US20160137431A1 - Vortex pneumatic conveyance system and apparatus - Google Patents

Vortex pneumatic conveyance system and apparatus Download PDF

Info

Publication number
US20160137431A1
US20160137431A1 US15/005,878 US201615005878A US2016137431A1 US 20160137431 A1 US20160137431 A1 US 20160137431A1 US 201615005878 A US201615005878 A US 201615005878A US 2016137431 A1 US2016137431 A1 US 2016137431A1
Authority
US
United States
Prior art keywords
vortex
tube
inlet
particles
outlet tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US15/005,878
Inventor
Saeed Bizhanzadeh
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US15/005,878 priority Critical patent/US20160137431A1/en
Publication of US20160137431A1 publication Critical patent/US20160137431A1/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • B65G53/58Devices for accelerating or decelerating flow of the materials; Use of pressure generators
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L5/00Structural features of suction cleaners
    • A47L5/12Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum
    • A47L5/22Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum with rotary fans
    • A47L5/28Suction cleaners with handles and nozzles fixed on the casings, e.g. wheeled suction cleaners with steering handle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24CABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
    • B24C7/00Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
    • B24C7/0046Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/04Conveying materials in bulk pneumatically through pipes or tubes; Air slides
    • B65G53/06Gas pressure systems operating without fluidisation of the materials
    • B65G53/10Gas pressure systems operating without fluidisation of the materials with pneumatic injection of the materials by the propelling gas
    • B65G53/14Gas pressure systems operating without fluidisation of the materials with pneumatic injection of the materials by the propelling gas the gas flow inducing feed of the materials by suction effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/04Conveying materials in bulk pneumatically through pipes or tubes; Air slides
    • B65G53/24Gas suction systems
    • B65G53/26Gas suction systems operating with fluidisation of the materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • B65G53/52Adaptations of pipes or tubes
    • B65G53/526Adaptations of pipes or tubes with means for special treatment to facilitate transport
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/10Filters; Dust separators; Dust removal; Automatic exchange of filters
    • A47L9/12Dry filters
    • A47L9/127Dry filters tube- or sleeve-shaped

Definitions

  • This application generally relates to pneumatic conveyors, and more particularly relates to a vortex pneumatic conveyance apparatus that creates a vortex to convey particles at a relatively high flow rate and pressure.
  • present dust collectors such as wet dust collectors, dry dust collectors, dust collectors including bag filters, and dust collectors including electromagnetic filters, can be used to separate dust from blown air.
  • a water bath scrubber separates the dust from the blown air and in dust collectors including bag filters, the blown air passes through the pores of a solid membrane to collect the dust.
  • a vortex pneumatic conveyance apparatus includes an inlet tube, the proximal end of the inlet tube defining a particle inlet configured to receive particles to be conveyed, an air inlet located along the inlet tube, the air inlet configured to receive air from an air source, a vortex member located at the distal end of the inlet tube, the vortex member comprising at least two spiral members located on the outside wall of the vortex member, and an outlet tube at least partially extending from the distal end of the vortex member, the proximal end of the outlet tube defining a particle outlet configured to output the particles to be conveyed.
  • the vortex member is configured to direct the air along the at least two spiral members so that the air rotates along the inner wall of the outlet tube and the length of the outlet tube extending from the distal end of the vortex member is at least 40% of the length of the pitch of the air rotating along the inner wall of the outlet tube.
  • the air received at the air inlet can be pressurized air received from a pressurized air source.
  • the air source can be an air compressor or blower.
  • the air velocity of the air received at the air inlet can be at least two meters per second.
  • the particles to be conveyed can be gas particles, liquid particles, solid particles, dense particles, sludge, and/or slurry.
  • the vortex pneumatic conveyance apparatus can be configured to be used in dust collectors, sand blasters, water pumps, sludge pumps, vortex tubes, industrial vacuum cleaners, domestic vacuum cleaners, vacuum trucks, or spraying devices.
  • the inner diameter of the outlet tube can be equal to the outer diameter of the vortex member and the height of the at least two spiral members.
  • the height of the at least two spiral members of the vortex member can be at most 50% or 30% of the inner diameter of the inlet tube.
  • the at least two spiral members located on the outside wall of the vortex member can extend along the entire length of the vortex member. At least four spiral members can be located on the outside wall of the vortex member.
  • the inner diameter of the outlet tube can be consistent along the entire length of the outlet tube.
  • a tapered cap can be configured to direct the air to the at least two spiral members located on the outside wall of the vortex member.
  • the vortex member can be integral to the inlet tube or separate from and connected to the inlet tube.
  • a particle conveyance system is also disclosed.
  • the particle conveyance system includes a particle source, at least one vortex pneumatic conveyance apparatus configured to receive particles from the particle source, and a particle collection area configured to receive the particles conveyed from the particle source, the particle collection area including an exhaust.
  • the at least one vortex pneumatic conveyance apparatus includes an inlet tube, the proximal end of the inlet tube defining a particle inlet configured to receive the particles from the particle source, an air inlet located along the inlet tube, the air inlet configured to receive air from an air source, a vortex member located at the distal end of the inlet tube, the vortex member comprising at least two spiral members located on the outside wall of the vortex member, and an outlet tube at least partially extending from the distal end of the vortex member, the proximal end of the outlet tube defining a particle outlet configured to output the particles from the particle source.
  • the vortex member is configured to direct the air along the at least two spiral members so that the air rotates along the inner wall of the outlet tube and the length of the outlet tube extending from the distal end of the vortex member is at least 40% of the length of the pitch of the air rotating along the inner wall of the outlet tube.
  • the at least one vortex pneumatic conveyance apparatus can include two or more vortex pneumatic conveyance apparatuses connected in series or in parallel.
  • the particle collection area further can include one or more water spray nozzles configured to settle the particles from the particle source at the bottom of the particle collection area.
  • FIG. 1 illustrates the separate parts of an implementation of the vortex pneumatic conveyance apparatus
  • FIG. 2 illustrates a perspective, partially cutaway view of a fully assembled implementation of the vortex pneumatic conveyance apparatus
  • FIG. 3 illustrates a side, partially cutaway view of the flow pattern of air traveling within the implementation of the vortex pneumatic conveyance apparatus
  • FIG. 4 illustrates a side, partially cutaway view of the flow pattern of particles to be conveyed by the implementation of the vortex pneumatic conveyance apparatus
  • FIG. 5 illustrates an operating environment in which the vortex pneumatic conveyance apparatus can be used to remove particles
  • FIG. 6 illustrates a perspective, partially cutaway view of another implementation of a vortex pneumatic conveyance apparatus.
  • the vortex pneumatic conveyance apparatus of the present application creates a vortex from blown and/or pressurized air rotating along the inner wall of an outlet tube to convey particles through a vacuum created within the center of the outlet tube at a relatively high flow rate and pressure. Without the blown and/or pressurized air molecules taking up space and colliding with the particles in the center of the outlet tube and because of the strong suction created by the vortex of air rotating along the inner wall of the outlet tube, the efficiency of the vortex pneumatic conveyance apparatus of this application is improved relative to well-known pneumatic conveyors in which the air merely pushes the particles within an outlet tube.
  • vortex pneumatic conveyance apparatus of this application includes high reliability as the vortex pneumatic conveyance apparatus does not include any moving parts, high efficiency because there is no filter located in the path of the particles, low cost of manufacture, and the ability install the apparatus further from the particle source, which may be necessary in hazardous operating environments.
  • the vortex pneumatic conveyance apparatus 10 includes an inlet tube 12 having a flange 14 near its proximal end and a vortex member 16 including spiral members 28 at its distal end, an air cover tube 18 having an air inlet 20 , a tapered cap 21 , and an outlet tube 22 .
  • the inlet tube 12 defines a particle inlet 24 that receives the particles for conveyance and the outlet tube 22 defines a particle outlet 26 that outputs the particles being conveyed.
  • the air inlet 20 receives air from an air source, such as, for example, an air compressor or blower through a flexible and/or solid tube.
  • the vortex pneumatic conveyance apparatus 10 can be completely or partly made of any strong, stiff, durable, and anticorrosive material, such as, for example, one or more metals, such as iron and/or aluminum, metal alloys, such as steel, plastic, fiberglass, wood, and a combination thereof.
  • the air cover tube 18 is slid over the vortex member 16 and along the inlet tube 12 to the flange 14 .
  • the inner and outer diameters of the air cover tube 18 can be consistent along its length, while in other implementations, the inner diameter and/or outer diameter of the air cover tube 18 can vary along its length.
  • the flange 14 has a diameter equal to or greater than the inner diameter of the air cover tube 18 so that the air flowing into the air inlet 20 cannot escape from the proximal end of the air cover tube 18 .
  • the flange 14 has a diameter equal to the outer diameter of the air cover tube 18 .
  • the air cover tube 18 can be connected to the flange 14 by means of an adhesive, welding, screws, nuts, clamps, and/or other securing means.
  • the tapered cap 21 is slid over the vortex member 16 and along the inlet tube 12 to the distal end of the air cover tube 18 .
  • the inner diameter of the proximal end of the tapered cap 21 is equal to the inner diameter of the distal end of the air cover tube so that the air cannot escape at the point of contact between the tapered cap 21 and the air cover tube 18 .
  • the outer diameter of the proximal end of the tapered cap 21 is also equal to the outer diameter of the distal end of the air cover tube 18 .
  • the tapered cap 21 can be connected to the air cover tube 18 by means of an adhesive, welding, screws, nuts, clamps, and/or other securing means.
  • the outlet tube 22 is slid over the vortex member 16 to the distal end of the tapered cap 21 .
  • the inner diameter of the proximal end of the outlet tube 22 is equal to the inner diameter of the distal end of the tapered cap 21 so that the air cannot escape at the point of contact between the outlet tube 22 and the tapered cap 21 .
  • the outer diameter of the proximal end of the outlet tube 22 is also equal to the outer diameter of the distal end of the tapered cap 21 .
  • the outlet tube 22 can be connected to the tapered cap 21 by means of an adhesive, welding, screws, nuts, clamps, and/or other securing means.
  • the length of the outlet tube 22 following the distal end of the vortex member 16 i.e., the region in which the air begins to rotate around the inner wall of the outlet tube 22 , must be at least 40 % of the pitch of the air. In other words, the air must complete almost one-half of a complete rotation following its exit from the vortex member 16 in the outlet tube 22 for the vortex pneumatic conveyance apparatus 10 to achieve its minimum suction pressure.
  • the diameter of the outlet tube 22 following the distal end of the vortex member 16 must be uniform in order to achieve suction pressure and must not include any obstruction that can create turbulence such as, for example, a reduction in diameter in the path of the particles by, for example, a diffuser, or a bend and/or curve in the path of the particles.
  • the vortex member 16 includes two or more and, preferably, four spiral members 28 . As illustrated in FIG. 1 , the spiral members 28 have a height extending from the outer wall of the vortex member 16 equal to a maximum of 50% of the inner diameter of the inlet tube and, preferably, a maximum of 30% of the inner diameter of the inlet tube.
  • the inner diameter of the distal end of the tapered cap 21 which is equal to the inner diameter of the proximal end of the outlet tube 22 , is equal to the outer diameter of the inlet tube 12 plus the height of the spiral members 28 from the outer wall of the inlet tube 12 .
  • the vortex member 16 can be integral to the inlet tube 12 while in other implementations, the vortex member 16 can be separate from and connected to the inlet tube 12 .
  • the diameters of the inlet tube 12 and the outlet tube 22 can depend on the suction pressure required to convey the particles, the type of particles being conveyed, and the desired flow rate of particles. For example, the higher the desired flow rate of particles, the larger the diameters of the inlet tube 12 and the outlet tube 22 .
  • the length of the vortex member 16 and the pitch of the spiral members 28 can also depend on the pressure required to convey the particles, the type of particles being conveyed, and the desired flow rate. For example, to convey relatively heavy particles, either the pressure and/or air velocity input to the air inlet 20 should be increased or the pitch length of the spiral members 28 should be decreased. In addition, to convey the particles over a longer distance, the pitch length of the spiral members 28 should be increased, which also decreases the suction pressure of the vortex pneumatic conveyance apparatus 10 .
  • the flow pattern of the air traveling within the vortex pneumatic conveyance apparatus 10 is illustrated by directional arrows within a side, partially cutaway view of the vortex pneumatic conveyance apparatus 10 .
  • the air is received from an air compressor or blower (not shown) into the air inlet 20 of the air cover tube 18 .
  • the velocity of the air input into the air inlet 20 must be at least two meters per second to a maximum of the speed of sound, which is 343.2 meters per second.
  • the greater the air velocity input into the air inlet 20 the greater the suction pressure achieved by the vortex pneumatic conveyance apparatus 10 .
  • the air can be pressurized, whereas in other implementations, the air can be unpressurized.
  • the air is forced towards the distal end of the air cover tube 18 by the flange 14 and into the tapered cap 21 .
  • the tapered inner walls of the tapered cap 21 direct the air to a small, concentric opening at the distal end of the tapered cap 21 equal to the height of the spiral members 28 .
  • the air is then forced against the spiral members 28 which cause the air to rotate around the inner wall of the outlet tube 22 , thereby creating a vortex in the outlet tube 22 .
  • the vortex causes a low pressure field, i.e., a vacuum, to form in the center of the outlet tube 22 , which sucks in air from the inlet tube 12 .
  • the flow pattern of the particles to be conveyed by the vortex pneumatic conveyance apparatus 10 is illustrated by directional arrows within a side, partially cutaway view of the vortex pneumatic conveyance apparatus 10 .
  • the particles are initially sucked into the particle inlet 24 and travel through the inlet tube 12 , the vortex member 16 , and the center of the outlet tube 22 . Because the particles travel through the vortex pneumatic conveyance apparatus 10 without obstruction by, for example, a reduction in diameter in the path of the particles by, for example, a diffuser, or a bend and/or curve in the path of the particles, the suction pressure at the particle inlet 24 is the same as the suction pressure at the particle outlet 26 .
  • FIG. 5 of the DRAWINGS an operating environment in which the vortex pneumatic conveyance apparatus 10 can be used to remove particles that may be located in inaccessible and/or hazardous areas is illustrated.
  • air from a source such as, for example, an air compressor and/or blower is fed into the vortex pneumatic conveyance apparatus 10 .
  • Particles from a particle source 50 are sucked into the vortex pneumatic conveyance apparatus 10 through the particle inlet 24 .
  • a hose and/or tube can be connected to the particle inlet 24 in order to extend the length of the inlet tube 12 .
  • a hose and/or tube 52 can be connected to the particle outlet 26 in order to extend the length of the outlet tube 22 .
  • the diameter of any hose and/tube 52 connected to the particle outlet 26 should be equal or greater than the diameter of the particle outlet 26 . Because of the suction pressure generated by the vortex pneumatic conveyance apparatus 10 , the particles can be conveyed a significant distance and/or altitude.
  • the particles passing through the hose and/or tube 52 are directed into a particle collection area 54 .
  • the particle collection area 54 can include an exhaust 56 at its top to allow air to vent.
  • the particle collection area 54 can include one or more water spray nozzles (not shown) to help settle the particles at the bottom of the particle collection area 54 .
  • the exhaust 56 can be connected to the air inlet 20 of another vortex pneumatic conveyance apparatus 10 .
  • the vortex pneumatic conveyance apparatus 60 includes an inlet tube 62 having a flange 64 near its proximal end and a vortex member 66 including spiral members 78 at its distal end, an air cover tube 68 having an air inlet 70 , and an outlet tube 72 .
  • the inlet tube 62 defines a particle inlet 74 that receives the particles for conveyance and the outlet tube 72 defines a particle outlet 76 that outputs the particles being conveyed.
  • the air inlet 70 receives air from, for example, an air compressor and/or blower through a flexible and/or solid tube.
  • the air cover tube 68 is at least tapered at its distal end to direct the air into the spiral members 78 of the vortex member 66 .
  • the inlet tube 62 can be connected to the outlet tube 72 by, for example, nuts and bolts.
  • the vortex pneumatic conveyance apparatus 60 can be completely or partly made of any strong, stiff, durable, and anticorrosive material, such as, for example, one or more metals, such as iron and/or aluminum, metal alloys, such as steel, plastic, fiberglass, wood, and a combination thereof.
  • two or more vortex pneumatic conveyance apparatuses can be used in serial. For example, if the distance that material must be conveyed is more than that which a single vortex pneumatic conveyance apparatus is capable of conveying, multiple vortex pneumatic conveyance apparatuses can be placed at different points in the path of transfer to boost the pressure of conveyance.
  • the second vortex pneumatic conveyance apparatus must be larger than the first vortex pneumatic conveyance apparatus because the diameter of the inlet tube of the second vortex pneumatic conveyance apparatus must be equal to the outlet tube of the first vortex pneumatic conveyance apparatus, which is larger than the diameter of the inlet tube of the first vortex pneumatic conveyance apparatus by the height of the spiral members.
  • two or more vortex pneumatic conveyance apparatuses can be used in parallel to increase the amount of material being transferred.
  • the amount of material to be transferred is being produced at a rate greater than that which a single vortex pneumatic conveyance apparatus can transfer, or if the areas in which the material to be transferred is being produced are spaced apart such that a single vortex pneumatic conveyance apparatus cannot simultaneously access all of those areas, multiple vortex pneumatic conveyance apparatuses can be used in parallel to transfer the material.
  • a single source of air can be input to the two or more vortex pneumatic conveyance apparatuses, whereas in other implementations, different sources of air can be input to the two or more vortex pneumatic conveyance apparatuses.
  • the vortex pneumatic conveyance apparatus 10 can be used in a variety of applications, such as, for example, dust collectors, sand blasters, water pumps, sludge pumps, vortex tubes, industrial or domestic vacuum cleaners, vacuum trucks, and spraying devices, such as paint sprayers.
  • the vortex pneumatic conveyance apparatus 10 can be used to transfer granular particles, such as sand, gravel, pebbles, pellets, and/or grains.
  • the vortex member 16 having the spiral members 28 can be configured to rotate about its horizontal axis to create the at least two meters per second of air flow necessary for suction in the vortex pneumatic conveyance apparatus 10 .
  • the vortex member 16 can include a motor, such as an electrical motor, connected to a power source to power its rotation.
  • the air cover tube 18 and/or the tapered cap 21 can include vents as the sources of air to be blown by the rotating vortex member.
  • the vortex pneumatic conveyance apparatus 10 can be used to cool particles or transfer hot particles more safely.
  • another gas can be input into the air inlet 20 of the vortex pneumatic conveyance apparatus 10 in the place of air depending on the application environment of the vortex pneumatic conveyance apparatus 10 .
  • oxygen, nitrogen, helium, and/or argon can be input into the air inlet 20 .
  • a liquid such as, for example, water, can be input into the air inlet 20 of the vortex pneumatic conveyance apparatus 10 in the place of air.
  • another structure that is capable of rotating the air around the inner wall of the outlet tube 22 can be used in place of the vortex member 16 having the spiral members 28 in the vortex pneumatic conveyance apparatus 10 .
  • one or more curved channels can be defined in a hollow cylinder and used in place of the vortex member 16 to rotate the air around the inner wall of the outlet tube 22 and create a vortex within the outlet tube 22 .

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Air Transport Of Granular Materials (AREA)
  • Jet Pumps And Other Pumps (AREA)

Abstract

A vortex pneumatic conveyance apparatus and system creates a vortex from blown and/or pressurized gas or air rotating along the inner wall of an outlet tube to convey particles through a vacuum created within the center of the outlet tube at a relatively high flow rate and pressure. Without the blown and/or pressurized air molecules taking up space and colliding with the particles in the center of the outlet tube and because of the strong suction created by the vortex of air rotating along the inner wall of the outlet tube, the efficiency of the vortex pneumatic conveyance apparatus of this application is improved relative to well-known pneumatic conveyors in which air merely pushes the particles within an outlet tube.

Description

    CROSS-REFERENCE TO PRIOR APPLICATIONS
  • This Application is a Continuation of U.S. patent application Ser. No. 13/316,125, filed Dec. 9, 2011, now U.S. Pat. No. 9,242,807. The disclosure of the application referenced is incorporated herein by reference.
  • TECHNICAL FIELD
  • This application generally relates to pneumatic conveyors, and more particularly relates to a vortex pneumatic conveyance apparatus that creates a vortex to convey particles at a relatively high flow rate and pressure.
  • BACKGROUND OF THE INVENTION
  • Many industries produce waste, which can have an undesirable effect on human health and the environment. The collection of industrial waste for disposal or recycling is typically difficult and expensive. Currently, various systems are used to collect waste by using a blower, i.e., pneumatic conveyor, and a filtering means to separate waste from flowing air at the source of the industrial waste. For example, present dust collectors, such as wet dust collectors, dry dust collectors, dust collectors including bag filters, and dust collectors including electromagnetic filters, can be used to separate dust from blown air. In wet dust collectors, for example, a water bath scrubber separates the dust from the blown air and in dust collectors including bag filters, the blown air passes through the pores of a solid membrane to collect the dust.
  • However, the efficiencies of known dust collectors mostly depend on the efficiency of the filtering means and the lower the efficiency of the filtering means, the more energy and suction pressure is required by the blower. As such, typical blowers are not suitable for many applications due to their weak suction pressure and are not practical in applications that require a large volume of dust collection. The weak suction of typical blowers is due to their poor designs. In examples of typical blowers including fans to create suction, the particles being conveyed collide with the rotating fan blades, which deform or break over time, thereby lowering the suction pressure of the blowers. In other examples of typical blowers using compressed air, the particles being conveyed must travel within the stream of compressed air, thereby lowering the volume of particles that can be sucked.
  • As such, a new, more efficient pneumatic conveyor is needed to convey particles at a relatively higher flow rate and pressure.
  • SUMMARY OF THE INVENTION
  • A vortex pneumatic conveyance apparatus is disclosed. The vortex pneumatic conveyance apparatus includes an inlet tube, the proximal end of the inlet tube defining a particle inlet configured to receive particles to be conveyed, an air inlet located along the inlet tube, the air inlet configured to receive air from an air source, a vortex member located at the distal end of the inlet tube, the vortex member comprising at least two spiral members located on the outside wall of the vortex member, and an outlet tube at least partially extending from the distal end of the vortex member, the proximal end of the outlet tube defining a particle outlet configured to output the particles to be conveyed.
  • The vortex member is configured to direct the air along the at least two spiral members so that the air rotates along the inner wall of the outlet tube and the length of the outlet tube extending from the distal end of the vortex member is at least 40% of the length of the pitch of the air rotating along the inner wall of the outlet tube. In some implementations, the air received at the air inlet can be pressurized air received from a pressurized air source. The air source can be an air compressor or blower. The air velocity of the air received at the air inlet can be at least two meters per second.
  • In some implementations, the particles to be conveyed can be gas particles, liquid particles, solid particles, dense particles, sludge, and/or slurry. The vortex pneumatic conveyance apparatus can be configured to be used in dust collectors, sand blasters, water pumps, sludge pumps, vortex tubes, industrial vacuum cleaners, domestic vacuum cleaners, vacuum trucks, or spraying devices.
  • In some implementations, the inner diameter of the outlet tube can be equal to the outer diameter of the vortex member and the height of the at least two spiral members. The height of the at least two spiral members of the vortex member can be at most 50% or 30% of the inner diameter of the inlet tube. The at least two spiral members located on the outside wall of the vortex member can extend along the entire length of the vortex member. At least four spiral members can be located on the outside wall of the vortex member. The inner diameter of the outlet tube can be consistent along the entire length of the outlet tube.
  • In some implementations, a tapered cap can be configured to direct the air to the at least two spiral members located on the outside wall of the vortex member. In some implementations, the vortex member can be integral to the inlet tube or separate from and connected to the inlet tube.
  • A particle conveyance system is also disclosed. The particle conveyance system includes a particle source, at least one vortex pneumatic conveyance apparatus configured to receive particles from the particle source, and a particle collection area configured to receive the particles conveyed from the particle source, the particle collection area including an exhaust. The at least one vortex pneumatic conveyance apparatus includes an inlet tube, the proximal end of the inlet tube defining a particle inlet configured to receive the particles from the particle source, an air inlet located along the inlet tube, the air inlet configured to receive air from an air source, a vortex member located at the distal end of the inlet tube, the vortex member comprising at least two spiral members located on the outside wall of the vortex member, and an outlet tube at least partially extending from the distal end of the vortex member, the proximal end of the outlet tube defining a particle outlet configured to output the particles from the particle source.
  • The vortex member is configured to direct the air along the at least two spiral members so that the air rotates along the inner wall of the outlet tube and the length of the outlet tube extending from the distal end of the vortex member is at least 40% of the length of the pitch of the air rotating along the inner wall of the outlet tube.
  • In some implementations, the at least one vortex pneumatic conveyance apparatus can include two or more vortex pneumatic conveyance apparatuses connected in series or in parallel.
  • In some implementations, the particle collection area further can include one or more water spray nozzles configured to settle the particles from the particle source at the bottom of the particle collection area.
  • Details of one or more implementations and/or embodiments of the vortex pneumatic conveyance apparatus are set forth in the accompanying drawings and the description below. Other aspects that can be implemented will be apparent from the description and drawings, and from the claims.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The features, aspects, and advantages of the present invention will become better understood with regard to the following description, appended claims, and accompanying Drawings where:
  • FIG. 1 illustrates the separate parts of an implementation of the vortex pneumatic conveyance apparatus;
  • FIG. 2 illustrates a perspective, partially cutaway view of a fully assembled implementation of the vortex pneumatic conveyance apparatus;
  • FIG. 3 illustrates a side, partially cutaway view of the flow pattern of air traveling within the implementation of the vortex pneumatic conveyance apparatus;
  • FIG. 4 illustrates a side, partially cutaway view of the flow pattern of particles to be conveyed by the implementation of the vortex pneumatic conveyance apparatus;
  • FIG. 5 illustrates an operating environment in which the vortex pneumatic conveyance apparatus can be used to remove particles; and
  • FIG. 6 illustrates a perspective, partially cutaway view of another implementation of a vortex pneumatic conveyance apparatus.
  • Like reference symbols indicate like elements throughout the specification and drawings.
  • DETAILED DESCRIPTION OF THE PRESENT INVENTION
  • The vortex pneumatic conveyance apparatus of the present application creates a vortex from blown and/or pressurized air rotating along the inner wall of an outlet tube to convey particles through a vacuum created within the center of the outlet tube at a relatively high flow rate and pressure. Without the blown and/or pressurized air molecules taking up space and colliding with the particles in the center of the outlet tube and because of the strong suction created by the vortex of air rotating along the inner wall of the outlet tube, the efficiency of the vortex pneumatic conveyance apparatus of this application is improved relative to well-known pneumatic conveyors in which the air merely pushes the particles within an outlet tube.
  • In addition to the increased suction pressure and efficiency, other advantages of the vortex pneumatic conveyance apparatus of this application include high reliability as the vortex pneumatic conveyance apparatus does not include any moving parts, high efficiency because there is no filter located in the path of the particles, low cost of manufacture, and the ability install the apparatus further from the particle source, which may be necessary in hazardous operating environments.
  • Referring to FIG. 1 of the DRAWINGS, the separate parts of an implementation of the vortex pneumatic conveyance apparatus 10 are illustrated. Any type of particle can be transferred by the vortex pneumatic conveyance apparatus 10, such as, for example, gas particles, liquid particles, solid particles, dense particles, sludge, and/or slurry. The vortex pneumatic conveyance apparatus 10 includes an inlet tube 12 having a flange 14 near its proximal end and a vortex member 16 including spiral members 28 at its distal end, an air cover tube 18 having an air inlet 20, a tapered cap 21, and an outlet tube 22.
  • The inlet tube 12 defines a particle inlet 24 that receives the particles for conveyance and the outlet tube 22 defines a particle outlet 26 that outputs the particles being conveyed. The air inlet 20 receives air from an air source, such as, for example, an air compressor or blower through a flexible and/or solid tube. In some implementations, the vortex pneumatic conveyance apparatus 10 can be completely or partly made of any strong, stiff, durable, and anticorrosive material, such as, for example, one or more metals, such as iron and/or aluminum, metal alloys, such as steel, plastic, fiberglass, wood, and a combination thereof.
  • To assemble the vortex pneumatic conveyance apparatus 10, the air cover tube 18 is slid over the vortex member 16 and along the inlet tube 12 to the flange 14. In some implementations, the inner and outer diameters of the air cover tube 18 can be consistent along its length, while in other implementations, the inner diameter and/or outer diameter of the air cover tube 18 can vary along its length. The flange 14 has a diameter equal to or greater than the inner diameter of the air cover tube 18 so that the air flowing into the air inlet 20 cannot escape from the proximal end of the air cover tube 18. Preferably, the flange 14 has a diameter equal to the outer diameter of the air cover tube 18. In some implementations, the air cover tube 18 can be connected to the flange 14 by means of an adhesive, welding, screws, nuts, clamps, and/or other securing means.
  • Next, the tapered cap 21 is slid over the vortex member 16 and along the inlet tube 12 to the distal end of the air cover tube 18. The inner diameter of the proximal end of the tapered cap 21 is equal to the inner diameter of the distal end of the air cover tube so that the air cannot escape at the point of contact between the tapered cap 21 and the air cover tube 18. Preferably, the outer diameter of the proximal end of the tapered cap 21 is also equal to the outer diameter of the distal end of the air cover tube 18. The tapered cap 21 can be connected to the air cover tube 18 by means of an adhesive, welding, screws, nuts, clamps, and/or other securing means.
  • Finally, the outlet tube 22 is slid over the vortex member 16 to the distal end of the tapered cap 21. The inner diameter of the proximal end of the outlet tube 22 is equal to the inner diameter of the distal end of the tapered cap 21 so that the air cannot escape at the point of contact between the outlet tube 22 and the tapered cap 21. Preferably, the outer diameter of the proximal end of the outlet tube 22 is also equal to the outer diameter of the distal end of the tapered cap 21. The outlet tube 22 can be connected to the tapered cap 21 by means of an adhesive, welding, screws, nuts, clamps, and/or other securing means.
  • In order to achieve the minimum suction pressure, the length of the outlet tube 22 following the distal end of the vortex member 16, i.e., the region in which the air begins to rotate around the inner wall of the outlet tube 22, must be at least 40% of the pitch of the air. In other words, the air must complete almost one-half of a complete rotation following its exit from the vortex member 16 in the outlet tube 22 for the vortex pneumatic conveyance apparatus 10 to achieve its minimum suction pressure. Moreover, the diameter of the outlet tube 22 following the distal end of the vortex member 16 must be uniform in order to achieve suction pressure and must not include any obstruction that can create turbulence such as, for example, a reduction in diameter in the path of the particles by, for example, a diffuser, or a bend and/or curve in the path of the particles.
  • A perspective, partially cutaway view of the fully assembled vortex pneumatic conveyance apparatus 10 is illustrated in FIG. 2 of the DRAWINGS.
  • The vortex member 16 includes two or more and, preferably, four spiral members 28. As illustrated in FIG. 1, the spiral members 28 have a height extending from the outer wall of the vortex member 16 equal to a maximum of 50% of the inner diameter of the inlet tube and, preferably, a maximum of 30% of the inner diameter of the inlet tube. The inner diameter of the distal end of the tapered cap 21, which is equal to the inner diameter of the proximal end of the outlet tube 22, is equal to the outer diameter of the inlet tube 12 plus the height of the spiral members 28 from the outer wall of the inlet tube 12. In some implementations, the vortex member 16 can be integral to the inlet tube 12 while in other implementations, the vortex member 16 can be separate from and connected to the inlet tube 12.
  • The diameters of the inlet tube 12 and the outlet tube 22 can depend on the suction pressure required to convey the particles, the type of particles being conveyed, and the desired flow rate of particles. For example, the higher the desired flow rate of particles, the larger the diameters of the inlet tube 12 and the outlet tube 22. The length of the vortex member 16 and the pitch of the spiral members 28 can also depend on the pressure required to convey the particles, the type of particles being conveyed, and the desired flow rate. For example, to convey relatively heavy particles, either the pressure and/or air velocity input to the air inlet 20 should be increased or the pitch length of the spiral members 28 should be decreased. In addition, to convey the particles over a longer distance, the pitch length of the spiral members 28 should be increased, which also decreases the suction pressure of the vortex pneumatic conveyance apparatus 10.
  • Referring to FIG. 3 of the DRAWINGS, the flow pattern of the air traveling within the vortex pneumatic conveyance apparatus 10 is illustrated by directional arrows within a side, partially cutaway view of the vortex pneumatic conveyance apparatus 10. Initially, the air is received from an air compressor or blower (not shown) into the air inlet 20 of the air cover tube 18. To achieve adequate suction pressure, the velocity of the air input into the air inlet 20 must be at least two meters per second to a maximum of the speed of sound, which is 343.2 meters per second. The greater the air velocity input into the air inlet 20, the greater the suction pressure achieved by the vortex pneumatic conveyance apparatus 10. In some implementations, the air can be pressurized, whereas in other implementations, the air can be unpressurized. The air is forced towards the distal end of the air cover tube 18 by the flange 14 and into the tapered cap 21. The tapered inner walls of the tapered cap 21 direct the air to a small, concentric opening at the distal end of the tapered cap 21 equal to the height of the spiral members 28. The air is then forced against the spiral members 28 which cause the air to rotate around the inner wall of the outlet tube 22, thereby creating a vortex in the outlet tube 22. The vortex causes a low pressure field, i.e., a vacuum, to form in the center of the outlet tube 22, which sucks in air from the inlet tube 12.
  • Referring to FIG. 4 of the DRAWINGS, the flow pattern of the particles to be conveyed by the vortex pneumatic conveyance apparatus 10 is illustrated by directional arrows within a side, partially cutaway view of the vortex pneumatic conveyance apparatus 10. As shown, the particles are initially sucked into the particle inlet 24 and travel through the inlet tube 12, the vortex member 16, and the center of the outlet tube 22. Because the particles travel through the vortex pneumatic conveyance apparatus 10 without obstruction by, for example, a reduction in diameter in the path of the particles by, for example, a diffuser, or a bend and/or curve in the path of the particles, the suction pressure at the particle inlet 24 is the same as the suction pressure at the particle outlet 26. In other words, because the particle path through the vortex pneumatic conveyance apparatus 10 is not impeded, maximum suction pressure is achieved. Moreover, because the air rotates around the inner wall of the outlet tube 22 and does not enter the center of the outlet tube, the air molecules do not take up space or collide with the particles being conveyed in the center of the outlet, thereby achieving maximum suction pressure.
  • Referring to FIG. 5 of the DRAWINGS, an operating environment in which the vortex pneumatic conveyance apparatus 10 can be used to remove particles that may be located in inaccessible and/or hazardous areas is illustrated. As shown, air from a source, such as, for example, an air compressor and/or blower is fed into the vortex pneumatic conveyance apparatus 10. Particles from a particle source 50 are sucked into the vortex pneumatic conveyance apparatus 10 through the particle inlet 24. In some implementations, a hose and/or tube can be connected to the particle inlet 24 in order to extend the length of the inlet tube 12.
  • The particles sucked into the particle inlet 24 then pass through the vortex pneumatic conveyance apparatus 10 as described above in connection with FIG. 4 and exit the particle outlet 26. In some implementations, a hose and/or tube 52 can be connected to the particle outlet 26 in order to extend the length of the outlet tube 22. Preferably, however, the diameter of any hose and/tube 52 connected to the particle outlet 26 should be equal or greater than the diameter of the particle outlet 26. Because of the suction pressure generated by the vortex pneumatic conveyance apparatus 10, the particles can be conveyed a significant distance and/or altitude.
  • The particles passing through the hose and/or tube 52 are directed into a particle collection area 54. The particle collection area 54 can include an exhaust 56 at its top to allow air to vent. In some implementations, the particle collection area 54 can include one or more water spray nozzles (not shown) to help settle the particles at the bottom of the particle collection area 54. In some implementations, depending on the pressure of the air leaving the exhaust 56, the exhaust 56 can be connected to the air inlet 20 of another vortex pneumatic conveyance apparatus 10.
  • Referring to FIG. 6 of the DRAWINGS, a perspective, partially cutaway view of another implementation of a vortex pneumatic conveyance apparatus 60 is illustrated. The vortex pneumatic conveyance apparatus 60 includes an inlet tube 62 having a flange 64 near its proximal end and a vortex member 66 including spiral members 78 at its distal end, an air cover tube 68 having an air inlet 70, and an outlet tube 72. The inlet tube 62 defines a particle inlet 74 that receives the particles for conveyance and the outlet tube 72 defines a particle outlet 76 that outputs the particles being conveyed. The air inlet 70 receives air from, for example, an air compressor and/or blower through a flexible and/or solid tube. The air cover tube 68 is at least tapered at its distal end to direct the air into the spiral members 78 of the vortex member 66. The inlet tube 62 can be connected to the outlet tube 72 by, for example, nuts and bolts. In some implementations, the vortex pneumatic conveyance apparatus 60 can be completely or partly made of any strong, stiff, durable, and anticorrosive material, such as, for example, one or more metals, such as iron and/or aluminum, metal alloys, such as steel, plastic, fiberglass, wood, and a combination thereof.
  • In some implementations, two or more vortex pneumatic conveyance apparatuses can be used in serial. For example, if the distance that material must be conveyed is more than that which a single vortex pneumatic conveyance apparatus is capable of conveying, multiple vortex pneumatic conveyance apparatuses can be placed at different points in the path of transfer to boost the pressure of conveyance. In one particular example, if the outlet tube of a first vortex pneumatic conveyance apparatus is directly connected to the inlet tube of a second vortex pneumatic conveyance apparatus in series, then the second vortex pneumatic conveyance apparatus must be larger than the first vortex pneumatic conveyance apparatus because the diameter of the inlet tube of the second vortex pneumatic conveyance apparatus must be equal to the outlet tube of the first vortex pneumatic conveyance apparatus, which is larger than the diameter of the inlet tube of the first vortex pneumatic conveyance apparatus by the height of the spiral members.
  • In some implementations, two or more vortex pneumatic conveyance apparatuses can be used in parallel to increase the amount of material being transferred. In some implementations, if the amount of material to be transferred is being produced at a rate greater than that which a single vortex pneumatic conveyance apparatus can transfer, or if the areas in which the material to be transferred is being produced are spaced apart such that a single vortex pneumatic conveyance apparatus cannot simultaneously access all of those areas, multiple vortex pneumatic conveyance apparatuses can be used in parallel to transfer the material.
  • In some implementations, a single source of air can be input to the two or more vortex pneumatic conveyance apparatuses, whereas in other implementations, different sources of air can be input to the two or more vortex pneumatic conveyance apparatuses.
  • The vortex pneumatic conveyance apparatus 10 can be used in a variety of applications, such as, for example, dust collectors, sand blasters, water pumps, sludge pumps, vortex tubes, industrial or domestic vacuum cleaners, vacuum trucks, and spraying devices, such as paint sprayers. The vortex pneumatic conveyance apparatus 10 can be used to transfer granular particles, such as sand, gravel, pebbles, pellets, and/or grains.
  • In some implementations, rather than receive air in the air inlet 20 from an air compressor and/or blower, the vortex member 16 having the spiral members 28 can be configured to rotate about its horizontal axis to create the at least two meters per second of air flow necessary for suction in the vortex pneumatic conveyance apparatus 10. The vortex member 16 can include a motor, such as an electrical motor, connected to a power source to power its rotation. In addition, the air cover tube 18 and/or the tapered cap 21 can include vents as the sources of air to be blown by the rotating vortex member.
  • In some implementations, if the difference in air pressure between the particle inlet 24 and the particle outlet 26 is at least one bar, the temperature of the air and particles exiting the particle outlet 26 will be lower than the temperature of the air and particles entering particle inlet 24. Therefore, in some implementations, the vortex pneumatic conveyance apparatus 10 can be used to cool particles or transfer hot particles more safely.
  • In some implementations, another gas can be input into the air inlet 20 of the vortex pneumatic conveyance apparatus 10 in the place of air depending on the application environment of the vortex pneumatic conveyance apparatus 10. For example, oxygen, nitrogen, helium, and/or argon can be input into the air inlet 20. In some implementations, a liquid, such as, for example, water, can be input into the air inlet 20 of the vortex pneumatic conveyance apparatus 10 in the place of air.
  • In some implementations, another structure that is capable of rotating the air around the inner wall of the outlet tube 22 can be used in place of the vortex member 16 having the spiral members 28 in the vortex pneumatic conveyance apparatus 10. For example, one or more curved channels can be defined in a hollow cylinder and used in place of the vortex member 16 to rotate the air around the inner wall of the outlet tube 22 and create a vortex within the outlet tube 22.
  • It is to be understood that the disclosed implementations are not limited to the particular processes, devices, and/or apparatus described which may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting. As used in this application, the singular forms “a,” “an,” and “the” include plural referents unless the content clearly indicates otherwise.
  • Reference in the specification to “one implementation” or “an implementation” means that a particular feature, structure, characteristic, or function described in connection with the implementation is included in at least one implementation herein. The appearances of the phrase “in some implementations” in the specification do not necessarily all refer to the same implementation.
  • Accordingly, other embodiments and/or implementations are within the scope of this application.

Claims (26)

What is claimed is:
1. A vortex pneumatic apparatus comprising:
an inlet tube having an inlet at a proximal end thereof;
at least one outside inlet connected to said inlet tube, said at least one outside inlet configured to receive gases from an outside source;
a vortex member, said vortex member disposed at the distal end of said inlet tube, said vortex member comprising at least two spiral members thereon along the outside wall thereof, said vortex member configured to direct gases to and through said spiral members; and
an outlet tube, a proximal end of said outlet tube connected to said inlet tube at the distal end thereof, and covering said vortex member, whereby in operation said vortex member causes said gases passing through said spiral members to rotate along the inner wall of said outlet tube,
wherein the distal end of said outlet tube extends past said vortex member in a consistent direction without obstruction at least 40% of the pitch length of the gases rotating along the inner wall of said outlet tube, and
wherein, in operation, particles enter said inlet tube at said proximal end thereof and exit said distal end of said outlet tube.
2. The vortex pneumatic apparatus of claim 1, wherein said gases are air.
3. The vortex pneumatic apparatus of claim 2, wherein said air is pressurized and coming from an air compressor or blower.
4. The vortex pneumatic apparatus of claim 1, wherein the gases received at said outside inlet are pressurized gases from a pressurized source.
5. The vortex pneumatic apparatus of claim 1, wherein the inner diameter of said outlet tube is equal to the outer diameter of said vortex member and the height of said at least two spiral members.
6. The vortex pneumatic apparatus of claim 1, wherein the height of said at least two spiral members of said vortex member is at most 50% of the inner diameter of said inlet tube.
7. The vortex pneumatic apparatus of claim 6, wherein the height of said at least two spiral members of said vortex member is at most 30% of the inner diameter of said inlet tube.
8. The vortex pneumatic apparatus of claim 1, wherein said inlet tube further comprises:
a cover tube, said cover tube having a diameter larger than said inlet tube and configured around said inlet tube, said at least one outside inlet being connected to said cover tube;
a flange, said flange closing a proximal end of said cover tube; and
a tapered cap affixed to the distal end of and closing said cover tube, said tapered cap configured to direct the gases from said at least one outside inlet to said at least two spiral members located along the outside wall of said vortex member.
9. The vortex pneumatic apparatus of claim 8, wherein said inlet tube, outlet tube, cover tube, flange and tapered cap are connected to each other by an affixation selected from the group consisting of adhesive, welding, screws, nuts, clamps and combinations thereof.
10. The vortex pneumatic apparatus of claim 1, wherein the inner diameter of said outlet tube is consistent along the entire length of said outlet tube without a bend, curve or obstruction therealong.
11. The vortex pneumatic apparatus of claim 1, wherein said vortex member comprises at least four spiral members located along the outside wall thereof.
12. The vortex pneumatic apparatus of claim 1, wherein said at least two spiral members located on the outside wall of said vortex member extend along the entire length of said vortex member.
13. The vortex pneumatic apparatus of claim 1, wherein said vortex member is integral to said inlet tube.
14. The vortex pneumatic apparatus of claim 1, wherein said vortex member is separate from and connected to said inlet tube.
15. The vortex pneumatic apparatus of claim 1, wherein the velocity of the gas received at said outside inlet and delivered to said inlet tube is at least two meters per second.
16. The vortex pneumatic apparatus of claim 1, wherein the temperature of materials received at said inlet tube is greater than the temperature of the materials exiting said outlet tube.
17. The vortex pneumatic apparatus of claim 1, wherein particles to be conveyed through said apparatus comprise gas particles, liquid particles, solid particles, dense particles, sand, gravel, pebbles, pellets, grains, sludge, and/or slurry.
18. The vortex pneumatic apparatus of claim 1, wherein said vortex pneumatic apparatus is configured to be used in dust collectors, sand blasters, water pumps, sludge pumps, vortex tubes, industrial vacuum cleaners, domestic vacuum cleaners, vacuum trucks, paint sprayers, or spraying devices.
19. The vortex pneumatic apparatus of claim 1, wherein said vortex member rotates.
20. The vortex pneumatic apparatus of claim 1, wherein said vortex pneumatic apparatus is made of a resilient material, said resilient material selected from the group consisting of iron, aluminum, metal alloys, steel, plastic, fiberglass, wood and combinations thereof.
21. The vortex pneumatic apparatus of claim 1, wherein said gases are selected from the group consisting of oxygen, nitrogen, helium, argon, water, steam and combinations thereof.
22. The vortex pneumatic apparatus of claim 1, wherein said at least two spiral members are grooves within said vortex member, the outer diameter of said vortex member being substantially equal to the inner diameter of said outlet tube.
23. A particle conveyance system, comprising:
a particle source;
at least one vortex pneumatic apparatus configured to receive particles from said particle source, each said vortex pneumatic conveyance apparatus comprising:
an inlet tube having an inlet at a proximal end thereof to receive said particles;
at least one outside inlet connected to said inlet tube, said at least one outside inlet configured to receive gases from an outside source;
a vortex member, said vortex member disposed at the distal end of said inlet tube, said vortex member comprising at least two spiral members thereon along the outside wall thereof, said vortex member configured to direct gases to and through said spiral members; and
an outlet tube, a proximal end of said outlet tube connected to said inlet tube at the distal end thereof, and covering said vortex member, whereby in operation said vortex member causes said gases passing through said spiral members to rotate along the inner wall of said outlet tube, a distal end of said outlet tube ejecting said particles,
wherein the distal end of said outlet tube extends past said vortex member in a consistent direction without obstruction at least 40% of the pitch length of the gases rotating along the inner wall of said outlet tube; and
a particle collection area configured to receive said particles conveyed from said particle source by said at least one vortex pneumatic apparatus.
24. The particle conveyance system of claim 23, wherein a plurality of said vortex pneumatic apparatus are configured to receive said particles from said particle source, at least two of said vortex pneumatic conveyance apparatuses being connected in series.
25. The particle conveyance system of claim 23, wherein a plurality of said vortex pneumatic apparatus are configured to receive said particles from said particle source, at least two of said vortex pneumatic conveyance apparatuses being connected in parallel.
26. The particle conveyance system of claim 23, wherein the particle collection area further comprises at least one water spray nozzle configured to settle the particles from the particle source at the bottom of said particle collection area.
US15/005,878 2011-12-09 2016-01-25 Vortex pneumatic conveyance system and apparatus Abandoned US20160137431A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US15/005,878 US20160137431A1 (en) 2011-12-09 2016-01-25 Vortex pneumatic conveyance system and apparatus

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US13/316,125 US9242807B2 (en) 2011-12-09 2011-12-09 Vortex pneumatic conveyance apparatus
US15/005,878 US20160137431A1 (en) 2011-12-09 2016-01-25 Vortex pneumatic conveyance system and apparatus

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
US13/316,125 Continuation US9242807B2 (en) 2011-12-09 2011-12-09 Vortex pneumatic conveyance apparatus

Publications (1)

Publication Number Publication Date
US20160137431A1 true US20160137431A1 (en) 2016-05-19

Family

ID=48570688

Family Applications (2)

Application Number Title Priority Date Filing Date
US13/316,125 Active 2033-05-06 US9242807B2 (en) 2011-12-09 2011-12-09 Vortex pneumatic conveyance apparatus
US15/005,878 Abandoned US20160137431A1 (en) 2011-12-09 2016-01-25 Vortex pneumatic conveyance system and apparatus

Family Applications Before (1)

Application Number Title Priority Date Filing Date
US13/316,125 Active 2033-05-06 US9242807B2 (en) 2011-12-09 2011-12-09 Vortex pneumatic conveyance apparatus

Country Status (1)

Country Link
US (2) US9242807B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160101376A1 (en) * 2013-05-06 2016-04-14 Fmc Separation Systems, Bv Fluidizing unit and discharging system
CN106965092A (en) * 2017-04-17 2017-07-21 南京航空航天大学 Polymer intelligence controllable temperature low temperature abradant jet processing unit (plant)
CN111498404A (en) * 2020-04-20 2020-08-07 佛山市高明曦逻科技有限公司 Material sorting and distributing disc, material sorting and distributing system and method
US11850606B2 (en) 2020-09-09 2023-12-26 Industrial Technology Research Institute Particles capturing system

Families Citing this family (46)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8834074B2 (en) * 2010-10-29 2014-09-16 General Electric Company Back mixing device for pneumatic conveying systems
US9242807B2 (en) * 2011-12-09 2016-01-26 Saeed Bizhanzadeh Vortex pneumatic conveyance apparatus
FI123719B (en) * 2012-03-21 2013-10-15 Maricap Oy Method and apparatus for treating the exhaust air from a pneumatic waste transport system
US9868595B1 (en) * 2013-05-20 2018-01-16 James A. Scruggs Vortex effect production device and method of improved transport of materials through a tube, pipe, and/or cylinder structure
CN106567356A (en) * 2014-03-10 2017-04-19 苏州宝时得电动工具有限公司 Blowing and sucking device
CN103950725B (en) * 2014-04-22 2016-08-31 徐有国 A kind of device for transporting objects
JP6351549B2 (en) * 2015-06-24 2018-07-04 春日電機株式会社 Powder and particle charging device
US10541070B2 (en) 2016-04-25 2020-01-21 Haier Us Appliance Solutions, Inc. Method for forming a bed of stabilized magneto-caloric material
US10281177B2 (en) 2016-07-19 2019-05-07 Haier Us Appliance Solutions, Inc. Caloric heat pump system
US10274231B2 (en) 2016-07-19 2019-04-30 Haier Us Appliance Solutions, Inc. Caloric heat pump system
US10295227B2 (en) * 2016-07-19 2019-05-21 Haier Us Appliance Solutions, Inc. Caloric heat pump system
US10443585B2 (en) 2016-08-26 2019-10-15 Haier Us Appliance Solutions, Inc. Pump for a heat pump system
US10386096B2 (en) 2016-12-06 2019-08-20 Haier Us Appliance Solutions, Inc. Magnet assembly for a magneto-caloric heat pump
US11009282B2 (en) 2017-03-28 2021-05-18 Haier Us Appliance Solutions, Inc. Refrigerator appliance with a caloric heat pump
US10527325B2 (en) 2017-03-28 2020-01-07 Haier Us Appliance Solutions, Inc. Refrigerator appliance
CN107082283B (en) * 2017-05-10 2019-10-11 中国矿业大学 A kind of self-excited oscillation type pulse eddy flow booster
US10451320B2 (en) 2017-05-25 2019-10-22 Haier Us Appliance Solutions, Inc. Refrigerator appliance with water condensing features
US10451322B2 (en) 2017-07-19 2019-10-22 Haier Us Appliance Solutions, Inc. Refrigerator appliance with a caloric heat pump
US10422555B2 (en) 2017-07-19 2019-09-24 Haier Us Appliance Solutions, Inc. Refrigerator appliance with a caloric heat pump
DE102017220032A1 (en) * 2017-11-10 2019-05-16 Premium Aerotec Gmbh METHOD FOR TREATING A SURFACE OF A FIBER COMPOSITE COMPONENT
US10520229B2 (en) 2017-11-14 2019-12-31 Haier Us Appliance Solutions, Inc. Caloric heat pump for an appliance
US11022348B2 (en) 2017-12-12 2021-06-01 Haier Us Appliance Solutions, Inc. Caloric heat pump for an appliance
US10641539B2 (en) 2018-04-18 2020-05-05 Haier Us Appliance Solutions, Inc. Magneto-caloric thermal diode assembly
US10551095B2 (en) 2018-04-18 2020-02-04 Haier Us Appliance Solutions, Inc. Magneto-caloric thermal diode assembly
US10648706B2 (en) 2018-04-18 2020-05-12 Haier Us Appliance Solutions, Inc. Magneto-caloric thermal diode assembly with an axially pinned magneto-caloric cylinder
US10648704B2 (en) 2018-04-18 2020-05-12 Haier Us Appliance Solutions, Inc. Magneto-caloric thermal diode assembly
US10830506B2 (en) 2018-04-18 2020-11-10 Haier Us Appliance Solutions, Inc. Variable speed magneto-caloric thermal diode assembly
US10782051B2 (en) 2018-04-18 2020-09-22 Haier Us Appliance Solutions, Inc. Magneto-caloric thermal diode assembly
US10648705B2 (en) 2018-04-18 2020-05-12 Haier Us Appliance Solutions, Inc. Magneto-caloric thermal diode assembly
US10876770B2 (en) 2018-04-18 2020-12-29 Haier Us Appliance Solutions, Inc. Method for operating an elasto-caloric heat pump with variable pre-strain
US10557649B2 (en) 2018-04-18 2020-02-11 Haier Us Appliance Solutions, Inc. Variable temperature magneto-caloric thermal diode assembly
US11015842B2 (en) 2018-05-10 2021-05-25 Haier Us Appliance Solutions, Inc. Magneto-caloric thermal diode assembly with radial polarity alignment
US10989449B2 (en) 2018-05-10 2021-04-27 Haier Us Appliance Solutions, Inc. Magneto-caloric thermal diode assembly with radial supports
US11054176B2 (en) 2018-05-10 2021-07-06 Haier Us Appliance Solutions, Inc. Magneto-caloric thermal diode assembly with a modular magnet system
US10684044B2 (en) 2018-07-17 2020-06-16 Haier Us Appliance Solutions, Inc. Magneto-caloric thermal diode assembly with a rotating heat exchanger
US11092364B2 (en) 2018-07-17 2021-08-17 Haier Us Appliance Solutions, Inc. Magneto-caloric thermal diode assembly with a heat transfer fluid circuit
US11274860B2 (en) 2019-01-08 2022-03-15 Haier Us Appliance Solutions, Inc. Mechano-caloric stage with inner and outer sleeves
US11168926B2 (en) 2019-01-08 2021-11-09 Haier Us Appliance Solutions, Inc. Leveraged mechano-caloric heat pump
US11149994B2 (en) 2019-01-08 2021-10-19 Haier Us Appliance Solutions, Inc. Uneven flow valve for a caloric regenerator
US11193697B2 (en) 2019-01-08 2021-12-07 Haier Us Appliance Solutions, Inc. Fan speed control method for caloric heat pump systems
US11112146B2 (en) 2019-02-12 2021-09-07 Haier Us Appliance Solutions, Inc. Heat pump and cascaded caloric regenerator assembly
US11015843B2 (en) 2019-05-29 2021-05-25 Haier Us Appliance Solutions, Inc. Caloric heat pump hydraulic system
CN110775640B (en) * 2019-09-27 2021-07-23 新兴能源装备股份有限公司 Molecular sieve pneumatic quantitative filling device and method
CN112743460B (en) * 2020-12-31 2022-04-15 广州大学 Rotary nozzle for strengthening grinding processing
US11952224B2 (en) * 2021-10-03 2024-04-09 Louis Handfield Pneumatic conveying venturi for flake ice
CN114229477B (en) * 2021-12-24 2022-11-04 北京理工大学 Stable powder supply method and device based on internal and external cyclone fluidized powder

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3312507A (en) * 1958-08-22 1967-04-04 Oehlrich Karl-Heinz Method for handling pulverulent material
US4413935A (en) * 1981-06-29 1983-11-08 Combustion Engineering, Inc. Flow splitter for dividing a stream of pulverulent material into multiple streams
US5010620A (en) * 1989-05-22 1991-04-30 Young Ronald E Stall and pasture vacuum machine
US5195852A (en) * 1991-11-18 1993-03-23 Malugani Jack R Vacuum pick-up nozzle with air boost manifold
JP3031116B2 (en) * 1993-05-31 2000-04-10 松下電器産業株式会社 Box mounting device
US8985150B2 (en) * 2011-05-03 2015-03-24 Halliburton Energy Services, Inc. Device for directing the flow of a fluid using a centrifugal switch
US9242807B2 (en) * 2011-12-09 2016-01-26 Saeed Bizhanzadeh Vortex pneumatic conveyance apparatus

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5252008A (en) * 1992-03-27 1993-10-12 Autoload, Inc. Granular material transfer system
WO2007022959A2 (en) * 2005-08-26 2007-03-01 Miele & Cie. Kg Method for treating dust and devices for carrying out this method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3312507A (en) * 1958-08-22 1967-04-04 Oehlrich Karl-Heinz Method for handling pulverulent material
US4413935A (en) * 1981-06-29 1983-11-08 Combustion Engineering, Inc. Flow splitter for dividing a stream of pulverulent material into multiple streams
US5010620A (en) * 1989-05-22 1991-04-30 Young Ronald E Stall and pasture vacuum machine
US5195852A (en) * 1991-11-18 1993-03-23 Malugani Jack R Vacuum pick-up nozzle with air boost manifold
JP3031116B2 (en) * 1993-05-31 2000-04-10 松下電器産業株式会社 Box mounting device
US8985150B2 (en) * 2011-05-03 2015-03-24 Halliburton Energy Services, Inc. Device for directing the flow of a fluid using a centrifugal switch
US9242807B2 (en) * 2011-12-09 2016-01-26 Saeed Bizhanzadeh Vortex pneumatic conveyance apparatus

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160101376A1 (en) * 2013-05-06 2016-04-14 Fmc Separation Systems, Bv Fluidizing unit and discharging system
US9527013B2 (en) * 2013-05-06 2016-12-27 Fmc Separation Systems Bv Fluidizing unit and discharging system
CN106965092A (en) * 2017-04-17 2017-07-21 南京航空航天大学 Polymer intelligence controllable temperature low temperature abradant jet processing unit (plant)
CN111498404A (en) * 2020-04-20 2020-08-07 佛山市高明曦逻科技有限公司 Material sorting and distributing disc, material sorting and distributing system and method
US11850606B2 (en) 2020-09-09 2023-12-26 Industrial Technology Research Institute Particles capturing system

Also Published As

Publication number Publication date
US9242807B2 (en) 2016-01-26
US20130145573A1 (en) 2013-06-13

Similar Documents

Publication Publication Date Title
US9242807B2 (en) Vortex pneumatic conveyance apparatus
US20120260521A1 (en) Paint spray booth system
CN103143471A (en) Integral movable type environment-friendly plasma spraying equipment and paint mist purification method
CN102658251A (en) Side exhaust Venturi paint spraying chamber
US4357152A (en) Fluid borne particulate separator
CN105107348B (en) It is a kind of to react complete set of equipments for handling the strong oxygen catalysis of the multiphase of VOC organic exhaust gas
CN102829003B (en) Pneumatic bladeless fan for mine
CN102182698B (en) A kind of high-efficiency axial-flow blower of Far Range low noise and spraying device
CN203155665U (en) Uniformly blowing and sucking type harmful gas collection device
US20170291136A1 (en) Filtering device for dust and other pollutants
CN105797510A (en) Industrial dust-collecting and environment-friendly device
CN217423514U (en) Airflow direction adjustable pollutant targeting long-distance multi-stage transportation system
US20150377192A1 (en) Exhaust ejector tube for engine system
CN102410604A (en) Spiral-flow type extraction and exhaust device with split structure
CN210769673U (en) Vortex ventilation device for limited space
CN204307885U (en) Suction type ventilation dust catcher
CN209853327U (en) Cyclone generating device
CN107044676A (en) A kind of composite purification type smoke exhaust ventilator based on tornado effect
CN202768506U (en) Pneumatic bladeless fan used for mine
CN105275892B (en) The teletransmission of explosive wastewater field is without leaf ventilating system
CN110594245B (en) Vortex ventilation device for limited space
CN111135662A (en) Dry-wet separation combined type mining belt conveyor transfer dust remover and dust removing method
CN213142739U (en) Milling machine dust pelletizing system and milling machine
RU2005571C1 (en) Suction apparatus
CN104117456A (en) Paint spraying operation chamber of three-layer water curtain spraying room

Legal Events

Date Code Title Description
STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION