US20130069092A1 - Light-emitting diode and method manufacturing the same - Google Patents
Light-emitting diode and method manufacturing the same Download PDFInfo
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- US20130069092A1 US20130069092A1 US13/414,726 US201213414726A US2013069092A1 US 20130069092 A1 US20130069092 A1 US 20130069092A1 US 201213414726 A US201213414726 A US 201213414726A US 2013069092 A1 US2013069092 A1 US 2013069092A1
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
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- 239000004954 Polyphthalamide Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 229920006375 polyphtalamide Polymers 0.000 claims description 6
- 239000003822 epoxy resin Substances 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
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- 238000000465 moulding Methods 0.000 claims description 3
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- 238000005530 etching Methods 0.000 claims description 2
- 230000005496 eutectics Effects 0.000 description 2
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- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
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- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/62—Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/93—Batch processes
- H01L24/95—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
- H01L24/97—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48245—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
- H01L2224/48247—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/93—Batch processes
- H01L2224/95—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
- H01L2224/97—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/013—Alloys
- H01L2924/0132—Binary Alloys
- H01L2924/01322—Eutectic Alloys, i.e. obtained by a liquid transforming into two solid phases
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/10—Details of semiconductor or other solid state devices to be connected
- H01L2924/11—Device type
- H01L2924/12—Passive devices, e.g. 2 terminal devices
- H01L2924/1204—Optical Diode
- H01L2924/12041—LED
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/483—Containers
- H01L33/486—Containers adapted for surface mounting
Definitions
- the present disclosure generally relates to semiconducting illumination, and particularly to a light-emitting diode (LED) and a method manufacturing the LED.
- LED light-emitting diode
- LEDs which are new generation light-emitting devices, are widely used as illuminating light sources instead of the cold cathode fluorescent lamps (CCFLs) and incandescent lamp due to their high light-emitting efficiencies, high brightness and long lifespan.
- CCFLs cold cathode fluorescent lamps
- incandescent lamp due to their high light-emitting efficiencies, high brightness and long lifespan.
- a typical LED includes a base, two electrodes mounted on the base, a light-emitting chip electrically connected to the two electrodes, and an encapsulant covering the light-emitting chip.
- the two electrodes respectively extend beyond two opposite sides of the base towards a bottom surface of the base, in order that the LED can be mounted on a circuit board with its bottom surface adhered on the circuit board.
- this causes an inferior mounting adaptability to the LED.
- FIG. 1 is a top view of a light-emitting diode in accordance with a first embodiment of the present disclosure.
- FIG. 2 is a cross sectional view of the light-emitting diode of FIG. 1 , taken along line II-II thereof.
- FIG. 4 is a cross sectional view of the light-emitting diode of FIG. 1 , taken along line IV-IV thereof.
- FIG. 5 is a bottom view of the light-emitting diode of FIG. 1 .
- FIG. 6 is a schematic view of a light-emitting diode in accordance with a second embodiment of the present disclosure.
- FIG. 7 is a bottom view of the light-emitting diode of FIG. 6 .
- FIG. 8 is a top view of a light-emitting diode in accordance with a third embodiment of the present disclosure.
- FIG. 10 is a schematic view showing a second step of the method for manufacturing a light-emitting diode of the present disclosure.
- FIG. 11 is a schematic view showing a third step of the method for manufacturing a light-emitting diode of the present disclosure.
- FIG. 12 is a schematic view showing a fourth step of the method for manufacturing a light-emitting diode of the present disclosure.
- the LED 100 includes a base 10 , a first electrode 20 and a second electrode 30 embedded in the base 10 , and an LED chip 40 .
- the base 10 is rectangular and defines a recess 101 therein.
- the base 10 includes four outer sidewalls 102 , four inner sidewalls 103 , an inner bottom wall 104 and an outer bottom wall 105 .
- the four inner sidewalls 103 and the inner bottom wall 104 cooperatively define the recess 101 .
- the four inner sidewalls 103 are slantwise, surround the recess 101 and extend outwardly and upwardly from a peripheral portion of the inner bottom wall 104 .
- the inner bottom wall 104 is located at a bottom of the recess 101 .
- the LED chip 40 is mounted on the inner bottom wall 104 .
- the base 10 is made of light reflecting materials, such as epoxy resin, silicone, polyphthalamide (PPA), et al.
- the four outer sidewalls 102 face an outside of the base 10 .
- the four inner sidewalls 103 are able to reflect light and slantwise face the LED chip 40 .
- the first electrode 20 and the second electrode 30 both are embedded in the base 10 , each having a top surface coextensive with the inner bottom wall 104 .
- the first and second electrodes 20 , 30 are electrically insulating from each other.
- the first electrode 20 is substantially T-shaped.
- the first electrode 20 includes a first main body portion 201 and three first branch portions 202 extending outwardly from the first main body portion 201 .
- the first main body portion 201 is substantially rectangular.
- the three first branch portions 202 respectively extend from three sides of the first main body portion 201 .
- the side of the main body portion 201 without the first branch portions 202 faces the second electrode 30 .
- a thickness of the first main body portion 201 is larger than that of each of the first branch portions 202 .
- the first main body portion 201 is inverted trapezoidal and extends from the inner bottom wall 104 to the outer bottom wall 105 .
- the first main body portion 201 is exposed both at the inner bottom wall 104 and the outer bottom wall 105 .
- the three first branch portions 202 of the first electrode 20 respectively extend through three outer sidewalls 102 of the base 10 along three different directions around the base 10 .
- a free end of each first branch portion 202 is exposed at a corresponding outer sidewall 102 .
- the second electrode 30 is similar to the first electrode 20 and includes a second main body portion 301 and three second branch portions 302 respectively extending outwardly from three sides of the second main body portion 301 .
- the second electrode 30 differs from the first electrode 20 in that the second main body portion 301 of the second electrode 30 has a smaller size than that of the first main body portion 201 of the first electrode 20 .
- the LED chip 40 is positioned on the first main body portion 201 of the first electrode 20 .
- Two electrical contacts (not labeled) of the LED chip 40 are respectively electrically connected to the first main body portion 201 of the first electrode 20 and the second main body portion 301 of the second electrode 30 through wire bonding.
- the two electrical contacts of the LED chip 40 can be electrically connected to the first and second electrodes 20 , 30 through flip chip bonding or eutectic bonding.
- the first main body portion 201 or each of the first branch portions 202 of the first electrode 20 can match with the second main body portion 301 or a corresponding second branch portion 302 of the second electrode 30 to be paired to enable the LED 100 to be mounted on the circuit board in different ways and different configurations.
- the first main body portion 201 of the first electrode 20 matching with the second main body portion 301 of the second electrode 30 enables the LED 100 to be mounted on the circuit board with its outer bottom wall 105 abutting against the circuit board.
- a first branch portion 202 of the first electrode 20 matching with a second branch portion 302 of the second electrode 30 at a same outer sidewall 102 enables the LED 100 to be mounted on the circuit board with the outer sidewall 102 abutting against the circuit board.
- the LED 100 of the present disclosure has better mounting adaptability than the LED in accordance with prior art.
- FIGS. 6 and 7 illustrate an LED 100 a in accordance with a second embodiment of the present disclosure.
- the LED 100 a is similar to that of the first embodiment but differs from that of the first embodiment in first electrode 20 a and second electrode 30 a.
- the first electrode 20 a of the LED 100 a includes a first main body portion 201 a and three first branch portions 202 a extending from three lateral sides of the first main body portion 201 a, respectively.
- the first main body portion 201 a has a thickness equal to that of the first branch portions 202 a.
- the first main body portion 201 a and the first branch portions 202 a are exposed at the inner bottom wall 104 a and the outer bottom wall 105 a of the base 10 a of the LED 100 .
- the second electrode 30 a of the LED 100 a includes a second main body portion 301 a and three second branch portions 302 a extending from three lateral sides of the second main body portion 301 a , respectively.
- the second main body portion 301 a has a thickness equal to that of the second branch portions 302 a.
- the second main body portion 301 a and the second branch portions 302 a are exposed at the inner bottom wall 104 a and the outer bottom wall 105 a of the base 10 a of the LED 100 a.
- the first branch portions 202 a and the second branch portions 302 a have an increased area for current flowing therethrough.
- FIG. 8 illustrates an LED 100 b in accordance with a third embodiment of the present disclosure.
- the LED 100 b is similar to that of the first embodiment but differs from that of the first embodiment in that a first extending electrode 203 and a second extending electrode 303 are formed on an outer sidewall 102 at which a first branch portion 202 of the first electrode 20 and a second branch portion 302 of the second electrode 30 are exposed.
- the first/second extending electrode 203 / 303 increases an area of the first/second electrode 20 / 30 for current flowing therethrough.
- the first/second extending electrode 203 / 303 can be formed on other out sidewalls 102 at which the first/second branch portion 202 / 302 of the first/second electrode 20 / 30 are exposed.
- a method for manufacturing an LED, taking the LED 100 for example, is also disclosed hereinafter. Referring to FIGS. 9 to 12 , the method mainly includes a series of steps as follows.
- an electric-conducting base plate 60 is provided as shown in FIG. 9 .
- the base plate 60 is made of electrically conductive material such as gold, copper, aluminum, etc.
- the base plate 60 is flat and rectangular.
- a frame 61 , a plurality of first electrode columns 62 and a plurality of second electrode columns 63 are formed on the base plate 60 through etching.
- the first electrode column 62 and the second electrode column 63 can be formed on the base plate 60 through stamping or other mechanical processing methods.
- the frame 61 is hollow and rectangular.
- the frame 61 surrounds the first electrode columns 62 and the second electrode columns 63 .
- the number of the first electrode columns 62 is equal to that of the second electrode columns 63 .
- the first electrode columns 62 and the second electrode columns 63 are spaced from each other and alternately arranged.
- a plurality of hollow zones 64 are defined between each first electrode column 62 and an adjacent second electrode column 63 , and a plurality of hollow zones 64 are defined between the first/second electrode column 62 / 63 and the frame 61 .
- Each of the first electrode columns 62 includes a plurality of first electrodes 20 arranged in a line.
- the first main body portions 201 of the first electrodes 20 of each first electrode column 62 are connected with each other through the first branch portions 202 of the first electrodes 20 .
- Two first electrodes 20 at opposite top and bottom ends of each first electrode column 62 are respectively connected with opposite top and bottom sides of the frame 61 through two first branch portions 202 thereof.
- Each of the second electrode columns 63 includes a plurality of second electrodes 30 arranged in a line.
- the second main body portions 301 of the second electrodes 30 of each second electrode column 63 are connected with each other by the second branch portions 302 of the second electrodes 30 .
- Two second electrodes 30 at two opposite ends of each second electrode column 63 are connected with the top and bottom sides of the frame 61 through two second branch portions 302 thereof.
- An outmost first electrode column 62 and an outmost second electrode column 63 are respectively adjacent to two opposite lateral sides of the frame 61 .
- the first main body portions 201 of the outmost first electrode column 62 are connected with one of the two opposite lateral sides of the frame 61 through the first branch portions 202 thereof.
- the second main body portions 301 of the outmost second electrode column 63 are connected with the other one of the two opposite lateral sides of the frame 61 through the second branch portions 302 thereof.
- the first and second electrode columns 62 , 63 between the outmost first electrode column 62 and the outmost second electrode column 63 are grouped into a plurality of (i.e., five) separate pairs each including a corresponding first electrode column 62 and a corresponding second electrode column 63 , wherein the first and second electrodes 20 , 30 in each pair are connected together via the branch portions 202 / 302 .
- the first electrodes 20 in each first electrode column 62 other than the outmost first electrode column 62 are connected with the second electrodes 30 in the neighboring left second electrode column 63 via the branch portions 202 and separated from the second electrodes 30 in the neighboring right second electrode column 63 .
- a substrate plate 70 is then formed on the base plate 60 .
- the substrate plate 70 is formed on the base plate 60 through molding.
- the substrate plate 70 is made of light reflecting material such as epoxy resin, silicone, polyphthalamide (PPA), etc.
- the first electrode columns 62 and the second electrode columns 63 are embedded in the substrate plate 70 .
- Both the first main body portion 201 of each of the first electrodes 20 and the second main body portion 301 of each of the second electrodes 30 are exposed at opposite top and bottom sides of the substrate plate 70 .
- the substrate plate 70 defines a plurality of recesses 101 therein, each of which corresponding to one of the first electrodes 20 and a neighboring second electrode 30 .
- the corresponding first electrode 20 and the corresponding second electrode 30 are located at a bottom of each of the recesses 101 .
- an LED chip 40 then is mounted on the first main body portion 201 of each of the first electrodes 20 of each first electrode column 62 with two electrical contacts thereof electrically connected to the first main body portion 201 and the second main body portion 301 of the second electrode 30 through wire bonding, respectively.
- the two electrical contacts of the LED chip 40 can be electrically connected to the first and second electrodes 20 , 30 through flip chip bonding or eutectic bonding.
- the encapsulant 50 is formed in each of the recesses 101 of the substrate plate 70 through injection or molding.
- the substrate plate 70 and the base plate 60 are cut into a plurality of the pieces along widthwise lines A-A and lengthwise lines B-B thereof respectively.
- the widthwise lines A-A are perpendicular to the first/second electrode columns 62 / 63 .
- the lengthwise lines B-B are parallel to the first/second electrode columns 62 / 63 .
- the first/second branch portions 202 / 302 between two adjacent first/second main body portions 201 / 301 in each first/second electrode column 62 / 63 are cut off during the widthwise cuttings.
- Each first/second electrode column 62 / 63 and an adjacent second/first electrode column 63 / 62 of a corresponding pair which originally connect with each other are separated from each other during the lengthwise cuttings.
- each first electrode 20 of a first electrode column 62 and a corresponding second electrode 30 of an adjacent second electrode column 63 which are originally spaced from each other are formed as the electrodes for a corresponding LED 100 .
- the substrate plate 70 is cut into a plurality of bases 10 .
- the base 10 , the first electrode 20 and the second electrode 30 received in the base 10 , and the LED chip 40 mounted on the first electrode cooperatively compose the LED 100 in the first embodiment.
- the LED 100 a also can be manufactured through this method.
- a method for manufacturing the LED 100 b is similar to the method for manufacturing the LED 100 / 100 a, but further includes a step for providing a first/second extending electrode 203 / 303 at a free end of a first/second branch portion 202 / 302 of the first/second electrode 20 / 30 after the cutting step.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Computer Hardware Design (AREA)
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- Led Device Packages (AREA)
Abstract
An LED includes a base, first and second electrodes embedded in the base, and an LED chip electrically connected with the first and second electrodes. The first electrode includes a first main body portion and three first branch portions. The second electrode includes a second main body and three second branch portions. The first and second branch portions are exposed at sidewalls of the base. One of the first branch portions and one of the second branch portions are exposed at two opposite lateral sides of the base respectively, and another one of the first branch portions and another one of the second branch portions are exposed at the same lateral side of the base. This disclosure also discloses a manufacture method for making the LED.
Description
- 1. Technical Field
- The present disclosure generally relates to semiconducting illumination, and particularly to a light-emitting diode (LED) and a method manufacturing the LED.
- 2. Description of Related Art
- With developments in semiconducting technology, LEDs, which are new generation light-emitting devices, are widely used as illuminating light sources instead of the cold cathode fluorescent lamps (CCFLs) and incandescent lamp due to their high light-emitting efficiencies, high brightness and long lifespan.
- A typical LED includes a base, two electrodes mounted on the base, a light-emitting chip electrically connected to the two electrodes, and an encapsulant covering the light-emitting chip. The two electrodes respectively extend beyond two opposite sides of the base towards a bottom surface of the base, in order that the LED can be mounted on a circuit board with its bottom surface adhered on the circuit board. However, this causes an inferior mounting adaptability to the LED.
- What is needed, therefore, is an LED which can overcome the limitations described.
-
FIG. 1 is a top view of a light-emitting diode in accordance with a first embodiment of the present disclosure. -
FIG. 2 is a cross sectional view of the light-emitting diode ofFIG. 1 , taken along line II-II thereof. -
FIG. 3 is a cross sectional view of the light-emitting diode ofFIG. 1 , taken along line thereof. -
FIG. 4 is a cross sectional view of the light-emitting diode ofFIG. 1 , taken along line IV-IV thereof. -
FIG. 5 is a bottom view of the light-emitting diode ofFIG. 1 . -
FIG. 6 is a schematic view of a light-emitting diode in accordance with a second embodiment of the present disclosure. -
FIG. 7 is a bottom view of the light-emitting diode ofFIG. 6 . -
FIG. 8 is a top view of a light-emitting diode in accordance with a third embodiment of the present disclosure. -
FIG. 9 is a schematic view showing a first step of a method for manufacturing a light-emitting diode of the present disclosure. -
FIG. 10 is a schematic view showing a second step of the method for manufacturing a light-emitting diode of the present disclosure. -
FIG. 11 is a schematic view showing a third step of the method for manufacturing a light-emitting diode of the present disclosure. -
FIG. 12 is a schematic view showing a fourth step of the method for manufacturing a light-emitting diode of the present disclosure. - Referring
FIGS. 1 to 5 , anLED 100 in accordance with a first embodiment of the present disclosure is shown. TheLED 100 includes abase 10, afirst electrode 20 and asecond electrode 30 embedded in thebase 10, and anLED chip 40. - The
base 10 is rectangular and defines arecess 101 therein. Thebase 10 includes fourouter sidewalls 102, fourinner sidewalls 103, aninner bottom wall 104 and anouter bottom wall 105. The fourinner sidewalls 103 and theinner bottom wall 104 cooperatively define therecess 101. The fourinner sidewalls 103 are slantwise, surround therecess 101 and extend outwardly and upwardly from a peripheral portion of theinner bottom wall 104. Theinner bottom wall 104 is located at a bottom of therecess 101. TheLED chip 40 is mounted on theinner bottom wall 104. Thebase 10 is made of light reflecting materials, such as epoxy resin, silicone, polyphthalamide (PPA), et al. The fourouter sidewalls 102 face an outside of thebase 10. The fourinner sidewalls 103 are able to reflect light and slantwise face theLED chip 40. - An encapsulant 50 is received in the
recess 101. The encapsulant 50 covers thefirst electrode 20, thesecond electrode 30 and theLED chip 40. The encapsulant 50 is made of transparent and heat-resistant material, such as epoxy, glass, etc. Theencapsulant 50 is doped with at least one kind of fluorescence powder. In other embodiment, the encapsulant 50 can be provided with a fluorescence layer on a top surface thereof. - The
first electrode 20 and thesecond electrode 30 both are embedded in thebase 10, each having a top surface coextensive with theinner bottom wall 104. The first andsecond electrodes first electrode 20 is substantially T-shaped. Thefirst electrode 20 includes a firstmain body portion 201 and threefirst branch portions 202 extending outwardly from the firstmain body portion 201. The firstmain body portion 201 is substantially rectangular. The threefirst branch portions 202 respectively extend from three sides of the firstmain body portion 201. The side of themain body portion 201 without thefirst branch portions 202 faces thesecond electrode 30. A thickness of the firstmain body portion 201 is larger than that of each of thefirst branch portions 202. The firstmain body portion 201 is inverted trapezoidal and extends from theinner bottom wall 104 to theouter bottom wall 105. The firstmain body portion 201 is exposed both at theinner bottom wall 104 and theouter bottom wall 105. The threefirst branch portions 202 of thefirst electrode 20 respectively extend through threeouter sidewalls 102 of thebase 10 along three different directions around thebase 10. A free end of eachfirst branch portion 202 is exposed at a correspondingouter sidewall 102. - The
second electrode 30 is similar to thefirst electrode 20 and includes a secondmain body portion 301 and threesecond branch portions 302 respectively extending outwardly from three sides of the secondmain body portion 301. Thesecond electrode 30 differs from thefirst electrode 20 in that the secondmain body portion 301 of thesecond electrode 30 has a smaller size than that of the firstmain body portion 201 of thefirst electrode 20. - The first
main body portion 201 of thefirst electrode 20 is spaced from the secondmain body portion 301 of thesecond electrode 30. One of thefirst branch portions 202 of thefirst electrode 20 and one of thesecond branch portions 302 of thesecond electrode 30 respectively extend along two opposite directions of an X axis (referring toFIG. 1 ). The other two of thefirst branch portions 202 of thefirst electrode 20 extend respectively along two opposite directions of a Y axis (referring toFIG. 1 ) perpendicular to the X axis, and the other two of thesecond branch portions 302 of thesecond electrode 30 also extend respectively along the two opposite directions of the Y axis. - The
LED chip 40 is positioned on the firstmain body portion 201 of thefirst electrode 20. Two electrical contacts (not labeled) of theLED chip 40 are respectively electrically connected to the firstmain body portion 201 of thefirst electrode 20 and the secondmain body portion 301 of thesecond electrode 30 through wire bonding. In other embodiment, the two electrical contacts of theLED chip 40 can be electrically connected to the first andsecond electrodes - When the
LED 100 is mounted on a circuit board, the firstmain body portion 201 or each of thefirst branch portions 202 of thefirst electrode 20 can match with the secondmain body portion 301 or a correspondingsecond branch portion 302 of thesecond electrode 30 to be paired to enable theLED 100 to be mounted on the circuit board in different ways and different configurations. For example, the firstmain body portion 201 of thefirst electrode 20 matching with the secondmain body portion 301 of thesecond electrode 30 enables theLED 100 to be mounted on the circuit board with itsouter bottom wall 105 abutting against the circuit board. Afirst branch portion 202 of thefirst electrode 20 matching with asecond branch portion 302 of thesecond electrode 30 at a sameouter sidewall 102 enables theLED 100 to be mounted on the circuit board with theouter sidewall 102 abutting against the circuit board. Thus, theLED 100 of the present disclosure has better mounting adaptability than the LED in accordance with prior art. -
FIGS. 6 and 7 illustrate anLED 100 a in accordance with a second embodiment of the present disclosure. TheLED 100 a is similar to that of the first embodiment but differs from that of the first embodiment infirst electrode 20 a andsecond electrode 30 a. Thefirst electrode 20 a of theLED 100 a includes a firstmain body portion 201 a and threefirst branch portions 202 a extending from three lateral sides of the firstmain body portion 201 a, respectively. The firstmain body portion 201 a has a thickness equal to that of thefirst branch portions 202 a. The firstmain body portion 201 a and thefirst branch portions 202 a are exposed at theinner bottom wall 104 a and the outerbottom wall 105 a of the base 10 a of theLED 100. Thesecond electrode 30 a of theLED 100 a includes a secondmain body portion 301 a and threesecond branch portions 302 a extending from three lateral sides of the secondmain body portion 301 a, respectively. The secondmain body portion 301 a has a thickness equal to that of thesecond branch portions 302 a. The secondmain body portion 301 a and thesecond branch portions 302 a are exposed at theinner bottom wall 104 a and the outerbottom wall 105 a of the base 10 a of theLED 100 a. Thus, thefirst branch portions 202 a and thesecond branch portions 302 a have an increased area for current flowing therethrough. -
FIG. 8 illustrates anLED 100 b in accordance with a third embodiment of the present disclosure. TheLED 100 b is similar to that of the first embodiment but differs from that of the first embodiment in that a first extendingelectrode 203 and a second extendingelectrode 303 are formed on anouter sidewall 102 at which afirst branch portion 202 of thefirst electrode 20 and asecond branch portion 302 of thesecond electrode 30 are exposed. The first/second extendingelectrode 203/303 increases an area of the first/second electrode 20/30 for current flowing therethrough. In other embodiment, the first/second extendingelectrode 203/303 can be formed on other outsidewalls 102 at which the first/second branch portion 202/302 of the first/second electrode 20/30 are exposed. - A method for manufacturing an LED, taking the
LED 100 for example, is also disclosed hereinafter. Referring toFIGS. 9 to 12 , the method mainly includes a series of steps as follows. - First, an electric-conducting
base plate 60 is provided as shown inFIG. 9 . Thebase plate 60 is made of electrically conductive material such as gold, copper, aluminum, etc. Thebase plate 60 is flat and rectangular. Aframe 61, a plurality offirst electrode columns 62 and a plurality ofsecond electrode columns 63 are formed on thebase plate 60 through etching. Alternatively, in other embodiment, thefirst electrode column 62 and thesecond electrode column 63 can be formed on thebase plate 60 through stamping or other mechanical processing methods. Theframe 61 is hollow and rectangular. Theframe 61 surrounds thefirst electrode columns 62 and thesecond electrode columns 63. The number of thefirst electrode columns 62 is equal to that of thesecond electrode columns 63. Thefirst electrode columns 62 and thesecond electrode columns 63 are spaced from each other and alternately arranged. A plurality ofhollow zones 64 are defined between eachfirst electrode column 62 and an adjacentsecond electrode column 63, and a plurality ofhollow zones 64 are defined between the first/second electrode column 62/63 and theframe 61. - Each of the
first electrode columns 62 includes a plurality offirst electrodes 20 arranged in a line. The firstmain body portions 201 of thefirst electrodes 20 of eachfirst electrode column 62 are connected with each other through thefirst branch portions 202 of thefirst electrodes 20. Twofirst electrodes 20 at opposite top and bottom ends of eachfirst electrode column 62 are respectively connected with opposite top and bottom sides of theframe 61 through twofirst branch portions 202 thereof. Each of thesecond electrode columns 63 includes a plurality ofsecond electrodes 30 arranged in a line. The secondmain body portions 301 of thesecond electrodes 30 of eachsecond electrode column 63 are connected with each other by thesecond branch portions 302 of thesecond electrodes 30. Twosecond electrodes 30 at two opposite ends of eachsecond electrode column 63 are connected with the top and bottom sides of theframe 61 through twosecond branch portions 302 thereof. - An outmost
first electrode column 62 and an outmostsecond electrode column 63 are respectively adjacent to two opposite lateral sides of theframe 61. The firstmain body portions 201 of the outmostfirst electrode column 62 are connected with one of the two opposite lateral sides of theframe 61 through thefirst branch portions 202 thereof. The secondmain body portions 301 of the outmostsecond electrode column 63 are connected with the other one of the two opposite lateral sides of theframe 61 through thesecond branch portions 302 thereof. The first andsecond electrode columns first electrode column 62 and the outmostsecond electrode column 63 are grouped into a plurality of (i.e., five) separate pairs each including a correspondingfirst electrode column 62 and a correspondingsecond electrode column 63, wherein the first andsecond electrodes branch portions 202/302. From another aspect, as viewed fromFIG. 9 , thefirst electrodes 20 in eachfirst electrode column 62 other than the outmostfirst electrode column 62 are connected with thesecond electrodes 30 in the neighboring leftsecond electrode column 63 via thebranch portions 202 and separated from thesecond electrodes 30 in the neighboring rightsecond electrode column 63. - As shown in
FIG. 10 , asubstrate plate 70 is then formed on thebase plate 60. Thesubstrate plate 70 is formed on thebase plate 60 through molding. Thesubstrate plate 70 is made of light reflecting material such as epoxy resin, silicone, polyphthalamide (PPA), etc. Thefirst electrode columns 62 and thesecond electrode columns 63 are embedded in thesubstrate plate 70. Both the firstmain body portion 201 of each of thefirst electrodes 20 and the secondmain body portion 301 of each of thesecond electrodes 30 are exposed at opposite top and bottom sides of thesubstrate plate 70. Thesubstrate plate 70 defines a plurality ofrecesses 101 therein, each of which corresponding to one of thefirst electrodes 20 and a neighboringsecond electrode 30. The correspondingfirst electrode 20 and the correspondingsecond electrode 30 are located at a bottom of each of therecesses 101. - Referring to
FIG. 11 , anLED chip 40 then is mounted on the firstmain body portion 201 of each of thefirst electrodes 20 of eachfirst electrode column 62 with two electrical contacts thereof electrically connected to the firstmain body portion 201 and the secondmain body portion 301 of thesecond electrode 30 through wire bonding, respectively. In other embodiment, the two electrical contacts of theLED chip 40 can be electrically connected to the first andsecond electrodes - Then the
encapsulant 50 is formed in each of therecesses 101 of thesubstrate plate 70 through injection or molding. - Finally, referring to
FIG. 12 , thesubstrate plate 70 and thebase plate 60 are cut into a plurality of the pieces along widthwise lines A-A and lengthwise lines B-B thereof respectively. The widthwise lines A-A are perpendicular to the first/second electrode columns 62/63. The lengthwise lines B-B are parallel to the first/second electrode columns 62/63. The first/second branch portions 202/302 between two adjacent first/secondmain body portions 201/301 in each first/second electrode column 62/63 are cut off during the widthwise cuttings. Each first/second electrode column 62/63 and an adjacent second/first electrode column 63/62 of a corresponding pair which originally connect with each other are separated from each other during the lengthwise cuttings. In this state, eachfirst electrode 20 of afirst electrode column 62 and a correspondingsecond electrode 30 of an adjacentsecond electrode column 63 which are originally spaced from each other are formed as the electrodes for acorresponding LED 100. Thesubstrate plate 70 is cut into a plurality ofbases 10. Thebase 10, thefirst electrode 20 and thesecond electrode 30 received in thebase 10, and theLED chip 40 mounted on the first electrode cooperatively compose theLED 100 in the first embodiment. - The
LED 100 a also can be manufactured through this method. A method for manufacturing theLED 100 b is similar to the method for manufacturing theLED 100/100 a, but further includes a step for providing a first/second extendingelectrode 203/303 at a free end of a first/second branch portion 202/302 of the first/second electrode 20/30 after the cutting step. - It is to be understood, however, that even though numerous characteristics and advantages of the exemplary embodiments have been set forth in the foregoing description, together with details of the structures and functions of the embodiments, the disclosure is illustrative only; and that changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the embodiments to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.
Claims (19)
1. An LED comprising:
a base;
a first electrode and a second electrode embedded in the base, the first electrode comprising a first main body portion and a plurality of first branch portions extending from the first main body portion along different directions, respectively, the second electrode comprising a second main body portion and a plurality of second branch portions extending from the second main body portion along different directions, respectively, free ends of the first branch portions and the second branch portions exposed at sidewalls of the base, at least one of the first branch portions and at least one of the second branch portions appearing at two opposite sidewalls of the base respectively, and at least another one the first branch portions and at least another one of the second branch portions appearing at a same sidewall of the base; and
an LED chip electrically connected to the two electrodes.
2. The LED of claim 1 , wherein the base comprises an inner bottom wall and an outer bottom wall, and the first main body portion and the second main body portion both are exposed at the inner bottom wall and the outer bottom wall.
3. The LED of claim 2 , wherein the first branch portions and the second branch portions are exposed at the inner bottom wall and the outer bottom wall.
4. The LED of claim 2 , wherein the base further comprises a plurality of inner sidewalls and outer sidewalls, the base defines a recess therein, the inner bottom wall is positioned at a bottom of the recess, the inner sidewalls surround the recess and extend outwardly and upwardly from a periphery of the inner bottom wall, and the first branch portions of the first electrode and the second branch portions of the second electrode run through the outer sidewalls respectively and are exposed at the outer sidewalls respectively.
5. The LED of claim 4 , wherein the second main body portion of the second electrode has a smaller size than the first main body portion of the first electrode.
6. The LED of claim 1 , wherein at least one first extending portion and at least one second extending portion are provided on at lease one of the sidewalls of the base, the at least one first extending portion is electrically connected with a corresponding first branch portion, the at least one second extending portion is electrically connected with a corresponding second branch portion.
7. The LED of claim 1 , wherein the base is made of light reflecting material.
8. The LED of claim 7 , wherein the material of the base is chosen from a group consisting of epoxy resin, silicone, polyphthalamide.
9. A method for manufacturing LEDs, comprising steps:
providing a base plate having a plurality of first electrodes and a plurality of second electrodes spaced from the plurality of first electrodes, each of the first electrodes comprising a first main body portion and a plurality of first branch portions extending from the first main body portion, each of the second electrode comprising a second main body portion and a plurality of second branch portions extending from the second main body portion, at least one of the first branch portions of each first electrode and at least one of the second branch portions of a corresponding second electrode adjacent to each first electrode extending along two opposite directions, at least one of the first branch portions of each first electrode and at least one of the second branch portions of the corresponding adjacent second electrode extending along the same direction;
forming a substrate plate on the base plate;
providing a plurality of LED chips, two electrical contacts of an LED chip being electrically connected with each first electrode and the corresponding adjacent second electrode, respectively;
forming an encapsulant on each of LED chips, the encapsulant covering each of LED chips and each first electrode and the corresponding adjacent second electrode electrically connected with each of the LED chips; and
cutting the base plate and the substrate into a plurality of bases, each of the bases reserving each first electrode and the corresponding adjacent second electrode, the first branch portions of each first electrode and the second branch portions of the corresponding adjacent second electrode are exposed at sidewalls of each of the bases, at least one of the first branch portions and at least one of the second branch portions appearing at two opposite sidewalls of each of the bases, respectively, and at least another one the first branch portions and at least another one of the second branch portions appearing at the same sidewall of each of the bases.
10. The method of claim 9 , wherein the first electrodes of the base plate are arranged in lines to form a plurality of first electrode columns, the second electrodes of the base plate are arranged in lines to form a plurality of second electrode columns, a number of the first electrode columns is equal to that of the first electrode columns, and the first electrode columns and the second electrode columns are spaced from each other and alternately arranged.
11. The method of claim 10 , wherein the first main body portions of the first electrodes of each first electrode column are connected with each other through the first branch portions of the first electrodes, the second main body portions of the second electrodes of each second electrode column are connected with each other by the second branch portions of the second electrodes, the first electrodes of each first electrode column are spaced from the second electrodes of an adjacent second electrode column at one side of each first electrode column, and the first electrodes of each first electrode column are connected with the second electrodes of another adjacent second electrode column at an opposite side of each first electrode column through the first branch portions thereof.
12. The method of claim 11 , wherein the step of cutting the base plate and the substrate comprising cutting the base plate and the substrate along widthwise direction and along lengthwise direction, the widthwise direction is perpendicular to the first/second electrode columns, the lengthwise direction is parallel to the first/second electrode columns, the first/second branch portions each connecting two adjacent first/second main body portions in each first/second electrode column are cut off during the widthwise cutting, each first electrode column and the adjacent second electrode column which originally connect with each other are separated from each other during the lengthwise cutting, each first electrode of the first electrode column and a corresponding second electrode of the another adjacent second electrode column which are originally spaced from each other are formed as two electrodes for a corresponding LED.
13. The method of claim 9 , wherein the base plate is made of electrically conductive material, the first electrode and the second electrode are formed on the base plate through etching or stamping.
14. The method of claim 9 , wherein the substrate plate is made of light reflecting material, and the substrate plate is formed on the base plate through molding.
15. The method of claim 9 , wherein the material of the substrate plate is chosen from a group consisting of epoxy resin, silicone, polyphthalamide.
16. The method of claim 9 , wherein the first main body portion of each of the first electrodes is exposed at two opposite sides of the substrate plate, the second main body portion of each of the second electrodes is exposed at two opposite sides of the substrate plate.
17. The method of claim 16 , wherein each of the first branch portions of each first electrode is exposed at two opposite sides of the substrate plate, each of the second branch portions of each second electrode is exposed at two opposite sides of the substrate plate.
18. The method of claim 9 , the substrate plate defines a plurality of recess corresponding to the LED chips, each of the recess spans the first main body portion of a first electrode and a second main body portion of an adjacent second electrode, each of the LED chips is received a corresponding recess.
19. The method of claim 9 , further comprising a step for providing a first extending electrode at a free end of a first branch portion of each first electrode after the cutting step, and providing a second extending electrode at a free end of a second branch portion of each second electrode after the cutting step.
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CN201110277572.0 | 2011-09-19 | ||
CN2011102775720A CN103000783A (en) | 2011-09-19 | 2011-09-19 | Light emitting diode and manufacturing method thereof |
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US20130069092A1 true US20130069092A1 (en) | 2013-03-21 |
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US13/414,726 Abandoned US20130069092A1 (en) | 2011-09-19 | 2012-03-08 | Light-emitting diode and method manufacturing the same |
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CN (1) | CN103000783A (en) |
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JP2017073568A (en) * | 2017-01-06 | 2017-04-13 | 大日本印刷株式会社 | Lead frame for mounting led element, lead frame with resin, led package with multiple faces, method for manufacturing led package, and lead frame for mounting semiconductor element |
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JP2015146359A (en) * | 2014-01-31 | 2015-08-13 | 東芝ライテック株式会社 | Light-emitting module and illuminating device |
CN108305926B (en) * | 2018-02-08 | 2020-02-07 | 开发晶照明(厦门)有限公司 | LED support, LED module and manufacturing method of LED support |
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US20050280017A1 (en) * | 2004-06-11 | 2005-12-22 | Kabushiki Kaisha Toshiba | Semiconductor light emitting device and semiconductor light emitting unit |
US20110186901A1 (en) * | 2010-01-29 | 2011-08-04 | Kabushiki Kaisha Toshiba | Led package |
US20120049237A1 (en) * | 2010-08-27 | 2012-03-01 | Toshio Hata | Light emitting device |
US20120161180A1 (en) * | 2010-12-28 | 2012-06-28 | Kabushiki Kaisha Toshiba | Led package |
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JPS61198641A (en) * | 1985-02-27 | 1986-09-03 | Matsushita Electric Ind Co Ltd | Flat display device |
TWI352439B (en) * | 2007-09-21 | 2011-11-11 | Lite On Technology Corp | Light emitting diode packaging device, heat-dissip |
KR101488448B1 (en) * | 2007-12-06 | 2015-02-02 | 서울반도체 주식회사 | Led package and method for fabricating the same |
JP5010693B2 (en) * | 2010-01-29 | 2012-08-29 | 株式会社東芝 | LED package |
-
2011
- 2011-09-19 CN CN2011102775720A patent/CN103000783A/en active Pending
- 2011-09-23 TW TW100134262A patent/TW201314974A/en unknown
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US20050280017A1 (en) * | 2004-06-11 | 2005-12-22 | Kabushiki Kaisha Toshiba | Semiconductor light emitting device and semiconductor light emitting unit |
US20110186901A1 (en) * | 2010-01-29 | 2011-08-04 | Kabushiki Kaisha Toshiba | Led package |
US20120049237A1 (en) * | 2010-08-27 | 2012-03-01 | Toshio Hata | Light emitting device |
US20120161180A1 (en) * | 2010-12-28 | 2012-06-28 | Kabushiki Kaisha Toshiba | Led package |
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JP2017073568A (en) * | 2017-01-06 | 2017-04-13 | 大日本印刷株式会社 | Lead frame for mounting led element, lead frame with resin, led package with multiple faces, method for manufacturing led package, and lead frame for mounting semiconductor element |
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TW201314974A (en) | 2013-04-01 |
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