US20140261739A1 - Dense phase pump with easily replaceable components - Google Patents

Dense phase pump with easily replaceable components Download PDF

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Publication number
US20140261739A1
US20140261739A1 US13/837,169 US201313837169A US2014261739A1 US 20140261739 A1 US20140261739 A1 US 20140261739A1 US 201313837169 A US201313837169 A US 201313837169A US 2014261739 A1 US2014261739 A1 US 2014261739A1
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US
United States
Prior art keywords
pinch valve
housing
pump
dense phase
pressure chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/837,169
Other languages
English (en)
Inventor
Terrence M. Fulkerson
Benjamin J. Becker
Donna Campbell
Nicholas Klasovsky
Joseph G. Schroeder
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nordson Corp
Original Assignee
Nordson Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=50277076&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=US20140261739(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Priority to US13/837,169 priority Critical patent/US20140261739A1/en
Application filed by Nordson Corp filed Critical Nordson Corp
Assigned to NORDSON CORPORATION reassignment NORDSON CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FULKERSON, TERRENCE M., BECKER, BENJAMIN J., CAMPBELL, DONNA, Klasovsky, Nicholas, SCHROEDER, JOSEPH G.
Priority to JP2014051544A priority patent/JP6448912B2/ja
Priority to EP14159865.6A priority patent/EP2777821B2/fr
Priority to EP17152724.5A priority patent/EP3175925B1/fr
Priority to DE202014011108.1U priority patent/DE202014011108U1/de
Priority to EP17152721.1A priority patent/EP3181238B2/fr
Priority to CN201710952284.8A priority patent/CN107716148B/zh
Priority to CN201410098892.3A priority patent/CN104043568A/zh
Priority to US29/495,150 priority patent/USD729279S1/en
Publication of US20140261739A1 publication Critical patent/US20140261739A1/en
Priority to US15/151,427 priority patent/US10989316B2/en
Priority to JP2018114121A priority patent/JP2018155251A/ja
Priority to JP2020075905A priority patent/JP7101209B2/ja
Priority to US17/208,472 priority patent/US11543038B2/en
Abandoned legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K7/00—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves
    • F16K7/02—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with tubular diaphragm
    • F16K7/04—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with tubular diaphragm constrictable by external radial force
    • F16K7/07—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with tubular diaphragm constrictable by external radial force by means of fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1404—Arrangements for supplying particulate material
    • B05B7/1459—Arrangements for supplying particulate material comprising a chamber, inlet and outlet valves upstream and downstream the chamber and means for alternately sucking particulate material into and removing particulate material from the chamber through the valves
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02—Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00—Machines, pumps, or pumping installations having flexible working members
    • F04B43/0009—Special features
    • F04B43/0054—Special features particularities of the flexible members
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00—Machines, pumps, or pumping installations having flexible working members
    • F04B43/08—Machines, pumps, or pumping installations having flexible working members having tubular flexible members
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/10—Valves; Arrangement of valves
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/20—Filtering
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K15/00—Check valves
    • F16K15/02—Check valves with guided rigid valve members
    • F16K15/04—Check valves with guided rigid valve members shaped as balls
    • F16K15/044—Check valves with guided rigid valve members shaped as balls spring-loaded
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00—Fluid handling
    • Y10T137/0318—Processes
    • Y10T137/0402—Cleaning, repairing, or assembling
    • Y10T137/0441—Repairing, securing, replacing, or servicing pipe joint, valve, or tank
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00—Fluid handling
    • Y10T137/8593—Systems
    • Y10T137/85978—With pump

Definitions

  • the inventions relate generally to material application systems that are used for spraying powder coating material onto a work piece or object. More particularly, the inventions relate to material application pumps, for example, dense phase pumps.
  • a material application device is used to apply powder coating material to an object, part or other work piece or surface.
  • a material application device is also referred to herein as a spray gun.
  • the powder coating material can be delivered from a powder pump to a spray gun in dilute phase or dense phase.
  • Dilute phase delivery refers to a powder flow or stream that is a lean mixture, or in other words has a higher ratio of flow air to powder.
  • Dilute phase powder pumps are most commonly used in the form of a Venturi style pump that uses a larger volume of air to draw powder from a supply and push the powder to the spray gun.
  • Dense phase delivery refers to a powder stream that is a rich mixture, or in other words has a lower ratio of flow air to powder.
  • Dense phase pumps are commonly used in the form of a pump chamber that uses pressure to fill and empty a pump chamber but with a lower flow air volume, referred to hereinafter as flow air. Because dense phase delivery systems use less flow air, the powder hoses can be made smaller in diameter compared with powder hoses used with dilute phase delivery systems.
  • a dense phase pump includes a first housing and a second housing that is attached to the first housing by a single releasable fastener.
  • the second housing receives one or more replaceable components.
  • the replaceable components may include a pinch valve or a barrier element such as, for example, a barrier filter, or both.
  • a method for removing or replacing a replaceable component for example a pinch valve or barrier element, that is disposed in a dense phase pump is also provided, and in an exemplary embodiment the method includes releasing a single releasable fastener to provide access to the replaceable component.
  • a pinch valve has an annular body with first and second end flanges. One or both of the end flanges has a non-circular profile for aligning the pinch valve when the pinch valve is installed in a pinch valve housing or valve body.
  • a dense phase pump in another embodiment presented in this disclosure, includes a pump housing having at least one gas permeable member that can be purged from one end of the gas permeable member along a longitudinal axis of the gas permeable member, and the pump housing has a purge inlet such that purge air enters the pump housing along an axis that is transverse the gas permeable member longitudinal axis.
  • a pinch valve housing includes non-circular pinch valve with two end flanges that are radially offset from each other.
  • a pinch valve in another embodiment, includes alignment indicia for indicating correct orientation of the pinch valve when the pinch valve is assembled into a pinch valve housing.
  • a dense phase pump having two or more housings that are assembled together has alignment indicia on exterior surfaces of the housings.
  • FIG. 1 is an isometric view of a dense phase pump and manifold assembly that may be used with the present inventions
  • FIG. 1A is a functional block diagram of the dense phase pump embodiment of FIG. 1 ,
  • FIG. 2 is a front end elevation of the assembly of FIG. 1 ,
  • FIG. 3 is an exploded perspective of the assembly of FIG. 1 ,
  • FIG. 4 is a side elevation of the assembly of FIG. 1 , in longitudinal cross-section along the line 4 - 4 in FIG. 2 ,
  • FIG. 4A is an enlarged view of a portion of FIG. 4 .
  • FIG. 5 is a side elevation of the assembly of FIG. 1 , in longitudinal cross-section along the line 5 - 5 in FIG. 2 ,
  • FIG. 6 is an enlarged side elevation of an interface between the pump body and the manifold of FIG. 1 , in longitudinal cross-section,
  • FIG. 7 is an enlarged view of a check valve assembly in FIG. 6 , in longitudinal cross-section,
  • FIGS. 8A and 8B are isometric and lateral cross-sectional views of a pinch valve
  • FIGS. 8C and 8D illustrate another embodiment of a pinch valve, in isometric and plan views
  • FIG. 9 is a top plan view of a pinch valve housing and replaceable components installed therein,
  • FIGS. 9A and 9B illustrate in plan and lateral cross-section another embodiment of a pinch valve housing and pinch valves installed therein, ( FIG. 9B being taken along the line 9 B- 9 B in FIG. 2 ),
  • FIG. 10 is cross-sectional illustration of a set of replaceable components in an installed condition in a pinch valve housing
  • FIGS. 11 and 11A are isometric views of the powder flow blocks and pinch valve housing in a partially rotated view to show an alignment feature.
  • a first inventive concept provides a dense phase pump that is modular in design in that the pump is an assembly of two or more housings that can be conveniently assembled and separated so as to provide access to one or more replaceable components or parts.
  • replaceable components we mean parts that tend to wear out over time but such wear does not render the overall pump useless. By simply replacing these parts the pump can continue to be used in service.
  • a dense phase pump has two housings that are attached together using a single releasable fastener.
  • the single fastener can be released so as to allow the two housings to be separated thereby providing access to the replaceable components.
  • the replaceable components may include one or more pinch valves or one or more barrier elements or both. Additional embodiments of this first concept are presented herein. An embodiment of a method for replacing replaceable component in a dense phase pump is also presented herein.
  • a second inventive concept provides in an embodiment a pinch valve that has a shape or profile for aligning the pinch valve when the pinch valve is installed in a pinch valve body.
  • a pinch valve has two end flanges, with each end flange having a shaped periphery for aligning the pinch valve when the pinch valve is installed in a pinch valve body.
  • the two end flanges may have the same size and shape so that the pinch valve can be installed in either of two longitudinal orientations that are inverse with respect to each other.
  • the end flanges may be radially offset from one another relative to the longitudinal axis of the pinch valve body.
  • the two end flanges may have a non-circular shape.
  • the two end flanges may have alignment indicia thereon. Additional embodiments of this second concept are presented herein.
  • a third inventive concept provides in an embodiment a dense phase pump having a pump chamber that can be purged by a purge gas flow that enters the pump off-axis from a purge path through the pump chamber.
  • a dense phase pump includes a pump housing having at least one gas permeable member that can be purged from one end of the gas permeable member along a longitudinal axis of the gas permeable member, and the pump housing has a purge inlet such that purge air enters the pump housing along an axis that is transverse the gas permeable member longitudinal axis. Additional embodiments of this third concept are presented herein.
  • a dense phase pump and manifold assembly 10 includes a dense phase pump 12 and a manifold 14 .
  • the dense phase pump 12 may be designed and operated generally in accordance with the 878 patent except as otherwise noted herein, for example, but alternatively many other dense phase pump designs may be used as needed.
  • the dense phase pump pulls powder coating material from a coating material supply 16 and pushes the powder coating material to a spray gun 18 .
  • the supply 16 may be any suitable apparatus and design known in the art or later developed.
  • a common example is a hopper that may have a fluidized bed, or alternatively, powder coating material can be supplied from a box or container or other suitable supply.
  • the spray gun 18 may also be any suitable apparatus and design such that the spray gun receives a dense phase powder flow and produces a spray pattern that is suitable for a coating operation.
  • a suitable dense phase spray gun is the PRODIGY® model spray gun available from Nordson Corporation, Westlake, Ohio.
  • many other dense phase spray guns known in the art or later developed may be used.
  • FIG. 1A illustrates in simplified schematic form the basic parts of a dense phase pump 12 , for example the pump disclosed in the 878 patent.
  • a first control valve 20 is used to control the flow of powder coating material from the coating material supply 16 into an inlet 22 of the pump 12 .
  • a second control valve 24 is used to control the flow of powder coating material from an outlet 26 of the pump 12 to the spray gun 18 .
  • the pump 12 may be further realized using a pump chamber 28 .
  • the pump chamber 28 includes a gas permeable filter 30 that is disposed in a filter pressure chamber 32 with an annulus 34 that surrounds the gas permeable filter 30 . Powder coating material is pulled into the pump chamber 28 by opening the first control valve 20 and applying negative pressure 36 (P ⁇ ) to the annulus 34 .
  • P ⁇ negative pressure 36
  • Powder coating material is pushed out of the pump chamber by closing the first control valve 20 , removing the negative pressure P ⁇ , opening the second control valve 24 and applying positive pressure 38 (P + ) to the annulus 34 .
  • the first and second control valves 20 , 24 thus are operated out of phase with each other, as is the application of the positive and negative pressures P + and P ⁇ .
  • the control valves 20 , 24 may each be realized in the form of a pneumatic pinch valve.
  • a first powder flow Y-block 40 is used to provide inlet and outlet powder flow branches 44 , 46 for the control valves 20 , 24 .
  • the pinch valves 20 , 24 may comprise an elastic material as described below, and in their natural relaxed condition are in an open position.
  • positive pressure is applied to the pinch valve pressure chamber 43 associated with a pinch valve, the external pressure acting on the pinch valve body compresses or pinches the valve closed.
  • the pressure chamber may be vented to atmosphere to release the pressure
  • the pinch valve opens due to the natural elastic properties of the pinch valve body.
  • negative pressure optionally may be applied to the pressure chamber 43 to further assist the pinch valve to return to the open position.
  • each pinch valve is disposed in a respective pinch valve pressure chamber 43 in the pinch valve body ( 54 ). This allows the use of positive pressure 45 and optionally negative pressure 47 to be applied to the pinch valve pressure chamber 43 to close and open the pinch valve.
  • each pinch valve 20 , 24 may have its own separately controlled pressure to its associated pinch valve pressure chamber 43 to operate each pinch valve.
  • a first barrier element or barrier filter 42 may be used in the pressure passage. A barrier element functions to prevent powder coating material from being drawn or blow back into a pressure source in the manifold 14 or into the ambient environment.
  • barrier element is a porous filter that allows air to pass through but blocks a powder coating material.
  • the barrier filters 42 used in commercial practice are disposed in the first Y-block 40 .
  • Each pinch valve may have an associated barrier element 42 for embodiments wherein each pinch valve is individually controlled.
  • the manifold 14 provides the timing and supply for pressure applied to the pinch valve pressure chambers 43 .
  • the pump 12 may optionally include two pump chambers 28 , 28 ′ (we use a prime ′ to indicate like parts for a two chamber pump) each having its own pair of control valves 20 / 20 ′, 24 / 24 ′.
  • a typical dense phase pump may have two gas permeable filters 30 , 30 ′ and four control valves 20 / 20 ′, 24 / 24 ′ and four barrier filters 42 , 42 ′.
  • the first Y-block 40 may be provided with four powder flow branches 44 / 44 ′ and 46 / 46 ′.
  • the use of the second pump chamber 28 ′ also results in use of a second Y-block 48 because as the first pump chamber 28 is pulling powder from the supply 16 , the second pump chamber 28 ′ is pushing powder out to the spray gun 18 and vice-versa. Therefore, the second Y-block 48 is disposed to provide powder flow branches 50 , 50 ′ and 52 / 52 ′ between the supply 16 , the spray gun 18 and the control valves 20 / 20 ′, 24 / 24 ′.
  • the control valves 20 / 20 ′, 24 / 24 ′ are positioned in a valve body 54 , which may be transparent to allow observation of the operation of the control valves, as well as to detect a ruptured pinch valve. When a pinch valve ruptures, powder escapes into the pinch valve housing 72 and this will indicate to an operator to change out the pinch valve or the pinch valve housing 72 with new pinch valves.
  • Powder coating systems frequently use many different types and color of powder coating material, and when the type or color of the powder coating material is changed, the pump 12 must be cleaned. Part of the cleaning operation is to purge the pump chambers 28 , 28 ′ as well as other portions of the powder flow paths.
  • One of the purging options described in the 878 patent is to apply a purge gas 56 into an open or purge end 30 b / 30 b ′ of the gas permeable filters 30 , 30 ′ that is opposite the single inlet/outlet end 30 a / 30 a ′ of the gas permeable filters 30 , 30 ′. Control of the purge timing and pressure source is carried out in the manifold 14 .
  • the filter pressure chambers 32 , 32 ′ along with the gas permeable filters 30 , 30 ′ are disposed in a pump housing 58 .
  • the pump housing 58 interfaces with the manifold 14 in order to provide the various pressure signals needed to operate the control valves 20 / 20 ′, 24 / 24 ′ and the pump chambers 28 , 28 ′.
  • the purge lines 56 separately attach to the pump housing 58 from the top of the pump housing and in-line with the check valve flow path.
  • an embodiment of the dense phase delivery pump 12 in accordance with the present disclosure includes a first housing 60 , which may include a pump body or housing 62 and a first or upper powder flow block or housing 64 .
  • the first housing 60 has a first pump chamber 66 and a second pump chamber 68 which each have respective gas permeable filters 70 associated therewith (see also FIG. 5 ).
  • the gas permeable filters 70 are disposed in the pump body 62 although a lower portion of each may extend into the first powder flow block 64 .
  • the gas permeable filters 70 may be fully disposed in the pump body 62 .
  • a pinch valve housing 72 preferably but not necessarily is a transparent unitary body that includes four pinch valve pressure chambers 74 (only two are shown in FIG. 4 ) that each receives a control valve 76 .
  • the control valves 76 are shown partially installed in their respective pinch valve pressure chambers 74 .
  • Each control valve 76 may be realized in the form of an elastic flexible pinch valve made of a suitable material, for example, natural rubber.
  • the pump body 62 receives first and second check valve assemblies 78 which will be further described hereinbelow.
  • the first powder flow block 64 may be attached to the bottom side of the pump body 62 with bolts 80 , and includes powder flow branches that serve as inlet and outlet powder flow passages for the powder chambers 70 a .
  • a gasket 81 may also optionally be used to seal air passages between the pump body 62 and the first powder block 64 .
  • top, bottom, upper and lower are for convenience when viewing the drawings, but do not require that the dense phase pump 12 be oriented in any particular alignment during use; although a vertical or upright orientation as depicted in the drawings is common.
  • the second flow block 82 provides powder flow branches 84 , 86 (there are a total of four powder flow branches in the second powder flow block 82 , two for each pump chamber 66 , 68 for powder flow into and out of the pump chambers) respectively to a pump inlet connection 88 and a pump outlet connection 90 .
  • the pump inlet connection 88 is connectable to a powder supply 16 through a supply hose 92 and the pump outlet connection 90 is connectable to a spray gun 18 by a gun hose 94 .
  • the pinch valves 76 may be thought of as a wear item, meaning that due to the repetitive flexing of the pinch valve, the pinch valves 76 tend over time to weaken or wear out or rupture and need replacing.
  • the barrier filters 96 may be disposed in the pinch valve housing 72 rather than in the upper Y-block ( 40 ) as done in prior designs.
  • the barrier filters 96 are also wear items because the barrier filters 96 tend over time to become blocked or blinded with powder or at least to have reduced porosity.
  • the pinch valves 76 and the barrier filters 96 are referred to herein as example of replaceable components ( 214 , FIG. 3 ) because they tend to wear out over time and can be serviced so that the overall pump can continue in use. Other pump designs may use additional or different replaceable components.
  • a single releasable fastener 98 is used to attach the second powder flow block 82 and the pinch valve housing 72 to the pump housing 60 .
  • the second powder flow block 82 and the pinch valve housing 72 may be attached to the first powder flow block 64 using the single releasable fastener 98 . In this manner, by simply loosening or releasing the single releasable fastener 98 , the pinch valve housing 72 can be removed from the pump housing 60 for access to the replaceable components 76 , 96 ( 214 ).
  • the replaceable components ( 214 ) can be replaced individually as needed.
  • the entire pinch valve housing 72 with replacement components as a discrete assembly can be installed in place of the previously installed pinch valve housing 72 .
  • Reassembly is also simplified by using the single releasable fastener 98 .
  • the single releasable fastener 98 may be realized in the form of an end threaded bolt, however, many other types of releasable fasteners may alternatively be used.
  • the single releasable fastener 98 can be completely withdrawn. It is important to note that the single releasable fastener concept may be used in dense phase pumps other than the exemplary embodiment herein, for example, with the dense phase pump described in the 878 patent or others known or later developed.
  • the single releasable fastener 98 extends through a central bore 100 d of a multi-section column 100 .
  • the column 100 is centrally located with respect to the pinch valve 76 locations, for example, along a central longitudinal axis X of the dense phase pump 12 .
  • the pinch valves 76 may be uniformly spaced about the central longitudinal axis of the pinch valve housing 72 .
  • the pinch valves 76 may be disposed approximately ninety degrees apart from each other. The central location of the column 100 then facilitates an even distribution of compressive forces as the fastener 98 is tightened.
  • a first column section 100 a is centrally positioned in the second powder flow block 82 ; a second column section 100 b extends centrally through the pinch valve housing 72 , and a third column section 100 c is centrally positioned in the first powder flow block 64 (see also FIGS. 11 and 11A ).
  • the column 100 therefore may be realized with sections 100 a - 100 c with each column section comprising a single central opening in the associated body that the single releasable fastener 98 extends through or into.
  • the pinch valve housing 72 includes the central column section 100 b that extends all the way through the pinch valve housing 72 and provides a single central opening for the single releasable fastener.
  • the column 100 may be integrally formed as part of the second powder flow block 82 (column section 100 a ), the pinch valve housing 72 (column section 100 b ), and the first powder flow block 64 (column section 100 c ).
  • the three sections 100 a - 100 c all align axially with each other so that the single releasable fastener 98 extends through the central bore 100 d and into all three sections 100 a - 100 c and may have a threaded end 98 a that can be screwed into a threaded insert 102 in the first powder flow block 64 .
  • the threaded insert 102 may comprise metal such as brass for example, and may contact a metal spring 103 in order to provide electrical ground for the fastener 98 .
  • the pinch valves 76 each include two end flanges ( 194 ) that will be further described below. These end flanges are axially compressed when the single releasable fastener 98 is tightened to form tight seals so that powder coating material flowing through the pinch valves 76 does not by-pass around the pinch valves and escape into or out of the pinch valve body 72 . It is useful then that the single releasable fastener 98 be sufficiently robust and tightened so that the pinch valves 76 are adequately compressed to seal.
  • the single releasable fastener 98 may include a socket 98 b that accepts an Allen wrench to allow sufficient torque to be applied to the fastener 98 .
  • the multi-section column 100 functions as a stop mechanism to prevent over-torque being applied to the single releasable fastener 98 .
  • the first column section 100 a has an upper distal end 104 that contacts a lower distal end 106 of the second column section 100 b ; and the second column section 100 b has an upper distal end 108 that contacts a lower distal end 110 of the third column section 100 c .
  • the distal ends 104 , 106 , 108 , 110 make contact so as to form the continuous central bore 100 d within a continuous supporting column 100 .
  • the distal ends 104 , 106 , 108 and 110 make full contact at a predetermined or controlled compression of the pinch valves 76 .
  • the facing contacting surface pairs namely the distal ends 104 / 106 between the upper side ( 220 ) of the pinch valve housing 72 and the lower side ( 222 ) of the first powder flow block 64 , and the distal ends 108 / 110 between the lower side ( 224 ) of the pinch valve housing 72 and the upper side ( 226 ) of the second powder flow block 82 , function as positive stops to prevent over-tightening or over-torque of the single releasable fastener 98 which could otherwise over compress or damage the pinch valve end flanges ( 194 ).
  • the manifold 14 provides purge air to the dense phase pump 12 .
  • One of the purge modes that can be used is to direct a flow of pressurized air longitudinally through each gas permeable filter 70 .
  • the dense phase pump 12 includes the pair of pump chambers 66 , 68 (only the pump chamber 68 is visible in FIGS. 5-7 ).
  • the pump chamber 68 includes a bore 112 that extends through the pump body 62 .
  • Disposed within the bore 112 is the check valve assembly 78 and a gas permeable filter 70 .
  • Seals 114 such as o-rings for example, provide pressure tight seals at either end of the gas permeable filter 70 so that a portion of the bore 112 serves as the pressure chamber 32 ( FIG. 1A ) volume with a portion of the bore 112 wall providing a pressure chamber wall 116 about the gas permeable filter 70 disposed therein.
  • the gas permeable filter 70 may be a hollow cylinder comprising a gas porous material such as, for example, porous polyethylene. This same material may also be used for the barrier filter discs 96 .
  • the central volume 70 a of the hollow cylinder thus serves as a powder chamber by which powder is drawn into and pushed out of the dense phase pump 12 .
  • the gas permeable filter 70 fits within the pressure chamber wall 116 so as to provide an annulus 118 that serves as a pressure chamber for the gas permeable filter 70 .
  • the annulus 118 is in fluid communication (not shown in FIG. 5 ) with sources of the positive pressure 38 (P + ) and negative pressure 36 (P ⁇ ) ( FIG.
  • each gas permeable filter 70 may be received in a counterbore 120 that may be in the first powder flow block 64 , and aligned so that the powder chamber 70 a is in fluid communication with an inlet powder flow branch 122 and an outlet powder flow branch 124 which in turn are in fluid communication with associated pinch valves 76 .
  • the pump body 62 is attached to the manifold 14 by bolts 126 ( FIGS. 1 and 2 ).
  • the manifold 14 in part is an air manifold that provides various pressure signals and conditions to the dense phase pump 12 , including pressure for the pump chambers 66 , 68 , purge air 56 ( FIG. 1A ), and pressure for the pinch valves 76 . Therefore, we provide a sealed interface 128 between the pump body 62 and the manifold 14 for air passages (not shown) to pass therebetween.
  • a back side 130 of the pump body 62 presents a first planar surface 132 that faces a second planar surface 134 that is presented by a front side 136 of the manifold 14 .
  • the sealed interface 128 is compressed between the two facing planar surfaces 132 , 134 when the bolts 126 are tightened down.
  • the sealed interface 128 may be realized, for example, with a gasket 138 .
  • the check valve assembly 78 includes a check valve body 140 that may be threadably installed in a threaded portion of the bore 112 wall. Seals 142 such as o-rings provide a sealed chamber 144 that is provided in the pump body 62 about a portion of the check valve body 140 .
  • a purge inlet bore 146 is provided in the pump body 62 .
  • a coupler 148 having an air passage 148 a therethrough is installed in one end of the purge inlet bore 146 and inserts into a purge outlet bore 150 in the manifold 14 .
  • the purge outlet bore 150 receives purge air from a purge air source 152 through an air fitting 154 in the manifold 14 .
  • Timing and control of the purge air is provided by valves and controls in the manifold 14 .
  • the coupler 148 bridges the interface 128 between the pump body 62 and the manifold 14 to provide a pressure tight sealed air passage 148 a for purge air from the manifold 14 into the pump body 62 .
  • a seal 156 such as an o-ring, for example, may be used to seal the coupler 148 in the manifold purge outlet bore 150 .
  • the purge inlet bore 146 opens to the sealed chamber 144 and therefore provides a purge air inlet 146 a to the check valve assembly 78 via the sealed chamber 144 .
  • the manifold purge outlet bore 150 provides a purge air outlet 150 a from the manifold 14 that is in fluid communication with the purge air inlet 146 a to the check valve assembly 78 .
  • a check valve plug 158 may be threadably attached to the check valve body 140 and includes a hollow cylindrical extension 160 .
  • the cylindrical extension 160 is provided with one or more through ports or holes 162 that establish fluid communication between the sealed chamber 144 and an interior cavity 164 of the check valve body 144 .
  • Disposed within the check valve cavity 164 is a ball type check valve 166 .
  • the interior cavity 164 of the check valve body 144 is in fluid communication with the powder chamber 70 a only when the check valve is open.
  • the check valve 166 includes a sleeve-like valve seat member 168 that provides a valve seat 168 a ; a valve member 170 , for example a ball; and a biasing element 172 , for example, a spring.
  • the spring 172 is disposed between the valve member 170 and the valve seat 168 in a compressed condition so as to urge the ball 170 into sealing engagement with the valve seat 168 a .
  • the check valve 166 is therefore in a normally closed condition with the ball 170 urged against the valve seat 168 a in the absence of purge air pressure.
  • the check valve 166 When purge air is supplied to the check valve 166 , the check valve remains closed until the purge air pressure exceeds the cracking or opening pressure of the check valve 166 .
  • the opening pressure of the check valve 166 can be controlled by appropriate selection of the strength of the biasing element 172 .
  • the valve member 170 moves away from the valve seat 168 a and purge air flows through the check valve 166 and into the powder chamber 70 a to purge powder therefrom.
  • the valve seat cage 168 may optionally include a second valve seat member 174 that presents a second valve seat 174 a on the downstream end of the valve seat cage. This valve seat may be used to cutoff purge flow in the event of an overpressure condition in the purge supply.
  • the second valve seat 174 may be sealed in the check valve body 140 by a seal 176 such as an o-ring, for example.
  • the flow path of purge air when the check valve 166 is open is represented schematically by the arrow 178 (see FIGS. 6 and 7 ).
  • the purge air 178 enters the pump body 62 from the coupler 148 that is in fluid communication with the purge air supply 152 .
  • the purge air 178 flows into the sealed chamber 144 and because the chamber is sealed, the purge air is forced up towards and through the holes 162 .
  • the purge air pressure exceeds the opening pressure of the check valve 166 , the ball 170 unseats from the valve seat 168 a and purge air 178 flows along the flow axis of the check valve 166 and passes into and through the powder chamber 70 a . From FIG.
  • the purge air can pass all the way through to the spray gun 18 and purge the spray gun at the same time, as well as purge the powder paths all the way back to the powder supply 16 if so needed.
  • the purge air 178 enters the gas permeable filter 70 at the open purge end 180 (corresponding to 30 b in FIG. 1A ) thereof that is opposite the open end 182 (corresponding to 30 a in FIG. 1A ) that serves as both the inlet and outlet of the pump chamber 68 for powder flow.
  • purge air enters the gas permeable filter 70 through the same open end 30 b of the gas permeable filter 30 but is supplied through an air hose and connector that are mounted on top of the check valve assembly meaning that, in the 878 patent, the purge air is supplied to the check valve in-line or coaxial with the flow axis 186 of the check valve and the longitudinal axis 188 of the gas permeable filter 30 .
  • the purge air is supplied to the check valve in-line or coaxial with the flow axis 186 of the check valve and the longitudinal axis 188 of the gas permeable filter 30 .
  • the purge air 178 enters the purge air inlet 146 a of the check valve assembly 68 off-axis from the longitudinal axis 188 of powder flow through the gas permeable filter 70 , which is optionally in-line or coaxial with the flow axis 186 of the check valve 166 .
  • the illustrated embodiment shows that the purge air 178 enters the pump body 62 along a purge flow directional inlet axis 184 that is transverse the directional flow axis 186 of the check valve 166 .
  • the check valve directional flow axis 186 may be but need not be in-line with the longitudinal axis 188 of the gas permeable filter 70 and the powder chamber 70 a.
  • the purge air 178 enters the pump body 62 and flows into the check valve assembly 68 along a purge flow inlet axis 184 that is transverse the longitudinal axis 188 of the gas permeable filter 70 .
  • the purge air 178 then flows along a flow path that forces the purge air to change direction by ninety degrees as it enters the check valve 166 so that the purge air flow is in-line with the check valve flow axis 186 and thus also in-line with the longitudinal axis 188 of the gas permeable filter 70 and the powder chamber 70 a.
  • a benefit of the transverse inlet flow of the purge air is that it facilitates supplying the purge air from a side mounted arrangement between the pump body 62 and the manifold 14 . This completely eliminates the need for top mounted purge hoses connected between the check valve assembly 68 and the manifold 14 .
  • the off-axis angle of the inlet purge air flow which is defined as being the angle between the purge flow inlet axis 184 and the longitudinal axis 188 of the gas permeable filter 70 and the powder chamber 70 a , is not critical.
  • the check valve 166 may be oriented other than in-line with the gas permeable filter longitudinal axis 188 if so needed for a particular application. In such an alternative embodiment (not shown), it may be preferred that the check valve 166 orientation still provide an outlet flow of the purge air that is in-line with the gas permeable filter 70 longitudinal axis. As an example, the ninety degree turn of the purge air flow path could occur within the check valve 166 itself.
  • the pinch valve 76 includes a pinch valve body 190 with a central passage 192 therethrough along a longitudinal axis X.
  • the pinch valve 76 further includes first and second end flanges 194 that may be the same size and shape. By having the end flanges 194 be the same, it does not matter whether the pinch valve 76 is installed in a first longitudinal orientation into the pinch valve housing 72 , or is flipped around and installed in the inverse longitudinal orientation.
  • the pinch valve 76 may further have a pair of diametrically opposed and longitudinally extending ribs 196 along opposite sides of the valve body 190 . These ribs 196 provide a localized stiffness to the pinch valve body 190 so that when the pinch valve is exposed to external positive pressure, the portions 198 of the pinch valve body between the ribs 196 act as hinge points to allow the pinch valve to close without high stresses on the valve body 190 .
  • the pinch valve 76 is closed off by having the major sides 192 a of the cats-eye passage 192 being compressed together under force of pneumatic pressure, with the ribs 196 reducing stress on the valve body.
  • the elastic ribs 196 are in tension so that when the pressure is released or vented, the ribs 196 assist in returning the pinch valve 76 to an open position.
  • the pinch valve body 192 shape includes generally elliptical portions when viewed in transverse cross-section. This shape allows the pinch valve to open and close by the outer ends of the ellipses to act as hinge points when the pinch valve is closed.
  • the end flanges 194 may each include a peripheral shape or profile when viewed in plan ( FIG. 9 ) that assists in assembly of the pinch valve 76 into the pinch valve pressure chamber 74 in the pinch valve housing 72 .
  • the ribs 196 preferably fit inside corresponding longitudinal slots 200 provided in the pinch valve pressure chamber 74 (note that in FIG. 8B the slots 200 and the pressure chamber 74 are illustrated in schematic fashion).
  • the end flanges 194 each then has a non-circular peripheral shape.
  • FIG. 9 shows all four pinch valve 76 installed in the pinch valve housing 72 .
  • the flats 202 form a visual appearance as an arrow head or pointer to an assembler (as represented by the arrows 204 in FIG. 9 ) that points to the center of the pinch valve body 72 , for example the center column 100 . This helps the assembler locate the ribs 196 into the corresponding slots 200 in the pinch valve pressure chamber 74 .
  • the flats 202 therefore act as alignment indicia in assisting the assembler to install the pinch valve in a proper orientation.
  • the flats 202 may be provided optionally in only the upper surface portions of the associated end flanges 194 so that the end flanges 194 have radially symmetric seal surfaces 206 (also see FIG. 10 ) within the pinch valve housing 72 .
  • the dashed lines R in FIG. 9 show the alignment of the ribs 196 and the slots 200 which are not otherwise visible in the drawing.
  • each pinch valve 76 is disposed in a pinch valve pressure chamber or bore 74 (corresponding to 43 in FIG. 1A ) in the pinch valve housing 72 .
  • the pinch valve pressure chamber 74 generally conforms to the elliptical shape of the pinch valve body 190 .
  • the pinch valve end flanges 194 are sealingly compressed when the pinch valve housing 72 is assembled between the first powder flow block 64 and the second powder flow block 82 .
  • the pinch valve pressure chamber 74 receives pressure via a pneumatic pressure passage 208 , depending on whether the pinch valve 76 is to be in an open or closed position.
  • the pinch valve pressure chamber 74 shares the same longitudinal axis X as the pinch valve 76 disposed therein.
  • the pressure passages that open to the pinch valve pressure chamber are formed at ninety degrees from the longitudinal axis of the pinch valve pressure chamber.
  • the air pressure from the manifold enters the pinch valve housing from the top end and then a pressure passage is first drilled down into the pinch valve body and then cross-drilled for access to the pinch valve pressure chamber.
  • the pressure passage 208 may be formed at an oblique angle relative to the longitudinal axis of the pinch valve pressure chamber 74 .
  • the pressure passage 208 has an oblique entry angle ⁇ to the pinch valve pressure chamber 74 .
  • the obliquely angled pressure passage 208 may extend, for example, from an inlet port 209 to the pinch valve pressure chamber 74 .
  • the oblique angle ⁇ may in some cases be easier to form in the pinch valve housing 72 , and also may provide a more effective entry for the air pressure in to the pressure chamber 74 .
  • a respective barrier element 96 for example a barrier filter in the form of a flat disc 96 , is disposed in a port 209 that is provided in the upper side 220 of the pinch valve housing 72 .
  • the port 209 is in fluid communication with the pneumatic flow passage 208 .
  • Pneumatic pressure is provided through an associated pneumatic branch 210 in the first powder flow block 64 .
  • the first powder flow block 64 in addition to providing the powder flow branches between the pinch valves 76 and the gas permeable filters 70 , also provides the pneumatic branches for positive pressure from the manifold 14 to the pinch valve pressure chambers 74 in the pinch valve housing 72 .
  • the barrier elements 96 in this disclosure may be disposed in the pinch valve housing 72 so that they are accessible and easily replaceable when the single releasable fastener 98 is loosened.
  • a suitable seal 212 such as an o-ring for example, may be used to provide a pressure tight seal between the pneumatic branch 210 of the first powder flow block 64 and the pneumatic pressure passage 208 in the pinch valve housing 72 .
  • the pinch valves 76 and the barrier filter discs 96 , as well as the seals 212 are therefore examples of replaceable components 214 ( FIG. 3 ) that are readily accessible when the pinch valve housing 72 is separated from the first powder flow block 64 .
  • the replaceable components 214 typically will be wear items that over time and repeated operation of the dense phase pump 12 need to be replaced either as a repair action or during routine maintenance.
  • the pinch valve 250 includes a generally cylindrical body 252 with a central passage 254 therethrough.
  • the central passage 254 may have but need not have a non-circular cross-section shape, for example the shape may be like a cats-eye shape, and the pinch valve body may have an elliptical shape in lateral cross-section.
  • the pinch valve 250 may also include diametrically opposed ribs 256 and drawing lines 256 a on the end flange surfaces ( 278 ) are shown to indicate the rib 256 diametric and directional orientation.
  • a first difference between the pinch valve 250 and the pinch valve 76 is that the upper end flange 258 and the lower end flange 260 are radially offset from one another. As will be additionally explained below, this radial offset is provided to accommodate the location of the slots in the pinch valve pressure chamber that receive the ribs 256 .
  • the drawings show a first alignment axis 262 for the upper end flange 258 and a second alignment axis 264 for the lower end flange 260 (best understood from FIG. 8D ).
  • the pinch valve 250 may still be reversible in the sense that it may be installed in the orientation of FIG. 8C or flipped around with the lower end flange 260 .
  • the alignment axes 262 , 264 are referenced to an outermost radial extent of the respective end flanges 258 , 260 .
  • the end flanges 194 of FIGS. 8A and 8B are non-circular, in contrast to the pinch valves of the 878 patent for example.
  • the end flanges 258 , 260 are also non-circular but have a more defined pointing profile as best viewed in FIG. 8D .
  • the end flanges 258 , 260 are radially offset from each other, they may otherwise be the same or matching shape so that the pinch valve 250 can be installed in a first longitudinal orientation or flipped around and installed in an inverse longitudinal orientation.
  • each end flange 258 , 260 presents a more visually perceptible directional or orientation indication for aligning the pinch valves 250 during assembly into the pinch valve housing so that the pinch valves 250 “point” towards the center of the pinch valve housing 72 , for example, radially towards the column 100 .
  • alignment indicia may be provided on the outer surfaces 278 of the end flanges 258 , 260 .
  • the directional arrows 276 may be molded into the pinch valve body 252 or otherwise provided as needed. Note that the directional arrows 276 directionally align with the pointer apex 274 .
  • the alignment axes 262 , 264 indicate a radial offset included angle ⁇ between the end flanges 258 , 260 when viewed in plan. Moreover, the alignment axes 262 , 264 also indicate a radial offset included angle ⁇ between each pointer apex 274 and the rib alignment directional axis 256 a . In other words, the alignment profile of the end flanges 258 , 260 are not only radially offset from each other but also from the ribs 256 .
  • the ribs when used as part of the pinch valve 250 (or 76 in the embodiment of FIGS. 8A and 8B ), are to be aligned with and received in the slots in the pinch valve pressure chamber.
  • the slots 200 are formed at right angles with respect to the slots 200 in each adjacent pinch valve pressure chamber 74 on either side thereof, as indicated by the lines R (the lines R indicate the rib orientation).
  • the slots 200 and the ribs 196 are oriented in a manner similar to what was done in the 878 patent (which discloses a square pinch valve housing), but this results in the ribs 196 partially obstructing the pressure passage 208 in the location or area where the pressure passage 208 opens to the pressure chamber 74 , for example when the pinch valve housing 72 is now of a generally compact cylindrical shape.
  • a pinch valve housing 290 is provided with slots 292 that receive the pinch valve ribs 256 .
  • the slots 292 are radially offset by an angle relative to the location or area where the pressure passage 208 opens to the pressure chamber 74 so that the ribs 256 do not interfere with pressurizing the pressure chamber 74 .
  • the slots 292 may be rotated by approximately 37° away from the where the pressure passage 208 opens to the pressure chamber 74 . This moves the ribs 256 out of the way of where the pressure passage 208 opens to the pinch valve pressure chamber 74 .
  • the pressure passage 208 faces a flatter portion of the pinch valve body that is between the rib 196 and the hinge 198 , as this helps compress the pinch valve closed. This is best understood from FIG. 9B .
  • the angle of radial offset between the ribs 256 and the opening of the pressure passage 208 to the pressure chamber 75 will depend on the shape, design, dimensions and so forth of the pinch valve housing 72 as well as the design of the pinch valve 250 , particularly the shape of the elliptical portions. Therefore, 37° is but one example of a radial offset that assures that the pressure passage 208 does not open to the pressure chamber 74 in an orientation that would be obstructed by the ribs 256 .
  • this radial offset between the ribs 256 and the opening of the of the pressure passage 208 to the pressure chamber 74 assures that the pressure chamber 208 does not open to the pressure chamber 74 facing the hinge location 198 ( FIG. 9B ) because if that were the case then, when the pinch valve is in a closed position, the pinch valve hinge area 198 could obstruct the pressure passage 208 and the pressure passage 208 might not be vented to re-open the pinch valve.
  • pressure passage 208 may be formed at an oblique entry angle ⁇ to the pinch valve pressure chamber 74 as described hereinabove.
  • this angle is determined by the radial offset angle between the ribs 256 and the opening of the pressure passage 208 to the pressure chamber 74 .
  • the orientation of the pressure chamber 74 (as measured from the plane which bisects the pinch valve ribs) rotates about the longitudinal center axis of the pinch valve housing 72 .
  • an angle from the horizontal plane when viewed from the top as shown in FIGS.
  • the selection of the angle ⁇ determines the angle ⁇ if it is desired to have the pinch valve 250 installable in either longitudinal orientation. And the selection of the angle ⁇ may be made based on the specific needs to pressurizing the pinch valve pressure chamber 74 , such as the location where the pressure passage 208 opens to the pressure chamber 74 and the shape and design of the pinch valve 250 . Therefore, the exemplary values for ⁇ and ⁇ as well as the radial offset angle between the ribs 256 and the pressure passage 208 opening to the pressure chamber 74 , may be chosen based on the specific geometries of a particular pinch valve housing.
  • the pinch valve housing 72 can be separated from the first powder flow block 64 for access to the replaceable components 214 such as the pinch valves 76 and the barrier filter discs 96 and the o-rings 212 .
  • These replaceable components can be replaced without any further disassembly of the dense phase pump 12 , although optionally the pinch valve housing 72 can be also separated from the second powder flow block 82 when the single releasable fastener 98 is removed. This may be done, for example, if the entire pinch valve housing 72 is to be swapped or replaced with a different pinch valve housing 72 .
  • the pinch valve housing 72 can be readily accessed for servicing to replace the replaceable components 214 and/or the pinch valve housing 72 itself without having to remove any hoses that are connected to the dense phase pump 12 during normal operation.
  • the pinch valve housing 72 may be serviced without removing the supply hose 92 or the gun hose 94 from the second powder flow block 82 ( FIG. 1 ); or for embodiments in which the 878 type of purge connections are used, without removing the purge air hoses from the check valves.
  • An exemplary method for replacing one or more replaceable components includes the step of loosening the single releasable fastener 98 so as to release the axial compression between the first powder flow block 64 , the pinch valve housing 72 and the second powder flow block 82 .
  • the first housing 60 ( FIG. 1 ) can remain attached to the manifold 14 if so desired.
  • the first powder flow block 64 may be attached to the pump body 62 using the fasteners 80 such as a plurality of bolts.
  • the pinch valve housing 72 may be serviced without separating the first powder flow block 64 from the pump body 62 or the pump body 62 from the manifold 14 .
  • the pinch valve housing 72 may be axially pulled away or separated from the first powder flow block 64 (note that although the exemplary embodiments illustrate the dense phase pump 12 in a vertical orientation as is done in common practice, such is not required for operation of the pump).
  • the replaceable components 214 such as one or more of the pinch valves 76 , the barrier elements 96 and the seals 212 , may be replaced with different or new ones.
  • the pinch valve assembly housing 72 may be further separated from the second powder flow block 82 and wholly replaced, or in some cases it may be easier to service the replaceable components 214 with the pinch valve housing also separated from the second powder flow block 82 as a standalone assembly.
  • the dense phase pump 12 can be reassembled by mating up the pinch valve housing 72 with the first powder flow block 64 and the second powder flow block 82 with the pinch valve housing 72 and then tightening the single releasable fastener 98 .
  • alignment structures may be provided. Proper radial alignment, for example, of the pinch valve housing 72 relative to the first and second powder flow blocks 64 , 82 , assures that the various pneumatic and powder flow passages which extend between these bodies are correctly aligned and sealed.
  • a first alignment concept contemplates keyed elements 215 ( FIG. 4 ) on the attachable bodies so as to assure proper radial alignment.
  • the pinch valve housing 72 may be provided with one or more extensions or tabs 216 that are circumferentially disposed about the outer periphery of the pinch valve housing 72 .
  • tabs 216 mate with conforming slots 218 that are circumferentially disposed about the outer peripheries of the first and second powder flow blocks 64 , 82 .
  • Each tab 216 a on the pump facing side 220 of the pinch valve housing 72 is received in a conforming slot 218 a on the pinch valve facing side 222 of the first powder flow block 64 .
  • each tab 216 b on the opposite facing side 224 of the pinch valve housing 72 is received in a conforming slot 218 b on the pinch valve facing side 226 of the second powder flow block 82 .
  • the mating tabs 216 and conforming slots 218 may be disposed slightly radially inward along the outer wall 228 of the pinch valve housing 72 so that the keyed elements 215 are enclosed when the pinch valve housing 72 is assembled with the first and second powder flow blocks 64 , 82 .
  • the keyed elements 215 may be located elsewhere other than along the outer peripheries if so needed, and may have any suitable shape or geometry.
  • the tabs 216 and the conforming slots 218 may be keyed to each other by having at least one of the tabs 216 and its conforming slot 218 on each side 220 , 224 of the pinch valve housing 72 be of a different size or shape than the others.
  • the pinch valve housing 72 can be assembled to the first and second powder flow blocks 64 , 82 in only one radial orientation and the keyed elements 215 may also be selected so that the pinch valve housing 72 can be assembled in only one axial orientation (for example, only with the first side 220 assembled with the first powder flow block 64 and not upside down).
  • the keyed elements 215 need only be designed to provide radial alignment.
  • the keyed elements 215 also cooperate to restrict relative rotation between the pinch valve housing 72 and the first and second powder flow blocks 64 , 82 .
  • This may be realized, for example, by providing a close dimensional fit between the tabs 216 and the conforming slots 218 so that the assembled keyed elements 215 restrict relative rotation between the pinch valve housing 72 and the first and second powder flow blocks 64 , 82 .
  • the close dimensional fit between the tabs and slots amounts to an interference fit is a matter of design choice.
  • the close dimensional fit is sufficient to prevent relative rotation between the assembled bodies but not so tight so as to make assembly or disassembly less useful. From these teachings, many other ways to provide a keyed connection and alignment between the assembled bodies 72 , 64 and 82 will be readily apparent to those skilled in the art.
  • the keyed elements 215 may be disposed as needed on the several mating bodies.
  • the tabs 216 may be provided on the first and second powder flow blocks 64 , 82 and the slots 218 disposed on the pinch valve housing 72 .
  • all three bodies 72 , 64 and 82 may have tabs and slots that cooperate with conforming tabs and slots on the facing sides of the attached bodies.
  • the keyed elements 215 restrict the pinch valve housing 72 to being assembled in preferably a single radial position relative to the first and second powder flow blocks 64 , 82 .
  • the differently shaped or sized keyed elements 215 may be visually distinct to an assembler, such may not always be the case.
  • exterior alignment indicia 230 may be provided.
  • Each of the pinch valve housing 72 , the first powder flow block 64 and the second powder flow block 82 may include an exterior alignment indicia 230 that aligns with the adjacent body to indicate correct radial alignment.
  • the exterior alignment indicia may be in the form of one or more directional pointers 232 on the outer surface 234 of the pinch valve housing 72 that align with directional pointers 236 on the respective outer surfaces 238 , 240 of the first powder flow block 64 and the second powder flow block 82 when the bodies are radially aligned.
  • the exterior alignment indicia 230 may have any suitable form and appearance.
  • the exterior alignment indicia 230 may be embossed raised surfaces or reliefs on the outer surfaces 234 , 238 and 240 , or may be applied on labels or printed on, or any other suitable technique may be used as needed.
  • the exterior alignment indicia 230 may be used to assist in the assembly of the dense phase pump 12 , and after the pump is assembled and the single releasable fastener 98 tightened, the exterior alignment indicia 230 provide visual confirmation that the pinch valve housing 72 is properly and radially aligned with the first and second powder flow blocks 64 , 82 .

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  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
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US13/837,169 2013-03-15 2013-03-15 Dense phase pump with easily replaceable components Abandoned US20140261739A1 (en)

Priority Applications (13)

Application Number Priority Date Filing Date Title
US13/837,169 US20140261739A1 (en) 2013-03-15 2013-03-15 Dense phase pump with easily replaceable components
JP2014051544A JP6448912B2 (ja) 2013-03-15 2014-03-14 容易に交換可能な部品を有する濃厚相ポンプ
EP14159865.6A EP2777821B2 (fr) 2013-03-15 2014-03-14 Pompe à phase dense de composants facilement remplaçables
EP17152724.5A EP3175925B1 (fr) 2013-03-15 2014-03-14 Barrière pour une vanne a manchon
DE202014011108.1U DE202014011108U1 (de) 2013-03-15 2014-03-14 Dichtstrompumpe und Komponenten
EP17152721.1A EP3181238B2 (fr) 2013-03-15 2014-03-14 Vannes à manchon forme codee.
CN201410098892.3A CN104043568A (zh) 2013-03-15 2014-03-17 具有可容易替换部件的密相泵
CN201710952284.8A CN107716148B (zh) 2013-03-15 2014-03-17 具有可容易替换部件的密相泵
US29/495,150 USD729279S1 (en) 2013-03-15 2014-06-27 Pump valve housing
US15/151,427 US10989316B2 (en) 2013-03-15 2016-05-10 Dense phase pump with easily replaceable components
JP2018114121A JP2018155251A (ja) 2013-03-15 2018-06-15 容易に交換可能な部品を有する濃厚相ポンプ
JP2020075905A JP7101209B2 (ja) 2013-03-15 2020-04-22 容易に交換可能な部品を有する濃厚相ポンプ
US17/208,472 US11543038B2 (en) 2013-03-15 2021-03-22 Dense phase pump with easily replaceable components

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US29/495,150 Continuation USD729279S1 (en) 2013-03-15 2014-06-27 Pump valve housing
US15/151,427 Division US10989316B2 (en) 2013-03-15 2016-05-10 Dense phase pump with easily replaceable components

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US13/837,169 Abandoned US20140261739A1 (en) 2013-03-15 2013-03-15 Dense phase pump with easily replaceable components
US29/495,150 Active USD729279S1 (en) 2013-03-15 2014-06-27 Pump valve housing
US15/151,427 Active US10989316B2 (en) 2013-03-15 2016-05-10 Dense phase pump with easily replaceable components
US17/208,472 Active US11543038B2 (en) 2013-03-15 2021-03-22 Dense phase pump with easily replaceable components

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US29/495,150 Active USD729279S1 (en) 2013-03-15 2014-06-27 Pump valve housing
US15/151,427 Active US10989316B2 (en) 2013-03-15 2016-05-10 Dense phase pump with easily replaceable components
US17/208,472 Active US11543038B2 (en) 2013-03-15 2021-03-22 Dense phase pump with easily replaceable components

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US (4) US20140261739A1 (fr)
EP (3) EP3175925B1 (fr)
JP (3) JP6448912B2 (fr)
CN (2) CN107716148B (fr)
DE (1) DE202014011108U1 (fr)

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US20180128383A1 (en) * 2016-11-08 2018-05-10 Mueller International, Llc Valve body with integral bypass
US10632525B2 (en) 2017-04-10 2020-04-28 Mueller International, Llc Monolithic bypass
US11339688B2 (en) 2020-01-29 2022-05-24 Borgwarner, Inc. Variable camshaft timing valve assembly
US11654452B2 (en) * 2017-01-17 2023-05-23 Microfluidics International Corporation Apparatuses and methods using high pressure dual check valve

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US20160252184A1 (en) 2016-09-01
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CN107716148A (zh) 2018-02-23
US20210207721A1 (en) 2021-07-08
EP3181238B2 (fr) 2023-02-15
JP2018155251A (ja) 2018-10-04
JP6448912B2 (ja) 2019-01-09
EP2777821B2 (fr) 2022-07-20
EP3181238A1 (fr) 2017-06-21
EP3181238B1 (fr) 2019-10-23
DE202014011108U1 (de) 2017-11-29
CN107716148B (zh) 2022-12-23
JP2014181703A (ja) 2014-09-29
US10989316B2 (en) 2021-04-27
US11543038B2 (en) 2023-01-03
CN104043568A (zh) 2014-09-17
EP2777821B1 (fr) 2017-02-22
USD729279S1 (en) 2015-05-12

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