US20170211237A1 - Heat-sealing barrier paper - Google Patents
Heat-sealing barrier paper Download PDFInfo
- Publication number
- US20170211237A1 US20170211237A1 US15/500,334 US201515500334A US2017211237A1 US 20170211237 A1 US20170211237 A1 US 20170211237A1 US 201515500334 A US201515500334 A US 201515500334A US 2017211237 A1 US2017211237 A1 US 2017211237A1
- Authority
- US
- United States
- Prior art keywords
- paper according
- paper
- filler
- layer
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 230000004888 barrier function Effects 0.000 title description 40
- 238000007789 sealing Methods 0.000 title description 18
- 239000000945 filler Substances 0.000 claims abstract description 94
- 241000276425 Xiphophorus maculatus Species 0.000 claims abstract description 47
- 239000000203 mixture Substances 0.000 claims abstract description 46
- 239000002245 particle Substances 0.000 claims abstract description 28
- 239000011230 binding agent Substances 0.000 claims abstract description 27
- 239000000758 substrate Substances 0.000 claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 20
- 230000035699 permeability Effects 0.000 claims abstract description 10
- 229920000126 latex Polymers 0.000 claims description 25
- 238000004519 manufacturing process Methods 0.000 claims description 18
- 235000012211 aluminium silicate Nutrition 0.000 claims description 17
- 239000004816 latex Substances 0.000 claims description 17
- 229920000642 polymer Polymers 0.000 claims description 16
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 14
- 239000000126 substance Substances 0.000 claims description 13
- 238000004806 packaging method and process Methods 0.000 claims description 12
- 239000002174 Styrene-butadiene Substances 0.000 claims description 11
- 239000011115 styrene butadiene Substances 0.000 claims description 11
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 11
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 claims description 9
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 6
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 5
- 239000006185 dispersion Substances 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 229920001909 styrene-acrylic polymer Polymers 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- 239000012764 mineral filler Substances 0.000 claims description 4
- 239000000454 talc Substances 0.000 claims description 4
- 229910052623 talc Inorganic materials 0.000 claims description 4
- 239000004408 titanium dioxide Substances 0.000 claims description 4
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 3
- WNVCAMQMEDYSDX-UHFFFAOYSA-N butyl prop-2-enoate;5-phenylpenta-2,4-dienenitrile Chemical compound CCCCOC(=O)C=C.N#CC=CC=CC1=CC=CC=C1 WNVCAMQMEDYSDX-UHFFFAOYSA-N 0.000 claims description 3
- 230000009477 glass transition Effects 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 235000013305 food Nutrition 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 88
- 238000000576 coating method Methods 0.000 description 19
- 239000011248 coating agent Substances 0.000 description 18
- 239000005995 Aluminium silicate Substances 0.000 description 10
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 10
- 239000000049 pigment Substances 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 6
- 235000010216 calcium carbonate Nutrition 0.000 description 5
- 238000009472 formulation Methods 0.000 description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- 229920002472 Starch Polymers 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000002209 hydrophobic effect Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000008107 starch Substances 0.000 description 4
- 235000019698 starch Nutrition 0.000 description 4
- 238000009826 distribution Methods 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- 239000004971 Cross linker Substances 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 238000009459 flexible packaging Methods 0.000 description 2
- 238000007756 gravure coating Methods 0.000 description 2
- 239000012793 heat-sealing layer Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000002518 antifoaming agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 229920006184 cellulose methylcellulose Polymers 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007766 curtain coating Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000007765 extrusion coating Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 235000012222 talc Nutrition 0.000 description 1
- 235000010215 titanium dioxide Nutrition 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/42—Applications of coated or impregnated materials
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/10—Coatings without pigments
- D21H19/14—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12
- D21H19/20—Coatings without pigments applied in a form other than the aqueous solution defined in group D21H19/12 comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H19/22—Polyalkenes, e.g. polystyrene
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/38—Coatings with pigments characterised by the pigments
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/38—Coatings with pigments characterised by the pigments
- D21H19/385—Oxides, hydroxides or carbonates
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/38—Coatings with pigments characterised by the pigments
- D21H19/40—Coatings with pigments characterised by the pigments siliceous, e.g. clays
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/54—Starch
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/56—Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H19/58—Polymers or oligomers of diolefins, aromatic vinyl monomers or unsaturated acids or derivatives thereof
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/62—Macromolecular organic compounds or oligomers thereof obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/80—Paper comprising more than one coating
- D21H19/82—Paper comprising more than one coating superposed
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/80—Paper comprising more than one coating
- D21H19/82—Paper comprising more than one coating superposed
- D21H19/826—Paper comprising more than one coating superposed two superposed coatings, the first applied being pigmented and the second applied being non-pigmented
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/80—Paper comprising more than one coating
- D21H19/84—Paper comprising more than one coating on both sides of the substrate
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/16—Sizing or water-repelling agents
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/50—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by form
- D21H21/52—Additives of definite length or shape
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/10—Packing paper
Definitions
- the present invention relates to the field of packaging papers.
- Plastic films are widely used in flexible packagings since they possess water vapour barrier properties necessary for the proper preservation of perishable products or products that have a limited shelf life.
- Papers are materials manufactured from fibres, generally cellulosic fibres, therefore of plant origin. They are naturally porous and permeable to gases and cannot, as is, be used for this application.
- Packagings made from barrier papers manufactured on-line are described in application WO 2011/056130.
- On-line manufacture is understood to mean the manufacture on a single production tool comprising all the elements required for the production of the paper.
- the barrier level proposed is limited to measurement conditions that are not very restrictive (that are temperate, i.e. 25° C., 75% relative humidity).
- the barrier level is measured by a water vapour permeability, a weak barrier signifying a high water vapour permeability. It is known in the literature that “tropical” conditions (i.e. 38° C., 90% relative humidity) are much harsher than temperature conditions, and that therefore the barrier measured under temperate conditions is much weaker.
- carrier paper should be understood to mean a non-porous paper, comprising a fibrous substrate covered with one or more layers, which is sufficiently leaktight to water vapour to withstand the penetration thereof into the packaging, in an amount capable of adversely affecting the preservation of the product or the integrity of the product contained inside.
- the invention is interested in particular, but not exclusively, in water vapour barrier papers having a water vapour permeability of at most 150 g/m 2 /24 h and, preferably, of less than 100 g/m 2 /24 h, measured according to the ASTM F1249 standard under so-called tropical conditions of 38° C. and 90% relative humidity.
- barrier paper it is advantageous for the barrier paper to also be heat-sealable, in order to allow the formation of the packaging by sealing the paper to itself.
- the manufacture of heat-sealable papers involves, for example, laying a covering layer of a heat-sealing polymer on a cellulosic substrate.
- a covering layer has a quite strong tackiness when not dry, and must be able to be dried completely before the paper is wound on itself, to avoid the various turns of the reel sticking to one another.
- this covering layer is generally carried out off-line during one or more conversion steps, which makes it possible to have a good coating quality, to benefit from a paper at ambient temperature at the time of the coating which enables the covering layer not to penetrate excessively in the fibrous support, and to be able to adapt the transit time of the reel width in the ovens, to a speed for example of the order of 200 m/min, so that the time of exposure to these heating means is sufficient to completely dry, in depth, the heat-sealing covering layer.
- the papers that offer a barrier to water vapour and that are optionally heat-sealing are generally manufactured in the prior art during conversion operations and conventionally have covering layers of 10 to 30 g/m 2 when dry which are deposited as one or more thicknesses using various coating means (air knife, reverse gravure, Meyer rod or bar or any other coating method) or by the application of one thick layer using curtain coating.
- the invention relates to the development of a paper endowed, during its on-line manufacture, with water vapour barrier and heat-sealability properties.
- This barrier and heat-sealing paper may be used for manufacturing packaging by sealing the paper to itself.
- the problem is faced of facilitating the deposition of the heat-sealing layer and more generally of any covering layer, heat-sealing or not, applied to a fibrous substrate.
- the covering layer It is generally desirable for the covering layer not to penetrate too deeply into the fibrous substrate, in order to reduce the amount applied to the paper when this layer is polymer-based. Furthermore, a lesser penetration of the covering layer makes it possible to more easily create a barrier film.
- a second option is the use of a calender before any treatment of the paper.
- Another option is to make provision for the presence of a precoat layer in order to reduce the porosity of the paper.
- Another option is to combine one or other of the preceding options.
- Use may be made, in the formulation of the precoat layer, of certain hydrophobic and highly film-forming latices.
- the hydrophobic nature of the precoat layer may then pose a problem of wettability during the application of the covering layer, when the latter is aqueous, resulting in a not perfectly homogeneous covering of the precoated fibrous substrate by the covering layer, especially in the case of an on-line process with a high speed of the sheet.
- the surface energy of the precoat layer must be sufficiently different from that of the covering layer while complying with the well-known rules of wettability in order to reduce the risk of wetting defects.
- the invention meets this need, according to one of its aspects, owing to a paper comprising:
- a platy filler having a shape factor of at least 15 and of a finer, in particular non-platy, particulate filler the size of the particles of which is, for 80% by weight, less than 2 ⁇ m (measured according to the ISO 13317-3 SediGraph method), makes it possible to obtain a relatively high barrier level, independently of the hydrophobic or non-hydrophobic nature of the binder.
- platy fillers help to increase the barrier effect owing to the tortuosity that they provide, as taught for example by the document Imerys Technical Guide, Pigments for Paper, May 2008.
- the presence according to this aspect of the invention of at least one finer, in particular non-platy, particulate filler increases this effect.
- This filler by slipping between the platy particles, obstructs the movement of the water molecules even more, in particular around the platy particles.
- the document WO 2009/117040 A1 discloses platy fillers of clay.
- the invention makes it possible to have a reinforced barrier effect with the precoat layer, which allows a reduction in the amount of covering layer to be applied or, for an equal amount of covering layer, makes it possible to further increase the barrier level of the paper, which may prove useful for papers that have to be leaktight to water vapour.
- the reduction in the amount of covering layer needed owing to the greater barrier power of the precoated paper, facilitates the drying thereof and may make the coating of this layer easier during the on-line manufacture of the paper.
- the paper of the invention is preferably produced on a papermaking machine from a fibrous substrate consisting of cellulose fibres and optionally of synthetic fibres.
- the cellulose fibres are in general a mixture of short fibres and long fibres.
- Additives such as sizing agents, wet strength agents, retention agents or antifoams may be added.
- the paper may also contain papermaking fillers such as titanium dioxide, kaolin, calcium carbonate and talc, inter alfa.
- the paper is preferably a packaging paper.
- Another subject of the invention is a precoated paper suitable for the manufacture of a barrier paper according to the invention as defined above, having a water vapour permeability of at most 150 g/m 2 /24 h and preferably of less than 100 g/m 2 /24 h according to the aforementioned standard.
- the precoated paper may be uncalendered.
- Another subject of the invention is a precoating composition for the manufacture of a paper according to the invention, comprising a binder in latex form and a dispersion of a mixture of platy filler(s) having a shape factor of at least 15 and of finer filler(s), the size of the particles of which is, for 80% by weight, less than 2 ⁇ m.
- Another subject of the invention is a packaging comprising a paper according to the invention, in particular heat-sealed to itself and containing for example a food product.
- Another subject of the invention is a process for manufacturing a paper according to the invention, in which the precoating composition as defined above is applied to a fibrous substrate.
- the precoat layer may be identical to the covering layer or be a pigment layer as defined below.
- the precoat layer preferably consists of a mixture of at least one latex and of fillers also sometimes referred to as “pigments”.
- the latex according to the invention preferably has a Tg (glass transition temperature) measured according to the ASTM E1356 standard of below 25° C. and more preferably of below 10° C.
- the latex may be selected from the latices of the following chemical natures: styrene-butadiene, styrene-acrylic, acrylic, butyl acrylate, butyl acrylate-styrene-acrylonitrile, etc., and more particularly from styrene-butadiene emulsions.
- the amount of latex is preferably at least 15 parts when dry relative to the fillers when dry (100 parts), preferably at least, or even more than, 25 and better still 30 parts per hundred parts of filler.
- the fillers are preferably constituted by a mixture of platy filler(s) and finer, in particular non-platy, fillers.
- the platy filler(s) are particles in the form of lamellae having a shape factor (ratio between greatest length and thickness) of greater than or equal to 15, more preferably of at least 40 and more preferably still of at least 60.
- the precoat layer comprises a binder and a mixture of platy filler(s) having a shape factor of at least 15 and of finer filler(s), notably non-platy filler(s), the size of the particles of which is, for 80% by weight, less than 2 ⁇ m (measured according to the ISO 13317-3 SediGraph method).
- the size of the particles of the platy filler(s) may for example be, for 80% by weight, greater than or equal to 2 ⁇ m.
- less than 80% by weight of the platy particles may be less than 2 ⁇ m.
- the finer fillers may, according to a first example, have a particles size lower than that of the platy fillers at equivalent weight distribution. According to a second example they can have a weight distribution greater for a same size of particles than that of the platy fillers.
- the finer fillers may be selected from all the other pigments used in papermaking, which meet the required size conditions.
- the percentage of platy fillers relative to the sum of the fillers may vary from 10% to 90%, preferably from 40% to 90% and more preferably still from 60% to 90%.
- the platy fillers may be selected, for example, from kaolin and talc, and mixtures thereof. Between 30% and 80% by weight of platy particles may be of size less than or equal to 2 ⁇ m (measured according to the ISO 13317-3 SediGraph method).
- the particles of the platy filler(s) are in particular oriented substantially parallel to the surface of the substrate.
- the particles of the finer filler(s) may be selected from calcium carbonate, barium sulphate, silica, titanium dioxide and mixtures thereof, etc. They are characterized by a particle size, for 80% by weight, of less than 2 microns, measured according to the ISO 13317-3 SediGraph method.
- the finer fillers may also be selected from any other pigment, including kaolin, having a sufficient fineness, in particular a particle size, for 95% by weight, of less than 2 microns, measured according to the ISO 13317-3 SediGraph method.
- the binder is preferably selected from the aforementioned latices but other binders or co-binders such as PVOH, starch, CMC, etc. may be used.
- the binder may comprise a polymer of chemical nature not present in the covering layer.
- the polymers used to obtain the vapour barrier and the heat-sealability are preferably selected from polymers or copolymers based on PVdC (polyvinylidene chloride) or acrylic.
- polymers are applied pure or as a mixture with fillers.
- the term “pure” is understood to mean without particulate filler.
- Other products may optionally be added to the dispersion of polymers such as pH control agents, rheological (for example viscosifying) agents, antifoaming agents, wettability agents, etc.
- fillers within the covering layer may in particular help to reduce the risk of turns of the reel sticking to one another.
- the covering layer is applied on-line.
- the invention makes it possible to obtain good water vapour barrier levels with weights of covering layer that do not exceed 10 g/m 2 when dry.
- the on-line coating of a composition intended to form the heat-sealing covering layer is possible, on condition that sufficient drying capacity is used to dry the layer before the winding operation.
- a relatively low weight of covering layer may facilitate the on-line drying, while providing sufficient barrier properties.
- the on-line process makes it possible to increase the productivity by eliminating the handling operations linked to the off-line treatment.
- the paper sheet After drying the fibrous substrate, the paper sheet may pass on to a Yankee cylinder in order to improve the surface finish of the sheet and thus the distribution of the first layer.
- the sheet may then be treated in a size press or any other equipment of the same type.
- a pigment composition may be used beforehand in order to carry out “pore filling”.
- This pore-filling composition may contain up to 20 parts when dry, relative to the fillers when dry, of binder such as latex, of styrene-butadiene chemical nature for example, and up to 20 parts when dry, relative to the dry pigments, of co-binders such as starch for example.
- binder such as latex, of styrene-butadiene chemical nature for example
- co-binders such as starch for example
- This composition preferably contains fillers which have a size generally of less than 2 microns. These fillers may be selected, inter alfa, from kaolins or calcium carbonates or mixtures thereof.
- the precoat layer is applied to the support thus treated using any of the coating techniques that may be encountered on papermaking machines. This may in particular be blade coating, rotogravure coating, reverse gravure coating or Meyer rod coating.
- the precoat layer is deposited with a dry layer weight preferably of between 4 and 12 g/m 2 .
- This precoat layer is then dried without contact by one or more infrared ovens and/or one or more hot air ovens.
- a Bekk level of 150 seconds is sufficient (measured according to the ISO 5627 standard).
- the water vapour barrier and heat-sealing covering layer is applied by coating using any of the coating techniques that may be encountered on papermaking machines. This may for example be blade coating, rotogravure coating, reverse gravure coating or Meyer rod coating.
- the covering layer is deposited with a dry layer weight preferably of 10 g/m 2 at most.
- This covering layer is then sufficiently dried, to prevent the turns from sticking on the winding reel, using one or more infrared ovens and/or one or more hot air ovens.
- Coating may be carried out on the opposite face in order to strengthen the barrier and/or in order to provide other functionalities such as printability, curl correction, etc.
- the paper thus produced may optionally be calendered on-line in order to reduce the surface roughness before being wound.
- the final basis weight of the paper may be between 45 and 200 g/m2.
- the barrier to water vapour measured according to the ASTM F1249 standard at 38° C. and 90% relative humidity is less than 150 g/m 2 /24 h, and preferably less than 100 g/m 2 /24 h.
- a fibrous support having a basis weight of 55 g/m 2 is produced on a papermaking machine operating at 400 m/min.
- the papermaking machine is equipped with a Yankee cylinder placed before the size press.
- the fibrous support is firstly glazed then treated on-line on both its faces by a size press with a pore-filling pigment composition, containing 100 dry parts of kaolin of Amazon Premium type (Cadam), and a mixture of Merifilm 104 starch (Tate&Lyle) and of latex of DL950 type (Dow) in a proportion of 20 dry parts relative to the dry kaolin.
- the treatment applied is 5 g/m 2 when dry in total.
- the particles size, for 97% by weight, of Amazon Premium, measured according to the IS013317-3 SediGraph method, is less than 2 microns.
- the shape factor of the Capim NP particles is 28.
- the barrier to water vapour is measured by a Mocon Permatran 3/61 machine according to the ASTM F1249 standard at 38° C. and 90% relative humidity in order to determine the barrier contribution of this precoat layer. It is measured at 334 ⁇ 13 g/m 2 /24 h. After coating with the covering layer, a barrier is obtained of less than 150 g/m 2 /24 h.
- the fibrous support is firstly glazed then treated on-line on both its faces by a size press with a pore-filling pigment composition, containing 100 dry parts of kaolin of Amazon Premium type (Cadam), and a mixture of Merifilm 104 starch (Tate&Lyle) and of latex of DL950 type (Dow) in a proportion of 20 dry parts relative to the dry kaolin.
- the treatment applied is 5 g/m 2 when dry in total.
- the particles size, for 95% by weight, of Hydrocarb 95, measured according to the ISO13317-3 SediGraph method, is less than 2 microns.
- the barrier to water vapour is measured by a Mocon Permatran 3/61 machine according to the ASTM F1249 standard at 38° C. and 90% relative humidity in order to determine the barrier contribution of this precoat layer. It is measured at 315 ⁇ 9 g/m 2 /24 h. After coating with the covering layer, a barrier is obtained of less than 150 g/m 2 /24 h.
- a paper is produced on-line under the same conditions as in Example 1. But following the deposition of the precoat layer, it is coated on-line with a covering layer consisting of a dispersion of PVdC copolymer (Diofan A297 from Solvay), and dried without contact in an infrared oven then a hot air oven. It is then wound on a reel with no other treatment and no bonding between turns is observed.
- the dry weight of the covering layer is 6.5 g/m 2 .
- the barrier to water vapour is measured by a Mocon Permatran 3/61 machine according to the ASTM F1249 standard at 38° C. and 90% relative humidity. It is measured at 21.0 ⁇ 2.4 g/m 2 /24 h.
- the sealing is then simulated on a laboratory heat-sealing machine by bonding the face covered with the covering layer to itself at 110° C., under 3 bar and for 0.5 second.
- the force necessary for detaching papers bonded to samples having a width of 15 mm is subsequently measured under an angle of 90 degrees according to the Tappi T540 standard at a speed of 100 mm/min.
- the invention may have one or more of the following advantageous features:
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Paper (AREA)
- Wrappers (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR1457368 | 2014-07-30 | ||
| FR1457368A FR3024467B1 (fr) | 2014-07-30 | 2014-07-30 | Papier barriere thermoscellant |
| PCT/EP2015/067438 WO2016016340A1 (fr) | 2014-07-30 | 2015-07-29 | Papier barriere thermoscellant |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20170211237A1 true US20170211237A1 (en) | 2017-07-27 |
Family
ID=51659894
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US15/500,334 Abandoned US20170211237A1 (en) | 2014-07-30 | 2015-07-29 | Heat-sealing barrier paper |
Country Status (11)
| Country | Link |
|---|---|
| US (1) | US20170211237A1 (https=) |
| EP (1) | EP3186442B2 (https=) |
| JP (2) | JP2017524081A (https=) |
| CN (1) | CN107075810B (https=) |
| AR (1) | AR101667A1 (https=) |
| BR (1) | BR112017001817B1 (https=) |
| CA (1) | CA2956766A1 (https=) |
| FI (1) | FI3186442T4 (https=) |
| FR (1) | FR3024467B1 (https=) |
| WO (1) | WO2016016340A1 (https=) |
| ZA (1) | ZA201700739B (https=) |
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10494768B2 (en) * | 2014-07-30 | 2019-12-03 | Munksjö Oyj | Method for the production of heat-sealing barrier paper |
| EP3626446A1 (en) * | 2018-09-24 | 2020-03-25 | SILBO Sp. z o.o. | Compostable material, in particular intended for packaging, and method of producing compostable material |
| WO2020189663A1 (ja) | 2019-03-18 | 2020-09-24 | 日本製紙株式会社 | 紙製バリア材料 |
| WO2021004818A1 (de) * | 2019-07-08 | 2021-01-14 | Constantia Pirk Gmbh & Co. Kg | Multifunktionales barrierepapier und verfahren zu dessen herstellung |
| IT201900012999A1 (it) * | 2019-07-26 | 2021-01-26 | Francesco Toschi | Macchina e metodo per accoppiato impermeabile |
| EP3730695B1 (en) | 2019-04-26 | 2022-06-29 | Neenah Gessner GmbH | Heat-sealable wrapping paper |
| WO2022136728A1 (en) * | 2020-12-23 | 2022-06-30 | Ch-Polymers Oy | A method for producing a heat sealable multi-layer paperboard and a heat sealable multi-layer paperboard obtainable by the method |
| US20220338655A1 (en) * | 2021-04-22 | 2022-10-27 | Leafpak Company Usa Inc | Environment-friendly straw paper and preparation method thereof, and manufacturing process of paper straw |
| US11542665B2 (en) | 2017-02-27 | 2023-01-03 | Westrock Mwv, Llc | Heat sealable barrier paperboard |
| CN116438342A (zh) * | 2020-10-07 | 2023-07-14 | 欧文斯科宁知识产权资产有限公司 | 具有涂层的涂覆非织造垫 |
| US12115761B2 (en) | 2020-03-04 | 2024-10-15 | Westrock Mwv, Llc | Coffee stain-resistant cellulosic structures and associated containers and methods |
| EP4180574B1 (en) | 2021-11-15 | 2024-10-16 | Tetra Laval Holdings & Finance S.A. | Barrier-coated cellulose-based substrate for laminated packaging material |
| EP4168625B1 (en) | 2020-06-23 | 2024-12-25 | SAPPI Netherlands Services B.V. | Barrier paper or board |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102018117071A1 (de) * | 2018-07-13 | 2020-01-16 | Mitsubishi Hitec Paper Europe Gmbh | Heißsiegelfähiges Barrierepapier |
| US11549216B2 (en) | 2020-11-11 | 2023-01-10 | Sappi North America, Inc. | Oil/grease resistant paper products |
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| US6149723A (en) * | 1998-07-22 | 2000-11-21 | Imerys Pigments, Inc. | Engineered kaolin pigment composition for paper coating |
| JP2000265395A (ja) * | 1999-03-12 | 2000-09-26 | Oji Paper Co Ltd | 防湿積層体 |
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| JP2005171454A (ja) * | 2003-12-15 | 2005-06-30 | Oji Paper Co Ltd | 防湿積層体 |
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| US8142887B2 (en) * | 2008-03-21 | 2012-03-27 | Meadwestvaco Corporation | Basecoat and associated paperboard structure |
| JP5571093B2 (ja) | 2008-11-07 | 2014-08-13 | プレミアム ボード フィンランド オーワイ | リサイクル可能な塗工紙または塗工板紙の製造方法 |
| JP5119134B2 (ja) * | 2008-11-21 | 2013-01-16 | 旭化成パックス株式会社 | 高昇華性物質用積層フィルム、これを用いた包装袋、巻回体、及び高昇華性物質用積層フィルムの製造方法 |
| SE0950819A1 (sv) | 2009-11-03 | 2011-05-04 | Stora Enso Oyj | Ett bestruket substrat, en process för tillverkning av ett bestruket substrat, en förpackning och en dispersionsbestrykning |
| JP5331265B1 (ja) * | 2011-11-10 | 2013-10-30 | 日本製紙株式会社 | 紙製バリア包装材料 |
| FI125255B (fi) * | 2012-06-08 | 2015-08-14 | Upm Kymmene Corp | Menetelmä ja järjestelmä pakkausmateriaalin valmistamiseksi sekä pakkausmateriaali ja pakkaus |
| EP2870288A2 (en) | 2012-07-03 | 2015-05-13 | Huhtamäki Oyj | A recyclable sheet material and a container thereof |
-
2014
- 2014-07-30 FR FR1457368A patent/FR3024467B1/fr active Active
-
2015
- 2015-07-29 FI FIEP15752945.4T patent/FI3186442T4/en active
- 2015-07-29 EP EP15752945.4A patent/EP3186442B2/fr active Active
- 2015-07-29 JP JP2017526012A patent/JP2017524081A/ja active Pending
- 2015-07-29 CA CA2956766A patent/CA2956766A1/fr not_active Abandoned
- 2015-07-29 BR BR112017001817-9A patent/BR112017001817B1/pt active IP Right Grant
- 2015-07-29 WO PCT/EP2015/067438 patent/WO2016016340A1/fr not_active Ceased
- 2015-07-29 CN CN201580053261.2A patent/CN107075810B/zh active Active
- 2015-07-29 AR ARP150102418A patent/AR101667A1/es unknown
- 2015-07-29 US US15/500,334 patent/US20170211237A1/en not_active Abandoned
-
2017
- 2017-01-30 ZA ZA2017/00739A patent/ZA201700739B/en unknown
-
2020
- 2020-02-21 JP JP2020027993A patent/JP2020073753A/ja active Pending
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10494768B2 (en) * | 2014-07-30 | 2019-12-03 | Munksjö Oyj | Method for the production of heat-sealing barrier paper |
| US12595625B2 (en) | 2017-02-27 | 2026-04-07 | Westrock Mwv, Llc | Heat sealable barrier paperboard |
| US11542665B2 (en) | 2017-02-27 | 2023-01-03 | Westrock Mwv, Llc | Heat sealable barrier paperboard |
| EP3626446A1 (en) * | 2018-09-24 | 2020-03-25 | SILBO Sp. z o.o. | Compostable material, in particular intended for packaging, and method of producing compostable material |
| WO2020189663A1 (ja) | 2019-03-18 | 2020-09-24 | 日本製紙株式会社 | 紙製バリア材料 |
| EP3730695B1 (en) | 2019-04-26 | 2022-06-29 | Neenah Gessner GmbH | Heat-sealable wrapping paper |
| WO2021004818A1 (de) * | 2019-07-08 | 2021-01-14 | Constantia Pirk Gmbh & Co. Kg | Multifunktionales barrierepapier und verfahren zu dessen herstellung |
| WO2021019367A1 (en) * | 2019-07-26 | 2021-02-04 | Francesco Toschi | Machine and method for impermeable coupling |
| IT201900012999A1 (it) * | 2019-07-26 | 2021-01-26 | Francesco Toschi | Macchina e metodo per accoppiato impermeabile |
| US12115761B2 (en) | 2020-03-04 | 2024-10-15 | Westrock Mwv, Llc | Coffee stain-resistant cellulosic structures and associated containers and methods |
| EP4168625B1 (en) | 2020-06-23 | 2024-12-25 | SAPPI Netherlands Services B.V. | Barrier paper or board |
| CN116438342A (zh) * | 2020-10-07 | 2023-07-14 | 欧文斯科宁知识产权资产有限公司 | 具有涂层的涂覆非织造垫 |
| WO2022136728A1 (en) * | 2020-12-23 | 2022-06-30 | Ch-Polymers Oy | A method for producing a heat sealable multi-layer paperboard and a heat sealable multi-layer paperboard obtainable by the method |
| US20220338655A1 (en) * | 2021-04-22 | 2022-10-27 | Leafpak Company Usa Inc | Environment-friendly straw paper and preparation method thereof, and manufacturing process of paper straw |
| EP4180574B1 (en) | 2021-11-15 | 2024-10-16 | Tetra Laval Holdings & Finance S.A. | Barrier-coated cellulose-based substrate for laminated packaging material |
Also Published As
| Publication number | Publication date |
|---|---|
| ZA201700739B (en) | 2018-05-24 |
| CN107075810B (zh) | 2019-08-27 |
| FR3024467B1 (fr) | 2019-05-17 |
| EP3186442B2 (fr) | 2024-07-10 |
| CA2956766A1 (fr) | 2016-02-04 |
| CN107075810A (zh) | 2017-08-18 |
| WO2016016340A1 (fr) | 2016-02-04 |
| EP3186442A1 (fr) | 2017-07-05 |
| JP2020073753A (ja) | 2020-05-14 |
| JP2017524081A (ja) | 2017-08-24 |
| EP3186442B1 (fr) | 2021-05-26 |
| AR101667A1 (es) | 2017-01-04 |
| BR112017001817B1 (pt) | 2022-02-01 |
| FR3024467A1 (fr) | 2016-02-05 |
| BR112017001817A2 (pt) | 2018-02-14 |
| FI3186442T4 (en) | 2024-08-02 |
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