-OUT, OR DRY-DOCKING OF VESSELS; LIFE-SAVING IN WATER; EQUIPMENT FOR DWELLING OR WORKING UNDER WATER; MEANS FOR SALVAGING OR SEARCHING FOR UNDERWATER OBJECTS
- B63C9/00—Life-saving in water
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34315—Structures characterised by movable, separable, or collapsible parts, e.g. for transport characterised by separable parts
- E04B1/34317—Set of building elements forming a self-contained package for transport before assembly
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/343—Structures characterised by movable, separable, or collapsible parts, e.g. for transport
- E04B1/34336—Structures movable as a whole, e.g. mobile home structures
- E04B1/34352—Base structures or supporting means therefor
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
- E04B2001/2481—Details of wall panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
- E04B2001/2484—Details of floor panels or slabs
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
- E04B1/24—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
- E04B2001/249—Structures with a sloping roof
-
- E04B2001/34389—
Definitions
- the present invention relates to a prefabricated house configured so as to be capable of manufacturing panels for respective members in a factory, transporting the panels for respective members to an actual place using a transport vehicle and simply performing assembling of the panels at the actual place.
- Japanese Utility Model Laid-Open No. S60-137001 shows an assembling shed configured so as to provide notches at side portions of panels and perform assembling using connecting fittings having notches coincident with the notches at the side portions.
- Japanese Patent Application Laid-Open No. S60-141937 shows a prefabricated house provided with
- mounting portions are provided on inner faces of the roof panels at portions contacting with upper end portions of the wall panels, the roof portion is placed on the wall portion, and the mounting portions and the wall panels are fixed to each other.
- Japanese Patent Application Laid-Open No. S48-100919 shows a prefabricated building characterized in a rigid-frame structure obtained by arranging one kind or a plurality of kinds of block members formed in an L shape, a T shape, z shape, across shape or the like by integrating a pillar and a bearing wall at corner portions or important positions of the building and connecting the block members using beams or wall panels.
- a prefabrication construction method including manufacturing panels for respective members, assembling them in a final structure at a factory in advance, transporting the final structure by a transport vehicle as it is, and performing only a work for installation at an actual place is also used.
- Japanese Patent Application No. 2012-91265 (see Japanese Patent Application Laid-Open No. 2013-221242), the present inventor provided a prefabricated house where since, regarding not only a floor layout but also a layout of an opening portion such as a door or a window, their arrangements can be changed, or an outer face and an inner face or an upper side and a lower side can be reversed, variations regarding not only the layout of a floor but also the layout of opening portion such as a door or a window can be increased rapidly, and even when a plurality of prefabricated houses are constructed in parallel, the prefabricated houses having an uniform room layout are prevented from being arranged in parallel, which provides a feeling of large satisfaction to residents thereof.
- the present invention is to provide a prefabricated house where since arrangement of not only a layout of a floor but also a layout of an opening portion such as a door or a window, or the like can be changed flexibly and a foundation or a roof portion having earthquake resistance can be constructed rapidly, a feeling of large satisfaction can be provided to a resident of the house.
- a prefabricated house including an steel-frame foundation where H-shaped steels are connected in a rectangular contour, a vertical frame and a horizontal frame composed of a H-shaped steel are arranged inside the connected H-shaped steels, and inclined frames for reinforcement are mounted at four corners of the rectangular contour; a seismic isolation rubber supporting the steel-frame foundation on a foundation of the prefabricated house via a supporting frame provided at a proper place on the steel-frame foundation; a rectangular floor member fixed on the steel-frame foundation; outer wall members erected from four peripheries of the floor member as a pair of long wall members and as a pair of short wall members; an inner wall member mounted at a position partitioning the floor member; and a roof member with a mountain-shaped section mounted on the outer wall members via a climbing beam,
- the floor member is configured by connecting a plurality of rectangular floor member panels
- the long outer wall members are each configured by connecting a plurality of outer wall members divided into at least three portions and the short outer wall members are each configured by connecting a plurality of outer wall member panels divided into at least two portion, at least one of the outer wall member panels is additionally provided with a door and/or a window, and the outer wall member panels have a panel configuration where reversion can be performed regarding an outer face and an inner face or an upper side and a lower side of the outer wall member panels;
- the inner wall member mounted at the position partitioning the floor member is composed of a pair of first inner wall member panels partitioning the floor member in a longitudinal direction of the floor member and a pair of second inner wall member panels performing partitioning between the first inner wall members and the short outer wall members, and the inner wall member has a panel configuration where reversion can be performed regarding an outer face and an inner face or an upper side and a lower side of the inner wall member;
- the roof member is configured by connecting a pair of roof member panels configured by performing division to both sides of the mountain shape, respectively;
- the floor member panels and the outer wall member panels are connected by a frame body surrounding outer peripheries of the floor member panels and the outer wall member panels.
- the floor member panels and the outer wall member panels are connected by joint structures provided with a recessed groove, respectively.
- the panels of the respective members are connected by a bolt and a nut, respectively.
- the panels of the respective members can be configured such that both faces thereof can be utilized as outdoor faces or indoor faces by attaching composite panels to both sides of core members arranged at predetermined intervals, filling heat insulating material in hollow portions between the composite panels and attaching desired surface materials on outer faces of the composite panels.
- the panels of the respective members are provided with buoyancy floating on water by filling closed-cell urethane foam as the heat insulating material into the hollow portions.
- the foundation is constructed by the steel-frame foundation where H-shaped steels are connected in a rectangular contour and a vertical frame and a horizontal frame composed of an H-shaped steel are arranged inside the connected H-shaped steels, and inclined frames for reinforcement are attached at four corners of the rectangular contour, and the seismic isolation rubber supporting the steel-frame foundation on a foundation of the prefabricated house via a supporting frame provided at a proper place on the steel-frame foundation, the rectangular floor member is mounted on the steel-frame foundation, then, the outer wall members composed of a pair of long wall members and a pair of short wall members and the inner wall member mounted at the position partitioning the floor member are erected from four peripheries of the floor member, respective, and the roof member with a mountain-shaped section is mounted on the outer wall members via the climbing beam, rapid completion can be achieved as a prefabricated house.
- the layout of the opening portion such as a door or a window can be freely changed by reversing the arrangement and the outer face and the inner face or the upper side and the lower side of the respective wall members, and even when a plurality of prefabricated houses are constructed in parallel, prefabricated houses where a door, a window or the like is uniformly arranged are prevented from being arranged in parallel, which can result in considerable decrease in bad reputation from residents of the prefabricated houses.
- the layout of a floor can be freely changed by changing the arrangement of the floor member, and even when a plurality of prefabricated houses are constructed in parallel, prefabricated houses with a uniform room layout are prevented from being arranged in parallel, which can result inconsiderable decrease in bad reputation from residents of the prefabricated houses.
- the prefabricated house is provided with buoyancy floating on water by constituting the floor member, the outer wall members, the inner wall member mounted at the position partitioning the floor member, and the roof member mounted on the outer wall members via the climbing beam from wood materials, respectively, and filling closed-cell urethane foam in the hollow portions of the panels of the respective members as the heat insulating material, so that when the prefabricated house has been swallowed up by Tsunami in the vicinity of the seashore or a muddy stream at a river, even if the house is flown, it does not sink under a water surface, which is considerably significant regarding lifesaving, or the other disaster countermeasures.
- FIG. 1 is a schematic plan view of a steel-frame foundation for explaining a first embodiment of a foundation structure of a prefabricated house according to the present invention
- FIG. 2 is a sectional view of a main section of a state where a steel-frame foundation has been mounted on a foundation via a seismic isolation rubber;
- FIG. 3 is a schematic view showing positions of supporting frames for mounting a steel-frame foundation
- FIG. 4 is a schematic plan view of a state where outer wall members, outer walls, a climbing beam for a roof have been mounted on a floor member;
- FIG. 5A is a schematic side view of a roof portion and FIG. 5B is a plan view thereof;
- FIG. 6 is a front view including an outer wall 1 and a roof for explaining the first embodiment of a layout of the prefabricated house according to the present invention
- FIG. 7 is a front view including an outer wall 2 and the roof;
- FIG. 8 is a front view including an outer wall 3 , an outer wall 4 and the roof;
- FIG. 9 is a front view including an outer wall 5 , an outer wall 6 and the roof;
- FIG. 10 is a front view including an inner wall 1 and the roof;
- FIG. 11 is a front view including an inner wall 2 and the roof;
- FIG. 12 is a front view of an inner wall 3 ;
- FIG. 13 is a front view of an inner wall 4 ;
- FIG. 14 is a plan view showing a floor face
- FIG. 15 is a plan view of the roof
- FIG. 16 is a schematic sectional view for explaining a door frame
- FIG. 17 is an explanatory view showing a relationship between a wooden outer wall and a floor panel
- FIG. 18 is an explanatory view showing a sectional structure of a wooden window frame
- FIG. 19 is a perspective view of a disassembled state of respective members for showing an assembling method of the prefabricated house according to the present invention.
- FIG. 20 is a perspective view of a state where outer walls and inner wall members have been assembled
- FIG. 21 is a perspective view of a state where the inner wall members have been assembled to the floor member.
- FIG. 22 is a perspective view showing another pattern of the state where inner wall members have been assembled to the floor member.
- FIG. 1 to FIG. 5 show a first embodiment of a foundation structure of the preassembled house according to the present invention.
- a steel-frame foundation 101 shown in FIG. 1 is provided with a structure where vertical frames 103 and a horizontal frame 104 composed of H-shaped steels are arranged inside an outer frame 102 obtained by connecting H-shaped steels in a rectangular contour and attaching inclined frames for reinforcement 105 to four corners of the rectangular contour.
- a coupling piece 106 extending from an H-shaped steel is caused to abut on another H-shape steel to be connected thereto by bolts and nuts 107 , as shown in FIG. 2 .
- FIG. 2 shows that a supporting frame 108 is installed on a foundation, and a proper portion of the steel-frame foundation 101 is mounted on the supporting frame 108 via a seismic isolation rubber 109 , so that earthquake-resistance support is achieved. Therefore, the prefabricated house can be constructed rapidly while sufficient earthquake resistance is brought to the prefabricated house.
- FIG. 3 shows positions of the supporting frames 108 to which the steel-frame foundation 101 is mounted. As the respective supporting frames 108 , steel-frame made members are used at least at four corners and at positions on which a load acts, and wooden members can be used as the other supporting frames.
- FIG. 4 shows a state where outer wall members 12 , outer walls, and climbing beams for a roof 110 have been mounted on the floor member 11 , where a fixing groove 111 is formed on an upper portion of the climbing beam 110 so as to extend a longitudinal direction of the climbing beam 110 , and firm mounting of a roof member 15 shown in FIG. 5A can be performed using a ridge (not shown) formed on the roof member 15 .
- FIG. 5B shows a ridgepole 112 , where the roof member 15 can be mounted along an inclination face of the mountain-shaped ridgepole 112 .
- upper portions of the outer wall members and the inner wall members except for a bath room constitute an open ceiling, so that ventilation performance as the prefabricated house is much excellent.
- a layout of the prefabricated house of the present invention shown in FIG. 6 to FIG. 13 is provided with the floor member 11 approximately rectangular as a whole, outer wall members 12 , 13 erected from four peripheries of the floor member 11 , respectively, as a pair of long outer wall members and a pair of short wall members, inner wall members 14 partitioning the floor member 11 , a mountain-shaped roof member 15 mounted on the outer wall members 12 and 13 .
- a panel P constituting the respective members is one configured by attaching composite panels C to both sides of core members S arranged at predetermined intervals and filling heat insulating materials H in hollow spaces between the composite panels C, and attaching a desired surface material (not shown) to an outdoor face or an indoor face, respectively.
- an inorganic-base heat insulating material such as glass wool or rock wool, or an organic-base heat insulating material composed of foamed material such as closed-cell urethane foam, or phenol foam, frame-retardant polystyrene foam can be used.
- buoyancy is provided thereto, so that when the prefabricated house has been swallowed up by Tsunami in the vicinity of the seashore or a muddy stream at a river, even if the house is flown, it does not sink under a water surface, which is considerably significant regarding lifesaving, or the other disaster countermeasures.
- the long outer wall members 12 is each configured by connecting a plurality of outer wall member panels 12 - 1 , 12 - 2 , and 12 - 3 divided into at least three portions and the short outer wall members 13 are each configured by connecting a plurality of outer wall member panels 13 - 1 and 13 - 2 divided into at least two portions.
- the outer wall member 12 (an outer wall 1 ) on the side of an entrance in FIG. 6 is composed of a relatively short outer wall member panel 12 - 1 a attached with a small window 21 at an approximately central portion thereof, a relatively long outer wall member panel 12 - 2 a attached with a door 22 and a window 23 , and a relatively short outer wall member panel 12 - 3 a which does not have an opening portion.
- outer wall member 12 (an outer wall 2 ) positioned on the opposite side in FIG. 7 is composed of a relatively short outer wall member panel 12 - 1 b which does not have an opening portion, a relatively long outer wall member panel 12 - 2 b attached with a window 24 , and a relatively short outer wall member panel 12 - 3 b which does not have an opening portion.
- the layout of the respective panels, or the positions of the door 22 , the windows 21 , 23 , and 24 can be changed freely by simply changing the arrangement of the plurality of outer wall member panels 12 - 1 , 12 - 2 , and 12 - 3 .
- the panel P constituting the outer wall member panels 12 - 1 , 12 - 2 and 12 - 3 is configured such that both faces thereof can be utilized as an indoor face or an outdoor face by attaching desired surface materials to the outer faces of the panel P.
- the short outer wall member 13 (outer wall 3 and 4 ) in FIG. 8 is composed of an outer wall member panel 13 - 1 a attached with a vertically-long window 31 and rising upward right toward the right side, and an outer wall member panel 13 - 2 a which does not have an opening portion and rises upward left toward the left side, where the outer wall member panels 13 - 1 a and 13 - 2 a can be connected so as to form upper sides thereof in a mountain shape by joining the long sides of the outer wall member panels 13 - 1 a and 13 - 2 a to each other.
- the outer wall member 13 (outer walls 5 and 6 ) on the opposite side in FIG. 9 is composed of an outer wall member panel 13 - 1 b attached with a pair of windows 32 a and 32 b positioned on the upper side and the lower side and rising upward right toward the right side, and an outer wall member panel 13 - 2 b attached with a pair of windows 32 c and 32 d positioned on the upper side and the lower side and rising upward left toward the left side, where the outer wall member panels 13 - 1 b and 13 - 2 b can be connected so as to form upper sides thereof in a mountain shape by joining the long sides of the outer wall member panels 13 - 1 b and 13 - 2 b to each other.
- the panel P constituting the outer wall member panels 13 - 1 and 13 - 2 is configured such that both faces thereof can be utilized as an indoor face or an outdoor face by attaching desired surface materials to the outer faces of the panel P.
- FIG. 10 to FIG. 13 show an inner wall member 14 (inner walls 1 to 4 ) mounted on a position partitioning the floor member 11 , where the inner wall member 14 is composed of a pair of first inner wall member panels 14 - 1 partitioning the floor member 11 in a longitudinal direction thereof, and a pair of second inner wall member panels 14 - 2 performing partitioning between the first inner wall members 14 - 1 and the short outer wall member 13 .
- a first inner wall member panel 14 - 1 a (an inner wall 1 ) shown in FIG. 10 is provided with openings for a passage 41 and 42 at a central portion and one side portion thereof, an upper portion thereof is mounted with a mountain-shaped member 23 opened at a portion corresponding to a ridge pole M, and the roof member 15 can be supported by the mountain-shaped member 43 .
- the first inner wall member panel 14 - 1 b (the inner wall 2 ) shown in FIG. 11 is provided with openings for a passage 44 and 45 facing a central portion thereof, and an upper portion thereof is opened, so that ventilation between respective rooms can be secured.
- FIG. 12 and FIG. 13 show a pair of second inner wall member panels 14 - 2 partitioning the first inner wall member 14 - 1 and the short outer wall member 13 , where an inner wall member panel 14 - 2 a (the inner wall 3 ) shown in FIG. 12 is provided with a height approximately reaching a top of the roof member 15 .
- an inner wall member panel 14 - 2 b (the inner wall 4 ) shown in FIG. 13 is provided with a height approximately equal to those of the respective outer wall member panel 13 - 1 and 13 - 2 .
- each compartment is set as a closed space or as a space opened at an upper portion thereof, proper selection is made according to positions of the inner wall member panel 14 - 2 a and the inner wall member panel 14 - 2 b disposed between the first inner wall member 14 - 1 and the short outer wall member 13 .
- the floor member 11 formed in an approximately rectangular shape as a whole is composed of four sheets of panels including a sheet of wide floor member panel 11 - 1 , two sheets of middle-width floor member panels 11 - 2 and 11 - 3 approximately equal to each other in size, and a sheet of narrow floor panel 11 - 4 .
- a length of the wide floor member panel 11 - 1 is desired to be caused to coincide with a length of a bus unit U additionally provided with a toilet. Then, by changing arrangement of the respective floor member panels 11 - 1 to 11 - 4 , the layout of the floor can be changed freely.
- the bus unit U additionally provided with a toilet at a lower left of the floor member 11 is arranged and a bedroom SR- 1 is arranged above the bus unit U, and movement in and out of the bus unit U and the bedroom SR- 1 can be made possible through openings for a passage 41 and 42 provided in the first inner wall member panel 14 - 1 a (the inner wall 1 ). Partitioning between the bus unit U and the bedroom SR- 1 can be performed by the inner wall member panel 14 - 2 a (the inner wall 3 ) provided with a height approximately reaching a top of the roof member 15 .
- bedrooms SR- 2 and SR- 3 are arranged on the right side of the floor member 11 , respectively, and movement in and out of the bedrooms SR- 2 and SR- 3 can be made possible through openings for a passage 44 and 45 provided in the first inner wall member panel 14 - 1 b (the inner wall 2 ) facing a central portion. Partitioning between the bedrooms SR- 2 and SR- 3 can be performed by the inner wall member panel 14 - 2 b (the inner wall 4 ) having a height approximately equal to those of the respective outer wall member panels 13 - 1 and 13 - 2 , ventilation there between can be secured by a space opened at an upper portion of the inner wall member panel 14 - 2 b.
- K denotes a kitchen and LD denotes a living and dining room.
- the roof member 15 is configured by connecting a pair of roof member panels 15 - 1 and 15 - 2 divided into at least both sides of the mountain shape, respectively.
- the pair of roof member panels 15 - 1 and 15 - 2 may be utilized as a sheet of longitudinal panel, and the respective roof member panels 15 - 1 and 15 - 2 may be further sub-divided in a connectable fashion to be utilized.
- widths of the pair of roof member panels 15 - 1 and 15 - 2 are slightly wider such that when the roof member panels 15 - 1 and 15 - 2 have been assembled on the outer wall members 12 and 13 , both sides of the assembled roof member panels 15 - 1 and 15 - 2 project to the outsides of the long outer wall members 12 to configure eaves N.
- the floor member panels 11 - 1 to 11 - 4 and the outer wall member panels 12 - 1 to 12 - 3 can be connected by a wooden frame body (not shown) surrounding the outer peripheries thereof.
- a door frame 51 with a rectangular section is formed with a wider recessed groove 52 fitted with the outer wall member 13 or the inner wall member 14 on one face on the side of the long side and it is formed with a recessed groove 53 fitted with the outer member panel 13 - 1 , 13 - 2 on one face on the side of the short side.
- the floor member panels 11 - 1 to 11 - 4 and the outer wall member panels 12 - 1 to 12 - 3 are butted as shown in FIG. 17 , and they are securely connected to one another by bolts and nuts (not shown), respectively.
- FIG. 18 shows one example of a widow structure, where, for example, a wooden sash 62 has been fitted inside a window frame 61 , and the sash 62 is slidable along the window frame 61 at an upper end portion thereof while a lower end portion of the sash 62 can swing toward the outside of the window to rotate by about 180°.
- FIG. 19 is a perspective view of a disassembled state of respective members for showing an assembling method of the prefabricated house of the present invention.
- FIG. 19 shows a floor pattern and an arrangement pattern of respective wall members in FIG. 14 .
- the outer wall member 12 - 2 ( a ) has the door 22 on the left and the window 23 on the right which are positioned in opposition to each other.
- FIG. 20 is a perspective view of a state where the outer walls and the inner wall members have been assembled in the floor pattern and the arrangement pattern of the wall members in FIG. 19
- FIG. 21 is a perspective view where the inner wall members have been further assembled on the floor member, and the floor pattern and the arrangement pattern of the respective wall members shown in FIG. 14 are then completed by finally assembling the respective members.
- FIG. 22 is a perspective view showing another pattern of a state where the inner wall members have been assembled on the floor member in the floor pattern and the arrangement pattern of the wall members shown in FIG. 19 .
- the outer wall member 12 - 2 ( a ) is arranged such that the door 22 is positioned on the right side and the window 23 is positioned on the left side and the outer wall 4 and the outer wall 6 are exchanged with each other by reversing the outer face and the inner face of the outer wall member 12 - 2 ( a ) relative to the state shown in FIG. 19 .
- the floor pattern and the arrangement pattern of the wall members are not limited to such an example, but the floor pattern and the arrangement pattern of the respective wall members can be changed freely by changing the arrangement of the floor member, the outer wall members or the inner wall members or exchanging the outer face and the inner face of the outer wall member attached with a door or a window.
- a maker or a purchaser of the prefabricated house can select a desired layout of a door, a window, or the like or a desired floor layout from various variations.
- an electric wiring to arrange a socket on an indoor side, provide a telephone line to arrange a jack for a telephone line on an indoor side, or provide a wiring for an audiovisual equipment in advance.
- the present invention is configured in the above manner, and it can provide a prefabricated house with a high grade capable of providing a feeling of sufficient satisfaction to a resident as an emergency temporary housing in time of disaster.
- a desired layout of a door, a window or the like, or a desired layout of a floor can also be selected from various variations as a house in a summer resort or an area of villas, a prefabricated house providing a feeling of satisfaction higher than a cost thereof.
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Abstract
A prefabricated house including: a steel-frame foundation where H-shaped steels are connected in a rectangular contour, a vertical frame and a horizontal frame composed of an H-shaped steel are arranged inside the connected H-shaped steels, and inclined frames are mounted at four corners of the rectangular contour; a seismic isolation rubber supporting the steel-frame foundation on a foundation of the prefabricated house via a supporting frame; a rectangular floor member; outer wall members erected from four peripheries of the floor member; an inner wall member mounted at a position partitioning the floor member; and a roof member with a mountain-shaped section mounted on the outer wall members via a climbing beam, wherein changing positions of a window and a door and changing a room layout can is possible by changing positions of the wall member panels or reversing outer and inner faces or upper and lower sides of these panels.
Description
- The present invention relates to a prefabricated house configured so as to be capable of manufacturing panels for respective members in a factory, transporting the panels for respective members to an actual place using a transport vehicle and simply performing assembling of the panels at the actual place.
- Conventionally, as a prefabricated house, ones using a prefabrication construction method configured so as to perform only an assembling work by manufacturing and processing members at a factory in advance without performing processing at a construction actual place are well known.
- Examples of such a prefabricated house will be shown below.
- 1) Japanese Utility Model Laid-Open No. S60-137001 (see PTL 1) shows an assembling shed configured so as to provide notches at side portions of panels and perform assembling using connecting fittings having notches coincident with the notches at the side portions.
- 2) Japanese Patent Application Laid-Open No. S60-141937 (see PTL 2) shows a prefabricated house provided with
- (a) a roof portion constructed by assembling a required number of wooden roof panels formed so as to have standardized shapes and sizes; and
- (b) a wall portion constructed by assembling a required number of wooden wall panels formed to have standardized shapes and sizes without using pillars, characterized in that
- (c) mounting portions are provided on inner faces of the roof panels at portions contacting with upper end portions of the wall panels, the roof portion is placed on the wall portion, and the mounting portions and the wall panels are fixed to each other.
- 3) Japanese Patent Application Laid-Open No. S48-100919 (see PTL 3) shows a prefabricated building characterized in a rigid-frame structure obtained by arranging one kind or a plurality of kinds of block members formed in an L shape, a T shape, z shape, across shape or the like by integrating a pillar and a bearing wall at corner portions or important positions of the building and connecting the block members using beams or wall panels.
- Further, a prefabrication construction method including manufacturing panels for respective members, assembling them in a final structure at a factory in advance, transporting the final structure by a transport vehicle as it is, and performing only a work for installation at an actual place is also used.
- However, when a building having a certain degree of large size such as a container house is assembled to a final structure in advance and the building is transported by a transport vehicle as it is, such a problem often tend to occur that a large-sized vehicle carrying the building thereon cannot pass through an ordinary road due to road circumstances in Japan, so that population of such a prefabrication construction method is blocked due to domestic circumstances.
- In view of these circumstances, it is necessary to adopt a prefabricated house using a prefabrication construction method including manufacturing and processing members at a factory in advance, such as described above, and performing only a work for assembling the members at a construction actual place without performing a processing thereat, but problems described below are recognized in the prefabricated house using the conventional prefabrication construction methods.
- a. When a plurality of prefabricated houses are constructed so as to be arranged in parallel, the respective prefabricated houses arranged with doors, windows, and the like uniformly are stood in parallel, because there is no degree of freedom in layout for an opening portion such as a door or a window, which results in much large bad reputation from residents thereof.
- b. When a plurality of prefabricated houses are built in parallel, the prefabricated houses having a uniform room layout are stood in parallel, because there is no degree of freedom in layout for a floor, which results in much large bad reputation from residents thereof.
- c. It is possible to change an arrangement of wall members to perform layout to some extent, but since arrangement of an opening portion such as a door or a window is not changed, a uniformity problem such as described above is not solved.
- In view of these circumstances, in Japanese Patent Application No. 2012-91265 (see Japanese Patent Application Laid-Open No. 2013-221242), the present inventor provided a prefabricated house where since, regarding not only a floor layout but also a layout of an opening portion such as a door or a window, their arrangements can be changed, or an outer face and an inner face or an upper side and a lower side can be reversed, variations regarding not only the layout of a floor but also the layout of opening portion such as a door or a window can be increased rapidly, and even when a plurality of prefabricated houses are constructed in parallel, the prefabricated houses having an uniform room layout are prevented from being arranged in parallel, which provides a feeling of large satisfaction to residents thereof.
- PTL 1: Japanese Utility Model Application Laid-Open No. S60-137001
- PTL 2: Japanese Patent Application Laid-Open No. S60-141937
- PTL 3: Japanese Patent Application Laid-Open No. S48-100919
- However, the problem regarding the flexibility of not only the layout of a floor but also the layout of an opening portion such as a door or a window can be solved by the above-described invention, but such a problem is not solved yet that a foundation or a roof portion must be constructed rapidly in order to achieve more rapid completion as a prefabricated house.
- In view of these circumstances, the present invention is to provide a prefabricated house where since arrangement of not only a layout of a floor but also a layout of an opening portion such as a door or a window, or the like can be changed flexibly and a foundation or a roof portion having earthquake resistance can be constructed rapidly, a feeling of large satisfaction can be provided to a resident of the house.
- That is, a prefabricated house according to the present invention including an steel-frame foundation where H-shaped steels are connected in a rectangular contour, a vertical frame and a horizontal frame composed of a H-shaped steel are arranged inside the connected H-shaped steels, and inclined frames for reinforcement are mounted at four corners of the rectangular contour; a seismic isolation rubber supporting the steel-frame foundation on a foundation of the prefabricated house via a supporting frame provided at a proper place on the steel-frame foundation; a rectangular floor member fixed on the steel-frame foundation; outer wall members erected from four peripheries of the floor member as a pair of long wall members and as a pair of short wall members; an inner wall member mounted at a position partitioning the floor member; and a roof member with a mountain-shaped section mounted on the outer wall members via a climbing beam,
- wherein the floor member is configured by connecting a plurality of rectangular floor member panels;
- in the outer wall members erected from the four peripheries of the floor member, the long outer wall members are each configured by connecting a plurality of outer wall members divided into at least three portions and the short outer wall members are each configured by connecting a plurality of outer wall member panels divided into at least two portion, at least one of the outer wall member panels is additionally provided with a door and/or a window, and the outer wall member panels have a panel configuration where reversion can be performed regarding an outer face and an inner face or an upper side and a lower side of the outer wall member panels;
- the inner wall member mounted at the position partitioning the floor member is composed of a pair of first inner wall member panels partitioning the floor member in a longitudinal direction of the floor member and a pair of second inner wall member panels performing partitioning between the first inner wall members and the short outer wall members, and the inner wall member has a panel configuration where reversion can be performed regarding an outer face and an inner face or an upper side and a lower side of the inner wall member;
- the roof member is configured by connecting a pair of roof member panels configured by performing division to both sides of the mountain shape, respectively; and
- by changing respective positions of the plurality of outer wall member panels and the first and second inner wall members or performing reversion regarding the outer face and the inner face or the upper side and the lower side, change of positions of the door and the window and change of a room layout can be made possible.
- In the prefabricated house according to the present invention, the floor member panels and the outer wall member panels are connected by a frame body surrounding outer peripheries of the floor member panels and the outer wall member panels.
- In the prefabricated house according to the present invention, the floor member panels and the outer wall member panels are connected by joint structures provided with a recessed groove, respectively.
- In the prefabricated house according to the present invention, the panels of the respective members are connected by a bolt and a nut, respectively.
- In the prefabricated house according to the present invention, the panels of the respective members can be configured such that both faces thereof can be utilized as outdoor faces or indoor faces by attaching composite panels to both sides of core members arranged at predetermined intervals, filling heat insulating material in hollow portions between the composite panels and attaching desired surface materials on outer faces of the composite panels.
- In the prefabricated house according to the present invention, the panels of the respective members are provided with buoyancy floating on water by filling closed-cell urethane foam as the heat insulating material into the hollow portions.
- In the prefabricated house using the prefabrication construction method according to the present invention, it can be recognized that the following operational advantages are achieved.
- a. Since the foundation is constructed by the steel-frame foundation where H-shaped steels are connected in a rectangular contour and a vertical frame and a horizontal frame composed of an H-shaped steel are arranged inside the connected H-shaped steels, and inclined frames for reinforcement are attached at four corners of the rectangular contour, and the seismic isolation rubber supporting the steel-frame foundation on a foundation of the prefabricated house via a supporting frame provided at a proper place on the steel-frame foundation, the rectangular floor member is mounted on the steel-frame foundation, then, the outer wall members composed of a pair of long wall members and a pair of short wall members and the inner wall member mounted at the position partitioning the floor member are erected from four peripheries of the floor member, respective, and the roof member with a mountain-shaped section is mounted on the outer wall members via the climbing beam, rapid completion can be achieved as a prefabricated house.
- b. The layout of the opening portion such as a door or a window can be freely changed by reversing the arrangement and the outer face and the inner face or the upper side and the lower side of the respective wall members, and even when a plurality of prefabricated houses are constructed in parallel, prefabricated houses where a door, a window or the like is uniformly arranged are prevented from being arranged in parallel, which can result in considerable decrease in bad reputation from residents of the prefabricated houses.
- c. The layout of a floor can be freely changed by changing the arrangement of the floor member, and even when a plurality of prefabricated houses are constructed in parallel, prefabricated houses with a uniform room layout are prevented from being arranged in parallel, which can result inconsiderable decrease in bad reputation from residents of the prefabricated houses.
- d. The prefabricated house is provided with buoyancy floating on water by constituting the floor member, the outer wall members, the inner wall member mounted at the position partitioning the floor member, and the roof member mounted on the outer wall members via the climbing beam from wood materials, respectively, and filling closed-cell urethane foam in the hollow portions of the panels of the respective members as the heat insulating material, so that when the prefabricated house has been swallowed up by Tsunami in the vicinity of the seashore or a muddy stream at a river, even if the house is flown, it does not sink under a water surface, which is considerably significant regarding lifesaving, or the other disaster countermeasures.
- As described above, in the present invention, since regarding not only the layout of the floor but also the layout of the opening portion such as a door or a window, their arrangements can be modified or the outer face and the inner face or the upper side and the lower side can be reversed, variations regarding not only the layout of a floor but also the layout of an opening portion such as a door or a window can be increased dramatically, and even when a plurality of prefabricated houses are constructed in parallel, prefabricated houses with a uniform room layout are prevented from being arranged in parallel, so that a prefabricated house which can provide a resident of the prefabricated house with a feeling of large satisfaction can be provided.
- In the prefabricated house according to the present invention, significant cost reduction can be achieved by adopting respective members having a common structure, and even when the layout or arrangement is modified, it is unnecessary to process the members at an actual place, so that a construction error can be prevented by simplifying an actual place construction.
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FIG. 1 is a schematic plan view of a steel-frame foundation for explaining a first embodiment of a foundation structure of a prefabricated house according to the present invention; -
FIG. 2 is a sectional view of a main section of a state where a steel-frame foundation has been mounted on a foundation via a seismic isolation rubber; -
FIG. 3 is a schematic view showing positions of supporting frames for mounting a steel-frame foundation; -
FIG. 4 is a schematic plan view of a state where outer wall members, outer walls, a climbing beam for a roof have been mounted on a floor member; -
FIG. 5A is a schematic side view of a roof portion andFIG. 5B is a plan view thereof; -
FIG. 6 is a front view including anouter wall 1 and a roof for explaining the first embodiment of a layout of the prefabricated house according to the present invention; -
FIG. 7 is a front view including anouter wall 2 and the roof; -
FIG. 8 is a front view including anouter wall 3, anouter wall 4 and the roof; -
FIG. 9 is a front view including anouter wall 5, anouter wall 6 and the roof; -
FIG. 10 is a front view including aninner wall 1 and the roof; -
FIG. 11 is a front view including aninner wall 2 and the roof; -
FIG. 12 is a front view of aninner wall 3; -
FIG. 13 is a front view of aninner wall 4; -
FIG. 14 is a plan view showing a floor face; -
FIG. 15 is a plan view of the roof; -
FIG. 16 is a schematic sectional view for explaining a door frame; -
FIG. 17 is an explanatory view showing a relationship between a wooden outer wall and a floor panel; -
FIG. 18 is an explanatory view showing a sectional structure of a wooden window frame; -
FIG. 19 is a perspective view of a disassembled state of respective members for showing an assembling method of the prefabricated house according to the present invention; -
FIG. 20 is a perspective view of a state where outer walls and inner wall members have been assembled; -
FIG. 21 is a perspective view of a state where the inner wall members have been assembled to the floor member; and -
FIG. 22 is a perspective view showing another pattern of the state where inner wall members have been assembled to the floor member. - An embodiment of a prefabricated house according to the present invention will be explained in detail below with reference to the drawings.
-
FIG. 1 toFIG. 5 show a first embodiment of a foundation structure of the preassembled house according to the present invention. - A steel-
frame foundation 101 shown inFIG. 1 is provided with a structure wherevertical frames 103 and ahorizontal frame 104 composed of H-shaped steels are arranged inside anouter frame 102 obtained by connecting H-shaped steels in a rectangular contour and attaching inclined frames forreinforcement 105 to four corners of the rectangular contour. - Then, between the respective
outer frames 102, thevertical frame 103 and thehorizontal frame 104, acoupling piece 106 extending from an H-shaped steel is caused to abut on another H-shape steel to be connected thereto by bolts andnuts 107, as shown inFIG. 2 . - Incidentally,
FIG. 2 shows that a supportingframe 108 is installed on a foundation, and a proper portion of the steel-frame foundation 101 is mounted on the supportingframe 108 via aseismic isolation rubber 109, so that earthquake-resistance support is achieved. Therefore, the prefabricated house can be constructed rapidly while sufficient earthquake resistance is brought to the prefabricated house.FIG. 3 shows positions of the supportingframes 108 to which the steel-frame foundation 101 is mounted. As the respective supportingframes 108, steel-frame made members are used at least at four corners and at positions on which a load acts, and wooden members can be used as the other supporting frames. -
FIG. 4 shows a state whereouter wall members 12, outer walls, and climbing beams for aroof 110 have been mounted on thefloor member 11, where a fixinggroove 111 is formed on an upper portion of theclimbing beam 110 so as to extend a longitudinal direction of theclimbing beam 110, and firm mounting of aroof member 15 shown inFIG. 5A can be performed using a ridge (not shown) formed on theroof member 15.FIG. 5B shows aridgepole 112, where theroof member 15 can be mounted along an inclination face of the mountain-shapedridgepole 112. - Thus, since the outer wall members and the inner wall members have been erected from the four peripheries of the
floor member 11, and the mountain-shapedroof member 15 has been mounted on the outer wall members via the climbingpoles 110, more rapid completion can be achieved as the prefabricated house. - Further, upper portions of the outer wall members and the inner wall members except for a bath room constitute an open ceiling, so that ventilation performance as the prefabricated house is much excellent.
- A layout of the prefabricated house of the present invention shown in
FIG. 6 toFIG. 13 is provided with thefloor member 11 approximately rectangular as a whole,outer wall members floor member 11, respectively, as a pair of long outer wall members and a pair of short wall members,inner wall members 14 partitioning thefloor member 11, a mountain-shapedroof member 15 mounted on theouter wall members - A panel P constituting the respective members is one configured by attaching composite panels C to both sides of core members S arranged at predetermined intervals and filling heat insulating materials H in hollow spaces between the composite panels C, and attaching a desired surface material (not shown) to an outdoor face or an indoor face, respectively.
- As the heat insulating material, an inorganic-base heat insulating material such as glass wool or rock wool, or an organic-base heat insulating material composed of foamed material such as closed-cell urethane foam, or phenol foam, frame-retardant polystyrene foam can be used. By the way, when the closed-cell urethane foam is filled in the
floor member 11, theouter wall members inner wall member 14, and theroof member 15 to be used, buoyancy is provided thereto, so that when the prefabricated house has been swallowed up by Tsunami in the vicinity of the seashore or a muddy stream at a river, even if the house is flown, it does not sink under a water surface, which is considerably significant regarding lifesaving, or the other disaster countermeasures. - As shown in
FIG. 6 toFIG. 9 , in theouter wall members floor member 14, the longouter wall members 12 is each configured by connecting a plurality of outer wall member panels 12-1, 12-2, and 12-3 divided into at least three portions and the shortouter wall members 13 are each configured by connecting a plurality of outer wall member panels 13-1 and 13-2 divided into at least two portions. - The outer wall member 12 (an outer wall 1) on the side of an entrance in
FIG. 6 is composed of a relatively short outer wall member panel 12-1 a attached with asmall window 21 at an approximately central portion thereof, a relatively long outer wall member panel 12-2 a attached with adoor 22 and awindow 23, and a relatively short outer wall member panel 12-3 a which does not have an opening portion. - Further, the outer wall member 12 (an outer wall 2) positioned on the opposite side in
FIG. 7 is composed of a relatively short outer wall member panel 12-1 b which does not have an opening portion, a relatively long outer wall member panel 12-2 b attached with awindow 24, and a relatively short outer wall member panel 12-3 b which does not have an opening portion. - Therefore, the layout of the respective panels, or the positions of the
door 22, thewindows - Further, the panel P constituting the outer wall member panels 12-1, 12-2 and 12-3 is configured such that both faces thereof can be utilized as an indoor face or an outdoor face by attaching desired surface materials to the outer faces of the panel P.
- Therefore, by reversing faces of the respective outer wall member panels 12-1, 12-2, and 12-3 to the outer face and the inner face or the upper side and the lower side, the layout of the respective panels, or the positions of the
door 22, thewindows - The short outer wall member 13 (
outer wall 3 and 4) inFIG. 8 is composed of an outer wall member panel 13-1 a attached with a vertically-long window 31 and rising upward right toward the right side, and an outer wall member panel 13-2 a which does not have an opening portion and rises upward left toward the left side, where the outer wall member panels 13-1 a and 13-2 a can be connected so as to form upper sides thereof in a mountain shape by joining the long sides of the outer wall member panels 13-1 a and 13-2 a to each other. - Further, the outer wall member 13 (
outer walls 5 and 6) on the opposite side inFIG. 9 is composed of an outer wall member panel 13-1 b attached with a pair ofwindows windows - Therefore, by simply changing the arrangement of the plurality of outer wall member panels 13-1 and 13-2, the layout of the respective panels or the positions of the
windows 31 and 32 can be changed freely. - Further, the panel P constituting the outer wall member panels 13-1 and 13-2 is configured such that both faces thereof can be utilized as an indoor face or an outdoor face by attaching desired surface materials to the outer faces of the panel P.
- Therefore, by reversing faces of the respective outer wall member panels 13-1 and 13-2 to the outer face and the inner face or the upper side and the lower side, the layout of the respective panels, or the positions of the
door 22, and thewindows 31 and 32 can be changed freely. -
FIG. 10 toFIG. 13 show an inner wall member 14 (inner walls 1 to 4) mounted on a position partitioning thefloor member 11, where theinner wall member 14 is composed of a pair of first inner wall member panels 14-1 partitioning thefloor member 11 in a longitudinal direction thereof, and a pair of second inner wall member panels 14-2 performing partitioning between the first inner wall members 14-1 and the shortouter wall member 13. - A first inner wall member panel 14-1 a (an inner wall 1) shown in
FIG. 10 is provided with openings for apassage member 23 opened at a portion corresponding to a ridge pole M, and theroof member 15 can be supported by the mountain-shapedmember 43. - The first inner wall member panel 14-1 b (the inner wall 2) shown in
FIG. 11 is provided with openings for apassage - Of course, simple doors can be freely attached to the openings for a
passage -
FIG. 12 andFIG. 13 show a pair of second inner wall member panels 14-2 partitioning the first inner wall member 14-1 and the shortouter wall member 13, where an inner wall member panel 14-2 a (the inner wall 3) shown inFIG. 12 is provided with a height approximately reaching a top of theroof member 15. - Further, an inner wall member panel 14-2 b (the inner wall 4) shown in
FIG. 13 is provided with a height approximately equal to those of the respective outer wall member panel 13-1 and 13-2. - Therefore, regarding whether an inside of each compartment is set as a closed space or as a space opened at an upper portion thereof, proper selection is made according to positions of the inner wall member panel 14-2 a and the inner wall member panel 14-2 b disposed between the first inner wall member 14-1 and the short
outer wall member 13. - As shown in
FIG. 14 , thefloor member 11 formed in an approximately rectangular shape as a whole is composed of four sheets of panels including a sheet of wide floor member panel 11-1, two sheets of middle-width floor member panels 11-2 and 11-3 approximately equal to each other in size, and a sheet of narrow floor panel 11-4. A length of the wide floor member panel 11-1 is desired to be caused to coincide with a length of a bus unit U additionally provided with a toilet. Then, by changing arrangement of the respective floor member panels 11-1 to 11-4, the layout of the floor can be changed freely. - By the way, in
FIG. 14 , the bus unit U additionally provided with a toilet at a lower left of thefloor member 11 is arranged and a bedroom SR-1 is arranged above the bus unit U, and movement in and out of the bus unit U and the bedroom SR-1 can be made possible through openings for apassage roof member 15. - On other hand, bedrooms SR-2 and SR-3 are arranged on the right side of the
floor member 11, respectively, and movement in and out of the bedrooms SR-2 and SR-3 can be made possible through openings for apassage - Incidentally, in the figure, K denotes a kitchen and LD denotes a living and dining room.
- In
FIG. 15 , theroof member 15 is configured by connecting a pair of roof member panels 15-1 and 15-2 divided into at least both sides of the mountain shape, respectively. - Of course, the pair of roof member panels 15-1 and 15-2 may be utilized as a sheet of longitudinal panel, and the respective roof member panels 15-1 and 15-2 may be further sub-divided in a connectable fashion to be utilized.
- It is desirable to set widths of the pair of roof member panels 15-1 and 15-2 to be slightly wider such that when the roof member panels 15-1 and 15-2 have been assembled on the
outer wall members outer wall members 12 to configure eaves N. - The floor member panels 11-1 to 11-4 and the outer wall member panels 12-1 to 12-3 can be connected by a wooden frame body (not shown) surrounding the outer peripheries thereof.
- In
FIG. 16 , adoor frame 51 with a rectangular section is formed with a wider recessedgroove 52 fitted with theouter wall member 13 or theinner wall member 14 on one face on the side of the long side and it is formed with a recessedgroove 53 fitted with the outer member panel 13-1, 13-2 on one face on the side of the short side. - It is desirable that the floor member panels 11-1 to 11-4 and the outer wall member panels 12-1 to 12-3 are butted as shown in
FIG. 17 , and they are securely connected to one another by bolts and nuts (not shown), respectively. -
FIG. 18 shows one example of a widow structure, where, for example, awooden sash 62 has been fitted inside awindow frame 61, and thesash 62 is slidable along thewindow frame 61 at an upper end portion thereof while a lower end portion of thesash 62 can swing toward the outside of the window to rotate by about 180°. -
FIG. 19 is a perspective view of a disassembled state of respective members for showing an assembling method of the prefabricated house of the present invention.FIG. 19 shows a floor pattern and an arrangement pattern of respective wall members inFIG. 14 . InFIG. 19 , the outer wall member 12-2(a) has thedoor 22 on the left and thewindow 23 on the right which are positioned in opposition to each other. -
FIG. 20 is a perspective view of a state where the outer walls and the inner wall members have been assembled in the floor pattern and the arrangement pattern of the wall members inFIG. 19 , andFIG. 21 is a perspective view where the inner wall members have been further assembled on the floor member, and the floor pattern and the arrangement pattern of the respective wall members shown inFIG. 14 are then completed by finally assembling the respective members. -
FIG. 22 is a perspective view showing another pattern of a state where the inner wall members have been assembled on the floor member in the floor pattern and the arrangement pattern of the wall members shown inFIG. 19 . InFIG. 22 , the outer wall member 12-2 (a) is arranged such that thedoor 22 is positioned on the right side and thewindow 23 is positioned on the left side and theouter wall 4 and theouter wall 6 are exchanged with each other by reversing the outer face and the inner face of the outer wall member 12-2 (a) relative to the state shown inFIG. 19 . - Of course, the floor pattern and the arrangement pattern of the wall members are not limited to such an example, but the floor pattern and the arrangement pattern of the respective wall members can be changed freely by changing the arrangement of the floor member, the outer wall members or the inner wall members or exchanging the outer face and the inner face of the outer wall member attached with a door or a window.
- Therefore, a maker or a purchaser of the prefabricated house can select a desired layout of a door, a window, or the like or a desired floor layout from various variations.
- Various wirings are constructed inside each of the member panels at predetermined positions in advance.
- For example, it is possible to provide an electric wiring to arrange a socket on an indoor side, provide a telephone line to arrange a jack for a telephone line on an indoor side, or provide a wiring for an audiovisual equipment in advance.
- The present invention is configured in the above manner, and it can provide a prefabricated house with a high grade capable of providing a feeling of sufficient satisfaction to a resident as an emergency temporary housing in time of disaster.
- Further, since a desired layout of a door, a window or the like, or a desired layout of a floor can also be selected from various variations as a house in a summer resort or an area of villas, a prefabricated house providing a feeling of satisfaction higher than a cost thereof.
- In addition, by connecting individual prefabricated houses to one another, the number of rooms can be increased or utilization for construction of a cluster housing is also made possible.
-
-
- 101 . . . steel-frame foundation,
- 102 . . . outer frame,
- 103 . . . vertical frame,
- 104 . . . horizontal frame,
- 105 . . . inclined frame,
- 106 . . . coupling piece,
- 107 . . . bolt and nut,
- 108 . . . supporting frame,
- 109 . . . seismic isolation rubber,
- 110 . . . climbing beam,
- 111 . . . fixing groove
- 112 . . . ridge pole,
- 11 . . . floor member,
- 11-1, 11-2, 11-3, 11-4 . . . floor member panel,
- 12 . . . outer wall member,
- 12-1, 12-2, 12-3 . . . outer wall member panel,
- 12-1 a, 12-2 a, 12-3 a . . . outer wall member panel,
- 12-1 b, 12-2 b, 12-3 b . . . outer wall member panel,
- 13 . . . outer wall member,
- 13-1, 13-2 . . . outer wall member panel,
- 13-1 a, 13-2 a . . . outer wall member panel,
- 13-1 b, 13-2 b . . . outer wall member panel,
- 14 . . . inner wall member,
- 14-1, 14-2 . . . inner wall member panel,
- 14-1 a, 14-1 b . . . inner wall member panel,
- 14-2 a, 14-2 b . . . inner wall member panel,
- 15 . . . roof member,
- 15-1, 15-2 . . . roof member panel,
- 21 . . . small window,
- 22 . . . door,
- 23 . . . window,
- 24 . . . window
- 31, 32 . . . window,
- 32 a, 32 b . . . window,
- 32 c, 32 d . . . window,
- 41, 42 . . . opening for a passage,
- 43 . . . mountain-shaped portion,
- 44, 45 . . . opening for a passage,
- 51 . . . door frame,
- 52, 53 . . . recessed groove,
- 61 . . . window frame,
- 62 . . . sash,
- P . . . panel,
- S . . . core member,
- C . . . composite panel,
- H . . . heat insulating material,
- M . . . ridge pole,
- U . . . bus unit
- SR-1, SR-2, SR-3 . . . bedroom
- K . . . kitchen
- LD . . . living and dining room
Claims (6)
1. A prefabricated house comprising: an steel-frame foundation where H-shaped steels are connected in a rectangular contour, a vertical frame and a horizontal frame composed of a H-shaped steel are arranged inside the connected H-shaped steels, and inclined frames for reinforcement are mounted at four corners of the rectangular contour; a seismic isolation rubber supporting the steel-frame foundation on a foundation of the prefabricated house via a supporting frame provided at a proper place on the steel-frame foundation; a rectangular floor member fixed on the steel-frame foundation; outer wall members erected from four peripheries of the floor member as a pair of long wall members and as a pair of short wall members; an inner wall member mounted at a position partitioning the floor member; and a roof member with a mountain-shaped section mounted on the outer wall members via a climbing beam,
wherein the floor member is configured by connecting a plurality of rectangular floor member panels;
in the outer wall members erected from the four peripheries of the floor member, the long outer wall members are each configured by connecting a plurality of outer wall member panels divided into at least three portions and the short outer wall members are each configured by connecting a plurality of outer wall member panels divided into at least two portion, at least one of the outer wall member panels is additionally provided with a door and/or a window, and the outer wall member panels have a panel configuration where reversion can be performed regarding an outer face and an inner face or an upper side and a lower side of the outer wall member panels;
the inner wall member mounted at the position partitioning the floor member is composed of a pair of first inner wall member panels partitioning the floor member in a longitudinal direction of the floor member and a pair of second inner wall member panels performing partitioning between the first inner wall members and the short outer wall members, and the inner wall member has a panel configuration where reversion can be performed regarding an outer face and an inner face or an upper side and a lower side of the inner wall member;
the roof member is configured by connecting a pair of roof member panels configured by performing division to both sides of the mountain shape, respectively; and
by changing respective positions of the plurality of outer wall member panels and the first and second inner wall members or performing reversion regarding the outer face and the inner face or the upper side and the lower side, change of positions of the door and the window and change of a room layout can be made possible.
2. The prefabricated house according to claim 1 , wherein the floor member panels and the outer wall member panels are connected by a frame body surrounding outer peripheries of the floor member panels and the outer wall member panels.
3. The prefabricated house according to claim 1 , wherein the floor member panels and the outer wall member panels are connected by joint structures provided with a recessed groove, respectively.
4. The prefabricated house according to claim 1 , wherein the panels of the respective members are connected by a bolt and a nut, respectively.
5. The prefabricated house according to claim 1 , wherein the panels of the respective members can be configured such that both faces thereof can be utilized as outdoor faces or indoor faces by attaching composite panels to both sides of core members arranged at predetermined intervals, filling heat insulating material in hollow portions between the composite panels and attaching desired surface materials on outer faces of the composite panels.
6. The prefabricated house according to claim 5 , wherein the panels of the respective members are provided with buoyancy floating on water by filling closed-cell urethane foam as the heat insulating material into the hollow portions.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/JP2015/079471 WO2017068633A1 (en) | 2015-10-19 | 2015-10-19 | Prefabricated house |
Publications (1)
Publication Number | Publication Date |
---|---|
US20170260737A1 true US20170260737A1 (en) | 2017-09-14 |
Family
ID=58551690
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US15/118,252 Abandoned US20170260737A1 (en) | 2015-10-19 | 2015-10-19 | Prefabricated house |
Country Status (5)
Country | Link |
---|---|
US (1) | US20170260737A1 (en) |
EP (1) | EP3366854A4 (en) |
CA (1) | CA2939716A1 (en) |
RU (1) | RU2017118559A (en) |
WO (1) | WO2017068633A1 (en) |
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- 2015-10-19 US US15/118,252 patent/US20170260737A1/en not_active Abandoned
- 2015-10-19 EP EP15883649.4A patent/EP3366854A4/en not_active Withdrawn
- 2015-10-19 RU RU2017118559A patent/RU2017118559A/en not_active Application Discontinuation
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Also Published As
Publication number | Publication date |
---|---|
RU2017118559A3 (en) | 2018-11-30 |
EP3366854A4 (en) | 2019-06-19 |
CA2939716A1 (en) | 2017-04-19 |
WO2017068633A1 (en) | 2017-04-27 |
EP3366854A1 (en) | 2018-08-29 |
RU2017118559A (en) | 2018-11-30 |
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