US20100171272A1 - Piston ring - Google Patents
Piston ring Download PDFInfo
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- US20100171272A1 US20100171272A1 US12/664,462 US66446208A US2010171272A1 US 20100171272 A1 US20100171272 A1 US 20100171272A1 US 66446208 A US66446208 A US 66446208A US 2010171272 A1 US2010171272 A1 US 2010171272A1
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- US
- United States
- Prior art keywords
- wear
- piston ring
- resistant coating
- accordance
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 claims abstract description 34
- 239000011248 coating agent Substances 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 8
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 4
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 4
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 4
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 3
- 229910052796 boron Inorganic materials 0.000 claims abstract description 3
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 3
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 3
- 229910052735 hafnium Inorganic materials 0.000 claims abstract description 3
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 3
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 3
- 229910052715 tantalum Inorganic materials 0.000 claims abstract description 3
- 229910001018 Cast iron Inorganic materials 0.000 claims description 2
- 229910019590 Cr-N Inorganic materials 0.000 claims description 2
- 229910019588 Cr—N Inorganic materials 0.000 claims description 2
- 229910052750 molybdenum Inorganic materials 0.000 claims description 2
- 229910052721 tungsten Inorganic materials 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- -1 Mo W Inorganic materials 0.000 abstract description 5
- 239000010410 layer Substances 0.000 description 33
- 235000019589 hardness Nutrition 0.000 description 10
- 230000013011 mating Effects 0.000 description 7
- 238000005240 physical vapour deposition Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- 239000010936 titanium Substances 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 229910011208 Ti—N Inorganic materials 0.000 description 3
- 229910007744 Zr—N Inorganic materials 0.000 description 3
- 229910003460 diamond Inorganic materials 0.000 description 3
- 239000010432 diamond Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000000541 cathodic arc deposition Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000007792 gaseous phase Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910018509 Al—N Inorganic materials 0.000 description 1
- 229910052580 B4C Inorganic materials 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 238000000889 atomisation Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000005566 electron beam evaporation Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000010849 ion bombardment Methods 0.000 description 1
- 238000007733 ion plating Methods 0.000 description 1
- 238000000608 laser ablation Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000001755 magnetron sputter deposition Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 238000001451 molecular beam epitaxy Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000004549 pulsed laser deposition Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 235000019587 texture Nutrition 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- 239000002347 wear-protection layer Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/0641—Nitrides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/0021—Reactive sputtering or evaporation
- C23C14/0036—Reactive sputtering
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/32—Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
- C23C14/325—Electric arc evaporation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J9/00—Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction
- F16J9/26—Piston-rings, e.g. non-metallic piston-rings, seats therefor; Ring sealings of similar construction characterised by the use of particular materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/263—Coating layer not in excess of 5 mils thick or equivalent
- Y10T428/264—Up to 3 mils
- Y10T428/265—1 mil or less
Definitions
- the invention concerns a piston ring in accordance with the principal concept of Claim 1 .
- Piston rings are provided with wear protection layers on their running surfaces and/or ring flanges, in order to achieve the required life span.
- High cylinder pressures, direct injection, exhaust gas recycling, and other design features in recent engine developments, as well as alternative cylinder materials make increasing demands on piston rings.
- Wear resistant layers are applied by means of thermal spraying processes, plating processes or thin layer technologies, and where required, are further processed through heat treatments or diffusion processes. Normally, the layers are substantially homogenous, and are therefore applied in an unstructured form. The wear resistance is adjusted through the corresponding hardness of the material.
- a plated hard chrome layer which possesses crevices, in which are embedded diamond particles with a size of 0.25 to 0.5 ⁇ m.
- further particles of hard materials consisting of tungsten carbide, chrome carbide, aluminium oxide, silicon carbide, silicon nitride, boron carbide or boron nitride can be embedded in the crevices.
- this layer also possesses good emergency operating characteristics, in particular due to the conversion of diamond into graphite at temperatures of approx. 700° C. or higher.
- U.S. Pat. No. 5.549.086 discloses piston ring coatings in TiN and CrN.
- German DE 10 2004 032 403 B3 describes piston rings, which possess a graded CrN coating over a chrome adhesion layer, such coating having a nitrogen content which increases towards the outside.
- piston rings for combustion engines which are provided with a multiple layer coating system, the individual layers of which possess the same metallic components, and which only vary in their nitrogen content.
- the layer thicknesses of the individual layers are given as ⁇ 1 ⁇ m.
- the layers are applied by means of a PVD process, in particular an arc process.
- Lamni et al. J. VrC. Technol. A23 (4), 2005 Page 593 ff describes the microstructures and the nano-hardness of layers consisting of the three-component material systems Zr—Al—N and Zr—Cr—N.
- the layers are applied by magnetron sputtering, and have a thickness of 1 ⁇ m.
- Zri 1-x Cr x N within the range of 0 ⁇ x ⁇ 0.48 no change in the nano-hardness was detected.
- the wear-resistant coating consists of a three-component material system A-B—N, which is applied by means of a PVD process, in which A and B are each an element from the group Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Al, Si and C where A ⁇ B and N is nitrogen and where the thickness of the wear-resistant coating >3 ⁇ m.
- PVD process includes the technologies listed below, as well as reactive variants of these processes:
- the wear-resistant coating consists of a three-component system on the basis CrN.
- the thickness of the wear-resistant coating is 5 to 60 ⁇ m ⁇ m, particularly with 5 to 15 ⁇ m and 25 to 35 ⁇ m.
- the thickness of the wear-resistant coating is 3 to 4 ⁇ m, particularly 3.2 to 3.7 ⁇ m or 5 to 7 ⁇ m, and especially for 5.7 to 6.5 ⁇ m and 10 to 14 ⁇ m, especially 11 to 13 ⁇ m.
- the wear-resistant coating is preferably applied by means of a reactive arc process (Arc-PVD).
- Arc-PVD reactive arc process
- multi-layer coatings (with an adhesion layer of chrome) were deposited using a reactive arc process. These were nitrided piston rings in a high alloy steel.
- the wear-resistant coatings consisted of different compositions of the systems Cr—V—N, Cr—Zr—N and Cr—Ti—N. Three different compositions were investigated in each case.
- the following tables list the coating thicknesses and the coating hardnesses.
- these prepared piston rings were subjected to representative tests under lubricated, reciprocating, sliding, and loading.
- the mating surface in each case consisted of a segment of a cylinder guide in cast iron (GOE 300, material of the applicant).
- a synthetic ester without additives was used as a lubricant.
- the representative tests A and B differ in the stroke length. Representative test A was carried out with a longer stroke.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Physical Vapour Deposition (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
Abstract
Description
- The invention concerns a piston ring in accordance with the principal concept of Claim 1.
- Piston rings are provided with wear protection layers on their running surfaces and/or ring flanges, in order to achieve the required life span. High cylinder pressures, direct injection, exhaust gas recycling, and other design features in recent engine developments, as well as alternative cylinder materials make increasing demands on piston rings.
- Wear resistant layers are applied by means of thermal spraying processes, plating processes or thin layer technologies, and where required, are further processed through heat treatments or diffusion processes. Normally, the layers are substantially homogenous, and are therefore applied in an unstructured form. The wear resistance is adjusted through the corresponding hardness of the material.
- All forms of phenomena which indicate thermal overload on the surface of the piston ring are typically grouped under the concept of scorch marks.
- From DE 199 31 829 A1 there is known a plated hard chrome layer, which possesses crevices, in which are embedded diamond particles with a size of 0.25 to 0.5 μm. In addition, further particles of hard materials consisting of tungsten carbide, chrome carbide, aluminium oxide, silicon carbide, silicon nitride, boron carbide or boron nitride can be embedded in the crevices.
- When high temperatures occur, the diamond particles are converted into graphite, which then assumes the function of a lubricant, and therefore prevents the formation of scorch marks. Thus, this layer also possesses good emergency operating characteristics, in particular due to the conversion of diamond into graphite at temperatures of approx. 700° C. or higher.
- In order to make further improvements in the scorch mark behaviour of piston rings, layers of materials have hitherto typically been used, which have very high melting points, and which consequently need very high temperatures in order to cause their thermal overload. A typical example for these is chrome nitride, which is applied by means of a PVD process, and has a decomposition temperature of approx. 2,000 K.
- In order to improve resistance to scorch marks and wear resistance, there is proposed in DE 10 2004 028 486 A1 a coating of several individual layers, which consist alternately of chrome and chrome nitride. The chrome nitride layers may consist of CrN, Cr2N or mixtures thereof. In order to avoid abrupt transitions, the coating process is so controlled that the individual layers of chrome nitride each possess a border of Cr2N and a core of CrN. Each individual layer is at least 0.01 μm thick. The maximum thickness is 10 μm. The total thickness of the coating is given as 5 to 100 μm.
- U.S. Pat. No. 5.549.086 discloses piston ring coatings in TiN and CrN.
- German DE 10 2004 032 403 B3 describes piston rings, which possess a graded CrN coating over a chrome adhesion layer, such coating having a nitrogen content which increases towards the outside.
- From JP 2005-060810 A there are known piston rings for combustion engines, which are provided with a multiple layer coating system, the individual layers of which possess the same metallic components, and which only vary in their nitrogen content. The layer thicknesses of the individual layers are given as <1 μm. The layers are applied by means of a PVD process, in particular an arc process.
- However, the resistance to scorch marks of the known layers is not satisfactory.
- Lamni et al. J. VrC. Technol. A23 (4), 2005 Page 593 ff describes the microstructures and the nano-hardness of layers consisting of the three-component material systems Zr—Al—N and Zr—Cr—N. The layers are applied by magnetron sputtering, and have a thickness of 1 μm. With respect to the three-component material system Zri1-xCrxN within the range of 0≦x≦0.48 no change in the nano-hardness was detected.
- It is the purpose of the invention to disclose a piston ring with a wear-resistant coating, which possesses a high degree of wear resistance.
- This purpose is achieved by means of a piston ring which is thereby characterized that the wear-resistant coating consists of a three-component material system A-B—N, which is applied by means of a PVD process, in which A and B are each an element from the group Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Al, Si and C where A≠B and N is nitrogen and where the thickness of the wear-resistant coating >3 μm.
- It has been shown that when compared with a two-component system A-N, such as, for example, CrN, the presence of a further element from the group B permits the adjustment of the hardness over a wide range in a simple manner. This makes it possible to adjust the required hardness for the particular requirements of an application in an engine.
- The group of PVD process includes the technologies listed below, as well as reactive variants of these processes:
-
- Vaporization processes
- Thermal vaporization (also known as evaporation)
- Electron beam evaporation
- Pulsed Laser Deposition, Pulsed laser ablation: Atoms and ions are evaporated by means of a short intensive laser pulse.
- Arc-PVD evaporation: Atoms and ions are released from the source material and converted into a gaseous phase by means of a powerful current, which flows between two electrodes in an electric discharge.
- Molecular beam epitaxy
- Sputtering (Sputter deposition, cathodic atomization): The source material is atomized by means of ion bombardment and is converted into the gaseous phase.
- Ion plating
- Vaporization processes
- Preferably the wear-resistant coating consists of a three-component system on the basis CrN.
- One wear-resistant layer is preferred consisting of Zr1-xCrxNy in which x=0.1 to 0.85 and y=0.5 to 1, and in particular where x=0.22 to 0.82 and y=0.94 to 0.98. The range in which x=0.44 to 0.85 and y=0.8 to 1 is particularly preferred.
- Further preferred three-component systems are V1-xCrxNy and Ti1-x, CrxNy
- Preferably, the wear-resistant coating consists of V1-x, CrxNy where x=0.85 to 0.10 and y=0.5 to 1, and particularly where x=0.3 to 0.8 and y=0.5 to 1.
- Furthermore, preference is given to the system Ti1-x, CrxNy where x=0.10 to 0.85 and y=0.5 to 1, particularly where x=0.6 to 1 and y=0.5 to 1.
- Preferably, the thickness of the wear-resistant coating is 5 to 60 μm μm, particularly with 5 to 15 μm and 25 to 35 μm.
- Preferably, the thickness of the wear-resistant coating is 3 to 4 μm, particularly 3.2 to 3.7 μm or 5 to 7 μm, and especially for 5.7 to 6.5 μm and 10 to 14 μm, especially 11 to 13 μm.
- The wear-resistant coating is preferably applied by means of a reactive arc process (Arc-PVD). The advantage of this process lies in the fact that, in contrast to sputter processes, a higher basic hardness can be set. This is due to the different structural texture of the wear-resistant coating.
- When considering three-component systems, it should be borne in mind that it is possible that small quantities of oxygen and other impurities are contained within the three-component system. The magnitude of the oxygen proportion is up to 5 at %.
- In order to prevent wear on piston rings, multi-layer coatings (with an adhesion layer of chrome) were deposited using a reactive arc process. These were nitrided piston rings in a high alloy steel. The wear-resistant coatings consisted of different compositions of the systems Cr—V—N, Cr—Zr—N and Cr—Ti—N. Three different compositions were investigated in each case.
- The following tables list the coating thicknesses and the coating hardnesses. In order to check the wear-resistance, these prepared piston rings were subjected to representative tests under lubricated, reciprocating, sliding, and loading. The mating surface in each case consisted of a segment of a cylinder guide in cast iron (GOE 300, material of the applicant). In order to reduce the timescale, a synthetic ester without additives was used as a lubricant. The representative tests A and B differ in the stroke length. Representative test A was carried out with a longer stroke.
-
Layer Hardness Cr—(V—)N Cr—V—N (Cr—)V—N HV 0.1 2135 2122 2394 V-content at % 14.2 31 44.7 Cr-content at % 41 23.3 8.7 N-content at % 42.8 44.5 45.6 Model test A Wear Ring μm 1 0 1 Mating body μm 67.5 76 55.5 Layer μm 5.7 5.7 6.5 thicknesses Layer Hardness Cr—(Zr—) N Cr—Zr—N (Cr—)Zr—N HV 0.1 1855 2025 2392 Zr-content at % 12 27 40 Cr-content at % 41 24 11 N-content at % 48 47 47 Model test A Wear Ring μm 2.5 3.5 3 Mating body μm 75 53.5 60 Layer μm 3.2 3.2 3.7 thicknesses Layer Hardness Cr—(Ti—)—N Cr—Ti—N (Cr—)Ti—N HV 0.05 1502 1977 2246 Ti-content at % 12 23 40 Cr-content at % 43 32 13 N-content at % 43 40 43 0-content at % 2 5 4 Model test B Wear Ring μm 1.25 1 1 Mating body μm 9 7 4 Layer μm 11 12 13 thicknesses - The presence of an additional metal in CrN layers influences the layer properties. With a higher proportion of the added metal (Vanadium, Zirconium or Titanium) the hardness can be increased. These innovative layers make it possible to adjust the required hardness of a particular application in an engine.
- Furthermore it is possible, on the basis of the composition of the PVD layers, to adjust the wear performance of the PVD layer and of the cylinder mating surface sometimes over very wide ranges. One of the most important characteristics of the piston ring, the wear-resistance of the running surface can be optimised and adjusted using these innovative layers. It is now possible in the field of rings for large pistons to correspond in nuances with the requirements for the wear of the piston and of the cylinder mating surface. For example, in the field of rings for large pistons, a lower wear of the cylinder running surface is called for, so that during maintenance only the ring needs to be changed, instead of changing the cylinder liner, which is very expensive and complicated to replace. On the other hand, in the field of passenger car engines, it is expected that the paring of piston ring/cylinder mating surface will overall still offer minimal wear and therefore good exhaust gas values, even after high operating performance.
Claims (13)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007027245 | 2007-06-13 | ||
DE102007027245.8 | 2007-06-13 | ||
DE102007027245.8A DE102007027245B4 (en) | 2007-06-13 | 2007-06-13 | piston ring |
PCT/EP2008/057411 WO2008152104A1 (en) | 2007-06-13 | 2008-06-12 | Piston ring |
Publications (2)
Publication Number | Publication Date |
---|---|
US20100171272A1 true US20100171272A1 (en) | 2010-07-08 |
US8273469B2 US8273469B2 (en) | 2012-09-25 |
Family
ID=39768870
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/664,462 Active 2029-05-28 US8273469B2 (en) | 2007-06-13 | 2008-06-12 | Piston ring |
Country Status (4)
Country | Link |
---|---|
US (1) | US8273469B2 (en) |
JP (1) | JP2010529389A (en) |
DE (1) | DE102007027245B4 (en) |
WO (1) | WO2008152104A1 (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120126488A1 (en) * | 2009-07-01 | 2012-05-24 | Mahle Metal Leve S/A | Piston ring |
US20150211635A1 (en) * | 2014-01-29 | 2015-07-30 | Asimco Shuanghuan Piston Ring (Yizheng) Co., Ltd. | Multilayer multi-element composite hard pvd coating on the surface of a piston ring, a piston ring and a preparation process |
CN104838182A (en) * | 2012-12-07 | 2015-08-12 | 株式会社理研 | Piston ring |
US20170009331A1 (en) * | 2011-11-30 | 2017-01-12 | Hyundai Motor Company | Method and apparatus for forming coating layer with nano multi-layer |
US10030773B2 (en) | 2016-03-04 | 2018-07-24 | Mahle International Gmbh | Piston ring |
US10697543B2 (en) | 2014-07-16 | 2020-06-30 | Federal-Mogul Burscheid Gmbh | Sliding element, in particular piston ring, and method for producing the same |
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US11155914B2 (en) * | 2016-04-07 | 2021-10-26 | Oerlikon Surface Solutions Ag, Pfäffikon | Wear and/or friction reduction by using molybdenum nitride based coatings |
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DE102010042402A1 (en) * | 2010-10-13 | 2012-04-19 | Federal-Mogul Burscheid Gmbh | Method for producing a piston ring with embedded particles |
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US20120126488A1 (en) * | 2009-07-01 | 2012-05-24 | Mahle Metal Leve S/A | Piston ring |
US20170009331A1 (en) * | 2011-11-30 | 2017-01-12 | Hyundai Motor Company | Method and apparatus for forming coating layer with nano multi-layer |
US10145001B2 (en) * | 2011-11-30 | 2018-12-04 | Hyundai Motor Company | Method and apparatus for forming coating layer with nano multi-layer |
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US10697543B2 (en) | 2014-07-16 | 2020-06-30 | Federal-Mogul Burscheid Gmbh | Sliding element, in particular piston ring, and method for producing the same |
US10030773B2 (en) | 2016-03-04 | 2018-07-24 | Mahle International Gmbh | Piston ring |
US11155914B2 (en) * | 2016-04-07 | 2021-10-26 | Oerlikon Surface Solutions Ag, Pfäffikon | Wear and/or friction reduction by using molybdenum nitride based coatings |
CN112628381A (en) * | 2020-12-02 | 2021-04-09 | 东南大学 | Temperature self-adaptive lubricating gear and preparation method thereof |
Also Published As
Publication number | Publication date |
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DE102007027245A1 (en) | 2008-12-18 |
JP2010529389A (en) | 2010-08-26 |
DE102007027245B4 (en) | 2018-08-30 |
US8273469B2 (en) | 2012-09-25 |
WO2008152104A1 (en) | 2008-12-18 |
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