US20130214294A1 - Light emitting device with planar current block structure - Google Patents
Light emitting device with planar current block structure Download PDFInfo
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- US20130214294A1 US20130214294A1 US13/399,381 US201213399381A US2013214294A1 US 20130214294 A1 US20130214294 A1 US 20130214294A1 US 201213399381 A US201213399381 A US 201213399381A US 2013214294 A1 US2013214294 A1 US 2013214294A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/005—Processes
- H01L33/0095—Post-treatment of devices, e.g. annealing, recrystallisation or short-circuit elimination
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/02—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
- H01L33/14—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a carrier transport control structure, e.g. highly-doped semiconductor layer or current-blocking structure
- H01L33/145—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a carrier transport control structure, e.g. highly-doped semiconductor layer or current-blocking structure with a current-blocking structure
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
- H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L25/075—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
- H01L25/0753—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/15—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components with at least one potential-jump barrier or surface barrier specially adapted for light emission
- H01L27/153—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components with at least one potential-jump barrier or surface barrier specially adapted for light emission in a repetitive configuration, e.g. LED bars
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/36—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes
- H01L33/40—Materials therefor
- H01L33/405—Reflective materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/62—Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
Definitions
- the present application relates to a light-emitting device with a current block region, and a method to manufacture the same.
- a conventional LED structure has a current block region of low electric conductivity in the p-AlGaAs window layer to improve the current spreading and increase the light-emitting efficiency.
- the current block region 20 is often disposed in the vertical type LED to improve the current spreading.
- the current block region is often made of SiO 2 and formed by photolithography and etching processes to be disposed in the semiconductor stacked layer 12 .
- the electric current may gather around the corners of the current block region to cause the high electric field.
- the electric field strength is higher than the limit of the electric field loading of the LED, the LED fails.
- FIG. 2 shows the failed LED due to the high electric field occurring around the corner of the current block region 20 , and a hole 21 is formed on the surface of the failed LED because of the high electric field.
- a light-emitting device comprises a support base having a planar surface, a semiconductor stacked structure disposed on the planar surface, the semiconductor stacked structure comprising a first semiconductor layer, an active layer, a second semiconductor layer, a current block region formed in one of the first semiconductor layer and the second semiconductor layer and physically contacts the planar surface and an electrode disposed on the semiconductor stacked structure.
- a light-emitting device comprises a support base, a plurality of light-emitting units on the support base and a conductive unit electrically connecting the plurality of light-emitting units, wherein each of the plurality of light-emitting unit comprises a semiconductor stacked structure, an electrode disposed on the semiconductor stacked structure, a reflective layer connecting the semiconductor stacked structure, and a current block region in the semiconductor stacked structure, and wherein the reflective layer has a planar surface, and the current block region contacts the planar surface, and wherein the electrode is aligned with the current block region.
- a method of manufacturing a light-emitting device comprises the steps of providing a growth substrate, growing a semiconductor stacked structure on the growth substrate, wherein the semiconductor stacked structure comprises an active layer, a first semiconductor layer on the active layer, and a second semiconductor layer under the active layer, defining an alignment mark on the second semiconductor layer, forming a current block region in the semiconductor stacked structure by oxygen plasma treatment, N 2 O plasma treatment, argon plasma treatment, ion implantation, or wet oxidation, forming a reflective layer on the second semiconductor layer, bonding a substrate to the reflective layer, removing the growing substrate to expose the first semiconductor layer, and forming an electrode on the first semiconductor layer, wherein the electrode is aligned to the current block region by the alignment marks.
- FIG. 1 shows the vertical type LED with the current block region.
- FIG. 2 shows the failed LED due to the high electric field occurring around the corner of the current block region.
- FIG. 3 shows the cross-sectional view of a vertical type light-emitting diode with one current block region in the semiconductor stacked layer according to the first embodiment of the present application.
- FIG. 4 shows the cross-sectional view of a vertical type light-emitting diode with one current block region in the semiconductor stacked layer according to the second embodiment of the present application.
- FIGS. 5A to 5D show the top view of the vertical type light-emitting diode according to the first embodiment and the second embodiment.
- FIGS. 6A to 6I show the process of producing the vertical type light-emitting diode with one current block region in the semiconductor stacked layer.
- FIG. 7 shows a high voltage light-emitting device formed by the vertical type light-emitting diodes according to the third embodiment of the present application.
- FIG. 8 shows a high voltage light-emitting device formed by the vertical type light-emitting diodes according to the fourth embodiment of the present application.
- FIG. 9 shows a high voltage light-emitting device formed by the vertical type light-emitting diodes according to the fifth embodiment of the present application.
- FIG. 3 is the cross-sectional view of a vertical type light-emitting diode with a plurality of current block regions 20 in the semiconductor stacked layer 12 according to the first embodiment of the present application.
- the vertical type light-emitting diode has a plurality of upper electrodes 2 ohmically contacted with the semiconductor stacked layer 12 .
- the semiconductor stacked layer 12 includes a first semiconductor layer 6 , an active layer 8 , and a second semiconductor layer 10 .
- the first semiconductor layer 6 may be an n-type semiconductor and the second semiconductor layer 10 may be a p-type semiconductor, or vice versa.
- the material of the first semiconductor layer 6 , the active layer 8 , and the second semiconductor layer 10 can be a compound which includes at least one substance chosen from Ga, Al, In, P, N, Zn, Cd, and Se.
- the active layer 8 can emit light with a wavelength of from 400 nm to 650 nm depending on the composition of the material. For example, when the material of the active layer is AlGaInP series, it can emit red light, and when the material of the active layer is AlGaInN series, it can emit blue light.
- the reflector layer 14 can reflect the light emitted from the active layer 8 to improve the light extracting efficiency of the light-emitting diode.
- the reflector layer 14 can be made of the electrically conductive and high reflective material, such as Al, Au, Pt, Ag, Rh, Ir, or the combination thereof.
- a conductive substrate 18 is bonded to the reflector layer 14 by the bonding layer 16 .
- the bonding layer 16 can be electrically conductive, and the material of the bonding layer can be ITO, InO, SnO, CTO, ATO, AZO, ZTO, ZnO, AlGaAs, GaN, GaP, GaAs, GaAsP, etc.
- Each of the plurality of the current block regions 20 is formed in the semiconductor stacked layer 12 and directly contacts with the reflector layer 14 .
- the first contact surface 100 between the reflector layer 14 and the current block regions 20 and the second contact surface 101 between the reflector layer 14 and the semiconductor stacked layer 12 are coplanar.
- Each of the current block regions 20 can be formed by ion implantation, oxygen plasma treatment, N 2 O plasma treatment, argon plasma treatment, or wet oxidation.
- the material of the current block regions can have an electric conductivity less than one-tenth of the electric conductivity of the semiconductor material of the semiconductor stacked layer 12 around the current block regions 20 , or be an insulated oxide, such as SiO 2 , TiO 2 , or SiN x . While the electrical current disperses through the second contact surface 101 , the high electrical field does not happen and the light-emitting diode does not fail.
- Each of the current block regions 20 corresponds to each of the upper electrodes 2 respectively and the thickness of each of the current block regions 20 is greater than 50 ⁇ .
- a virtual central normal line 102 of each of the upper electrodes 2 extends to pass the corresponding current block region 20 .
- the width 104 of each of the current block regions 20 is greater than the width 106 of the corresponding upper electrode 2 to make the electric current spreading wilder between the upper electrodes 2 and the lower electrode 4 .
- FIG. 4 is the cross-sectional view of a vertical type light-emitting diode with a plurality of current block regions 20 in the semiconductor stacked layer 12 according to the second embodiment of the present application.
- the vertical type light-emitting diode has a transparent conductive layer 22 between the upper electrodes 2 and the semiconductor stacked layer 12 .
- the transparent conductive layer 22 can enhance the spread of the electric current.
- the material of the transparent conductive layer 22 can be ITO, InO, SnO, CTO, ATO, ZnO, GaP, etc.
- FIGS. 5A to 5D are the top view of the vertical type light-emitting diode according to the aforementioned two embodiments.
- the shape of the current block region 20 can be a circle, a square, a rectangle, an ellipse, or any combination thereof. Generally, the shape of the current block region 20 is similar to the shape of the upper electrode 2 .
- FIGS. 6A to 61 show the process of producing the vertical type light-emitting diode with a plurality of current block regions 20 in the semiconductor stacked layer 12 .
- FIG. 6A shows the step of providing a growing substrate 24 .
- the material of the growing substrate 24 can be sapphire, SiC, GaN, GaAs, GaP, etc.
- a semiconductor stacked layer 12 is grown on the growing substrate 24 .
- the semiconductor stacked layer 12 comprises an active layer 8 , a first semiconductor layer 6 and a second semiconductor layer 10 .
- the first semiconductor layer 6 , the active layer 8 , and the second semiconductor layer 10 are grown in sequence.
- the first semiconductor layer 6 and the second semiconductor layer 10 have different conductivity type.
- the first semiconductor layer 6 may be an n-type semiconductor and the second semiconductor layer 10 may be a p-type semiconductor, or vice versa.
- FIG. 6A shows the step of providing a growing substrate 24 .
- the material of the growing substrate 24 can be sapphire, SiC, GaN, GaAs, GaP, etc.
- FIG. 6B shows, a semiconductor stacked layer 12 is grown on the growing substrate 24 .
- the current block regions 20 and alignment marks 26 are formed in the second semiconductor layer 10 .
- the current block regions 20 can be formed by oxygen plasma treatment, N 2 O plasma treatment, argon plasma treatment, ion implantation, or wet oxidation and are not covered by the second semiconductor layer 10 , and a first surface 13 of the second semiconductor layer 10 which is planar is formed.
- the alignment marks 26 are opaque and indicate the region without forming the light-emitting diodes. When the semiconductor stacked layer 12 is flipped upside down, the alignment marks 26 can be used for alignment from the back side of the semiconductor stacked layer 12 in sequent steps. In the next step, as FIG. 6D shows, a reflector layer 14 is formed on the semiconductor stacked layer 12 .
- the reflector layer 14 is electrically conductive and reflective, and the material of the reflector layer 14 can be Al, Au, Pt, Ag, Rh, Ir, or the combination thereof.
- a conductive substrate 18 is bonded to the reflector 14 by the bonding layer 16 .
- the bonding layer 16 is electrically conductive.
- the material of the bonding layer 16 can be ITO, InO, SnO, CTO, ATO, AZO, ZTO, ZnO, AlGaAs, GaN, GaP, GaAs, GaAsP, etc.
- the growing substrate 24 is separated from the semiconductor stacked layer 12 .
- FIG. 6F shows, the growing substrate 24 is separated from the semiconductor stacked layer 12 .
- the light emitting wafer 110 is flipped upside down.
- the upper electrodes 2 are formed on first semiconductor layer 6 and the lower electrode 4 is formed on the other surface of the conductive substrate 18 .
- the positions of the upper electrodes 2 are determined by sensing the positions of the alignment marks 26 . If the upper electrodes 2 do not align the alignment marks 26 , the upper electrodes 2 cannot align the current block regions 20 and the current spreading is poor. Then, as shown in FIG. 6H , the light emitting wafer 110 is separated to form a plurality of light-emitting diodes 3 shown in the FIG. 6I , and the alignment marks 26 are removed during the separation of the light emitting wafer 110 .
- FIG. 7 shows a high voltage light-emitting device 70 formed by the vertical type light-emitting diodes 40 , which has one current block region 20 , connected in series according to the third embodiment of the present application.
- Each of the light-emitting diode 40 comprises a semiconductor stacked layer 12 , a reflector layer 14 , at least one upper electrode 2 on the semiconductor stacked layer 12 .
- the current block regions 20 are formed in the semiconductor stacked layer 12 and contact the reflector layer 14 .
- the first contact surface 702 which connects the reflector layer 12 and the current block regions 20
- the second contact surface which connects the reflector layer 12 and the semiconductor stacked layer 12
- the semiconductor stacked layer 12 includes a first semiconductor layer 6 , an active layer 8 and a second semiconductor layer 10 .
- the first semiconductor layer 6 and the second semiconductor layer 10 have different conductivity type.
- the first semiconductor layer 6 may be an n-type semiconductor and the second semiconductor layer 10 may be a p-type semiconductor, or vice versa.
- the material of the first semiconductor layer 6 , the active layer 8 , and the second semiconductor layer 10 can be a compound which includes at least one substance chosen from Ga, Al, In, P, N, Zn, Cd, and Se.
- the active layer 8 can emit light with a wavelength of from 400 nm to 650 nm depending on the composition of the material. For example, when the material of the active layer 8 is AlGaInP series, it can emit red light, and when the material of the active layer 8 is AlGaInN series, it can emit blue light.
- the reflector layer 14 can reflect the light emitted from the active layer 8 to improve the light extracting efficiency of the light-emitting diode.
- the reflector layer 14 can be made of the electrically conductive and reflective material, such as Al, Au, Pt, Ag, Rh, Ir, or the combination thereof.
- the plurality of light-emitting diodes 40 are bonded to the insulated substrate 34 by the bonding layer 16 .
- the bonding layer 16 can be electrically conductive, and the material of the bonding layer can be ITO, InO, SnO, CTO, ATO, AZO, ZTO, ZnO, AlGaAs, GaN, GaP, GaAs, GaAsP, etc.
- the material of the insulated substrate 34 can be glass, sapphire, AlN, ceramic, etc.
- the first side wall 50 and the second side wall 52 between any two of the light-emitting diodes 40 are covered by the first insulation layer 30 A and the second insulation layer 30 B respectively.
- the first insulation layer 30 A and the second insulation layer 30 B also cover a portion of the upper surface 54 of each of the light-emitting diodes 40 .
- the bonding layer 16 protrudes from the first side wall 50 and is uncovered by the first insulation layer 30 A.
- there is a bridge metal 32 electrically connect the bonding layer 16 of one of two light-emitting diodes 40 with the upper electrodes 2 of the other light-emitting diode 40 .
- the bridge metal 32 is isolated from each of the semiconductor stacked layers 12 and each of the reflector layers 14 by the first insulation layer 30 A and the second insulation layer 30 B.
- FIG. 8 shows a high voltage light-emitting device 80 formed by the vertical type light-emitting diodes 40 , which has one current block region 20 , connected in series according to the fourth embodiment of the present application.
- the difference between the preceding light-emitting device 70 and the light-emitting device 80 is that there is an insulating layer 42 between the bonding layers 16 and the substrate 44 .
- the insulating layer 42 can be formed by spin coating, printing, or molding glue filling, and the material of the insulating layer 42 can be spin-on-glass, silicone resin, BCB, epoxy, polyimide or PFCB.
- the material of the substrate 44 can be electrically conductive material, such as metal or metal alloy like Cu, Al, Sn, Zn, Cd, Ni, Co, W, Mo, or the combination thereof, or electrically insulating material, such as sapphire, diamond, glass, polymer, epoxy, quartz, acryl, AlN, etc,
- FIG. 9 shows a high voltage light-emitting device 90 formed by the vertical type light-emitting diodes 40 A, which has at least one current block region 20 , connected in series according to the fifth embodiment of the present application.
- Each of the light-emitting diode 40 A includes a semiconductor stacked layer 12 , a reflector layer 14 A, and at least one upper electrode 2 on the semiconductor stacked layer 12 .
- the current block regions 20 are formed in the semiconductor stacked layer 12 and exposed from the semiconductor stacked layer 12 to contact the reflector layer 14 A.
- the first contact surface 902 which connects the current block region 20 and the reflector layer 14 A, and the second contact surface, which connects the current block regions 20 and the reflector layer 14 A, are coplanar.
- the semiconductor stacked layer 12 includes a first semiconductor layer 6 , an active layer 8 , and a second semiconductor layer 10 .
- the first semiconductor layer 6 and the second semiconductor layer 10 have different conductivity type.
- the first semiconductor layer 6 may be an n-type semiconductor and the second semiconductor layer 10 may be a p-type semiconductor, or vice versa.
- the material of the first semiconductor layer 6 , the active layer 8 , and the second semiconductor layer 10 can be a compound which includes at least one substance chosen from Ga, Al, In, P, N, Zn, Cd, and Se.
- the active layer 8 can emit light with a wavelength of from 400 nm to 650 nm depending on the composition of the material.
- the reflector layer 14 A can reflect the light emitted from the active layer 8 to improve the light extracting efficiency of the light-emitting diode.
- the reflector layer 14 A can be made of the electrically conductive and high reflective material, such as Al, Au, Pt, Ag, Rh, Ir, or the combination thereof.
- the light-emitting diodes 40 are bonded to the substrate 38 by the insulating bonding layer 36 .
- the material of the insulating bonding layer 36 includes spin-on-glass, silicone resin, BCB, epoxy, polyimide, or PFCB.
- the material of the substrate 38 can be electrically conductive material, such as metal or metal alloy like Cu, Al, Sn, Zn, Cd, Ni, Co, W, Mo, or the combination thereof, or electrically insulating material, such as sapphire, diamond, glass, polymer, epoxy, quartz, acryl, AlN, etc.
- the first insulation layer 30 A and the second insulation layer 30 B cover the first side wall 50 A, the second side wall 52 A respectively and a portion of the upper surface 54 .
- the reflector layer 14 A protrudes from the first side wall 50 and is uncover by the first insulation layer 30 A.
- a bridge metal 32 A which is disposed between the two light-emitting diodes 40 A, connects the reflector layer 14 A of one of the two light-emitting diodes 40 A with the upper electrode 2 of the other light-emitting diode 40 A.
- the bridge metal 32 A is isolated from each of the semiconductor stacked layers 12 and each of the reflector layers 14 A by the first insulation layer 30 A and the second insulation layer 30 B.
- the light-emitting device or light-emitted diode mentioned above may be mounted with the substrate onto a submount via a solder bump or a glue material to form a light-emitting apparatus.
- the submount further comprises one circuit layout electrically connected to the electrode of the light-emitting device via an electrical conductive structure, such as a metal wire.
Abstract
A light-emitting device comprises a support base having a planar surface, a semiconductor stacked structure disposed on the planar surface, the semiconductor stacked structure comprising a first semiconductor layer, an active layer, a second semiconductor layer, a current block region formed in one of the first semiconductor layer and the second semiconductor layer and physically contacts the planar surface and an electrode disposed on the semiconductor stacked structure.
Description
- The present application relates to a light-emitting device with a current block region, and a method to manufacture the same.
- In recent years, as the applications of the light-emitting diode increasing, many methods for increasing the light extraction efficiency have been provided. One of the methods is to reduce the electrical current crowding and make the electrical current spread between the electrodes wide. If the electrical current between the electrodes is not uniform and causes the electrical current crowded in some regions, the total light efficiency of the light-emitting diode will decrease.
- In recent years, many methods have been provided to improve the light extraction efficiency of the light-emitting diode as the light-emitting diode is applied more widely. However, the current spreading in the light-emitting diode is not uniform so the current distribution is crowded in some areas, and there is a need to improve the light extraction efficiency
- In order to make the current spreading uniform, a conventional LED structure has a current block region of low electric conductivity in the p-AlGaAs window layer to improve the current spreading and increase the light-emitting efficiency.
- Referring to
FIG. 1 , thecurrent block region 20 is often disposed in the vertical type LED to improve the current spreading. In general, the current block region is often made of SiO2 and formed by photolithography and etching processes to be disposed in the semiconductor stackedlayer 12. But, when the electric current is applied into the vertical type LED, the electrical current may gather around the corners of the current block region to cause the high electric field. When the electric field strength is higher than the limit of the electric field loading of the LED, the LED fails.FIG. 2 shows the failed LED due to the high electric field occurring around the corner of thecurrent block region 20, and ahole 21 is formed on the surface of the failed LED because of the high electric field. - A light-emitting device comprises a support base having a planar surface, a semiconductor stacked structure disposed on the planar surface, the semiconductor stacked structure comprising a first semiconductor layer, an active layer, a second semiconductor layer, a current block region formed in one of the first semiconductor layer and the second semiconductor layer and physically contacts the planar surface and an electrode disposed on the semiconductor stacked structure.
- A light-emitting device comprises a support base, a plurality of light-emitting units on the support base and a conductive unit electrically connecting the plurality of light-emitting units, wherein each of the plurality of light-emitting unit comprises a semiconductor stacked structure, an electrode disposed on the semiconductor stacked structure, a reflective layer connecting the semiconductor stacked structure, and a current block region in the semiconductor stacked structure, and wherein the reflective layer has a planar surface, and the current block region contacts the planar surface, and wherein the electrode is aligned with the current block region.
- A method of manufacturing a light-emitting device comprises the steps of providing a growth substrate, growing a semiconductor stacked structure on the growth substrate, wherein the semiconductor stacked structure comprises an active layer, a first semiconductor layer on the active layer, and a second semiconductor layer under the active layer, defining an alignment mark on the second semiconductor layer, forming a current block region in the semiconductor stacked structure by oxygen plasma treatment, N2O plasma treatment, argon plasma treatment, ion implantation, or wet oxidation, forming a reflective layer on the second semiconductor layer, bonding a substrate to the reflective layer, removing the growing substrate to expose the first semiconductor layer, and forming an electrode on the first semiconductor layer, wherein the electrode is aligned to the current block region by the alignment marks.
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FIG. 1 shows the vertical type LED with the current block region. -
FIG. 2 shows the failed LED due to the high electric field occurring around the corner of the current block region. -
FIG. 3 shows the cross-sectional view of a vertical type light-emitting diode with one current block region in the semiconductor stacked layer according to the first embodiment of the present application. -
FIG. 4 shows the cross-sectional view of a vertical type light-emitting diode with one current block region in the semiconductor stacked layer according to the second embodiment of the present application. -
FIGS. 5A to 5D show the top view of the vertical type light-emitting diode according to the first embodiment and the second embodiment. -
FIGS. 6A to 6I show the process of producing the vertical type light-emitting diode with one current block region in the semiconductor stacked layer. -
FIG. 7 shows a high voltage light-emitting device formed by the vertical type light-emitting diodes according to the third embodiment of the present application. -
FIG. 8 shows a high voltage light-emitting device formed by the vertical type light-emitting diodes according to the fourth embodiment of the present application. -
FIG. 9 shows a high voltage light-emitting device formed by the vertical type light-emitting diodes according to the fifth embodiment of the present application. - Exemplary embodiments of the present application will be described in detail with reference to the accompanying drawings hereafter. The following embodiments are given by way of illustration to help those skilled in the art fully understand the spirit of the present application. Hence, it should be noted that the present application is not limited to the embodiments herein and can be realized by various forms. Further, the drawings are not precise scale and components may be exaggerated in view of width, height, length, etc. Herein, the similar or identical reference numerals will denote the similar or identical components throughout the drawings.
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FIG. 3 is the cross-sectional view of a vertical type light-emitting diode with a plurality ofcurrent block regions 20 in the semiconductor stackedlayer 12 according to the first embodiment of the present application. The vertical type light-emitting diode has a plurality ofupper electrodes 2 ohmically contacted with the semiconductor stackedlayer 12. The semiconductor stackedlayer 12 includes afirst semiconductor layer 6, anactive layer 8, and asecond semiconductor layer 10. Thefirst semiconductor layer 6 may be an n-type semiconductor and thesecond semiconductor layer 10 may be a p-type semiconductor, or vice versa. The material of thefirst semiconductor layer 6, theactive layer 8, and thesecond semiconductor layer 10 can be a compound which includes at least one substance chosen from Ga, Al, In, P, N, Zn, Cd, and Se. When the electrical current applies to the semiconductor stackedlayer 12, theactive layer 8 can emit light with a wavelength of from 400 nm to 650 nm depending on the composition of the material. For example, when the material of the active layer is AlGaInP series, it can emit red light, and when the material of the active layer is AlGaInN series, it can emit blue light. There is areflector layer 14 beneath the semiconductor stackedlayer 12. Thereflector layer 14 can reflect the light emitted from theactive layer 8 to improve the light extracting efficiency of the light-emitting diode. Thereflector layer 14 can be made of the electrically conductive and high reflective material, such as Al, Au, Pt, Ag, Rh, Ir, or the combination thereof. Aconductive substrate 18 is bonded to thereflector layer 14 by thebonding layer 16. Thebonding layer 16 can be electrically conductive, and the material of the bonding layer can be ITO, InO, SnO, CTO, ATO, AZO, ZTO, ZnO, AlGaAs, GaN, GaP, GaAs, GaAsP, etc. - Each of the plurality of the
current block regions 20 is formed in the semiconductor stackedlayer 12 and directly contacts with thereflector layer 14. Thefirst contact surface 100 between thereflector layer 14 and thecurrent block regions 20 and thesecond contact surface 101 between thereflector layer 14 and the semiconductor stackedlayer 12 are coplanar. Each of thecurrent block regions 20 can be formed by ion implantation, oxygen plasma treatment, N2O plasma treatment, argon plasma treatment, or wet oxidation. The material of the current block regions can have an electric conductivity less than one-tenth of the electric conductivity of the semiconductor material of the semiconductor stackedlayer 12 around thecurrent block regions 20, or be an insulated oxide, such as SiO2, TiO2, or SiNx. While the electrical current disperses through thesecond contact surface 101, the high electrical field does not happen and the light-emitting diode does not fail. - Each of the
current block regions 20 corresponds to each of theupper electrodes 2 respectively and the thickness of each of thecurrent block regions 20 is greater than 50 Å. In other words, a virtual centralnormal line 102 of each of theupper electrodes 2 extends to pass the correspondingcurrent block region 20. Thewidth 104 of each of thecurrent block regions 20 is greater than thewidth 106 of the correspondingupper electrode 2 to make the electric current spreading wilder between theupper electrodes 2 and thelower electrode 4. -
FIG. 4 is the cross-sectional view of a vertical type light-emitting diode with a plurality ofcurrent block regions 20 in the semiconductor stackedlayer 12 according to the second embodiment of the present application. The difference between the second embodiment and the first embodiment is that the vertical type light-emitting diode has a transparentconductive layer 22 between theupper electrodes 2 and the semiconductor stackedlayer 12. The transparentconductive layer 22 can enhance the spread of the electric current. The material of the transparentconductive layer 22 can be ITO, InO, SnO, CTO, ATO, ZnO, GaP, etc. -
FIGS. 5A to 5D are the top view of the vertical type light-emitting diode according to the aforementioned two embodiments. The shape of thecurrent block region 20 can be a circle, a square, a rectangle, an ellipse, or any combination thereof. Generally, the shape of thecurrent block region 20 is similar to the shape of theupper electrode 2. -
FIGS. 6A to 61 show the process of producing the vertical type light-emitting diode with a plurality ofcurrent block regions 20 in the semiconductor stackedlayer 12. -
FIG. 6A shows the step of providing a growingsubstrate 24. The material of the growingsubstrate 24 can be sapphire, SiC, GaN, GaAs, GaP, etc. Then, asFIG. 6B shows, a semiconductor stackedlayer 12 is grown on the growingsubstrate 24. The semiconductor stackedlayer 12 comprises anactive layer 8, afirst semiconductor layer 6 and asecond semiconductor layer 10. Thefirst semiconductor layer 6, theactive layer 8, and thesecond semiconductor layer 10 are grown in sequence. Thefirst semiconductor layer 6 and thesecond semiconductor layer 10 have different conductivity type. Thefirst semiconductor layer 6 may be an n-type semiconductor and thesecond semiconductor layer 10 may be a p-type semiconductor, or vice versa. In the next step, asFIG. 6C shows, thecurrent block regions 20 and alignment marks 26 are formed in thesecond semiconductor layer 10. Thecurrent block regions 20 can be formed by oxygen plasma treatment, N2O plasma treatment, argon plasma treatment, ion implantation, or wet oxidation and are not covered by thesecond semiconductor layer 10, and afirst surface 13 of thesecond semiconductor layer 10 which is planar is formed. The alignment marks 26 are opaque and indicate the region without forming the light-emitting diodes. When the semiconductor stackedlayer 12 is flipped upside down, the alignment marks 26 can be used for alignment from the back side of the semiconductor stackedlayer 12 in sequent steps. In the next step, asFIG. 6D shows, areflector layer 14 is formed on the semiconductor stackedlayer 12. Thereflector layer 14 is electrically conductive and reflective, and the material of thereflector layer 14 can be Al, Au, Pt, Ag, Rh, Ir, or the combination thereof. In the next step, asFIG. 6E shows, aconductive substrate 18 is bonded to thereflector 14 by thebonding layer 16. Thebonding layer 16 is electrically conductive. The material of thebonding layer 16 can be ITO, InO, SnO, CTO, ATO, AZO, ZTO, ZnO, AlGaAs, GaN, GaP, GaAs, GaAsP, etc. In the next step, as theFIG. 6F shows, the growingsubstrate 24 is separated from the semiconductor stackedlayer 12. In the next step, as shown inFIG. 6G , thelight emitting wafer 110 is flipped upside down. Theupper electrodes 2 are formed onfirst semiconductor layer 6 and thelower electrode 4 is formed on the other surface of theconductive substrate 18. The positions of theupper electrodes 2 are determined by sensing the positions of the alignment marks 26. If theupper electrodes 2 do not align the alignment marks 26, theupper electrodes 2 cannot align thecurrent block regions 20 and the current spreading is poor. Then, as shown inFIG. 6H , thelight emitting wafer 110 is separated to form a plurality of light-emittingdiodes 3 shown in theFIG. 6I , and the alignment marks 26 are removed during the separation of thelight emitting wafer 110. - Further, the aforementioned vertical type light-emitting diodes can be connected in series to form a high voltage light-emitting device.
FIG. 7 shows a high voltage light-emittingdevice 70 formed by the vertical type light-emittingdiodes 40, which has onecurrent block region 20, connected in series according to the third embodiment of the present application. Each of the light-emittingdiode 40 comprises a semiconductor stackedlayer 12, areflector layer 14, at least oneupper electrode 2 on the semiconductor stackedlayer 12. Thecurrent block regions 20 are formed in the semiconductor stackedlayer 12 and contact thereflector layer 14. Thefirst contact surface 702, which connects thereflector layer 12 and thecurrent block regions 20, and the second contact surface, which connects thereflector layer 12 and the semiconductor stackedlayer 12, are coplanar. The semiconductor stackedlayer 12 includes afirst semiconductor layer 6, anactive layer 8 and asecond semiconductor layer 10. Thefirst semiconductor layer 6 and thesecond semiconductor layer 10 have different conductivity type. Thefirst semiconductor layer 6 may be an n-type semiconductor and thesecond semiconductor layer 10 may be a p-type semiconductor, or vice versa. The material of thefirst semiconductor layer 6, theactive layer 8, and thesecond semiconductor layer 10 can be a compound which includes at least one substance chosen from Ga, Al, In, P, N, Zn, Cd, and Se. When the electrical current applies to the semiconductor stackedlayer 12, theactive layer 8 can emit light with a wavelength of from 400 nm to 650 nm depending on the composition of the material. For example, when the material of theactive layer 8 is AlGaInP series, it can emit red light, and when the material of theactive layer 8 is AlGaInN series, it can emit blue light. Thereflector layer 14 can reflect the light emitted from theactive layer 8 to improve the light extracting efficiency of the light-emitting diode. Thereflector layer 14 can be made of the electrically conductive and reflective material, such as Al, Au, Pt, Ag, Rh, Ir, or the combination thereof. The plurality of light-emittingdiodes 40 are bonded to theinsulated substrate 34 by thebonding layer 16. Thebonding layer 16 can be electrically conductive, and the material of the bonding layer can be ITO, InO, SnO, CTO, ATO, AZO, ZTO, ZnO, AlGaAs, GaN, GaP, GaAs, GaAsP, etc. The material of theinsulated substrate 34 can be glass, sapphire, AlN, ceramic, etc. Thefirst side wall 50 and thesecond side wall 52 between any two of the light-emittingdiodes 40 are covered by thefirst insulation layer 30A and thesecond insulation layer 30B respectively. Thefirst insulation layer 30A and thesecond insulation layer 30B also cover a portion of theupper surface 54 of each of the light-emittingdiodes 40. Thebonding layer 16 protrudes from thefirst side wall 50 and is uncovered by thefirst insulation layer 30A. Between any two light-emittingdiodes 40, there is abridge metal 32 electrically connect thebonding layer 16 of one of two light-emittingdiodes 40 with theupper electrodes 2 of the other light-emittingdiode 40. For any two electrically connected light-emittingdiodes 40, thebridge metal 32 is isolated from each of the semiconductor stackedlayers 12 and each of the reflector layers 14 by thefirst insulation layer 30A and thesecond insulation layer 30B. -
FIG. 8 shows a high voltage light-emittingdevice 80 formed by the vertical type light-emittingdiodes 40, which has onecurrent block region 20, connected in series according to the fourth embodiment of the present application. The difference between the preceding light-emittingdevice 70 and the light-emittingdevice 80 is that there is an insulatinglayer 42 between the bonding layers 16 and thesubstrate 44. The insulatinglayer 42 can be formed by spin coating, printing, or molding glue filling, and the material of the insulatinglayer 42 can be spin-on-glass, silicone resin, BCB, epoxy, polyimide or PFCB. The material of thesubstrate 44 can be electrically conductive material, such as metal or metal alloy like Cu, Al, Sn, Zn, Cd, Ni, Co, W, Mo, or the combination thereof, or electrically insulating material, such as sapphire, diamond, glass, polymer, epoxy, quartz, acryl, AlN, etc, -
FIG. 9 shows a high voltage light-emittingdevice 90 formed by the vertical type light-emittingdiodes 40A, which has at least onecurrent block region 20, connected in series according to the fifth embodiment of the present application. Each of the light-emittingdiode 40A includes a semiconductor stackedlayer 12, a reflector layer 14A, and at least oneupper electrode 2 on the semiconductor stackedlayer 12. Thecurrent block regions 20 are formed in the semiconductor stackedlayer 12 and exposed from the semiconductor stackedlayer 12 to contact the reflector layer 14A. Thefirst contact surface 902, which connects thecurrent block region 20 and the reflector layer 14A, and the second contact surface, which connects thecurrent block regions 20 and the reflector layer 14A, are coplanar. The semiconductor stackedlayer 12 includes afirst semiconductor layer 6, anactive layer 8, and asecond semiconductor layer 10. Thefirst semiconductor layer 6 and thesecond semiconductor layer 10 have different conductivity type. Thefirst semiconductor layer 6 may be an n-type semiconductor and thesecond semiconductor layer 10 may be a p-type semiconductor, or vice versa. The material of thefirst semiconductor layer 6, theactive layer 8, and thesecond semiconductor layer 10 can be a compound which includes at least one substance chosen from Ga, Al, In, P, N, Zn, Cd, and Se. When the electrical current applies to the semiconductor stackedlayer 12, theactive layer 8 can emit light with a wavelength of from 400 nm to 650 nm depending on the composition of the material. For example, when the material of theactive layer 8 is AlGaInP series, it can emit red light, and when the material of theactive layer 8 is AlGaInN series, it can emit blue light. The reflector layer 14A can reflect the light emitted from theactive layer 8 to improve the light extracting efficiency of the light-emitting diode. The reflector layer 14A can be made of the electrically conductive and high reflective material, such as Al, Au, Pt, Ag, Rh, Ir, or the combination thereof. The light-emittingdiodes 40 are bonded to thesubstrate 38 by the insulatingbonding layer 36. The material of the insulatingbonding layer 36 includes spin-on-glass, silicone resin, BCB, epoxy, polyimide, or PFCB. The material of thesubstrate 38 can be electrically conductive material, such as metal or metal alloy like Cu, Al, Sn, Zn, Cd, Ni, Co, W, Mo, or the combination thereof, or electrically insulating material, such as sapphire, diamond, glass, polymer, epoxy, quartz, acryl, AlN, etc. - Between any two light-emitting
diodes 40A, thefirst insulation layer 30A and thesecond insulation layer 30B cover thefirst side wall 50A, thesecond side wall 52A respectively and a portion of theupper surface 54. For each of the light-emittingdiode 40A, the reflector layer 14A protrudes from thefirst side wall 50 and is uncover by thefirst insulation layer 30A. For any two light-emittingdiodes 40, abridge metal 32A, which is disposed between the two light-emittingdiodes 40A, connects the reflector layer 14A of one of the two light-emittingdiodes 40A with theupper electrode 2 of the other light-emittingdiode 40A. For any two electrically connected light-emittingdiodes 40A, thebridge metal 32A is isolated from each of the semiconductor stackedlayers 12 and each of the reflector layers 14A by thefirst insulation layer 30A and thesecond insulation layer 30B. - The light-emitting device or light-emitted diode mentioned above may be mounted with the substrate onto a submount via a solder bump or a glue material to form a light-emitting apparatus. Besides, the submount further comprises one circuit layout electrically connected to the electrode of the light-emitting device via an electrical conductive structure, such as a metal wire.
Claims (20)
1. A light-emitting device, comprising:
a support base having a planar surface;
a semiconductor stacked structure disposed on the planar surface, the semiconductor stacked structure comprising a first semiconductor layer, an active layer, a second semiconductor layer;
a current block region formed in one of the first semiconductor layer and the second semiconductor layer and physically contacts the planar surface; and
an electrode disposed on the semiconductor stacked structure.
2. A light-emitting device according to claim 1 , further comprising a plurality of the current block regions and a plurality of the electrodes, wherein each current block region corresponds to one of the electrode.
3. A light-emitting device according to claim 1 , wherein a width of the current block region is greater than a width of the electrode, and/or the shape of the current block region is the same as the shape the electrode.
4. A light-emitting device according to claim 3 , wherein the width of the at least one current block region is 5 times greater than the width of the electrode.
5. A light-emitting device according to claim 1 , wherein the current block region comprises a transparent and a low electrically conductive dielectric material.
6. A light-emitting device according to claim 1 , wherein the electrical conductivity of the current block region is less than one-tenth of the electrical conductivity of the semiconductor stacked structure.
7. A light-emitting device according to claim 1 , further comprising a transparent conductive layer between the semiconductor stacked structure and the electrode.
8. A light-emitting device according to claim 1 , wherein the support base comprises a reflective layer, a bonding layer, and a substrate.
9. A light-emitting device according to claim 8 , wherein the reflective layer comprises an electrically conductive and reflective material.
10. A light-emitting device according to claim 8 , wherein the bonding layer and the substrate are electrically conductive.
11. A light-emitting device, comprising:
a support base;
a plurality of light-emitting units on the support base; and
a conductive unit electrically connecting the plurality of light-emitting units, wherein each of the plurality of light-emitting unit comprises a semiconductor stacked structure, an electrode disposed on the semiconductor stacked structure, a reflective layer connecting the semiconductor stacked structure, and a current block region in the semiconductor stacked structure,
wherein the reflective layer has a planar surface, and the current block region contacts the planar surface,
wherein the electrode is aligned with the current block region.
12. A light-emitting device according to claim 11 , wherein a width of the current block region is greater than a width of the electrode, and/or the shape of the current block region is the same as the shape of the electrode.
13. A light-emitting device according to claim 12 , wherein the width of the at least one current block region is 5 times greater than the width of the electrode.
14. A light-emitting device according to claim 11 , wherein the current block region comprises a transparent and a low electrically conductive dielectric material.
15. A light-emitting device according to claim 11 , wherein the electrical conductivity of the current block region is less than one-tenth of the electrical conductivity of the semiconductor stacked structure.
16. A light-emitting device according to claim 11 , further comprising a transparent conductive layer between the semiconductor stacked structure and the electrode.
17. A light-emitting device according to claim 11 , wherein the reflective layer comprises an electrically conductive and reflective material.
18. A light-emitting device according to claim 11 , wherein the support base comprises a bonding layer, and a substrate.
19. A light-emitting device according to claim 18 , wherein the bonding layer is electrically conductive or electrically insulating.
20. A method of manufacturing a light-emitting device comprising the steps of:
providing a growth substrate;
growing a semiconductor stacked structure on the growth substrate, wherein the semiconductor stacked structure comprises an active layer, a first semiconductor layer on the active layer, and a second semiconductor layer under the active layer;
defining an alignment mark on the second semiconductor layer;
forming a current block region in the semiconductor stacked structure by oxygen plasma treatment, N2O plasma treatment, argon plasma treatment, ion implantation, or wet oxidation;
forming a reflective layer on the second semiconductor layer;
bonding a substrate to the reflective layer;
removing the growing substrate to expose the first semiconductor layer; and
forming an electrode on the first semiconductor layer,
wherein the electrode is aligned to the current block region by the alignment marks.
Priority Applications (2)
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US13/399,381 US20130214294A1 (en) | 2012-02-17 | 2012-02-17 | Light emitting device with planar current block structure |
US14/140,043 US8936957B2 (en) | 2012-02-17 | 2013-12-24 | Light emitting device with planar current block structure |
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US13/399,381 US20130214294A1 (en) | 2012-02-17 | 2012-02-17 | Light emitting device with planar current block structure |
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US8936957B2 (en) | 2015-01-20 |
US20140186976A1 (en) | 2014-07-03 |
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