US20170042392A1 - Dispenser - Google Patents

Dispenser Download PDF

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Publication number
US20170042392A1
US20170042392A1 US15/307,313 US201415307313A US2017042392A1 US 20170042392 A1 US20170042392 A1 US 20170042392A1 US 201415307313 A US201415307313 A US 201415307313A US 2017042392 A1 US2017042392 A1 US 2017042392A1
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US
United States
Prior art keywords
web
web material
unit
dispenser
perforation lines
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Pending
Application number
US15/307,313
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English (en)
Inventor
Björn Larsson
Per Möller
David Sahlin
Lars Thorén
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Essity Hygiene and Health AB
Original Assignee
SCA Hygiene Products AB
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Filing date
Publication date
Application filed by SCA Hygiene Products AB filed Critical SCA Hygiene Products AB
Assigned to SCA HYGIENE PRODUCTS AB reassignment SCA HYGIENE PRODUCTS AB ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MOLLER, PER, THOREN, Lars, SAHLIN, David, LARSSON, BJORN
Publication of US20170042392A1 publication Critical patent/US20170042392A1/en
Assigned to ESSITY HYGIENE AND HEALTH AKTIEBOLAG reassignment ESSITY HYGIENE AND HEALTH AKTIEBOLAG CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: SCA HYGIENE PRODUCTS AKTIEBOLAG
Pending legal-status Critical Current

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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K10/00—Body-drying implements; Toilet paper; Holders therefor
    • A47K10/24—Towel dispensers, e.g. for piled-up or folded textile towels; Toilet-paper dispensers; Dispensers for piled-up or folded textile towels provided or not with devices for taking-up soiled towels as far as not mechanically driven
    • A47K10/32—Dispensers for paper towels or toilet-paper
    • A47K10/34—Dispensers for paper towels or toilet-paper dispensing from a web, e.g. with mechanical dispensing means
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K10/00—Body-drying implements; Toilet paper; Holders therefor
    • A47K10/24—Towel dispensers, e.g. for piled-up or folded textile towels; Toilet-paper dispensers; Dispensers for piled-up or folded textile towels provided or not with devices for taking-up soiled towels as far as not mechanically driven
    • A47K10/32—Dispensers for paper towels or toilet-paper
    • A47K10/42—Dispensers for paper towels or toilet-paper dispensing from a store of single sheets, e.g. stacked
    • A47K10/421—Dispensers for paper towels or toilet-paper dispensing from a store of single sheets, e.g. stacked dispensing from the top of the dispenser
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
    • A47K10/00—Body-drying implements; Toilet paper; Holders therefor
    • A47K10/24—Towel dispensers, e.g. for piled-up or folded textile towels; Toilet-paper dispensers; Dispensers for piled-up or folded textile towels provided or not with devices for taking-up soiled towels as far as not mechanically driven
    • A47K10/32—Dispensers for paper towels or toilet-paper
    • A47K2010/3233—Details of the housing, e.g. hinges, connection to the wall

Definitions

  • the present invention relates to a dispenser for dispensing at least one web material, the web material comprising perforation lines dividing the web material into individual products, from a storage of web material
  • Automatic touchfree dispensers for wipe products such as paper towels are known on the market.
  • the hands-free dispensers are electronically manoeuvred, they store and advance the paper towel with different kinds of control devices, sensors and power sources available. Without touching the dispenser, the user can get a paper towel that is fed automatically by the electronic dispenser. Dispensers like this are commonly used in public lavatories for dispensing paper towels to users.
  • the most common type of a powered, hands-free dispenser is a roll dispenser that users sensors to initiate the mechanisms for advancing the towel such that the subsequent sheet is presented to the user.
  • Rolls of paper towels are often heavy and are subject to friction and resistance when unrolling the paper. Especially when the roll is accelerated there is a high demand of energy. Consequently, there is a need for a strong paper in order to withstand the force necessary to bring a full heavy roll into rotation.
  • a strong paper usually has drawbacks in that the softness of the paper is low.
  • hands-free dispensers for rolled paper towels demand a large amount of space due to the relatively large volume of the heavy paper rolls.
  • US2011/0101020, WO 2011/045493, EP 1 830 687 all disclose dispensing units comprising a housing for holding a pile of a continuous length of accordion-like folded web of towels or other wipe products.
  • the dispenser comprises an access opening to the pile, a dispensing opening for the web of towels, a feeding mechanism comprising a member for controlling the dispensing of the web of towels, and a drive unit.
  • Bundles of paper towels with connecting means there between are insertable through the access opening into the housing in the dispensing unit and may be added to the bottom of the pile.
  • the web of towels is dispensable from the upper part of the pile by the feeding mechanism, which positions the web of towels in a starting mode in the dispensing opening.
  • the folded web material comprises a double folded perforated web material, where two perforated webs are interfolded, such that the perforations are arranged in an off-set relationship to each other.
  • a separation unit enables the wipe products, i.e. the paper towels, to be separated at the perforation lines when the web is pulled by the user. This feature will allow the feeding of the products to be performed manually by the user, hence avoiding any additional arrangements of the dispensers such as electrical power.
  • dispensers provide a useful alternative to roll dispensers
  • there remains a need for a further improved dispenser In particular there remains a need to provide correct separation of individual products at perforation lines, to feed the next portion of the web material to be separated to the separation unit, and to present the leading end of the web material to the next user.
  • the dispenser can separate different types of web materials and web materials having different lengths between the perforation lines.
  • GB 2 433 248 describes a dispenser for feeding a rolled material comprising two perforated webs, wherein the perforations are in offset relationship.
  • the dispenser comprises two profiled rollers which are arranged to form a non-linear nip applying pressure to the sheet material and causing the perforation lines of the web material to break.
  • the nip is formed by protrusion elements of different sizes arranged on the two rollers. It is shown that the surfaces of each pair of opposing protrusion elements are always in contact with each other.
  • WO 2011/1149393 describes a dispenser for feeding a rolled tissue or nonwoven material, which may be provided with perforations.
  • a problem with perforated webs is defined, relating to the fact that the webs tend to break at every perforation, but that the user might sometimes wish to use a long section of web and sometimes a short section of web.
  • For feeding the web in the dispenser there is provided a drive roller and an engaging roller.
  • the drive roller and the engaging roller are arranged such that an undulated passage is defined between the protrusion elements on the rollers. It is stated that the undulated passage ensures that the dispensing end of the web is in contact with both the drive roller and the engaging roller in the passage.
  • a pulling force exerted substantially straight out from the dispensing passage is distributed evenly over a central portion of the web, which has as result that the web will not break even if perforated, until the user chooses to apply a force sideways. The separation is thus performed by the user rather than by the dispenser itself.
  • Dispensers adapted for dispensing web material which is provided with perforation lines dividing the web material into individual products, and which accomplishes automatic separation of the web material along such perforation lines, are previously known in the art.
  • the separation of a product from the web material is usually initiated by a user pulling a free end of the web material, extending e.g. from a dispensing opening of the dispenser.
  • the user might grasp and pull the free end of the web material in various manners, e.g. in a straight or inclined direction, gripping a large or a small portion of the available sheet end, pulling quickly or slowly.
  • the dispenser should satisfactorily separate the web material in all such different circumstances.
  • the user might have wet hands when grasping and pulling the web material. This will usually affect the strength of the web material, since a wet paper towel, tissue paper or nonwoven material is generally weaker than a corresponding dry web material. Accordingly, if a user pulls the web material with wet hands, there is a risk that the web material will rupture adjacent the grip of the user. In this situation, the web material will not be properly pulled at all.
  • the dispenser should be able to perform the feeding of the web material and in particular the separation of the web material into separate products with a relatively low pull force being applied by the user.
  • the dispenser In particular in public lavatories where lots of people pass, such as at airports, train stations, etc. it is desired that the dispenser shall be capable of housing a relatively large amount of web material, such that the amount of web material will be sufficient to last for a long period of time before the dispenser needs to be refilled by service staff.
  • Stacks of folded web material are however usually only available in relatively small sizes, e.g. 10 to 15 cm in height, which sets a limit to the available continuous length of folded web material. The reason for the limited sizes is that the stacks need to be easy to handle during refill of the dispenser.
  • connection means for interconnecting the stack to another stack.
  • the web material will run along a web path from a storage for the web material to a dispensing opening.
  • several units may be arranged for various purposes.
  • such units may be arranged to control, stretch, cut or separate (when the web material comprises perforation lines dividing the web material into individual products) the web material.
  • connection means has been limited by the requirement that the connection means must be able to pass all the units provided along the web path in the dispenser, without causing trouble in the feeding of the web material, or breakage thereof.
  • the connection means would have to have a limited height or thickness in order to be able to pass through the units along the web path without causing problems such as disruption in the feeding mechanism or web material breakage.
  • connection means It is an object of the invention to provide a dispenser which diminishes the problems which may be encountered when a web material comprising connection means is to be dispensed therethrough. It is an additional object of the invention to enable use of a larger variety of connection means.
  • a dispenser for dispensing at least one web material comprising perforation lines dividing said web material into individual products from a storage of the web material.
  • the dispenser comprises a housing arranged to hold the storage web material, wherein a web path extends in a feeding direction an interior of the housing from a storage position to a dispensing opening of the dispenser, and a separation arrangement is arranged along the web path, for separating the at least one web material along the perforation lines.
  • the separation arrangement comprises a first unit and a second unit, the second unit being arranged downstream the first unit, as seen in the feeding direction of the web path.
  • the first unit is arranged to provide a tensioning force on the web material.
  • the tensioning force is at least 2 N/m, preferably 4-10 N/m.
  • the second unit is arranged to stretch the web material along a length of the web material and a width of the web material. Thereby, the web is stretched in two substantially perpendicular directions.
  • the length of the web material corresponds to the feeding direction thereof, and the width of the web material corresponds to the dimension in the web material substantially perpendicular to the length of the web material.
  • the perforation lines will be arranged to extend over the width of the web material, so as to divide the web material into individual products.
  • the perforation lines may be arranged to extend along straight lines perpendicular to the length of the web material.
  • the separation arrangement comprising the first and second unit is adapted for separating the at least one web material comprising perforation lines into individual products along the perforation lines. Accordingly, when the web material is fed out from the separation unit, it will be in the form of an individual product.
  • the second unit is arranged to stretch the web material along the length of the web material and along the width of the web material. Such stretching is intended to result in the web material being separated along the perforation lines. Accordingly, after passage through the second unit of the separation arrangement, the separation of the web material will be completed.
  • the stretching could take place in any manner resulting in a stretching in both directions, such as e.g. stretching the web material in one or more diagonal directions, or stretching strictly along the width direction and along the length direction, respectively.
  • Such a tensioning force is provided by the first unit, upstream the second unit, and is to be at least 2 N/m, preferably 4-10 N/m.
  • the first unit and the second unit in combination provide specific advantages. Although possibly a separation arrangement is conceivable consisting only of a second unit as described in the above, such a separation arrangement has sometimes been found to be less reliable resulting e.g. in that the web material is not always separated along each perforation line, as the web material is fed through the second unit.
  • the separation arrangement comprises also a first unit providing a tensioning force as described in the above, and being arranged upstream the second unit, the reliability of separation unit is improved.
  • the separation arrangement as proposed herein comprising the first and the second unit may provide for that only a relatively low pull force needs to applied by a user to a free end of the web material, in order for the user to receive an individual product from the web material.
  • the pull force required by the user to obtain an individual product from the separation arrangement may be lower than a pull force required in order to obtain an individual product by manually pulling the free end of the web material without using a dispenser, e.g. when pulling the web material directly from a stack of folded web material.
  • the separation arrangement could possibly include other units than the first and the second unit as described in the above.
  • the separation arrangement may consist of the first and the second unit as described in the above.
  • the second unit may be arranged to simultaneously stretch the web material along the length of the web material and along the width of the web material.
  • the second unit is arranged to stretch the web material at least along the length of the web material and along the width of the web material.
  • the web material may be stretched in different longitudinal, transversal or diagonal directions in a plane comprising the web material.
  • the web material may be stretched in more than two directions, for example, it may be stretched in substantially all directions in a plane comprising the web material.
  • the web material may also be stretched in one or more directions having a component extending perpendicular to a plane comprising the web material.
  • the second unit may provide a passage through which the web material is to pass for stretching the web material.
  • passage is meant a gap in a structure through which the web material may pass, and which structure at least partly is to contact both opposite major surfaces of the web material, while residing in the passage.
  • the structure may comprise some kind of members, walls or the like intended to contact the opposite major surfaces of the web material.
  • the passage may be non-linear for stretching the web material along the length of the web material and along the width of the web material.
  • the passage being non-linear means that the web material, when residing in the passage, will be forced to assume a non-linear shape, e.g. it may be bent, wrinkled, waved, bow shaped or undulated.
  • the structure forming the passage and which is to at least partly contact the opposite major surfaces of the web material will accomplish said contact by members being arranged in a non-linear manner.
  • the web material When moving through the non-linear passage, it will be understood that the web material may be stretched in a direction along its width.
  • the width which the web material will assume when residing in the passage will hence be greater than the nominal width of the web material.
  • the passage may comprise portions extending essentially parallel to the feeding direction and portions extending essentially perpendicular to the feeding direction.
  • the non-linear passage may comprise at least two curved portions.
  • the structure may comprise some kind of members intended to contact the opposite major surfaces of the web material, wherein members arranged on the opposite sides of the structure in a staggered relationship.
  • the members on the opposite sides of the structure are not arranged immediately opposite one another, but are offset one another.
  • the non-linear passage may be undulated. This has been shown to be particularly advantageous to accomplish reliable separation of the web material along the perforation lines.
  • An undulated passage may advantageously be provided by a structure with members arranged in a staggered relationship as described in the above.
  • the passage defines a minimum open gap.
  • the gap in the structure through which the web material may pass has at least a minimum size other than zero.
  • the passage is a no-contact passage, i.e. the members intended to contact the web material passing through the passage will not contact each other when no web material is present in the passage. Hence, the web material may pass through the passage without being pressed or nipped.
  • the second unit may define a minimum open gap for passage of the web material.
  • the second unit may be adjustable for adjusting the size of the minimum open gap.
  • the separation arrangement is rendered more adaptable to different web materials and perforation lines. Especially, the separation arrangement is adaptable to a wider range of different intermittent thickness variations.
  • the second unit may be arranged to be resilient such that the passage is automatically adaptable to intermittent thickness variations in the web material passing through the passage.
  • connection means which are provided between individual web sections so as to interconnect the web sections to one continuous web material.
  • connection means may result in an intermittent increased thickness of the web material at regular intervals.
  • the second unit being resilient means that the passage, preferably the size of the minimum open gap thereof, may be automatically adjustable to such intermittent variations in the thickness.
  • the minimum open gap may expand when a connection means enters in the gap, and then reassume its original size when the connection means has passed the gap.
  • the second unit may comprise at least a first and a second portion between which the passage is formed, and the first and/or second portion may be resiliently arranged so as to be automatically adaptable to intermittent variations in the thickness of the web material passing through the passage.
  • the first unit may be arranged to provide an adjustable tensioning force onto the web material, preferably the tensioning force is adjustable between 2 and 20 N/m, preferably between 4 and 10 N/m.
  • the separation arrangement is rendered more adaptable to different web materials and perforation lines, such that reliable separation of the web material may be accomplished in a variety of circumstances.
  • the first unit may comprise at least a contact element arranged to contact the web material so as to provide the tensioning force.
  • Such a contact element may provide a tensioning force by means of friction.
  • the first unit may comprise at least a support element for supporting the web material, and a contact element, being arranged to contact the web material when resting over the support element so as to provide the tensioning force.
  • the tensioning force provided by the first unit may comprise the force of gravity acting on the mass of the contact element.
  • the tensioning force provided by the first unit is primarily the force of gravity acting on the mass of the contact element.
  • the contact element resting freely on the web material gives rise to a tensioning force being dependent on the mass of the contact element.
  • the gravity is the major cause for the tensioning force.
  • the tensioning force might include components coming from other sources.
  • At least 80%, preferably at least 90% of the tensioning force may originate from the force of gravity acting on the mass of the contact element.
  • the contact element may comprise at least one removably mounted mass component.
  • the mass of the contact element may be adjustable to adjust the tensioning force exerted by the first unit on the web material.
  • the tensioning force may be adjusted by selection of a mass with a size giving rise to a suitable tensioning force.
  • the first unit may be arranged to be resilient such that the first unit is automatically adaptable to intermittent thickness variations in the web material.
  • the first unit may comprise a passage for the web material, which passage is arranged to be resilient such that the first unit is automatically adaptable to intermittent thickness variations in the web material.
  • both the first and the second unit are arranged to be resilient.
  • the contact element may be spring biased towards the web material.
  • the web material is to be dispensed from a stack of web material
  • the housing is arranged to hold a stack of web material, such that the web path extends from the top of the stack.
  • a dispenser for dispensing at least one web material, comprising perforation lines dividing the web material into individual products, from a storage of the web material.
  • the dispenser comprises a housing arranged to hold the storage of web material, wherein a web path extends along a feeding direction in an interior of the housing from a storage position to a dispensing opening of the dispenser.
  • a separation arrangement is arranged along the web path, for separating the at least one web material along the perforation lines thereof.
  • the separation arrangement comprises a first unit and a second unit, the second unit being arranged downstream the first unit, as seen in the feeding direction of the web path.
  • the first unit is arranged to provide an adjustable tensioning force onto the web material
  • the second unit is arranged to stretch the web material along the length of the web material and along the width of the web material.
  • a dispenser for dispensing at least web material comprising perforation lines dividing the web material into individual products, from a storage of the web material.
  • the dispenser comprises a housing comprising the storage of the perforated web material, wherein the web material extends in a feeding direction along a web path in the interior of the housing from a storage position to a dispensing opening of the dispenser.
  • a separation arrangement is arranged along the web path, for separating the at least one web material along the perforation lines.
  • the separation arrangement comprises a first unit and a second unit, the second unit being arranged downstream the first unit, as seen in the feeding direction of the web path.
  • a first pull force is arranged to pull the web material downstream the first unit, and a second pull force is arranged to pull the web material downstream the second unit.
  • the first pull force is 10 to 50% of the second pull force, preferably 20 to 50%, more preferably 20 to 40%, preferably 30 to 40%.
  • the first unit and the second unit in combination provide specific advantages as has already been mentioned in the above in relation to the first aspect.
  • the first pull force is measured downstream of the first unit, and upstream of the second unit. Hence, it reflects the influence of the first unit, but not of the second unit.
  • the second pull force is measured downstream the second unit and the first unit. Hence, it reflects the influence of the first unit and of the second unit.
  • the pull force downstream the second unit in the proposed separation arrangement may be lower than the pull force measured downstream a similar second unit in isolation, i.e. without a first unit.
  • the second pull force may be less than the perforation strength of the perforation lines of the web material.
  • the perforation strength measures the pull force required to manually separate a sheet from the stack, when the stack is resting freely, as will be described in more detail in the below.
  • the separation arrangement may consist of the first and the second unit as described in the above.
  • the first pull force may be greater than 0.5 N, preferably greater than 0.7 N, most preferred greater than 1 N.
  • the second pull force may be less than 8 N, preferably less than 6 N, and most preferred less than 4 N.
  • the storage of web material is in the form of a stack.
  • the web material may comprise a first web divided into individual products defined between subsequent perforation lines extending over a width of the first web.
  • the web material may comprise at least a second web divided into individual products defined between subsequent perforation lines extending over a width of the second web.
  • the first and second webs are then interfolded so that the perforation lines of the first web are offset from the perforation lines of the second web in a length direction of the first web.
  • Such a web material comprising at least a first and a second web with the perforation lines of each web being arranged in an offset manner is advantageous in that it enables automatic feeding of a free end of the second web, upon pulling and separating the first web. Hence, alternative feeding of products from the two webs is provided.
  • the web material may comprise a plurality of individual web sections, the web sections being interconnected by connecting members, preferably the connecting members comprises hook- and loop interconnections.
  • the first and/or second unit are arranged to be resilient so as to be automatically adaptable to intermittent thickness variations in the web material. Such intermittent variations in the thickness may be caused by connecting members between web sections.
  • a dispenser for dispensing at least one web material from a storage of web material.
  • the dispenser comprises a housing arranged to hold the storage of web material, wherein a web path extends along a feeding direction in an interior of the housing from a storage position to a dispensing opening of the dispenser.
  • At least two units e.g. a first and a second unit, each unit defining at least one passage for the web material, are arranged along the web path.
  • the at least two units are arranged to be resilient such that their respective passages are automatically adaptable to intermittent thickness variations in the web material.
  • the web material may be a web material as described above.
  • the intermittent thickness variations are defined to be the differences between a nominal web material thickness and the thickness obtained by intermittently occurring deviations from the nominal web material thickness e.g. at a connection between web sections.
  • the intermittent thickness variations are herein to be of a size greater than what may be expected as normal thickness variations of a nominal thickness of the web material, due e.g. to manufacturing irregularities in the web material.
  • connection means between separate web sections.
  • Such connection means may result in an intermittently increased thickness of the web material at regular intervals, corresponding to the length of the web sections and hence to the size of the original stacks before interconnection thereof.
  • the units being resilient mean that they are automatically adjustable to such intermittent variations in the thickness.
  • a gap or nip portion may expand when a connection means enters the gap or nip, and then reassume its original size when the connection means has passed the gap or nip. Accordingly, the passage of connection means through the units along the portion of the web path is facilitated. Also, the increased adaptability to intermittent thickness variations in the web material may enable the use of new types of connection means, for example connection means having a greater height or a greater stiffness than previously used connection means.
  • the units are arranged to be resilient so as to be automatically adaptable to intermittent thickness variations of at least 0.5 mm, preferably between 0.5 and 2 mm, most preferred between 0.5 and 4 mm.
  • the first and second unit may be comprised in a separation arrangement being arranged along the web path, for separating the at least one web material along the perforation lines thereof.
  • the second unit may be arranged downstream the first unit, as seen in the feeding direction of the web path.
  • At least one unit may be resilient by means of the unit comprising biasing elements.
  • Biasing elements e.g. springs, are suitable for enabling resilient units.
  • At least one unit may be resilient by the unit comprising a contact element resting freely on the web material of the web path, the contact element providing a tensioning force primarily by force of gravity acting on the mass of the contact element.
  • a contact element having a certain weight resting on the web material may also be a suitable manner for obtaining a resilient unit.
  • the dispenser comprises at least one additional unit arranged along the web path, and all units of the dispenser are arranged to be resilient so as to be automatically adaptable to intermittent thickness variations in the web material. In this case, the entire dispenser will be adaptable to intermittent thickness variations.
  • the entire dispenser will be particularly adapted to web materials comprising intermittent variations, and an improved function may be achieved.
  • the dispenser may comprise web material arranged to extend along the web path.
  • the storage of web material may be in the form of a stack.
  • the web path extends from the top of the stack.
  • the web material may comprise a first web divided into individual products defined between subsequent perforation lines extending over a width of the first web.
  • the web material may comprise at least a second web divided into individual products defined between subsequent perforation lines extending over a width of the second web, and wherein the first and second webs are interfolded so that the perforation lines of the first web are offset from the perforation lines of the second web in a longitudinal direction of the first web.
  • the web material comprises a plurality of individual web sections, the web sections being interconnected by connecting members providing said intermittent thickness variations to the web material, preferably the connecting members comprises hook- and loop interconnections.
  • FIG. 1 illustrates a dispenser according to embodiments
  • FIG. 2 illustrates a dispenser for dispensing web material according to embodiments
  • FIG. 3 illustrates the dispenser of FIG. 2 with a door in an open position
  • FIG. 4 illustrates details of the dispenser according to embodiments.
  • FIG. 5 illustrates schematically a cross section through a stack of web material according to embodiments.
  • FIG. 1 illustrates a dispenser 2 according to embodiments.
  • the dispenser 2 comprises a housing 4 , which housing 4 comprises a door 6 .
  • the door 6 is illustrated in an open position to reveal an interior of the housing 4 .
  • the dispenser 2 is arranged for dispensing web from a stack 8 of web material.
  • the housing 4 is arranged to hold the stack 8 of web material.
  • the stack 8 comprises continuous web material which is Z-folded in an accordion-like manner.
  • the web material comprises a first web, which may be divided into individual products defined between subsequent perforation lines, extending over a width of the first web.
  • the stack 8 may be a stack as illustrated in FIG. 5 .
  • a web path extends from a stack position 10 to a dispensing opening 12 of the dispenser 2 .
  • the stack position 10 in the housing 4 is a portion of the housing 4 adapted to hold the stack 8 of web material. Accordingly, the stack position 10 extends over the portion adapted to hold the stack 8 , from the top of the stack 8 when the dispenser 2 has been newly replenished with web material, as illustrated in FIG. 1 , to a stack supporting lower surface inside the housing 4 when nearly all the web material has been dispensed from the stack 8 .
  • the dispensing opening 12 is arranged in the door 6 of the housing 4 .
  • the web path extends in a first direction 14 in a first portion 16 of the housing 4 and in a second direction 18 in a second portion 20 of the housing 4 .
  • the first direction 14 is directed substantially opposite to the second direction 18 .
  • the web path has been illustrated with broad arrows, and a tail 21 of the web material extending along the web path has been illustrated with broken lines, in FIG. 1 .
  • the housing 4 comprises an access opening 22 in a first side portion 24 of the housing 4 .
  • the access opening 22 provides access to the interior of the housing 4 .
  • the door 6 is arranged to open and close the access opening 22 .
  • the web path is accessible along a third direction 26 , in both the first and second portions 16 , 20 of the housing 4 , via the access opening 22 .
  • an attendant may open the door 6 to access the access opening 22 and the interior of the housing 4 , e.g. for replenishing the dispenser 2 with a stack 8 of web material and/or for threading the tail 21 of web material from the stack position 10 along the web path to the dispensing opening 12 .
  • the third direction 26 is substantially perpendicular to the first and second directions 14 , 18 .
  • the first portion 16 of the housing 4 is arranged after the second portion 20 of the housing 4 .
  • the first portion 16 of the housing 4 is arranged adjacent to a first wall 27 of the housing 4 .
  • the first wall 27 is arranged opposite to the access opening 22 .
  • the second portion 20 of the housing 4 is arranged adjacent to the access opening 22 .
  • An arrangement for dispensing the web material is arranged along the web path.
  • the arrangement may be adapted such that passages thereof, through which the web passes, may be automatically adjusted in accordance with intermittent thickness variations in the web material.
  • the arrangement may further be arranged such that a correct tension, web stretch and pull force is maintained irrespective of the presence of intermittent variations in web material thickness.
  • the arrangement comprises a first support element 28 for the web material and a second support element 30 for the web material.
  • Part of the web path extends between the first and second support elements 28 , 30 and over the first support element 28 .
  • the first direction 14 extends from the stack position 10 to the first support element 28
  • the second direction 18 extends from the first support element 28 to the second support element 30 .
  • the web path is accessible at a level 32 defined between the first support element 28 and the second support element 30 , in both the first and second portions 16 , 20 of the housing 4 , via the access opening 22 .
  • the first and second support elements 28 , 30 are comprised in a separation arrangement 60 for separating an individual product of web material from the tail 21 of the web material.
  • the separation arrangement 60 comprises a first unit 61 and a second unit 62 , which is arranged downstream of the first unit 61 .
  • the first and second units 61 , 62 are adapted to cooperate in order to provide the desired dispensing of individual web products through the dispensing opening 12 .
  • the first unit 61 comprises the first support element 28 , which in turn comprises a first roller 38 .
  • the first roller 38 may be resiliently arranged, by being pivotally suspended in the housing 4 . It may also be biased, e.g. by spring biasing, thereby biasing the first roller 38 toward a default position. Thereby, the first roller 38 may be deflected during forces provided between the first roller 38 and the web material as the web material moves along the web path.
  • the first roller 38 may be directly or indirectly suspended in the housing 4 .
  • the first unit 61 is configured to provide a tensioning force on the web material. The tensioning force prevents the web material 8 from moving backwards towards the stack position 10 , or in a lateral direction during, the use of the dispenser or in case of web-breakage.
  • the tensioning force provides a pretension to the web material 8 before reaching the second unit 62 .
  • the tensioning force may be realized by friction between the surface of the first roller 38 and the web material, and by the inertia of rotation of the first roller 38 .
  • the first roller 38 may be provided with a coarse or rough surface, such as to provide a friction against the web material high enough to provide a desired tensioning force.
  • Such a coarse surface may be a provided by mechanically or chemically modifying the surface of the roller or by applying a coating thereto.
  • the first roller 38 may also be arranged such as to have a resistance against rotation thereof, especially in a direction opposite the intended direction of movement of the web material 8 along the web path.
  • the second unit 62 of the separation unit 60 comprises the second support element 30 .
  • the second support element 30 comprises a second roller 34 and a third roller 36 .
  • a passage for the web material is formed between the second and third rollers 34 , 36 .
  • the second and third rollers 34 , 36 are arranged relative each other with a gap there between, such as not to contact each other. Thereby, the web material will substantially not be nipped or pressed during passage through the gap.
  • the second and third rollers 34 , 36 are arranged to contact the web material as it passes through the passage, such as to stretch the web material along its length and width.
  • the second and third rollers 34 , 36 may be resiliently arranged, by being pivotably suspended in the housing 4 . They may be directly, or indirectly, suspended in the housing 4 .
  • the passage for the web material is automatically adaptable to webs of different thicknesses, as well as to intermittent variations in the thickness of the web. Thereby the web material is stretched upon passage through the passage, also at the regions comprising the intermittent thickness variations or adjacent to regions comprising the intermittent thickness variations.
  • the second and third rollers 34 , 36 may be biased, e.g. by use of biasing elements, such as springs (not illustrated). Thereby, the second and third rollers 34 , 36 may be biased toward each other by springs, such as to form a default size of the gap forming the passage. By the spring biasing, the gap between the rollers changes automatically as the thickness of the web material passing through the gap varies.
  • biasing elements such as springs (not illustrated).
  • FIG. 2 illustrates a dispenser 2 for dispensing web material according to embodiments.
  • the dispenser 2 comprises a housing 4 , and the housing 4 comprises a door 6 .
  • a dispensing opening 12 is provided for dispensing the web material.
  • the door 6 is arranged for opening and closing an access opening to an interior of the dispenser 2 .
  • the door 6 may be locked in a closed position by means of a locking arrangement 40 .
  • FIG. 3 illustrates the dispenser 2 of FIG. 2 with the door 6 in an open position.
  • the dispenser 2 is arranged for dispensing web material from a stack of continuous web material which may be Z-folded in an accordion-like manner, for example as illustrated in FIG. 5 and as described in detail below.
  • the stack has been omitted in FIG. 3 for clarity reasons.
  • a web path extends to the dispensing opening 12 of the dispenser 2 .
  • the stack position 10 is arranged in a lower portion of the housing 4 .
  • the housing 4 comprises an access opening 22 in a first side portion 24 of the housing 4 .
  • the access opening 22 provides access to the interior of the housing 4 .
  • the web path is accessible along a third direction 26 , in both the first and second portions 16 , 20 of the housing 4 , via the access opening 22 .
  • the web path extends in a first direction 14 in a first portion 16 of the housing 4 and in a second direction 18 in a second portion 20 of the housing 4 .
  • the first direction 14 is substantially opposite to the second direction 18 .
  • the first direction 14 extends from the stack position 10 to a first support element 28
  • the second direction 18 extends from the first support element 28 to a second support element 30 .
  • the arrangement comprises a separation arrangement 60 , which is arranged along the web path.
  • the separation arrangement 60 comprises a first unit 61 and a second unit 62 , each of which will be described in more detail below.
  • the second unit 62 is arranged downstream of the first unit 61 , seen in the direction of the web path indicated by the arrows 14 , 18 . Due to the separation arrangement 60 , the web material is separated along its perforation lines when the user pulls the web tail protruding from the opening 12 .
  • the first and second units 61 , 62 cooperate to feed the web material and separate individual products along the perforations.
  • the first unit 61 will provide a tensioning force on the web material, and the second unit 62 will stretch the web material substantially simultaneously along the length of the web material and along the width of the web material as the web material passes through the separation unit 60 , such that the web material may be properly separated by the consumer.
  • the tensioning force may be at least 2 N/m, and may be adjustable, as described below.
  • the first unit 61 such as to provide an adjustable tensioning force, the pull force required to separate the web material along the perforation lines may also be adjusted.
  • the dispenser may thereby be used together with different types of web material.
  • the first unit 61 and the second unit 62 according to the embodiment illustrated in FIG. 3 , will be described in detail.
  • the first unit 61 comprises the first support element 28 and a contact element 42 , which is arranged to contact the web material in order to provide the tensioning force.
  • the first support element 28 comprises a first roller 38 pivotably suspended inside the housing 4 , similar to the first roller 38 described with reference to FIG. 1 .
  • the contact element 42 is pivotably arranged inside the housing 4 and arranged to pivot towards the first support element 28 about a pivot axis 44 .
  • the contact element 42 may be arranged such that it can be displaced such that no part of it bears against the web supporting surface of the first roller 38 during feeding of the web material 8 in the dispenser 2 .
  • the contact element 42 may be returned to its default position, to provide the tensioning force.
  • the contact element 42 abuts against the first support element 28 , also when no web material extends along the web path.
  • the contact element 42 extends substantially from a first wall 27 of the dispenser 2 to the first support element 28 .
  • the first wall 27 is arranged opposite to the access opening 22 .
  • the first axis 44 extends along the first wall 27 .
  • a nip formed by the first support element 28 and the contact element 42 may hold a tail of the web material and prevent the tail of the web material from sliding backwards towards the stack position 10 , due to the tensioning force exerted on the web material by interaction of the first roller 38 and the contact element 42 .
  • the contact element 42 may be arranged to pivot towards the first support element 28 from above.
  • the contact element 42 comes into contact with the web material due to gravity, and the tensioning force exerted by the contact element 42 is primarily provided by the weight of the contact element.
  • the contact element 42 may be adapted such that one or more masses may be removably mounted thereto.
  • FIG. 4 illustrates a detail of the first unit 61 .
  • FIG. 4B shows a cross section taken along the line A-A of FIG. 4A .
  • FIG. 4B illustrates a first and a second position 64 , 66 where masses may be mounted. By choosing the weight of the masses the magnitude of the tensioning force provided by the first unit 61 may be selectively adjusted.
  • the contact element 42 may be spring biased against the first roller 38 .
  • the first unit 61 is resiliently arranged, such that it is automatically adaptable to intermittent variations in the thickness of the web material. By the pivoting, eventually spring biased arrangement of the contact element 42 and the first roller 38 the nip formed there between is automatically adjusted to intermittent variations of the thickness of the web material.
  • either one or both of the first roller 38 and the contact element 42 may be provided with a coarse surface, which will also contribute to the tensioning force due to friction formed between the coarse surface and the web material.
  • a coarse surface may be a provided by mechanically or chemically modifying the surface, i.e. the underside of the contact element 42 , or by applying a coating thereto.
  • the web material may be held with sufficient tension in relation to the second unit 62 , such that the second unit 62 may properly stretch the web material and enable dispensing a suitable length of web material 8 .
  • the web material 8 will be pre-tensioned before reaching the second unit 62 .
  • the contact element 42 may also ensure that the interfolded webs will not become displaced with respect to one another as they pass through the dispenser 2 .
  • the tensioning force will provide a braking force on the web material 8 and thereby provide resistance when a user pulls the web material 8 out of the dispensing opening 12 .
  • the first unit 61 thereby contributes to the pull force required to be applied by a user in order to pull a portion of the web material out of the dispensing opening.
  • the second unit 62 comprises the second support element 30 .
  • the second support element 30 comprises a separation unit 46 adapted for separating an individual product from the web material coming from a stack of web material 8 inside the dispenser 2 .
  • the separation unit 46 is adapted for separating an individual product from a web material comprising perforation lines dividing the web material in to the individual products.
  • the separation unit 46 comprises a second roller 34 having a second rotation axis and a third roller 36 having a third rotation axis.
  • the second and third rotation axes extend in parallel with each other.
  • a passage for the web material is formed between the second and third rollers 34 , 36 . Similar to the second unit 62 described with reference to FIG. 1 , the second and third roller 34 , 36 are arranged such that they are not in contact with each other.
  • the passage has a minimum open gap.
  • the second and third rollers 34 , 36 are arranged such that the distance between their respective rotational axes is adjustable. Hence, the size of the minimum open gap of the passage is adjustable.
  • one or both of the second and third roller 34 , 36 are pivotally arranged, and are preferably biased in directions toward one another, for example by spring biasing.
  • the second unit 62 is thereby resilient, such that the passage for the web material may automatically adapt to intermittent thickness variations in the web material. Especially, the size of the open gap will be automatically adjusted to intermittent thickness variations in the web material passing through the passage.
  • the second and third rollers 34 , 36 are provided with protrusion elements 48 spaced along the first and second rotation axes.
  • each of the second and third roller 34 , 36 is provided with a plurality of protrusion elements 48 .
  • the second and third rollers be provided with corresponding shapes such as to form other shapes, such as to thereby stretch the web material along its width.
  • the protrusion elements 48 may be integral with the rollers 34 , 36 , or may be separate elements attached to the rollers.
  • the protrusion elements 48 may be made of a material, such as rubber or another elastomeric material, providing friction between their outer portions and the web material.
  • the radial overlap length may be between 2-40 mm, preferably 2-20 mm, more preferably 3-12 mm, or most preferably between 4-10 mm.
  • an undulating passage for a web material may be formed between the second and third rollers 34 , 36 such that the shape of the passage for a web material formed between the protrusion elements is meandering along an imaginary line extending along a width direction.
  • the undulated passage forms a friction nip, in which the second and third rollers 34 , 36 engage frictionally with the web material passing there through. Due to the frictional engagement of the web material, a sheet of web may be separated from the tail of web material in the separation unit 46 along a perforation of the web material as a user pulls on the web material to dispense a sheet of web.
  • the radial overlap length in the undulating passage is variable.
  • the distance between the rotational axes may be chosen such that an undulating passage providing an optimal pinch force is achieved depending on the type of the web material.
  • the protrusion elements may be of any suitable shape.
  • the protrusion elements may be in the form of disc elements, propeller-shaped elements, cylinder elements or the like.
  • the cross-section in a radial plane of the protrusion elements may be rounded at the outer periphery of the protrusion element.
  • the cross-section at the outer periphery of the protrusion element may also be rectangular, triangular, wavy or the like.
  • the protrusion elements may be covered by a sleeve or ring of an elastomeric material encircling the outer periphery of each individual protrusion element.
  • the elastomeric material may be glued, vulcanized or simply stretched around the outer portion of the protrusion element.
  • the maximum radial extensions of the protrusion elements may be equal to or greater than the widths of said protrusion elements. The more the difference between the maximum radial extensions and the widths of the protrusion elements, the greater the undulation amplitude of the passage formed between the protrusion elements. This, in turn, means that with increasing undulation amplitude the pinch force increases.
  • the spacing of the protrusion elements may be the same along the width direction of the first and/or said second roller. Also, the spacing of the protrusion elements may vary along the width direction of the first and/or said second roller. That is, the protrusion elements may be uniformly or non-uniformly distributed along the first and/or second roller. Thus, the protrusion elements may be sparsely arranged in the central portion of the rollers, and concentrated in the peripheral portions of the rollers. If such an arrangement is used, a wrinkleless portion of the web material in the central portion of the roller may be more suitable for gripping by the user when the web material is to be separated.
  • the first unit 61 and the second unit 62 of the separation unit 60 are adapted such as to cooperate to enable proper dispensing of individual sheet of web material, with proper tearing of the web along perforated lines, while at the same time a relatively low pull force needs to be applied to a free end of the web.
  • the first unit 61 and the second unit 62 both contribute to the pull force required to pull web material out of the dispensing opening 12 .
  • the first unit 61 is arranged to contribute a resistance force against movement of the web material which has to be overcome by a first pull force required to pull the web material downstream of the first unit 61 .
  • This first pull force is influenced by parameters such as the rotational friction of the third roller 38 , the surface friction causing friction between the surface of the third roller 38 and the magnitude of the tensioning force provided by the first unit 61 .
  • a second pull force is defined as the pull force required for pulling the web material downstream the second unit 62 . Therefore, both the first and the second units 61 , 62 influences the magnitude of the second pull force.
  • the first unit 61 contributes to the first pull force as defined above.
  • the second unit 62 contributes to the second pull force by e.g. its relative position with respect to the first unit 61 and by the specific arrangements of the components of the second unit 62 , such as the rotational friction of the second and third rollers 34 , 36 , the friction between the web material and the protruding elements 48 , and the size of the gap allowing passage of the web material.
  • the first and second units 61 , 62 cooperate to have a combined effect to the dispensing mechanism of the web material.
  • the separation unit 60 is adapted such that the first pull force is in the range of 20 to 50% of the second pull force. Preferably, the first pull force is 30 to 40% of the second pull force.
  • the second pull force is less than 6N, preferably less than 5N, most preferred less than 4N, and is thereby less than the pull force required to manually separate a sheet from the stack, when the stack is resting freely.
  • the separation unit according to the present invention facilitates the separation of the web material such that the force needed for separation of the web material is reduced.
  • the first and second pull forces are defined as measured according to a pull force measurement method as follows, for web material comprising perforation lines dividing the web material into individual products, e.g. as illustrated with reference to FIG. 5 , in the dispenser illustrated with reference to FIG. 3 .
  • the perforation strength of the web material i.e. the strength of the perforation lines, may be measured according to the method as follows.
  • the method is to be performed in an environment with 50% RH, at 23° C.
  • the web material is to be conditioned in this environment for 24 hours before the method is performed.
  • the force Gauge should be set to register the maximum force during the pull. Do 10 tests in the same way and note the values. Note any tabbing or tearing or failures that may occur. Always zero the instrument before measuring.
  • FIG. 5 illustrates schematically a cross section through a stack 8 of web material according to embodiments.
  • the stack 8 is adapted for being placed in a stack position 10 of a dispenser 2 according to any one of FIGS. 1 to 3 .
  • a tail 21 of web material from the stack 8 is threaded along a web path of a relevant dispenser 2 .
  • the web material in the stack 8 of web material is a continuous web material which is Z-folded in an accordion-like manner.
  • the web material comprises a first web 50 divided into sheet products defined between subsequent perforation lines 52 , extending across the first web 50 .
  • the web material further comprises at least one second web 54 divided into individual products defined between subsequent perforation lines 56 extending across the second web 54 .
  • the first and second webs 50 , 54 are interfolded so that the perforation lines 52 of the first web 50 are offset from the perforation lines 56 of the second web 56 in a longitudinal direction of the first web 50 .
  • the web material may comprise a plurality of individual web sections interconnected by connecting members 58 .
  • connecting members 58 may comprise an adhesion arrangement, or preferably, mechanical arrangements such as hook- and loop interconnections.
  • the perforation lines are formed by alternating bonds and slots. It has been found that a remaining bonded length being the total bond length/(total bond length+total slot length) is between 4% and 50%, preferably between 4% and 25%, most preferred between 4% and 15%, is suitable for the most relevant applications of the stack.
  • the total bond length/(the total bond length+total slot length) may be used as an indication of the strength of the perforation line. It is desired to provide perforation lines which are strong enough to enable feeding of the web material from the stack in a suitable dispenser, but which are also weak enough to enable separation of the sheets. In this context, it is known that other parameters will also influence the strength of the perforation line, such as the paper quality, and the size, shape and distribution of the slots and tabs. The above-mentioned measure may therefore be useful for guiding the person skilled in the art when selecting suitable perforation lines.
  • the remaining bonded length measure is inadequate, and instead the method to measure the perforation strength as described in the above should be used.
  • Example embodiments described above may be combined as understood by a person skilled in the art. It is also understood by those skilled in the art that the dispenser proposed herein comprising resilient units may be used with a stack of non-perforated web material, in which case a separation unit comprising a cutting element may be provided in the dispenser.
  • the cutting element may for instance be a cutting knife, a rotating cutting cylinder, or a serrated edge.
  • each one of the first and second layers of the web material may comprise one or more sub-layers.
  • the sub-layers may be at least partially connected to each other.
  • the web material in a stack of continuous web material may be V-folded or W-folded in an accordion-like manner.

Landscapes

  • Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Containers And Packaging Bodies Having A Special Means To Remove Contents (AREA)
  • Packages (AREA)
  • Cartons (AREA)
  • Unwinding Webs (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Looms (AREA)
  • Unwinding Of Filamentary Materials (AREA)
US15/307,313 2014-04-28 2014-04-28 Dispenser Pending US20170042392A1 (en)

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US16/946,041 Division US11206956B2 (en) 2014-04-28 2020-06-03 Dispenser

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US16/946,041 Active US11206956B2 (en) 2014-04-28 2020-06-03 Dispenser
US17/337,917 Pending US20210321832A1 (en) 2014-04-28 2021-06-03 Dispenser

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EP (2) EP4066710A1 (de)
CN (3) CN106413494B (de)
AU (2) AU2014392814B2 (de)
CO (1) CO2017002817A2 (de)
DK (1) DK3136926T3 (de)
ES (1) ES2927885T3 (de)
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US11957279B2 (en) 2017-09-01 2024-04-16 Essity Hygiene And Health Aktiebolag Separation unit and a dispenser comprising a separation unit

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US11206956B2 (en) 2021-12-28
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US20200323398A1 (en) 2020-10-15
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