US20100269405A1 - Diesel fuel composition - Google Patents

Diesel fuel composition Download PDF

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Publication number
US20100269405A1
US20100269405A1 US12/747,380 US74738008A US2010269405A1 US 20100269405 A1 US20100269405 A1 US 20100269405A1 US 74738008 A US74738008 A US 74738008A US 2010269405 A1 US2010269405 A1 US 2010269405A1
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Prior art keywords
oil
diesel fuel
biodiesel
sludge
volume
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US12/747,380
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Mitsuru Osawa
Yuta Ebinuma
Takayuki Mizuguchi
Shoji Sasaki
Yusaku Takaki
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Assigned to HONDA MOTOR CO., LTD. reassignment HONDA MOTOR CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MIZUGUCHI, TAKAYUKI, SASAKI, SHOJI, TAKAKI, YUSAKU, EBINUMA, YUTA, OSAWA, MITSURU
Publication of US20100269405A1 publication Critical patent/US20100269405A1/en
Abandoned legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/003Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fatty acids with alcohols
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/02Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only
    • C10L1/026Liquid carbonaceous fuels essentially based on components consisting of carbon, hydrogen, and oxygen only for compression ignition
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/04Use of additives to fuels or fires for particular purposes for minimising corrosion or incrustation
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11CFATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
    • C11C3/00Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
    • C11C3/04Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fats or fatty oils
    • C11C3/10Ester interchange
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P30/00Technologies relating to oil refining and petrochemical industry
    • Y02P30/20Technologies relating to oil refining and petrochemical industry using bio-feedstock

Definitions

  • the present invention relates to a diesel fuel composition made by mixing diesel fuel oil and biodiesel, and in particular relates to a diesel fuel composition that can be used in diesel vehicles in widespread use, and can greatly reduce sludge formation.
  • Biodiesel has gained attention as a fuel for diesel engines from the view point of a measure to deal with global warming.
  • Biodiesel is a fuel having a fatty acid methyl ester (Fatty Acid Methyl Ester: FAME) component obtained by methyl esterification of fats and oils derived from living things by way of various methods. Investigation into a diesel fuel composition made by adding a predetermined amount of such biodiesel into diesel fuel oil and mixing has been making process.
  • FAME fatty Acid Methyl Ester
  • biodiesel fuel is considered unusable in common-rail type diesel engine systems. This is because, in addition to the phenomenon described above, the generation of injector deposits and combustion deposits, decline in rail pressure due to clogging of the fuel filter, and deterioration to fuel hoses made of resin occur easily, and thus come to be a hindrance in realization of safe operation of the vehicle. As a result, upon using biodiesel of a high concentration, it is presently necessary to make special allowances such as component replacement on the vehicle side.
  • a diesel fuel composition has been sought that largely contains biodiesel within a range that can be used in diesel vehicles in widespread use without difficulty.
  • the additive amount of biodiesel added into diesel fuel oil is limited to no higher than 5% by volume, as general distribution fuel in the EU.
  • High concentration enrichment of biodiesel is a cause of sludge formation along with oxidative degradation, which may induce clogging of the injectors, fuel filter, piping and the like, in addition to having a negative influence on vehicle performance.
  • Patent Document 1 Japanese Patent No. 3218785
  • Patent Document 2 Japanese Unexamined Patent Application Publication No. 2007-16089
  • Patent Document 3 Japanese Unexamined Patent Application Publication No. 2006-307222
  • Patent Document 1 Even if the technology of Patent Document 1 is applied to a diesel fuel composition in which biodiesel is blended, formation of sludge could not be suppressed due to variation in the mechanism for sludge formation.
  • Patent Document 2 a large amount of additive becomes necessary for a sufficient sludge reduction effect to be exhibited.
  • the use of additives such as antioxidants is also a primary factor in rising costs, and furthermore turns out to also be a primary factor in generation of deposits.
  • Patent Document 3 does not disclose a counter-measure against an increase in sludge formation while at high temperature, and thus is merely a document that simply exemplifies a biodiesel mixed fuel oil.
  • the present invention was made by taking the above such issues into account, and an object thereof is to provide a diesel fuel composition, made by mixing diesel fuel oil and biodiesel, that can be used in diesel vehicles in widespread use and can greatly reduce formation of sludge.
  • the present inventors have diligently researched to solve the above-mentioned problems. As a result thereof, it was discovered that the formation of sludge can be greatly suppressed compared to conventionally by adjusting the composition of diesel fuel oil to have an additive amount of biodiesel added to the diesel fuel oil within a certain constant range, thereby arriving at completion of the present invention. More specifically, the present invention provides the following.
  • a diesel fuel composition made by mixing diesel fuel oil containing an aromatic component with biodiesel, wherein a content percentage of the biodiesel in the diesel fuel composition is 10% by volume to 50% by volume, and wherein a content percentage of the aromatic component in the diesel fuel oil is at least 30% by volume.
  • the formation of sludge can be suppressed by adjusting the composition of the diesel fuel oil. More specifically, according to the diesel fuel composition as described in the first aspect, by setting the content percentage of the aromatic component in the diesel fuel oil to be at least 30% by volume, it is possible to suppress the formation of sludge. This is considered to be due to the aromatic component contained in the diesel fuel composition having high solvency for sludge compared to paraffin and the like, and thus the solvency to sludge of the diesel fuel composition is raised by raising the content percentage of the aromatic component, resulting in it being possible to suppress sludge formation.
  • fuel oil containing aromatic components in a large amount can be used as the diesel fuel oil.
  • LCO Light Cycle Oil
  • LCO Light Cycle Oil
  • the biodiesel is a biodiesel obtained by methyl esterification of vegetal oil having an iodine value of 50 to 200.
  • sludge coming to be a problem in diesel fuel compositions made by mixing diesel fuel oil and biodiesel is considered to originate from oxidative degradation of unsaturated fatty acid methyl esters derived from biodiesel.
  • oxidative degradation substances having low solubility in the paraffin component such as alcohols, aldehydes, ketones and high viscosity oxides in which like degradation products have polymerized are generated, such as by cleavage of double bonds by oxidative degradation of unsaturated fatty acid methyl esters, resulting in sludge forming.
  • the diesel fuel composition as described in the second aspect can markedly suppress formation of sludge relative to conventionally, even in the case blending biodiesel obtained by methyl esterification of vegetal oil having an iodine value of 50 to 200 and containing many double bonds, since the solubility of sludge can be adjusted by adjusting the composition of the diesel fuel oil.
  • the vegetal oil is at least one selected from the group consisting of linseed oil, safflower oil, high oleic safflower oil, soybean oil, sesame oil, corn oil, rapeseed oil, cottonseed oil, olive oil, palm oil, sunflower oil, and jatropha oil.
  • the at least one type of a vegetal oil selected from the group consisting of linseed oil, safflower oil, high oleic safflower oil, soybean oil, sesame oil, corn oil, rapeseed oil, cottonseed oil, olive oil, palm oil, sunflower oil, and jatropha oil is an exemplary vegetal oil having an iodine value within the range of 50 to 200, according to the diesel fuel composition as described in the third aspect, the formation of sludge can be markedly suppressed relative to conventionally, even in the case of blending biodiesel obtained by methyl esterification of these vegetal oils, since the solubility of sludge can be adjusted by adjusting the composition of the diesel fuel oil.
  • a diesel fuel composition which is a diesel fuel composition made by mixing diesel fuel oil and biodiesel, that can be used in diesel vehicles in widespread use, and can greatly reduce sludge formation. Furthermore, it is possible to provide a diesel fuel composition that can avoid trouble occurring such as clogging of the fuel filter.
  • FIG. 1 is a graph showing concentrations of the aromatic component and the paraffin component in market diesel fuel oils
  • FIG. 2 is a graph showing the molecular weight distribution of sludge formed from biodiesel
  • FIG. 3 is a graph showing a relationship between the concentration of biodiesel and the amount of sludge formation
  • FIG. 4 is a graph showing a relationship of the concentration of aromatic component and the concentration of sludge of the diesel fuel composition, when the concentration of biodiesel in the present example is 10% by volume;
  • FIG. 5 is a graph showing a relationship of the concentration of aromatic component and the concentration of sludge of the diesel fuel composition, when the concentration of biodiesel in the present example is 20% by volume;
  • FIG. 6 is a graph showing a relationship of the concentration of aromatic component and the concentration of sludge of the diesel fuel composition, when the concentration of biodiesel in the present example is 30% by volume;
  • FIG. 7 is a graph showing a relationship of the concentration of biodiesel and the concentration of sludge, when the concentration of cetane in an artificial diesel fuel oil is 100% by volume;
  • FIG. 8 is a graph showing a relationship of the concentration of biodiesel and the concentration of sludge, when the concentration of cetane in an artificial diesel fuel oil is 90% by volume;
  • FIG. 9 is a graph showing a relationship of the concentration of biodiesel and the concentration of sludge, when the concentration of cetane in an artificial diesel fuel oil is 80% by volume.
  • the diesel fuel composition of the present invention is characterized by being made by mixing diesel fuel oil and biodiesel, and having a content percentage of biodiesel in the diesel fuel composition in the range of 10% by volume to 50% by volume, and a content percentage of aromatic component in the diesel fuel oil of at least 30% by volume.
  • diesel fuel oil containing an aromatic component mainly as well as a paraffin component, which is a saturated component, a naphthene (cycloparaffins) component, and the like, and having a content percentage of the aromatic component of at least 30% by volume is employed.
  • Sludge formation can be suppressed by making the content percentage of the aromatic component to be at least 30% by volume. This is considered to be due to the aromatic component contained in the diesel fuel composition having high solvency for sludge compared to paraffin and the like, and thus the solvency to sludge of the diesel fuel composition is raised by raising the content percentage of the aromatic component, resulting in it being possible to suppress sludge formation.
  • the content percentage of biodiesel has heretofore been limited to no higher than 5% by volume, according to the present invention, sludge formation can be suppressed, so long as the content percentage of biodiesel is within the range of 10% to 50% by volume.
  • FIG. 1 The results of examining the composition of commercially available diesel fuel oil are shown in FIG. 1 .
  • normal diesel fuel oil is composed of an aromatic component, paraffin component, and naphthene component, and the content percentage of each of these components vary according to the production area, standards, etc.
  • diesel fuel oil containing at least 30% by volume of an aromatic component is employed, for example, among the market diesel fuel oils shown in FIG. 1 .
  • (a) American market diesel fuel oil can be employed.
  • LCO Light Cycle Oil
  • LCO Light Cycle Oil
  • the content percentage of the aromatic component in the present invention indicates the volume percentage (% by volume) converted by content of the aromatic component measured based on the IP Standard Method 391/95 of The Institute of Petroleum (analysis method of aromatic hydrocarbons of middle distillates by high-performance liquid chromatography using refractive index detector).
  • diesel fuel composition of the present invention in which diesel fuel oil having a content percentage of aromatic component of at least 30% by volume is blended, since the added amount of biodiesel can be set to 10% by volume or higher, effective use of biodiesel is achieved. In addition, it is possible to avoid injector deposits, clogging of the fuel filter and deterioration of fuel hoses made from resin by limiting the added amount of biodiesel to no more than 50% by volume, thereby enabling safe operation of the vehicle.
  • diesel fuel oil in which the total of content percentages of paraffin component and naphthene component is no more than 70% by volume. Sludge formation can be suppressed by setting the total of the percentages of paraffin component and naphthene component in the diesel fuel oil to be no more than 70% by volume. This is considered to be due to the paraffin component and the naphthene component in the diesel fuel composition having low solvency for sludge compared to the aromatic component, and thus raising the solvency for sludge of the diesel fuel composition by decreasing the content percentage of paraffin component and naphthene component enables sludge formation to be effectively suppressed.
  • FAME which is composed of fats and oils derived from living things
  • FAME composed of vegetal oil having an iodine value of 50 to 200 among these, and particularly preferably composed of vegetal oil having an iodine value of 50 to 150
  • the solubility of sludge can be adjusted by adjusting the composition of the diesel fuel oil, it is possible to markedly suppress sludge formation compared to conventionally.
  • vegetal oil having an iodine value in the range of 50 to 150 so long as being vegetal oil having an iodine value in the range of 50 to 150, a sufficient sludge suppression effect against the amount of sludge formed can be exhibited.
  • the oils indicated in Table 1 below are exemplified as the vegetal oil, for example, among these, linseed oil, safflower oil, high oleic safflower oil, soybean oil, sesame oil, corn oil, rapeseed oil, cottonseed oil, olive oil, palm oil, sunflower oil, and jatropha oil can be specifically exemplified as the vegetal oil having an iodine value of 50 to 200.
  • palm oil, soybean oil, rapeseed oil, sunflower oil, corn oil and jatropha oil can be preferably used due to excelling as source materials in the aspects of having iodine values falling into the range of 50 to 150, having production outputs that are high, having supply amounts that are stable, having negotiable prices that are low, having high yieldability, and the like.
  • Biodiesel obtained by methyl esterification of vegetal oil containing double bonds has a property of deteriorating by oxidation.
  • biodiesel has a property whereby double bonds are cleaved by oxidation, and alcohols, aldehydes, ketones, high viscosity oxides of polymerized like degradation products, and the like, which are insoluble in paraffin, are generated.
  • (I) and (I′) are degradation reactions
  • (II) is a polymerization reaction, and both carry out as competing reactions.
  • biodiesel obtained by methyl esterification of rapeseed oil was added at 20% by volume to European market diesel fuel oil (European Standard EN590 conformance), sludge was distilled by heating to 115° C., and the results of measuring the molecular weight distribution with a GPC apparatus provided with two “Shodex K2002” and one “Shodex K2003”, for performing detailed analysis on the sludge composition for this sludge, are shown in FIG. 2 .
  • high viscosity oxides and the like having a mass average molecular weight in the range of 300 to 1800 are generated, as shown in FIG. 2 .
  • These products are insoluble in the paraffin component, and thus these products become a cause of sludge formation.
  • the additive amount of biodiesel added into the diesel fuel oil is set to within the range 10% by volume to 50% by volume, a large amount of sludge forms.
  • the sludge formation amount increases from a hundred to several hundreds by a 100 times compared to a case of not containing biodiesel.
  • the potential for sludge formation further increases in actual equipment.
  • the diesel fuel composition of the present invention even if the additive amount of biodiesel is within the range of 10% by volume to 50% by volume, it is possible to greatly reduce the formation amount of sludge by adjusting the content percentage of aromatic component and paraffin component in the diesel fuel oil.
  • biodiesel composed of FAME having a large proportion of double bonds e.g., soybean oil methyl ester
  • the formation amount of sludge can be greatly reduced.
  • Special additives can be added and used together in the diesel fuel composition of the present invention.
  • an antioxidant such as BHT can be exemplified as an additive. It is possible to further reduce the formation of sludge by using such an additive in combination.
  • an artificial diesel fuel oil was prepared in which the tetralin and cetane were blended at predetermined proportions. Methyl linoleate or methyl linolenic acid were respectively added to the artificial diesel fuel oil thus prepared (B20 only methyl oleate was also added), and a diesel fuel compositions having an added concentration of these fatty acid methyls of 10% by volume, 20% by volume and 30% by volume were produced.
  • the three main components of naphthene component, paraffin component, and aromatic component are in the following relationship with the formation of sludge.
  • the aromatic component exhibits an effect to dissolve and disperse sludge so that the sludge solubility is high.
  • the naphthene component and paraffin component cause the formation amount of sludge to increase so that the sludge solubility is low.
  • the paraffin component causes the sludge solubility to be lower than the naphthene component
  • the paraffin component causes the sludge solubility to be lower than the naphthene component
  • the sludge formation amount was investigated applying the ASTM D2274 oxidation stability test and oxidation stability tests regulated by enforcement standards in Japan (law enforced regulations relating to quality guarantee of petroleum, etc. (Ordinance of the Ministry of Economy, Trade and Industry No. 3 2007)). More specifically, for each of the diesel fuel compositions thus prepared, dead-end filtration was performed using a PTFE filter (manufactured by Touyou Seishi Co.), after which the diesel fuel composition was caused to degrade under an oxidizing atmosphere over 16 hours at 115° C. The diesel fuel composition thus caused to degrade with heat over 5 hours was cooled to around 0° C.
  • the insoluble component having adhesion was washed with an organic solvent, the sludge was extracted by drying with an existent gum tester (manufactured by Rigo Co., Ltd.), and the weight thereof was measured.
  • the concentration of sludge (g/m 3 in the diesel fuel composition was sought from the sum total of weights of these sludges.
  • the changes in sludge formation amount when the content ratios of tetralin and cetane of the artificial diesel fuel oils were changed are shown in FIGS. 4 to 6 .
  • FIG. 5 although a case in which the fatty acid methyl ester added concentration was 20% by volume is shown, in addition to the artificial diesel fuel oil, the sludge formation amount was plotted using commercially available diesel fuel oil for which the aromatic amount was measured by IP391 as a comparison.
  • Diesel fuel compositions in which methyl oleate, methyl linoleate, or methyl linolenic acid had been respectively added to this artificial diesel fuel oil were produced.
  • measurement of the sludge formation amount was carried out with a method similar to that in the above-mentioned Example. The results thereof are shown in FIGS. 7 to 9 .

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JP2011225753A (ja) * 2010-04-21 2011-11-10 Toyo Ink Sc Holdings Co Ltd 浸透乾燥型オフセット印刷用インキ組成物
JP5434774B2 (ja) * 2010-04-28 2014-03-05 トヨタ自動車株式会社 内燃機関の燃料供給装置
US9447350B2 (en) 2010-10-29 2016-09-20 Inaeris Technologies, Llc Production of renewable bio-distillate
US9382489B2 (en) 2010-10-29 2016-07-05 Inaeris Technologies, Llc Renewable heating fuel oil
US9315739B2 (en) 2011-08-18 2016-04-19 Kior, Llc Process for upgrading biomass derived products
US10427069B2 (en) 2011-08-18 2019-10-01 Inaeris Technologies, Llc Process for upgrading biomass derived products using liquid-liquid extraction
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US11084998B2 (en) * 2017-02-21 2021-08-10 Exxonmobil Research And Engineering Company Diesel boiling-range fuel blend and methods of making the same
CN107474887B (zh) * 2017-09-16 2019-05-28 原平宏祥选煤科技有限公司 一种稳定型生物质油水煤浆的制备方法
CN107974312A (zh) * 2017-11-24 2018-05-01 广西丰泰能源科技有限公司 棕榈油制备生物燃料的方法
CN111944568A (zh) * 2019-05-14 2020-11-17 王庆和 一种低碳环保生物柴油及其制备方法

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JPWO2009075249A1 (ja) 2011-04-28
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CN101896583A (zh) 2010-11-24
EP2236584A4 (fr) 2010-12-01

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