JP5696088B2 - Assembly house - Google Patents

Description

The present invention relates to an assembly house in which a panel of each member is manufactured at a factory, and the panel of each member is transported to the site using a transportation vehicle so that the assembly can be easily assembled on site.

2. Description of the Related Art Conventionally, as an assembly house, one using a prefabricated method in which members are produced and processed in a factory in advance and the assembly work is performed without being processed at a building site is well known.

An example of an assembly house using such a prefabricated construction method is shown below.
1) Japanese Utility Model Laid-Open No. 60-137001 (see Patent Document 1) discloses an assembly hut that is provided with a notch in a side portion of a panel and is assembled by a connecting tool having a notch that matches the notch.
2) Japanese Laid-Open Patent Publication No. 60-141937 (see Patent Document 2)
(A) a roof portion constructed by combining a required number of wooden wall panels formed in a standardized shape and size;
(B) a wall portion constructed by combining a required number of wooden wall panels formed in a standardized shape and size without using pillars;
(C) A mounting portion is provided on the back surface of the roof panel and in contact with the upper end of the wall panel. The roof portion is placed on the wall portion, and the mounting portion and the wall panel are fixed. An assembly house characterized by assembly is shown.
3) Japanese Patent Application Laid-Open No. 48-1000091 (refer to Patent Document 3) describes one or several types of block members such as L-type, T-type, Z-type, and cross-type that integrate a pillar and a bearing wall. A prefabricated building is shown, characterized in that it is a ramen structure that is placed at the corners and in the corners of the building and connected with beams or wall panels.

In addition, the prefabrication method is also used in which the panels of each member are manufactured in the factory and assembled in advance to the final structure, which is transported as it is by a transport vehicle and only the installation work is performed on site. .
However, when a certain size large building such as a container house is assembled into a final structure in advance and then transported as it is by a transport vehicle, a large vehicle equipped with the building cannot pass through a general road due to the road conditions in Japan. This problem often occurs, and its domestic use has hindered its spread.

Japanese Utility Model Publication No. 60-137001 JP 60-141937 A Japanese Patent Laid-Open No. 48-1000091

Therefore, it is necessary to adopt an assembly house using a prefabricated method that produces and processes the parts in advance at the factory as described above, and performs the work of assembling without processing at the construction site. In the assembly house using the conventional prefabricated construction method, the following problems are recognized.
a. There is no degree of freedom in the layout of openings such as doors and windows. When building a plurality of houses side by side, assembly houses with doors and windows arranged uniformly will be lined up. It will be a big disappointment.
b. There is no degree of freedom in the layout of the floor, and when building a plurality of houses side by side, a uniform layout of assembly houses will be lined up, resulting in a huge disappointment for residents.
c. Although the layout can be changed to some extent by changing the arrangement of the wall members, the arrangement of openings such as doors and windows does not change, so the above-described uniformity problem cannot be solved.

Therefore, the present invention can change the layout in the layout of openings such as doors and windows as well as the layout of the floor, and can reverse the front , back, or upside down. Variations in the layout of windows and other openings can also be dramatically increased, and even when multiple houses are built side by side, there is no uniform layout of the assembly houses, giving residents a great sense of satisfaction. It is intended to provide an assembly house that can.

That is, the assembly house according to the present invention includes a rectangular floor member, a pair of long and short outer wall members raised on the four circumferences of the floor member, an inner wall member attached to a position for partitioning the floor member, and the outer wall member. An assembly house with a roof member of a chevron cross section attached on top,
The floor member is configured by connecting a plurality of rectangular floor member panels,
The outer wall member raised on the four circumferences of the floor member connects a plurality of outer wall member panels divided into at least three parts in the case of a long outer wall member, and at least two parts in the case of a short outer wall member. A plurality of outer wall member panels divided into two are connected to each other. At least one of the outer wall member panels is provided with a door and / or window, and the front / back surface or the top / bottom can be reversed. And
The inner wall member attached to the position for partitioning the floor member includes a pair of first inner wall member panels for partitioning the floor member in a length direction thereof, and a pair for partitioning the first inner wall member and the short outer wall member. It is composed of the second inner wall member panel, and has a panel configuration that can be flipped upside down or upside down ,
The roof member is constituted by connecting a pair of roof member panels that are respectively divided at least on both sides of the mountain.
By changing the position of each of the plurality of outer wall member panels and the first and second inner wall member panels, or by inverting the front , back, or top and bottom, it is possible to change the position of the door and window and change the floor plan. It is characterized by that.

In the assembly house according to the present invention, the floor member panel and the outer wall member panel are also connected by a frame surrounding the outer periphery thereof.

In the assembly house according to the present invention, the floor member panel and the outer wall member panel are also connected to each other by a joint structure having a concave groove.

In the assembly house of the present invention, the panels of the respective members are also connected by bolts and nuts, respectively.

In the assembly house of the present invention, the panel of each member is affixed with a composite panel on both sides of the core material arranged at a predetermined interval, filled with a heat insulating material in the hollow portion therebetween, and desired on the outer surface thereof. It is also characterized in that either surface can be used as an outdoor or indoor surface by attaching a surface material.

In the assembly house of the present invention, the panel of each member is also characterized in that a buoyancy that floats on water is given by filling the hollow portion with urethane foam as a heat insulating material.

In the assembly house using the prefabricated construction method of the present invention, it is recognized that the following effects are obtained.
a. The layout of openings such as doors and windows can be freely changed by arranging each wall member and inverting the top / bottom or top / bottom, and even when building multiple doors side by side Assembly houses with doors, windows, etc. are not lined up, and residents' unpopularity can be greatly reduced.
b. The floor layout can be changed freely by changing the arrangement of the floor members, and even when multiple houses are built side by side, there is no line-up of assembly houses with uniform floor plans, and the residents are not well-received. Can be greatly reduced.

As described above, in the present invention, not only the layout of the floor but also the layout of the openings such as doors and windows can be changed, or the front / back surface or the top / bottom can be reversed. In addition, the layout of the openings such as doors and windows can be dramatically increased, and even when multiple houses are built side by side, there is no line-up of assembly houses with uniform layouts. An assembly house that can give satisfaction is now available.

In the assembly house of the present invention, it is possible to significantly reduce the cost by providing each member with a common structure, and even if the layout and arrangement are changed, it is necessary to perform processing on site. In addition, construction errors can be simplified and construction errors can be prevented.

1 is a front view including an outer wall 1 and a roof for explaining one embodiment of an assembly house of the present invention. It is a front view containing the outer wall 2 and a roof. It is a front view containing the outer wall 3, the outer wall 4, and a roof. It is a front view containing the outer wall 5, the outer wall 6, and a roof. It is a front view containing the inner wall 1 and a roof. It is a front view containing the inner wall 2 and a roof. 3 is a front view of an inner wall 3. FIG. It is a front view of the inner wall 4. It is a top view which shows a floor surface. It is a top view of a roof. It is a schematic sectional drawing explaining a door frame. It is explanatory drawing which shows the relationship between a wooden outer wall and a floor panel. It is explanatory drawing which shows the cross-section of a wooden window frame. It is a perspective view of the disassembled state of each member which shows the assembly method of the assembly house of this invention. It is a perspective view of the state which assembled | attached the outer wall and the inner wall member. It is a perspective view of the state which assembled the inner wall member on the floor member. It is a perspective view which shows another pattern of the state which assembled | attached the inner wall member on the floor member.

Hereinafter, an embodiment of an assembly house according to the present invention will be described in detail with reference to the drawings.
1 to 13 show an embodiment of an assembly house according to the present invention.
The assembly house of the present invention has a floor member 11 that is substantially rectangular as a whole, a pair of long and short outer wall members 12 and 13 that are raised on the four circumferences of the floor member 11, and a position that partitions the floor member 11. An inner wall member 14 and a roof member 15 having an angled cross section attached on the outer wall members 12 and 13 are provided.
The panel P that constitutes each member is attached with a composite panel C on both sides of a core material S arranged at a predetermined interval, and a hollow portion between them is filled with a heat insulating material H, and the outdoor or indoor surface. A desired surface material (not shown) is attached to each of them.

As the heat insulating material, an inorganic heat insulating material such as glass wool or rock wool, an organic heat insulating material made of a foam material such as urethane foam, phenol foam, or flame retardant polystyrene foam can be used. By the way, when the floor member 11, the outer wall members 12, 13, the inner wall member 14, and the roof member 15 are filled with urethane foam, buoyancy can be imparted, so that the assembly house is washed away by tsunami or river flooding. It is very meaningful in terms of lifesaving and disaster countermeasures.

As shown in FIG. 1 and FIG. 4, the outer wall members 12 and 13 raised on the four circumferences of the floor member 11 are a plurality of outer wall members divided into at least three in the long outer wall member 12. The panels 12-1, 12-2, 12-3 are connected, and the short outer wall member 13 is configured by connecting a plurality of outer wall member panels 13-1, 13-2 divided into at least two. Has been.

In the outer wall member 12 (outer wall 1) on the entrance side in FIG. 1, a short outer wall member panel 12-1a having a small window 21 attached at the center thereof, and a long outer wall member panel having a door 22 and a window 23 attached thereto. 12-2a and a short outer wall member panel 12-3a having no opening.
Further, in the outer wall member 12 (outer wall 2) on the opposite side in FIG. 2, a short outer wall member panel 12-1b having no opening, a long outer wall member panel 12-2b to which a window 24 is attached, and an opening It has a configuration of a short outer wall member panel 12-3b having no part.
Therefore, the layout of each panel and the positions of the door 22, windows 21, 23, and 24 can be freely changed by simply changing the arrangement of the plurality of outer wall member panels 12-1, 12-2, and 12-3. .

Moreover, the panel P which comprises the said outer wall member panel 12-1, 12-2, 12-3 can use either surface as an outdoor or indoor surface by attaching a desired surface material to the outer surface. it can.
Therefore, the layout of each panel and the position of the door 22, windows 21, 23, and 24 can be freely adjusted by inverting the front , back, or upside down of the surfaces of the outer wall member panels 12-1, 12-2, 12-3. Can be changed to

In the short outer wall member 13 (outer walls 3 and 4) in FIG. 3, the outer wall member panel 13-1a rising to the right side to which the vertically long window 31 is attached and the left side without an opening. It becomes the structure by the outer wall member panel 13-2a which goes up toward the left, and it can connect so that an upper side may become a mountain shape by joining on the said long side.
Moreover, in the outer wall member 13 (outer walls 5 and 6) on the opposite side in FIG. 4, the outer wall member panel 13-1b that rises to the right side with a pair of windows 32a and 32b attached to the upper and lower sides, respectively. , And an outer wall member panel 13-2b that is lifted to the left with a pair of windows 32c and 32d attached to the upper and lower sides. Can be connected.
Therefore, the layout of each panel and the positions of the windows 31 and 32 can be freely changed by simply changing the arrangement of the plurality of outer wall member panels 13-1 and 13-2.

Moreover, the panel P which comprises the said outer wall member panels 13-1 and 13-2 can utilize either surface as an outdoor surface or an indoor surface by attaching a desired surface material to the outer surface.
Therefore, the layout of each panel and the position of the windows 31 and 32 can be freely changed by reversing the front and back surfaces or the top and bottom surfaces of the outer wall member panels 13-1 and 13-2.

5 to 8 show an inner wall member 14 (inner walls 1 to 4) attached to a position for partitioning the floor member 11, and the inner wall member 14 is a pair of partitions for partitioning the floor member 11 in its length direction. The first inner wall member panel 14-1 and a pair of second inner wall member panels 14-2 partitioning the first inner wall member 14-1 and the short outer wall member 13.

The first inner wall member panel 14-1a (inner wall 1) shown in FIG. 5 is provided with passage openings 41 and 42 in the center and one side thereof, and an upper portion is attached with a mountain-shaped member 43 with the purlin M portion open. The mountain-shaped member 43 can support the roof member 15.
The first inner wall member panel 14-1b (inner wall 2) shown in FIG. 6 is provided with passage openings 44 and 45 so as to face the center, and the upper part is opened, ensuring air permeability between the chambers. It can be done.
Of course, it is free to attach a simple door to the passage openings 41, 42, 44, 45.

7 and 8 show a pair of second inner wall member panels 14-2 that partition between the first inner wall member 14-1 and the short outer wall member 13, and the inner wall member panel 14-2a of FIG. The (inner wall 3) has a height that substantially reaches the apex of the roof member 15.
Further, the inner wall member panel 14-2b (inner wall 4) in FIG. 8 has substantially the same height as the outer wall member panels 13-1 and 13-2.
Therefore, depending on the position between the inner wall member panel 14-2a and the inner wall member panel 14-2b between the first inner wall member 14-1 and the short outer wall member 13, the inside of each compartment is defined as a sealed space. It is possible to appropriately select whether to use the upper open space.

As shown in FIG. 9, the floor member 11 formed in a substantially rectangular shape as a whole is composed of one floor member panel 11-1 having a wide width and two floor member panels 11 having substantially the same intermediate width. It is composed of four panels, -2 and 11-3, and a narrow floor member panel 11-4. It is desirable that the wide floor member panel 11-1 has a width that matches the length of the bath unit U provided with a toilet.
And the layout of a floor can be freely changed by changing the arrangement | sequence of each floor member panel 11-1 to 11-4.

Incidentally, in FIG. 9, a bathroom unit U provided with a toilet is provided at the lower left of the floor member 11, and a bedroom SR-1 is disposed thereon, and is provided on the first inner wall member panel 14-1a (inner wall 1). The passage openings 41 and 42 can enter and exit. The partition between the bath unit U and the bedroom SR-1 can be performed by an inner wall member panel 14-2a (inner wall 3) having a height that almost reaches the top of the roof member 15.
On the other hand, bedrooms SR-2 and SR-3 are respectively arranged on the right side of the floor member 11, and are provided by passage openings 44 and 45 facing the center provided in the first inner wall member panel 14-1b (inner wall 2). You can go in and out. The partition between the bedrooms SR-2 and SR-3 can be performed by an inner wall member panel 14-2b (inner wall 4) having substantially the same height as the outer wall member panels 13-1 and 13-2. The air permeability is ensured between each.
In the figure, K is the kitchen and LD is the living dining room.

The roof member 15 is configured by connecting a pair of roof member panels 15-1 and 15-2 that are respectively divided at least on both sides of the mountain.
Of course, even when the pair of roof member panels 15-1 and 15-2 is used as one long panel, the roof member panels 15-1 and 15-2 can be further subdivided and connected. It may be used as a thing.
When the pair of roof member panels 15-1 and 15-2 are assembled on the outer wall members 12 and 13, both sides of the roof member panels 15-1 and 15-2 protrude outside the long outer wall member 12 so that the eaves N are formed. It is desirable to widen the width.

The floor member panels 11-1 to 11-4 and the outer wall member panels 12-1 to 12-3 can be connected by a frame (not shown) made of wood or the like surrounding the outer periphery.

In FIG. 11, the door frame 51 having a rectangular cross section has a wide groove 52 into which the outer wall member 13 or the inner wall member 14 is fitted on one side on the long side, and the outer wall member panel 13-on one side on the short side. A concave groove 53 into which 1 and 13-2 is fitted is formed.

The floor member panels 11-1 to 11-4 and the outer wall member panels 12-1 to 12-3 are abutted as shown in FIG. 12, and are more securely connected by bolts and nuts (not shown). It is desirable to keep it.

FIG. 13 shows an example of a window structure. For example, a wooden sash 62 is fitted inside the window frame 61, and the sash 62 is slidable along the window frame 61 at the upper end portion. Thus, the lower end portion swings toward the outside of the window and can be rotated approximately 180 °.

FIG. 14 is a perspective view of each member disassembled showing the assembly method of the assembly house of the present invention. FIG. 14 shows the floor pattern of FIG. 9 and the arrangement pattern of each wall member. In the figure, the outer wall member 12-2 (a) has the door 22 on the left and the window 23 on the right.
15 is a perspective view in a state in which the outer wall and the inner wall member are assembled in the floor pattern and the wall member arrangement pattern in FIG. 14, and FIG. 16 is a perspective view in a state in which the inner wall member is further assembled on the floor member. Then, by finally assembling each member, the floor pattern and the arrangement pattern of each wall member in FIG. 9 are completed.

FIG. 17 is a perspective view showing another pattern in which the inner wall member is assembled on the floor member in the floor pattern and the wall member arrangement pattern of FIG. 14.
In FIG. 17, the outer wall member 12-2 (a) has its front and back surfaces reversed with respect to FIG. 14, so that the door 22 is placed on the right and the window 23 is placed on the left. And are arranged so as to be interchanged.
Of course, the floor pattern and the arrangement pattern of the wall members are not limited to such an example. The arrangement of the floor member, the outer wall member, and the inner wall member is changed, or the front and back surfaces of the outer wall member to which the door and the window are attached are changed. By exchanging, the floor pattern and the arrangement pattern of each wall member can be freely changed.
Therefore, the manufacturer and purchaser of the assembly house can select the desired layout of the doors and windows and the layout of the floor from various variations.

Various wirings are preliminarily provided at predetermined positions inside each member panel.
For example, electrical wiring can be provided to place the outlet on the indoor side, telephone line can be provided and a telephone line jack can be provided on the indoor side, or wiring for AV equipment can be provided.

This invention is comprised as mentioned above and can provide a high-grade assembly house which can give a resident enough satisfaction as an emergency temporary housing at the time of a disaster.

In addition, as housing in summer resorts and villas, you can choose the layout of the desired doors, windows, etc. and the layout of the floor from a variety of variations. Can do.

11 floor member 11-1, 11-2, 11-3, 11-4 floor member panel 12 outer wall member 12-1, 12-2, 12-3 outer wall member panel 12-1a, 12-2a, 12-3a outer wall Member panel 12-1b, 12-2b, 12-3b outer wall member panel 13 outer wall member 13-1, 13-2 outer wall member panel 13-1a, 13-2a outer wall member panel 13-1b, 13-2b outer wall member panel 14 Inner wall member 14-1, 14-2 Inner wall member panel 14-1a, 14-1b Inner wall member panel 14-2a, 14-2b Inner wall member panel 15 Roof member 15-1, 15-2 Roof member panel 21 Small window 22 Door 23 window 24 window 31, 32 window 32a, 32b window 32c, 32d window 41, 42 passage opening 43 chevron 44, 45 passage opening 51 door frame 52, 53 groove 61 window frame 62 sash P panel S core material Composite panel H insulation material M purlin U bus unit SR-1, SR-2, SR-3 bedroom K kitchen LD living-dining

Claims (6)

A rectangular floor member, a pair of long and short outer wall members raised on four circumferences of the floor member, an inner wall member attached at a position for partitioning the floor member, and a mountain-shaped cross-section roof attached on the outer wall member An assembly house with components,
The floor member is configured by connecting a plurality of rectangular floor member panels,
The outer wall member raised on the four circumferences of the floor member connects a plurality of outer wall member panels divided into at least three parts in the case of a long outer wall member, and at least two parts in the case of a short outer wall member. A plurality of outer wall member panels divided into two are connected to each other. At least one of the outer wall member panels is provided with a door and / or window, and the front / back surface or the top / bottom can be reversed. And
The inner wall member attached to the position for partitioning the floor member includes a pair of first inner wall member panels for partitioning the floor member in a length direction thereof, and a pair for partitioning the first inner wall member and the short outer wall member. It is composed of the second inner wall member panel, and has a panel configuration that can be flipped upside down or upside down ,
The roof member is constituted by connecting a pair of roof member panels that are respectively divided at least on both sides of the mountain.
By changing the position of each of the plurality of outer wall member panels and the first and second inner wall member panels, or by inverting the front , back, or top and bottom, it is possible to change the position of the door and window and change the floor plan. An assembly house characterized by that. 2. The assembly house according to claim 1, wherein the floor member panel and the outer wall member panel are connected by a frame body that surrounds an outer periphery thereof. The assembly house according to claim 1, wherein the floor member panel and the outer wall member panel are connected by a joint structure having a concave groove. The assembly house according to any one of claims 1 to 3, wherein the panels of the members are respectively connected by bolts and nuts. The panel of each member is affixed with a composite panel (compositepanel) on both sides of a core material arranged at a predetermined interval, and filled with a heat insulating material between the hollow portions therebetween, and by attaching a desired surface material to the outer surface thereof, The assembly house according to any one of claims 1 to 4, wherein both surfaces can be used as outdoor or indoor surfaces. 6. The assembly house according to claim 5, wherein the panel of each member is provided with buoyancy to float on water by filling the hollow part with urethane foam as a heat insulating material.

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