US20120091010A1 - Electrolysis method, device and system - Google Patents

Electrolysis method, device and system Download PDF

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Publication number
US20120091010A1
US20120091010A1 US13/145,178 US201013145178A US2012091010A1 US 20120091010 A1 US20120091010 A1 US 20120091010A1 US 201013145178 A US201013145178 A US 201013145178A US 2012091010 A1 US2012091010 A1 US 2012091010A1
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US
United States
Prior art keywords
electrolysis
circuit
frequency
vibration
electrodes
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Abandoned
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US13/145,178
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English (en)
Inventor
Paul Verdaasdonk
Peter Van Den Brande
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PALMIR
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PALMIR
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Assigned to PALMIR reassignment PALMIR ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: VAN DEN BRANDE, PETER, VERDAASDONK, PAUL
Publication of US20120091010A1 publication Critical patent/US20120091010A1/en
Abandoned legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00—Operating or servicing cells
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B15/00—Operating or servicing cells
    • C25B15/08—Supplying or removing reactants or electrolytes; Regeneration of electrolytes
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B1/00—Electrolytic production of inorganic compounds or non-metals
    • C25B1/01—Products
    • C25B1/02—Hydrogen or oxygen
    • C25B1/04—Hydrogen or oxygen by electrolysis of water
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B11/00—Electrodes; Manufacture thereof not otherwise provided for
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
    • C25B9/00—Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
    • C25B9/60—Constructional parts of cells
    • C25B9/65—Means for supplying current; Electrode connections; Electric inter-cell connections
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M25/00—Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture
    • F02M25/10—Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture adding acetylene, non-waterborne hydrogen, non-airborne oxygen, or ozone
    • F02M25/12—Engine-pertinent apparatus for adding non-fuel substances or small quantities of secondary fuel to combustion-air, main fuel or fuel-air mixture adding acetylene, non-waterborne hydrogen, non-airborne oxygen, or ozone the apparatus having means for generating such gases
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30—Hydrogen technology
    • Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00—Technologies relating to chemical industry
    • Y02P20/10—Process efficiency
    • Y02P20/133—Renewable energy sources, e.g. sunlight
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/10—Internal combustion engine [ICE] based vehicles
    • Y02T10/12—Improving ICE efficiencies

Definitions

  • This invention concerns an electrolysis method, an electrolysis device and a system for use of electrolysis gases for combustion, in particular for combustion engines, for example piston or turbine engines.
  • the gas bubbles forming on the surface of the electrolysis electrode escape more quickly under this artificial vibration.
  • the effective surface of the electrode is thus not reduced too greatly by the gas bubbles, and an optimum electron exchange can be maintained between the surface of the electrode and the liquid electrolyte.
  • the aim of the present invention is to further increase said efficiency. According to at least an embodiment of the present invention, this is achieved in that said electrical voltage of the electrolysis electrode oscillates with a lower harmonic frequency of said resonance frequency.
  • the harmonic oscillation of the electrode voltage interacts with the vibration to further increase the electrolysis efficiency.
  • the vibration also appears to have an effect on the liquid molecules themselves and unexpectedly increases the efficiency of the electrolysis by collision between the molecules.
  • said electrolysis electrode is vibrated at a resonance frequency.
  • said two effects are amplified further and the efficiency of the electrolysis is even higher.
  • said liquid electrolyte contains water so that said separated gas is a combustible hydrogen-containing gas.
  • said separated gas is a combustible hydrogen-containing gas.
  • the combustible hydrogen-containing gas is burned and the hot exhaust gasses resulting from this combustion preheat the liquid water and/or combustible hydrogen-containing gas.
  • the efficiency of both the electrolysis and the combustion can be increased.
  • the present invention also relates to an electrolysis device comprising:
  • said vibration circuit has a regulator to control the output voltage with a vibration frequency and said electrolysis circuit is also connected to said regulator in order to control the output voltage of the electrolysis circuit with a lower harmonic frequency of said vibration frequency.
  • said regulator may be a pulse width regulator.
  • said vibration frequency may be a resonance frequency
  • said electrolysis device is fitted with an electricity supply from renewable energy sources in order thus to reduce the consumption of fossil fuels and the associated greenhouse effect.
  • the present invention also relates to a combustion system containing said electrolysis device, a combustion device and a gas line between the electrolysis device and the combustion device for feeding a combustible electrolysis gas to the combustion device.
  • said gas line contains a safety bubbler. This prevents a flash-back from the combustion device from damaging the electrolysis vessel.
  • said gas line also contains a non-return valve connected before the safety bubbler. This prevents, in the case of a negative pressure in the electrolysis vessel, fluid from being drawn back to the electrolysis vessel from the safety bubbler.
  • the combustion system also has an electrolysis gas storage tank connected to said gas line.
  • electrolysis gas can be stored in order to be used during high loads on the combustion device.
  • the combustion system also has an exhaust line connected to the combustion system with at least one heat exchanger connected to the gas line and/or electrolysis tank.
  • the combustible electrolysis gas and/or electrolysis vessel can be preheated regeneratively by the combustion gasses.
  • combustion device is a combustion engine, preferably a piston or turbine engine.
  • electricity can be converted into mechanical energy in a useful manner.
  • FIG. 1 is a diagram of an electrolysis electrode according to one embodiment of the invention.
  • FIG. 2 is a diagrammatic depiction of an electrolysis device according to one embodiment of the invention with a pair of electrolysis electrodes such as those in FIG. 1 .
  • FIG. 3 is a diagrammatic depiction of a combustion system according to an embodiment of the invention including an electrolysis device such as that in FIG. 1 and a combustion engine.
  • the electrolysis electrode 1 shown in FIG. 1 is a thin plate-like electrode of stainless steel with an electrical contact 2 and a piezo element 3 attached to the surface of the electrode by means of an isolating adhesive.
  • This piezo element 3 contains a piezo-electric ceramic disc 4 with a first centrally located electrical contact 5 and an outer ring 6 of brass around the ceramic disc 4 , with a second electrical contact 7 . It is therefore possible to provoke a vibration of the piezo element 3 with an alternating voltage between the contacts 5 and 7 , which vibration acts on the entire electrode 1 , in particular if the frequency of the voltage is a resonance frequency of the electrode.
  • a closed electrolysis vessel 8 containing a liquid electrolyte 9 in this case salt water, has one or more pairs of essentially similar electrodes 1 of the type shown in FIG. 1 .
  • Each electrode 1 is therefore fitted with a piezo element 3 attached thereto.
  • this vibration circuit 10 contains a crystal to set the frequency, a PLL circuit to maintain an optimum resonance frequency without manual adjustment, and a self-induction coil to drive the pulsating output voltage.
  • the contacts 2 of the electrodes 1 are in turn connected to an electrolysis circuit 12 of the control module 11 .
  • the electrolysis circuit 12 is itself connected to the vibration circuit 10 in order to apply a pulse width regulated voltage between the electrodes 1 of each electrode pair, wherein the frequency of this pulse width regulated voltage is a lower harmonic frequency synchronised with the resonance frequency of the vibration circuit.
  • the resonance frequency on the electrodes 1 is set such that via these electrodes 1 the frequency is transmitted to the water molecules.
  • the electrolysis of the water is supported by application of the pulse width regulated voltage to the electrodes 1 .
  • Table 1 shows the parameters of a tested example of this electrolysis device with disc-like electrodes of 130 mm diameter and 1 mm thickness:
  • Electrolysis circuit 11 Frequency Output voltage Frequency Output voltage [MHz] [V] [kHz] [V] 2.24 70-120 22.4 2.2
  • FIG. 3 shows a combustion system where the electrolysis gas processed in the electrolysis vessel 8 can be used as fuel for a combustion device, in this case a combustion engine 13 .
  • the electrolysis vessel 8 of this embodiment of the invention also contains for safety reasons a pressure sensor 14 , an over-pressure valve 15 , and an electrolyte level sensor 16 .
  • the pressure sensor 14 monitors the internal pressure of the electrolysis vessel 8 and is connected with the control module 12 via a motor control module 26 in order to disable the electrolysis if the internal pressure becomes too high.
  • the over-pressure valve 15 is also set to prevent the internal pressure from rising above a dangerous level.
  • the electrolyte level sensor 16 is also connected with the motor control module 26 in order to activate the supply of electrolyte via a supply line 17 if the electrolyte level falls below a specific level.
  • This supply line 17 can as shown connect the electrolysis vessel 8 with an electrolyte tank 18 and have a pump 19 connected with the control module 26 , and a non-return valve so that in use the electrolyte level in the electrolysis vessel 8 remains above the electrodes 1 .
  • the electrolysis vessel 8 is connected with the combustion engine 13 via a gas line 20 so that the electrolysis gas can be supplied to the combustion engine 13 .
  • a gas line 20 Connected to the gas line 20 are a non-return valve 21 , an electronically controlled valve 22 , a safety bubbler 23 and a vacuum pump 24 driven by a carbon-brush-free motor, and a water separator 25 .
  • the safety bubbler 23 is included to retain any flash-back from combustion so that the electrolysis vessel 8 cannot be damaged.
  • the motor of the vacuum pump 24 is also connected with the motor control module 26 so that its rotation speed can be regulated by the motor control module 26 . Downstream of water separator 25 , the gas line 20 branches into three lines 20 a, 20 b and 20 c.
  • a control valve 27 is connected with the motor control module 26 to regulate the gas flow through this gas line 20 a.
  • Line 20 b contains a three-way valve 28 also connected with motor control module 26 and a gas storage tank 29 .
  • This gas storage tank 29 is split by an elastic diaphragm 30 into a gas part 29 a connected with a three-way valve 28 and a vacuum part 29 b connected via a reduced pressure line 31 with the inlet 32 of engine 13 , and also fitted with an air inlet 33 regulated by motor control module 26 via a solenoid valve 34 .
  • the reduced pressure line 31 is fitted with a one-way valve 41 .
  • Line 20 c with a one-way valve 35 bridges line 20 b.
  • the three lines 20 a, 20 b and 20 c open into the inlet 32 of engine 13 , where the air and fuel supply is regulated by a gas pedal 36 also connected with the motor control module 26 .
  • the engine exhaust 37 passes over two heat exchangers 38 , 39 .
  • the first heat exchanger 38 is connected with line 20 a to preheat the combustible electrolysis gas.
  • the second heat exchanger 39 regulated by the control valve 40 controlled by the motor control module 26 , preheats the electrolysis vessel 8 .
  • the combustible electrolysis gas produced in the electrolysis vessel 8 is brought via line 20 and non-return valve 21 and electrical solenoid valve 22 into the safety bubbler 23 .
  • the combustible electrolysis gas is pumped out of the safety bubbler 23 by the vacuum pump 24 .
  • the combustible electrolysis gas then passes through the water separator 25 to separate out any water droplets which are carried into the gas line 20 (car judder or similar) before the combustible electrolysis gas enters the engine 13 .
  • the combustible electrolysis gas is sent to the motorised control valve 27 and the electrically controlled three-way valve 28 . These valves are controlled by the motor control module 26 according to the load on the engine 13 .
  • the combustible electrolysis gas Downstream of valve 27 , the combustible electrolysis gas is preheated by heat exchanger 38 before being supplied to the engine 13 .
  • the bridging of line 20 b is active at a constant engine load.
  • the combustible electrolysis gas is then supplied to the engine 13 via the line 20 c.
  • the three-way valve 28 switches over in order to be able to pass a flow of combustible electrolysis gas from the gas storage tank 29 to the engine 13 via line 20 b.
  • the gas storage tank 29 is automatically quickly refilled when the engine 13 performs a speed reduction, and because of the vacuum created in the inlet 32 , the diaphragm 30 is drawn via the reduced pressure line 31 so that the gas storage tank 29 takes in a small quantity of combustible electrolysis gas which the engine 13 does not require on deceleration.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Inorganic Chemistry (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
US13/145,178 2009-01-20 2010-01-18 Electrolysis method, device and system Abandoned US20120091010A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
BEBE2009/0033 2009-01-20
BE2009/0033A BE1018392A5 (nl) 2009-01-20 2009-01-20 Elektrolysesysteem.
PCT/EP2010/050538 WO2010084102A1 (en) 2009-01-20 2010-01-18 Electrolysis method, device and system

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US20120091010A1 true US20120091010A1 (en) 2012-04-19

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US (1) US20120091010A1 (pt)
EP (1) EP2389460B1 (pt)
JP (1) JP2012515845A (pt)
KR (1) KR20120024531A (pt)
CN (1) CN102369313A (pt)
AU (1) AU2010206197A1 (pt)
BE (1) BE1018392A5 (pt)
BR (1) BRPI1007562A2 (pt)
CA (1) CA2750040A1 (pt)
ES (1) ES2607208T3 (pt)
MA (1) MA33170B1 (pt)
MX (1) MX2011007680A (pt)
PL (1) PL2389460T3 (pt)
RU (1) RU2533114C2 (pt)
SG (1) SG173056A1 (pt)
UA (1) UA107785C2 (pt)
WO (1) WO2010084102A1 (pt)
ZA (1) ZA201106125B (pt)

Cited By (9)

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WO2015080676A1 (en) * 2013-11-27 2015-06-04 Ayys Muhendislik Insaat Ve Tic. Ltd. Sti. Hydroxy fuel supplement system
WO2018117793A1 (es) * 2016-12-20 2018-06-28 Teran Balaguer Luis Fausto Método de optimización de obtención de gas oxhidrógeno mediante vibración transmitida a electrodos
WO2018117789A1 (es) * 2016-12-20 2018-06-28 Teran Balaguer Luis Fausto Método y dispositivo para optimización de electrólisis mediante vibración transmitida a electrodos integrados en paredes de canal zigzagueante
US10494992B2 (en) 2018-01-29 2019-12-03 Hytech Power, Llc Temperature control for HHO injection gas
EP3495457A4 (en) * 2016-08-07 2020-03-25 Yulinghua Technology Co. Ltd METHOD AND SYSTEM FOR THE SAFE PRODUCTION OF FUEL GAS WITH A HIGH HEATING VALUE
US10605162B2 (en) 2016-03-07 2020-03-31 HyTech Power, Inc. Method of generating and distributing a second fuel for an internal combustion engine
DE102021119464A1 (de) 2021-07-27 2023-02-02 Physik Instrumente (PI) GmbH & Co KG Elektromechanischer Wandler
DE102021004283A1 (de) 2021-08-21 2023-02-23 Kastriot Merlaku Hochdruckpumpe
US11879402B2 (en) 2012-02-27 2024-01-23 Hytech Power, Llc Methods to reduce combustion time and temperature in an engine

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FR3019227A1 (fr) * 2014-03-28 2015-10-02 Lann Jean Francois Le Gestionnaire d'energie pour augmenter les performances et l'autonomie des moteurs a explosions
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PL423734A1 (pl) 2017-12-05 2018-05-07 Jeżewski Andrzej Promet-Plast Spółka Cywilna Sposób wytwarzania wodoru i tlenu metodą elektrolizy, zwłaszcza elektrolizy wody
CA2992694C (en) * 2018-02-09 2018-07-24 Kevin Joel Apparatus for hydrogen production by electrolytic-decomposition with gas-operated oscillation system
AU2019232240A1 (en) 2018-03-09 2020-08-27 Université Catholique de Louvain System for process intensification of water electrolysis
DE102018110032B4 (de) * 2018-04-26 2023-06-22 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Elektrode mit neuartigem Elektrodenaufbau mit integrierter mechanischer Schwingungsanregung, deren Verwendung, Verfahren zu deren Herstellung und Elektrolysezelle
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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11879402B2 (en) 2012-02-27 2024-01-23 Hytech Power, Llc Methods to reduce combustion time and temperature in an engine
WO2015080676A1 (en) * 2013-11-27 2015-06-04 Ayys Muhendislik Insaat Ve Tic. Ltd. Sti. Hydroxy fuel supplement system
US11815011B2 (en) 2016-03-07 2023-11-14 Hytech Power, Llc Generation and regulation of HHO gas
US11280261B2 (en) 2016-03-07 2022-03-22 HyTech Power, Inc. Systems for HHO gas second fuel distribution and control
US10605162B2 (en) 2016-03-07 2020-03-31 HyTech Power, Inc. Method of generating and distributing a second fuel for an internal combustion engine
EP3495457A4 (en) * 2016-08-07 2020-03-25 Yulinghua Technology Co. Ltd METHOD AND SYSTEM FOR THE SAFE PRODUCTION OF FUEL GAS WITH A HIGH HEATING VALUE
WO2018117793A1 (es) * 2016-12-20 2018-06-28 Teran Balaguer Luis Fausto Método de optimización de obtención de gas oxhidrógeno mediante vibración transmitida a electrodos
WO2018117789A1 (es) * 2016-12-20 2018-06-28 Teran Balaguer Luis Fausto Método y dispositivo para optimización de electrólisis mediante vibración transmitida a electrodos integrados en paredes de canal zigzagueante
US10619562B2 (en) 2018-01-29 2020-04-14 Hytech Power, Llc Explosion safe electrolysis unit
US10746094B2 (en) 2018-01-29 2020-08-18 Hytech Power, Llc Onboard HHO gas generation system for heavy duty trucks
US11828219B2 (en) 2018-01-29 2023-11-28 Hytech Power, Llc Rollover safe electrolysis unit for vehicles
US10494992B2 (en) 2018-01-29 2019-12-03 Hytech Power, Llc Temperature control for HHO injection gas
DE102021119464A1 (de) 2021-07-27 2023-02-02 Physik Instrumente (PI) GmbH & Co KG Elektromechanischer Wandler
WO2023006152A1 (de) 2021-07-27 2023-02-02 Physik Instrumente (Pi) Gmbh & Co. Kg Elektromechanischer wandler und verfahren zum betreiben eines elektromechanischen wandlers
DE102021119464B4 (de) 2021-07-27 2023-11-30 Physik Instrumente (PI) GmbH & Co KG Elektromechanischer Wandler
DE102021004283A1 (de) 2021-08-21 2023-02-23 Kastriot Merlaku Hochdruckpumpe

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BRPI1007562A2 (pt) 2017-05-30
PL2389460T3 (pl) 2017-07-31
SG173056A1 (en) 2011-08-29
AU2010206197A1 (en) 2011-09-08
ES2607208T3 (es) 2017-03-29
RU2533114C2 (ru) 2014-11-20
UA107785C2 (en) 2015-02-25
WO2010084102A1 (en) 2010-07-29
JP2012515845A (ja) 2012-07-12
KR20120024531A (ko) 2012-03-14
RU2011134835A (ru) 2013-02-27
CN102369313A (zh) 2012-03-07
EP2389460B1 (en) 2016-09-14
MA33170B1 (fr) 2012-04-02
MX2011007680A (es) 2012-01-25
CA2750040A1 (en) 2010-07-29

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