US20100041799A2 - Epoxy Resin Composition for Optical-Semiconductor Encapsulation, Cured Resin Thereof, and Optical Semiconductor Device Obtained with the same - Google Patents
Epoxy Resin Composition for Optical-Semiconductor Encapsulation, Cured Resin Thereof, and Optical Semiconductor Device Obtained with the same Download PDFInfo
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- US20100041799A2 US20100041799A2 US11/855,267 US85526707A US2010041799A2 US 20100041799 A2 US20100041799 A2 US 20100041799A2 US 85526707 A US85526707 A US 85526707A US 2010041799 A2 US2010041799 A2 US 2010041799A2
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- United States
- Prior art keywords
- optical
- epoxy resin
- resin composition
- ingredient
- semiconductor encapsulation
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- 229920000647 polyepoxide Polymers 0.000 title claims abstract description 88
- 239000003822 epoxy resin Substances 0.000 title claims abstract description 87
- 239000004065 semiconductor Substances 0.000 title claims abstract description 62
- 239000000203 mixture Substances 0.000 title claims abstract description 58
- 238000005538 encapsulation Methods 0.000 title claims abstract description 43
- 230000003287 optical effect Effects 0.000 title claims description 34
- 229920005989 resin Polymers 0.000 title description 34
- 239000011347 resin Substances 0.000 title description 34
- 239000004615 ingredient Substances 0.000 claims abstract description 57
- 239000003086 colorant Substances 0.000 claims abstract description 54
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 35
- LKKPNUDVOYAOBB-UHFFFAOYSA-N naphthalocyanine Chemical compound N1C(N=C2C3=CC4=CC=CC=C4C=C3C(N=C3C4=CC5=CC=CC=C5C=C4C(=N4)N3)=N2)=C(C=C2C(C=CC=C2)=C2)C2=C1N=C1C2=CC3=CC=CC=C3C=C2C4=N1 LKKPNUDVOYAOBB-UHFFFAOYSA-N 0.000 claims abstract description 27
- -1 nitro, phenyl Chemical group 0.000 claims description 48
- 239000002184 metal Substances 0.000 claims description 17
- 229910052751 metal Inorganic materials 0.000 claims description 17
- 125000000217 alkyl group Chemical group 0.000 claims description 16
- 229910044991 metal oxide Inorganic materials 0.000 claims description 16
- 150000004706 metal oxides Chemical class 0.000 claims description 16
- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 claims description 15
- 125000004429 atom Chemical group 0.000 claims description 7
- 125000004183 alkoxy alkyl group Chemical group 0.000 claims description 6
- 125000001424 substituent group Chemical group 0.000 claims description 6
- 125000003545 alkoxy group Chemical group 0.000 claims description 5
- 125000004414 alkyl thio group Chemical group 0.000 claims description 5
- 125000005110 aryl thio group Chemical group 0.000 claims description 5
- 125000004663 dialkyl amino group Chemical group 0.000 claims description 5
- 125000005843 halogen group Chemical group 0.000 claims description 5
- 125000000524 functional group Chemical group 0.000 claims description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 4
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 13
- 125000004432 carbon atom Chemical group C* 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 10
- 239000011342 resin composition Substances 0.000 description 10
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 9
- 150000008065 acid anhydrides Chemical class 0.000 description 9
- 239000000843 powder Substances 0.000 description 8
- 239000007788 liquid Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000000411 transmission spectrum Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 239000000975 dye Substances 0.000 description 5
- 229920003986 novolac Polymers 0.000 description 5
- 238000002834 transmittance Methods 0.000 description 5
- HSNFJFQQTJTWDL-UHFFFAOYSA-N CC1=C(C)C2=C(C(=N)N(C)C2C)C2=C1SC1=C(C=CC=C1)N2 Chemical compound CC1=C(C)C2=C(C(=N)N(C)C2C)C2=C1SC1=C(C=CC=C1)N2 HSNFJFQQTJTWDL-UHFFFAOYSA-N 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 230000006866 deterioration Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 239000004843 novolac epoxy resin Substances 0.000 description 4
- 229910052720 vanadium Inorganic materials 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- FJCQGIDURZQMFQ-UHFFFAOYSA-N C1=CC2=CC3=C4N=C5C6=CC7=C(C=CC=C7)C=C6C6=[N+]5[C-2]57N4C(=C3C=C2C=C1)/N=C1/C2=CC3=C(C=CC=C3)C=C2C(=[N+]15)/N=C1/C2=CC3=C(C=CC=C3)C=C2/C(=N/6)N17.C[Rn].C[Rn].C[Rn].C[Rn] Chemical compound C1=CC2=CC3=C4N=C5C6=CC7=C(C=CC=C7)C=C6C6=[N+]5[C-2]57N4C(=C3C=C2C=C1)/N=C1/C2=CC3=C(C=CC=C3)C=C2C(=[N+]15)/N=C1/C2=CC3=C(C=CC=C3)C=C2/C(=N/6)N17.C[Rn].C[Rn].C[Rn].C[Rn] FJCQGIDURZQMFQ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000004841 bisphenol A epoxy resin Substances 0.000 description 3
- 239000004842 bisphenol F epoxy resin Substances 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 125000001309 chloro group Chemical group Cl* 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000007822 coupling agent Substances 0.000 description 3
- 125000001972 isopentyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])C([H])([H])* 0.000 description 3
- 239000005340 laminated glass Substances 0.000 description 3
- 229910052763 palladium Inorganic materials 0.000 description 3
- MUTGBJKUEZFXGO-OLQVQODUSA-N (3as,7ar)-3a,4,5,6,7,7a-hexahydro-2-benzofuran-1,3-dione Chemical compound C1CCC[C@@H]2C(=O)OC(=O)[C@@H]21 MUTGBJKUEZFXGO-OLQVQODUSA-N 0.000 description 2
- KMOUUZVZFBCRAM-OLQVQODUSA-N (3as,7ar)-3a,4,7,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C=CC[C@@H]2C(=O)OC(=O)[C@@H]21 KMOUUZVZFBCRAM-OLQVQODUSA-N 0.000 description 2
- 0 *C1=C(C)C2=C(NC3=C(C=CC=C3)S2)C2=C3N=C4C5=C6NC7=C(C=CC=C7)SC6=C(C)C(*)=C5C5=[N+]4[C-2]46N3C(=C12)/N=C1/C2=C(C)C(C)=C3SC7=C(C=CC=C7)NC3=C2C(CC2C3=C(*)C(C)=C7SC8=C(C=CC=C8)NC7=C3/C(=N/5)N24)[NH+]16.*C1=C(C)C2=C(NC3=C(C=CC=C3)S2)C2=C3N=C4C5=C6NC7=C(C=CC=C7)SC6=C(C)C(*)=C5C5=[N+]4[C-2]46N3C(=C12)/N=C1/C2=C(C)C(C)=C3SC7=C(C=CC=C7)NC3=C2C(CC2C3=C7NC8=C(C=CC=C8)SC7=C(C)C(C)=C3/C(=N/5)N24)[NH+]16.*C1=C2C(=C3NC4=C(C=CC=C4)SC3=C1C)C1=NC3=C4C(C)=C(C)C5=C(NC6=C(C=CC=C6)S5)C4=C4/N=C5/C6=C(C)C(C)=C7SC8=C(C=CC=C8)NC7=C6C6=[N+]5[C-2]5(N34)N3/C(=N\C2=[N+]15)C1=C2NC4=C(C=CC=C4)SC2=C(C)C(*)=C1C3C6 Chemical compound *C1=C(C)C2=C(NC3=C(C=CC=C3)S2)C2=C3N=C4C5=C6NC7=C(C=CC=C7)SC6=C(C)C(*)=C5C5=[N+]4[C-2]46N3C(=C12)/N=C1/C2=C(C)C(C)=C3SC7=C(C=CC=C7)NC3=C2C(CC2C3=C(*)C(C)=C7SC8=C(C=CC=C8)NC7=C3/C(=N/5)N24)[NH+]16.*C1=C(C)C2=C(NC3=C(C=CC=C3)S2)C2=C3N=C4C5=C6NC7=C(C=CC=C7)SC6=C(C)C(*)=C5C5=[N+]4[C-2]46N3C(=C12)/N=C1/C2=C(C)C(C)=C3SC7=C(C=CC=C7)NC3=C2C(CC2C3=C7NC8=C(C=CC=C8)SC7=C(C)C(C)=C3/C(=N/5)N24)[NH+]16.*C1=C2C(=C3NC4=C(C=CC=C4)SC3=C1C)C1=NC3=C4C(C)=C(C)C5=C(NC6=C(C=CC=C6)S5)C4=C4/N=C5/C6=C(C)C(C)=C7SC8=C(C=CC=C8)NC7=C6C6=[N+]5[C-2]5(N34)N3/C(=N\C2=[N+]15)C1=C2NC4=C(C=CC=C4)SC2=C(C)C(*)=C1C3C6 0.000 description 2
- IVUBJNPDPBDVLT-UHFFFAOYSA-N 2,15,28,41,53,55-hexaza-54,56-diazanidatridecacyclo[40.10.1.13,14.116,27.129,40.04,13.06,11.017,26.019,24.030,39.032,37.043,52.045,50]hexapentaconta-1,3,5,7,9,11,13,15,17,19,21,23,25,27(55),28,30,32,34,36,38,40,42(53),43,45,47,49,51-heptacosaene oxovanadium(2+) Chemical compound [V+2]=O.[N-]1C(N=C2C3=CC4=CC=CC=C4C=C3C(N=C3C4=CC5=CC=CC=C5C=C4C(=N4)[N-]3)=N2)=C(C=C2C(C=CC=C2)=C2)C2=C1N=C1C2=CC3=CC=CC=C3C=C2C4=N1 IVUBJNPDPBDVLT-UHFFFAOYSA-N 0.000 description 2
- LLPKQRMDOFYSGZ-UHFFFAOYSA-N 2-methyl-4-methylimidazole Natural products CC1=CN=C(C)N1 LLPKQRMDOFYSGZ-UHFFFAOYSA-N 0.000 description 2
- 125000003229 2-methylhexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 125000002723 alicyclic group Chemical group 0.000 description 2
- 150000007514 bases Chemical class 0.000 description 2
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- JJIWQZDKAOMTKU-UHFFFAOYSA-N copper 5,12,18,25,31,38,44,51-octabutoxy-2,15,28,41,53,55-hexaza-54,56-diazanidatridecacyclo[40.10.1.13,14.116,27.129,40.04,13.06,11.017,26.019,24.030,39.032,37.043,52.045,50]hexapentaconta-1,3,5,7,9,11,13,15,17,19,21,23,25,27(55),28,30,32,34,36,38,40,42(53),43,45,47,49,51-heptacosaene Chemical compound [Cu+2].C=12C(OCCCC)=C3C=CC=C[C]3C(OCCCC)=C2C(N=C2[N-]C(C3=C(OCCCC)C4=CC=CC=C4C(OCCCC)=C32)=NC2=NC(C3=C(OCCCC)C4=CC=CC=C4C(OCCCC)=C32)=N2)=NC=1N=C1[C]3C(OCCCC)=C4C=CC=CC4=C(OCCCC)C3=C2[N-]1 JJIWQZDKAOMTKU-UHFFFAOYSA-N 0.000 description 2
- 229930003836 cresol Natural products 0.000 description 2
- 239000013530 defoamer Substances 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 150000002460 imidazoles Chemical class 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 229910052745 lead Inorganic materials 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- VYKXQOYUCMREIS-UHFFFAOYSA-N methylhexahydrophthalic anhydride Chemical compound C1CCCC2C(=O)OC(=O)C21C VYKXQOYUCMREIS-UHFFFAOYSA-N 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
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- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
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- 150000003018 phosphorus compounds Chemical class 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
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- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
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- 150000003839 salts Chemical class 0.000 description 2
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
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- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 2
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- KNDQHSIWLOJIGP-UMRXKNAASA-N (3ar,4s,7r,7as)-rel-3a,4,7,7a-tetrahydro-4,7-methanoisobenzofuran-1,3-dione Chemical compound O=C1OC(=O)[C@@H]2[C@H]1[C@]1([H])C=C[C@@]2([H])C1 KNDQHSIWLOJIGP-UMRXKNAASA-N 0.000 description 1
- QGKMIGUHVLGJBR-UHFFFAOYSA-M (4z)-1-(3-methylbutyl)-4-[[1-(3-methylbutyl)quinolin-1-ium-4-yl]methylidene]quinoline;iodide Chemical compound [I-].C12=CC=CC=C2N(CCC(C)C)C=CC1=CC1=CC=[N+](CCC(C)C)C2=CC=CC=C12 QGKMIGUHVLGJBR-UHFFFAOYSA-M 0.000 description 1
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- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 1
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- IFVTZJHWGZSXFD-UHFFFAOYSA-N biphenylene Chemical group C1=CC=C2C3=CC=CC=C3C2=C1 IFVTZJHWGZSXFD-UHFFFAOYSA-N 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical class C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 1
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- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 1
- QSAWQNUELGIYBC-UHFFFAOYSA-N cyclohexane-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCCCC1C(O)=O QSAWQNUELGIYBC-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 238000003379 elimination reaction Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000006232 ethoxy propyl group Chemical group [H]C([H])([H])C([H])([H])OC([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 125000005448 ethoxyethyl group Chemical group [H]C([H])([H])C([H])([H])OC([H])([H])C([H])([H])* 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- VANNPISTIUFMLH-UHFFFAOYSA-N glutaric anhydride Chemical compound O=C1CCCC(=O)O1 VANNPISTIUFMLH-UHFFFAOYSA-N 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- WJRBRSLFGCUECM-UHFFFAOYSA-N hydantoin Chemical compound O=C1CNC(=O)N1 WJRBRSLFGCUECM-UHFFFAOYSA-N 0.000 description 1
- 229940091173 hydantoin Drugs 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 125000004491 isohexyl group Chemical group C(CCC(C)C)* 0.000 description 1
- 125000006229 isopropoxyethyl group Chemical group [H]C([H])([H])C([H])(OC([H])([H])C([H])([H])*)C([H])([H])[H] 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000004850 liquid epoxy resins (LERs) Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- 125000005029 naphthylthio group Chemical group C1(=CC=CC2=CC=CC=C12)S* 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000002898 organic sulfur compounds Chemical class 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- 239000004634 thermosetting polymer Substances 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 125000005287 vanadyl group Chemical group 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0091—Complexes with metal-heteroatom-bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/315—Compounds containing carbon-to-nitrogen triple bonds
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/29—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
- H01L23/293—Organic, e.g. plastic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
Definitions
- the present invention relates to an epoxy resin composition for optical-semiconductor encapsulation which has excellent properties inherent in the epoxy resin, selectively transmits rays in the whole visible light region or specific visible rays, and simultaneously shields near infrared rays.
- the invention further relates to a cured resin obtained by curing the composition and an optical semiconductor device obtained through resin encapsulation with the epoxy resin composition for optical-semiconductor encapsulation.
- the number of products having an illuminance sensor for regulating screen brightness has been increasing in recent years.
- Such an illuminance sensor is required to have the same sensitivity as the human eye.
- the optical semiconductor element employed is sensitive not only to the visible rays but also to near infrared rays through a wavelength range of about 900 to 1,100 nm. Therefore, the optical semiconductor element, when used in its original state, senses near infrared rays, which are not sensible by human beings, and the sensor judges the environment “bright”.
- an optical filter or the like For preventing such a problem concerning the illuminance sensor, it is necessary to use an optical filter or the like to prevent the optical semiconductor element from being sensitive to near infrared rays.
- an epoxy resin composition excellent in heat resistance, impact resistance, transparency, etc. has come to be commercially used as an encapsulating material for optical semiconductors.
- an illuminance sensor such as that described above, there has been employed a technique in which the upper side of an optical semiconductor element is coated, for example, with an optical filter material having the function of shielding near infrared rays and this optical semiconductor element having the optical filter formed thereon is encapsulated with an epoxy resin composition which is transparent in the visible light region and near infrared region.
- the following techniques of using a material having the function of shielding near infrared rays may be used for imparting the optical filtrating function to an illuminance sensor.
- a heat-ray-cutting laminated glass for automotive and other uses see, JP-A-2005-187226
- a near-infrared-cutting film used in, e.g., plasma display panels (PDPs), and the like may be applied.
- the heat-ray-cutting laminated glass used in motor vehicles and other applications has a drawback that a compound which mainly absorbs or reflects middle infrared rays is contained in, e.g., the interlayer of the laminated glass and, hence, this glass is low in the ability to shield near infrared rays and is insufficient for use in the illuminance sensor application in which the invention is intended to be used.
- the near-infrared-cutting film used in PDPs and the like is produced by dissolving a colorant absorbing near infrared rays having wavelengths of 800 or 900 nm or longer in poly(ethylene terephthalate) (PET), poly(methyl methacrylate) (PMMA), or the like and then forming this polymer into a film. Consequently, one of the properties required to the colorant is solubility in organic solvents, and dyes such as diimonium salts (see, JP-A-2004-182857) and cyanine colorants (see, JP-A-2004-315789) are used as the colorants for PDPs and the like.
- PTT poly(ethylene terephthalate)
- PMMA poly(methyl methacrylate)
- the thermal stability of those colorants is about 100° C. at the most because of the steps for producing the near-infrared-cutting film for use in PDPs and for producing the PDPs and because of the environment in which the PDPs are used. That temperature is considerably lower than the curing temperature of resins for optical-semiconductor encapsulation, which should be about 120 to 170° C.
- An object of the invention is to provide an epoxy resin composition for optical-semiconductor encapsulation which retains properties inherent in the epoxy resin, transmits visible rays, and shields near infrared rays, by incorporating a colorant which is resistant to acids or bases and to the step of heating in a resin curing reaction and has the function of shielding near infrared rays.
- Another object of the invention is to provide a cured epoxy resin obtained by curing the composition for optical-semiconductor encapsulation and an optical semiconductor device produced with the epoxy resin composition for optical-semiconductor encapsulation.
- the present inventors have made a series of investigations in order to overcome the problem that an epoxy resin composition for optical-semiconductor encapsulation, which contains a conventional colorant which shields near infrared rays, changes in the optical properties of the colorant (in particular, decrease or elimination of the property of shielding near infrared rays) due to heating in molding, etc.
- the optical properties can be prevented from deterioration during molding to get a cured resin and during a heat resistance test by using a naphthalocyanine colorant or a combination of a naphthalocyanine colorant and a phthalocyanine colorant.
- the invention has been thus achieved.
- FIG. 1 is a transmission spectrum for the cured resin of Example 1 (thickness, 1 mm).
- FIG. 2 is a transmission spectrum for the cured resin of Example 2 (thickness, 1 mm).
- FIG. 3 is a transmission spectrum for the cured resin of Example 3 (thickness, 1 mm).
- FIG. 4 is a transmission spectrum for the cured resin of Comparative Example 1 (thickness, 1 mm).
- FIG. 5 is a transmission spectrum for the cured resin of Comparative Example 2 (thickness, 1 mm).
- the present invention relates to the followings.
- An epoxy resin composition for optical-semiconductor encapsulation which comprises the following ingredients (A) to (C):
- R's are the same or different and each represent a hydrogen atom, alkyl, alkoxy, alkylthio, arylthio, dialkylamino, nitro, phenyl, anilino, methylanilino, or
- n is an integer of 0 to 6;
- M is a metal or a metal oxide.
- R is alkyl or alkoxyalkyl
- M is a metal or a metal oxide
- X is a halogen atom.
- a cured epoxy resin obtainable by curing the epoxy resin composition for optical-semiconductor encapsulation according to (1).
- An optical semiconductor device obtainable by encapsulating an optical semiconductor element with the epoxy resin composition for optical-semiconductor encapsulation according to (1).
- a naphthalocyanine colorant (ingredient C) is contained in the epoxy resin composition together with the epoxy resin (ingredient A) and curing agent (ingredient B).
- the epoxy resin composition for optical-semiconductor encapsulation which transmits visible rays and is capable of shielding near infrared rays can be obtained.
- the optical properties of this composition can be prevented from deterioration by an acid or basic compound used as a raw material for the resin composition or by heating in a resin-curing step.
- the epoxy resin composition for optical-semiconductor encapsulation can retain inherent and excellent properties of the epoxy resin. Consequently, the cured epoxy resin obtained by curing this composition and the optical semiconductor device obtained with the composition are highly reliable.
- the light shielding in the near infrared region can be achieved more effectively.
- ingredients A to C when a phthalocyanine colorant (ingredient D) is incorporated in addition to ingredients A to C, the light shielding in the near infrared region can be achieved with higher certainty.
- the epoxy resin composition for optical-semiconductor encapsulation of the invention is obtained from an epoxy resin (ingredient A), a curing agent (ingredient B), and at least one naphthalocyanine colorant (ingredient C). It is used in the form of a liquid or powder or as pellets obtained by tableting the powder.
- the epoxy resin (ingredient A) is not particularly limited. Examples thereof include bisphenol A epoxy resins, bisphenol F epoxy resins, novolac epoxy resins such as phenol novolac epoxy resins and cresol novolac epoxy resins, alicyclic epoxy resins, nitrogenous-ring epoxy resins such as ones having an isocyanuric-ring framework and hydantoin epoxy resins, hydrogenated bisphenol A epoxy resins, hydrogenated bisphenol F epoxy resins, aliphatic epoxy resins, glycidyl ester epoxy resins, bisphenol S epoxy resins, biphenyl epoxy resins which are mainly used as the type giving low-water-absorption cured resins, dicyclic epoxy resins, and naphthalene epoxy resins.
- epoxy resins may be used alone or in combination of two or more thereof. It is preferred to use a bisphenol A epoxy resin, bisphenol F epoxy resin, novolac epoxy resin, alicyclic epoxy resin, or epoxy resin having an isocyanuric-ring framework among those epoxy resins because they are excellent in transparency and unsusceptibility to discoloration.
- epoxy resins may be solid or liquid at ordinary temperature. However, it is generally preferred to use an epoxy resin having an average epoxy equivalent of 90 to 1,000. In the case of a solid epoxy resin, it preferably is one having a softening point of 160° C. or lower.
- the reasons for the preference of such epoxy equivalents are as follows. In the case where an epoxy resin having an epoxy equivalent lower than 90 is used, the epoxy resin composition for optical-semiconductor encapsulation tends to give a brittle cured resin. In the case where an epoxy resin having an epoxy equivalent exceeding 1,000 is used, it tends to give a cured resin which has a lowered glass transition temperature (Tg) and cannot satisfy the thermal stability required for optical-semiconductor encapsulating materials.
- Tg glass transition temperature
- Examples of the curing agent (ingredient B) include acid anhydride curing agents and phenolic curing agents.
- the acid anhydride curing agents include phthalic anhydride, maleic anhydride, trimellitic anhydride, pyromellitic anhydride, hexahydrophthalic anhydride, tetrahydrophthalic anhydride, methylnadic anhydride, nadic anhydride, glutaric anhydride, methylhexahydrophthalic anhydride, and methyltetrahydrophthalic anhydride. These may be used alone or in combination of two or more thereof.
- acid anhydride curing agents are phthalic anhydride, hexahydrophthalic anhydride, tetrahydrophthalic anhydride, and methylhexahydrophthalic anhydride.
- Preferred acid anhydride curing agents are ones having a molecular weight of about 140 to 200.
- acid anhydride curing agents which are colorless or light-yellow are preferred.
- phenolic curing agents examples include resol type phenolic resins, novolac type phenolic resins, and polyhydroxystyrene resins.
- resol type phenolic resins examples include aniline-modified resol resins and melamine-modified resol resins.
- novolac type phenolic resins examples include phenol novolac resins, cresol novolac resins, tert-butylphenol novolac resins, nonylphenol novolac resins, naphthol novolac resins, dicyclopentadiene-modified phenolic resins, terpene-modified phenolic resins, triphenol-methane type resins, phenol aralkyl resins (which have a phenylene skeleton, diphenylene skeleton, etc.), and naphthol aralkyl resins.
- polyhydroxystyrene resins examples include poly(p-hydroxystyrene).
- the mixing proportion of the epoxy resin (ingredient A) with respect to the curing agent (ingredient B) preferably is such that the amount of the active group (acid anhydride group or hydroxyl group) in the curing agent which is reactive with an epoxy group is 0.5 to 1.5 equivalents, especially 0.7 to 1.2 equivalents, with respect to the epoxy groups in the epoxy resin.
- the reasons for this are as follows. In the case where the amount of the active group is smaller than 0.5 equivalents, the epoxy resin composition for optical-semiconductor encapsulation tends to have a reduced curing rate and give a cured resin having a lowered glass transition temperature. On the other hand, in the case where the amount thereof exceeds 1.5 equivalents, moisture resistance tends to decrease.
- conventional curing agents for epoxy resins can be used as the curing agent (ingredient B) according to the intended use and application of the composition.
- the conventional curing agents for epoxy resins include amine curing agents, the acid anhydride curing agents enumerated above which have been partly esterified with an alcohol, and carboxylic acid curing agents such as hexahydrophthalic acid, tetrahydrophthalic acid, and methylhexahydrophthalic acid. These may be used alone or in combination of two or more thereof, and may be used in combination with one or more of the acid anhydride curing agents and phenolic curing agents.
- a carboxylic acid curing agent when used in combination, curing rate can be increased, whereby the productivity can be improved.
- these curing agents they may be incorporated in the same proportion (ratio by equivalent) as in the case of using an acid anhydride curing agent and a phenolic curing agent.
- the naphthalocyanine colorant (ingredient C) to be used together with ingredient A and ingredient B is not particularly limited. However, it preferably is a naphthalocyanine colorant represented by the following general formula (1): (wherein, R's are the same or different and each represent a hydrogen atom, alkyl, alkoxy, alkylthio, arylthio, dialkylamino, nitro, phenyl, anilino, methylanilino, or N-phenyl-N-methylamino; n is an integer of 0 to 6; and M is a metal or a metal oxide).
- R's are the same or different and each represent a hydrogen atom, alkyl, alkoxy, alkylthio, arylthio, dialkylamino, nitro, phenyl, anilino, methylanilino, or N-phenyl-N-methylamino
- n is an integer of 0 to 6
- M is
- naphthalocyanine colorants which differ from each other in at least one of the atoms, substituents, and metal or metal oxide represented by the R's and M and the n's, which indicate the number of atoms or functional groups. This is because use of the combination of two or more of different naphthalocyanine colorants is preferred from the standpoints of preventing optical properties from being deteriorated by heating, etc. and of obtaining the desired excellent property of shielding near infrared rays.
- R's are the same or different and each represent a hydrogen atom, alkyl, alkoxy, alkylthio, arylthio, dialkylamino, nitro, phenyl, anilino, methylanilino, or N-phenyl-N-methylamino.
- R when R is alkyl, it preferably is linear or branched alkyl having 1 to 15 carbon atoms, and especially preferably is linear or branched alkyl having 1 to 8 carbon atoms.
- examples thereof include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, isopentyl, tert-pentyl, n-hexyl, isohexyl, n-heptyl, isoheptyl, sec-heptyl, n-octyl, tert-octyl, 2-ethylhexyl, and n-dodecyl.
- R is alkoxy, it preferably is linear, branched, or cyclic alkoxy having 1 to 15 carbon atoms in total, and especially preferably is linear, branched, or cyclic alkoxy having 1 to 8 carbon atoms in total.
- Examples thereof include methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy, sec-butoxy, tert-butoxy, n-pentyloxy, isopentyloxy, n-hexyloxy, cyclohexyloxy, n-heptyloxy, isoheptyloxy, sec-heptyloxy, n-octyloxy, 2-ethylhexyloxy, methoxyethoxy, methoxypropoxy, methoxybutoxy, ethoxyethoxy, ethoxypropoxy, ethoxybutoxy, n-propoxyethoxy, isopropoxyethoxy, (2-methoxyethoxy)methoxy, (2-ethoxyethoxy)methoxy, 2-(2-methoxyethoxy)ethoxy, 2-(1-methoxyethoxy)ethoxy, 2-(2-ethoxyethoxy)ethoxy, 2-
- R is alkylthio
- it preferably is linear, branched, or cyclic alkylthio having 1 to 15 carbon atoms in total, and especially preferably is linear, branched, or cyclic alkylthio having 1 to 8 carbon atoms in total.
- examples thereof include methylthio, ethylthio, n-propylthio, isopropylthio, n-butylthio, sec-butylthio, tert-butylthio, n-pentylthio, isopentylthio, n-hexylthio, cyclohexylthio, and n-octylthio.
- R is arylthio
- examples thereof include phenylthio, p-methylphenylthio, p-tert-butylphenylthio, and naphthylthio.
- each alkyl preferably is linear, branched, or cyclic alkyl having 1 to 12 carbon atoms, and especially preferably is linear, branched, or cyclic alkyl having 1 to 8 carbon atoms.
- Examples thereof include dimethylamino, diethylamino, di-n-propylamino, diisopropylamino, di-n-butylamino, diisobutylamino, di-n-pentylamino, di-n-hexylamino, di-n-heptylamino, di-n-octylamino, N-ethyl-N-methylamino, N-isopropyl-N-ethylamino, N-sec-butyl-N-ethylamino, N-isopentyl-N-ethylamino, N-cyclohexyl-N-methylamino, N-sec-heptyl-N-ethylamino, and N-(2-ethylhexyl)-N-butylamino.
- n which indicates the number of atoms or functional groups, is an integer of 0 to 6. From the standpoint of availability, naphthalocyanine colorants in which n is 0 to 2 are preferred.
- M is a metal or a metal oxide.
- Preferred examples of the metal represented by M include Cu, Zn, Fe, Co, Ni, Ru, Pb, Rh, Pd, Pt, Mn, Sn, and V.
- Preferred examples of the metal oxide include VO and TiO. Especially preferred of these metals and metal oxides include Cu, Ni, Co, Zn, VO, Pd, and V.
- the amount of the naphthalocyanine colorant (ingredient C) to be added is generally in the range of 0.0005 to 0.5 parts by weight (hereinafter abbreviated to “parts”) with respect to 100 parts of the epoxy resin (ingredient A).
- the amount thereof is preferably in the range of 0.001 to 0.3 parts.
- the reasons for this are as follows. In the case where the amount thereof is smaller than 0.0005 parts, the property of shielding near infrared rays tends to decrease. In the case where the amount thereof exceeds 0.5 parts, the property of transmitting rays in the whole visible light region or specific visible rays tends to decrease.
- the amount of the colorant to be added is in the case where the resin thickness is 1 mm and the range changes proportionally with changing resin thickness.
- a phthalocyanine colorant may be optionally incorporated together with ingredient A to ingredient C in the invention.
- the phthalocyanine colorant is not particularly limited. However, from the standpoint of further improving the desired near infrared ray shielding, it preferably is a phthalocyanine colorant represented by the following general formula (2): (wherein, R is alkyl or alkoxyalkyl; M is a metal or a metal oxide; and X is a halogen atom).
- Examples of the phthalocyanine colorant represented by general formula (2) include phthalocyanine colorants represented by the following general formulae (3) to (6): (wherein, R 1 to R 4 are the same or different and each are alkyl or alkoxyalkyl; M is a metal or a metal oxide; and X is a halogen atom).
- R or R 1 to R 4 each are alkyl or alkoxyalkyl. Although the substituents R 1 to R 4 are the same or different, it is especially preferred that all of R 1 to R 4 be the same substituent.
- R or R 1 to R 4 are alkyl, it preferably is linear or branched alkyl having 1 to 12 carbon atoms, and especially preferably is linear or branched alkyl having 1 to 8 carbon atoms.
- Examples thereof include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, n-pentyl, isopentyl, neopentyl, n-heptyl, isoheptyl, sec-heptyl, n-octyl, and 2-ethylhexyl.
- R or R 1 to R 4 are alkoxyalkyl, it preferably is one having 2 to 8 carbon atoms in total, and especially preferably is one having 3 to 6 carbon atoms in total. Examples thereof include methoxyethyl, methoxypropyl, methoxybutyl, ethoxyethyl, ethoxypropyl, ethoxybutyl, n-propoxyethyl, and isopropoxyethyl.
- M is a metal or a metal oxide.
- Preferred examples of the metal represented by M include Cu, Zn, Fe, Co, Ni, Ru, Pb, Rh, Pd, Pt, Mn, Sn, and V.
- Preferred examples of the metal oxide include VO and TiO. Especially preferred of these metals and metal oxides include Cu, Ni, Co, Zn, V, VO, and Pd.
- X is a halogen atom.
- Preferred examples thereof include a chlorine atom, a bromine atom, and a fluorine atom. Especially preferred is a chlorine atom.
- the phthalocyanine colorant (ingredient D) is an optional ingredient and, hence, need not be always added.
- the amount of this colorant to be added is preferably 0.5 parts or lower with respect to 100 parts of the epoxy resin (ingredient A).
- An especially preferred range thereof is from 0.001 to 0.3 parts. This is because in the case where the amount thereof exceeds 0.5 parts, the property of transmitting rays in the whole visible light region or specific visible rays tend to decrease. Incidentally, that amount of the colorant to be added is in the case where the resin thickness is 1 mm, and the range changes proportionally with changing resin thickness.
- the naphthalocyanine colorant (ingredient C) and the phthalocyanine colorant (ingredient D), especially the naphthalocyanine colorant, are crucial for realizing an epoxy resin composition which shields near infrared rays and undergoes little or no change in optical properties during molding or in a heat resistance test.
- the colorants ones classified as pigments are preferable to ones classified as dyes from the standpoint of thermal stability.
- the composition preferably is one which gives a 1 mm-thick molded object having a transmittance maximum of 10% or higher, especially 20% or higher, in the visible light region (450 to 650 nm) and a transmittance in the near infrared region (750 to 900 nm) of 5% or lower.
- Various conventional additives such as a curing accelerator, deterioration inhibitor, modifier, coupling agent, defoamer, leveling agent, release agent, dye, and pigment may be suitably incorporated into the epoxy resin composition for optical-semiconductor encapsulation of the invention.
- the curing accelerator is not particularly limited. Examples thereof include tertiary amines such as 1,8-diazabicyclo[5.4.0]undecane-7, triethylenediamine, and tri-2,4,6-dimethylaminomethylphenol, imidazole compounds such as 1-butyl-2-methylimidazole, 1-butyl-2-phenylimidazole, 2-methyl-4-methylimidazole, and 2-methylimidazole, phosphorus compounds such as triphenyl phosphine and tetraphenylphosphonium tetraphenylborate, quaternary ammonium salts, metal salts, and derivatives thereof. These may be used alone or in combination of two or more thereof. Preferred examples of those curing accelerators include tertiary amines, imidazole compounds, and phosphorus compounds.
- the content of the curing accelerator is preferably 0.01 to 8.0 parts, more preferably 0.1 to 3.0 parts, based on 100 parts of the epoxy resin (ingredient A).
- the reasons for this are as follows.
- the content of the curing accelerator is lower than 0.01 part, there are cases where a sufficient curing-accelerating effect is not obtained.
- the content thereof exceeds 8.0 parts problems concerning, e.g., discoloration of the cured resin obtained are apt to arise.
- Examples of the deterioration inhibitor include phenol compounds, amine compounds, organosulfur compounds, and phosphine compounds.
- Examples of the modifier include glycols, silicones, and alcohols.
- Examples of the coupling agent include silane coupling agents and titanate coupling agents.
- Examples of the defoamer include silicone defoamers. Such compounds shown as examples of each additive may be used alone or in combination of two or more thereof.
- the epoxy resin composition for optical-semiconductor encapsulation of the invention can be produced, for example, by the following manner.
- the composition can be thereby obtained in the form of a liquid or powder or as tablets obtained by tableting the powder.
- a method may, for example, be used in which the ingredients described above, i.e., the epoxy resin (ingredient A), curing agent (ingredient B), and naphthalocyanine colorant (ingredient C) are suitably mixed optionally together with the phthalocyanine colorant (ingredient D) and other additives.
- composition for obtaining the composition as a powder or as tablets obtained by tableting the powder, use may be made, for example, of a method including premixing the ingredients in a suitable proportion, thereafter kneading and melt-mixing the ingredients by means of a kneading machine, subsequently cooling the mixture to room temperature, and then pulverizing the mixture by a known technique and optionally tableting the resultant powder.
- the epoxy resin composition for optical-semiconductor encapsulation of the invention thus obtained is used as an encapsulating resin for optical semiconductor elements such as LEDs and optical sensors.
- the encapsulation of an optical semiconductor element with the epoxy resin composition for optical-semiconductor encapsulation of the invention is not particularly limited, and can be conducted by a known molding technique such as ordinary transfer molding or potting.
- the epoxy resin composition for optical-semiconductor encapsulation of the invention is liquid, it may be used as the so-called two-pack type, in which the epoxy resin and the curing agent are stored separately from each other and are mixed together just before use.
- the epoxy resin composition for optical-semiconductor encapsulation of the invention is in the form of a powder or tablets
- a method may be used in which the ingredients, when melt-mixed, are brought into a B-stage state and the resultant composition is thermally melted when used.
- the epoxy resin composition for optical-semiconductor encapsulation of the invention is used to form a plate-like or lens-like cured object or encapsulate an optical semiconductor element, the function of transmitting target visible rays and shielding target near infrared rays can be imparted to the cured object or optical semiconductor device obtained, while maintaining excellent properties of the epoxy resin composition (high heat resistance and high adhesiveness).
- a phthalocyanine colorant and naphthalocyanine colorants were added in the amounts shown in Table 1 below to a mixture composed of 100 parts of an epoxy resin, 99 parts of a curing agent, and 1 part of a curing accelerator as shown in the table.
- Each liquid resin composition obtained (epoxy resin composition for optical-semiconductor encapsulation) was poured into a mold having a thickness of 1 mm and heated at 150° C. for 3 hours to obtain a cured resin composition.
- This cured resin composition (1-mm thick) was examined with apparatus UV-3101PC (manufactured by Shimadzu Corp.) for a transmission spectrum. The results obtained are shown in FIG. 1 (Example 1), FIG. 2 (Example 2), and FIG. 3 (Example 3).
- the cured resins obtained in Examples 1 to 3 had a transmittance in the near infrared region (750 to 900 nm) of 5% or lower.
- Liquid resin compositions were obtained in the same manner as in Example 1, except that a diimonium dye was incorporated in the amount shown in Table 1 in place of the naphthalocyanine colorant used in Example 1.
- Each liquid resin composition obtained was poured into a mold having a thickness of 1 mm and heated at 150° C. for 3 hours to obtain a cured resin.
- This cured resin composition was examined with the apparatus for a transmission spectrum. The results obtained are shown in FIG. 4 (Comparative Example 1) and FIG. 5 (Comparative Example 2). In the Comparative Examples shown in FIGS. 4 and 5 , the transmittances of near infrared rays are considerably high.
- *3 Polycat 8, manufactured by San-Apro Ltd.
- *4 copper(II) 5,9,14,18,23,27,32,36-octabutoxy-2,3-naphthalocyanine (CAS No. 155773-67-4).
- *5 vanadyl-2,3-naphthalocyanine (CAS No. 33273-15-3).
- *6 represented by general formula (7) and showing an absorption maximum wavelength of 1,005 nm and a gram extinction coefficient of 7.75 ⁇ 10 4 (mL/g.cm) in toluene solution.
Abstract
Description
- The present invention relates to an epoxy resin composition for optical-semiconductor encapsulation which has excellent properties inherent in the epoxy resin, selectively transmits rays in the whole visible light region or specific visible rays, and simultaneously shields near infrared rays. The invention further relates to a cured resin obtained by curing the composition and an optical semiconductor device obtained through resin encapsulation with the epoxy resin composition for optical-semiconductor encapsulation.
- In cell phones, liquid-crystal TV's, and the like, the number of products having an illuminance sensor for regulating screen brightness has been increasing in recent years. Such an illuminance sensor is required to have the same sensitivity as the human eye. However, there is the following problem. The optical semiconductor element employed is sensitive not only to the visible rays but also to near infrared rays through a wavelength range of about 900 to 1,100 nm. Therefore, the optical semiconductor element, when used in its original state, senses near infrared rays, which are not sensible by human beings, and the sensor judges the environment “bright”. For preventing such a problem concerning the illuminance sensor, it is necessary to use an optical filter or the like to prevent the optical semiconductor element from being sensitive to near infrared rays. On the other hand, an epoxy resin composition excellent in heat resistance, impact resistance, transparency, etc. has come to be commercially used as an encapsulating material for optical semiconductors. In producing an illuminance sensor such as that described above, there has been employed a technique in which the upper side of an optical semiconductor element is coated, for example, with an optical filter material having the function of shielding near infrared rays and this optical semiconductor element having the optical filter formed thereon is encapsulated with an epoxy resin composition which is transparent in the visible light region and near infrared region.
- In the technical field of such illuminance sensors, there presently is an earnest desire for imparting the optical filtrating function to an epoxy resin itself to be used as an encapsulating resin, for the purposes of eliminating or reducing the step/cost of separately forming an optical filter on the upper surface of an optical semiconductor element and of imparting the function of shielding near infrared rays to the side surfaces of the optical semiconductor element.
- On the other hand, besides the use of an optical filter such as that described above, the following techniques of using a material having the function of shielding near infrared rays may be used for imparting the optical filtrating function to an illuminance sensor. For example, a heat-ray-cutting laminated glass for automotive and other uses (see, JP-A-2005-187226), a near-infrared-cutting film used in, e.g., plasma display panels (PDPs), and the like may be applied.
- However, the heat-ray-cutting laminated glass used in motor vehicles and other applications has a drawback that a compound which mainly absorbs or reflects middle infrared rays is contained in, e.g., the interlayer of the laminated glass and, hence, this glass is low in the ability to shield near infrared rays and is insufficient for use in the illuminance sensor application in which the invention is intended to be used.
- The near-infrared-cutting film used in PDPs and the like is produced by dissolving a colorant absorbing near infrared rays having wavelengths of 800 or 900 nm or longer in poly(ethylene terephthalate) (PET), poly(methyl methacrylate) (PMMA), or the like and then forming this polymer into a film. Consequently, one of the properties required to the colorant is solubility in organic solvents, and dyes such as diimonium salts (see, JP-A-2004-182857) and cyanine colorants (see, JP-A-2004-315789) are used as the colorants for PDPs and the like.
- However, the thermal stability of those colorants is about 100° C. at the most because of the steps for producing the near-infrared-cutting film for use in PDPs and for producing the PDPs and because of the environment in which the PDPs are used. That temperature is considerably lower than the curing temperature of resins for optical-semiconductor encapsulation, which should be about 120 to 170° C. Consequently, when a colorant used in PDPs or the like is used, this colorant undergoes alteration such as pyrolysis, due to the action of an acid or basic compound used in raw materials for the resin and due to heating in the step of curing the resin, whereby a problem, for example, that the colorant disadvantageously changes in the optical property of shielding near infrared rays occurs.
- The invention has been achieved under such circumstances. An object of the invention is to provide an epoxy resin composition for optical-semiconductor encapsulation which retains properties inherent in the epoxy resin, transmits visible rays, and shields near infrared rays, by incorporating a colorant which is resistant to acids or bases and to the step of heating in a resin curing reaction and has the function of shielding near infrared rays. Another object of the invention is to provide a cured epoxy resin obtained by curing the composition for optical-semiconductor encapsulation and an optical semiconductor device produced with the epoxy resin composition for optical-semiconductor encapsulation.
- The present inventors have made a series of investigations in order to overcome the problem that an epoxy resin composition for optical-semiconductor encapsulation, which contains a conventional colorant which shields near infrared rays, changes in the optical properties of the colorant (in particular, decrease or elimination of the property of shielding near infrared rays) due to heating in molding, etc. As a result, they found that the optical properties can be prevented from deterioration during molding to get a cured resin and during a heat resistance test by using a naphthalocyanine colorant or a combination of a naphthalocyanine colorant and a phthalocyanine colorant. The invention has been thus achieved.
-
FIG. 1 is a transmission spectrum for the cured resin of Example 1 (thickness, 1 mm). -
FIG. 2 is a transmission spectrum for the cured resin of Example 2 (thickness, 1 mm). -
FIG. 3 is a transmission spectrum for the cured resin of Example 3 (thickness, 1 mm). -
FIG. 4 is a transmission spectrum for the cured resin of Comparative Example 1 (thickness, 1 mm). -
FIG. 5 is a transmission spectrum for the cured resin of Comparative Example 2 (thickness, 1 mm). - Namely, the present invention relates to the followings.
- (1) An epoxy resin composition for optical-semiconductor encapsulation, which comprises the following ingredients (A) to (C):
- (A) an epoxy resin;
- (B) a curing agent; and
- (C) a naphthalocyanine colorant.
-
- wherein R's are the same or different and each represent a hydrogen atom, alkyl, alkoxy, alkylthio, arylthio, dialkylamino, nitro, phenyl, anilino, methylanilino, or
- N-phenyl-N-methylamino;
- n is an integer of 0 to 6; and
- M is a metal or a metal oxide.
- (3) The epoxy resin composition for optical-semiconductor encapsulation according to (2), wherein two or more kinds of naphthalocyanine colorants represented by the formula (1) are used as the ingredient (C), said naphthalocyanine colorants represented by the formula (1) differing from each other in at least one of the atoms, substituents, and metal or metal oxide represented by the R's and M and the n's, which indicate the number of atoms or functional groups.
- (4) The epoxy resin composition for optical-semiconductor encapsulation according to (1), wherein the ingredient (C) is contained in an amount in a range of 0.0005 to 0.5 parts by weight with respect to 100 parts by weight of the ingredient (A).
- (5) The epoxy resin composition for optical-semiconductor encapsulation according to (1), which contains, in addition to the ingredients (A) to (C), the following ingredient (D):
- (D) a phthalocyanine colorant.
-
- wherein R is alkyl or alkoxyalkyl;
- M is a metal or a metal oxide; and
- X is a halogen atom.
- (7) The epoxy resin composition for optical-semiconductor encapsulation according to (5), wherein the ingredient (D) is contained in an amount of 0.5 parts by weight or lower with respect to 100 parts by weight of the ingredient (A).
- (8) A cured epoxy resin obtainable by curing the epoxy resin composition for optical-semiconductor encapsulation according to (1).
- (9) An optical semiconductor device obtainable by encapsulating an optical semiconductor element with the epoxy resin composition for optical-semiconductor encapsulation according to (1).
- According to the invention, a naphthalocyanine colorant (ingredient C) is contained in the epoxy resin composition together with the epoxy resin (ingredient A) and curing agent (ingredient B). Accordingly, the epoxy resin composition for optical-semiconductor encapsulation which transmits visible rays and is capable of shielding near infrared rays can be obtained. Additionally, the optical properties of this composition can be prevented from deterioration by an acid or basic compound used as a raw material for the resin composition or by heating in a resin-curing step. Furthermore, the epoxy resin composition for optical-semiconductor encapsulation can retain inherent and excellent properties of the epoxy resin. Consequently, the cured epoxy resin obtained by curing this composition and the optical semiconductor device obtained with the composition are highly reliable.
- When two or more naphthalocyanine colorants (ingredient C) are used in combination, the light shielding in the near infrared region can be achieved more effectively.
- Furthermore, when a phthalocyanine colorant (ingredient D) is incorporated in addition to ingredients A to C, the light shielding in the near infrared region can be achieved with higher certainty.
- The followings described the present invention in more detail.
- The epoxy resin composition for optical-semiconductor encapsulation of the invention is obtained from an epoxy resin (ingredient A), a curing agent (ingredient B), and at least one naphthalocyanine colorant (ingredient C). It is used in the form of a liquid or powder or as pellets obtained by tableting the powder.
- The epoxy resin (ingredient A) is not particularly limited. Examples thereof include bisphenol A epoxy resins, bisphenol F epoxy resins, novolac epoxy resins such as phenol novolac epoxy resins and cresol novolac epoxy resins, alicyclic epoxy resins, nitrogenous-ring epoxy resins such as ones having an isocyanuric-ring framework and hydantoin epoxy resins, hydrogenated bisphenol A epoxy resins, hydrogenated bisphenol F epoxy resins, aliphatic epoxy resins, glycidyl ester epoxy resins, bisphenol S epoxy resins, biphenyl epoxy resins which are mainly used as the type giving low-water-absorption cured resins, dicyclic epoxy resins, and naphthalene epoxy resins. These epoxy resins may be used alone or in combination of two or more thereof. It is preferred to use a bisphenol A epoxy resin, bisphenol F epoxy resin, novolac epoxy resin, alicyclic epoxy resin, or epoxy resin having an isocyanuric-ring framework among those epoxy resins because they are excellent in transparency and unsusceptibility to discoloration.
- Those epoxy resins may be solid or liquid at ordinary temperature. However, it is generally preferred to use an epoxy resin having an average epoxy equivalent of 90 to 1,000. In the case of a solid epoxy resin, it preferably is one having a softening point of 160° C. or lower. The reasons for the preference of such epoxy equivalents are as follows. In the case where an epoxy resin having an epoxy equivalent lower than 90 is used, the epoxy resin composition for optical-semiconductor encapsulation tends to give a brittle cured resin. In the case where an epoxy resin having an epoxy equivalent exceeding 1,000 is used, it tends to give a cured resin which has a lowered glass transition temperature (Tg) and cannot satisfy the thermal stability required for optical-semiconductor encapsulating materials.
- Examples of the curing agent (ingredient B) include acid anhydride curing agents and phenolic curing agents. Examples of the acid anhydride curing agents include phthalic anhydride, maleic anhydride, trimellitic anhydride, pyromellitic anhydride, hexahydrophthalic anhydride, tetrahydrophthalic anhydride, methylnadic anhydride, nadic anhydride, glutaric anhydride, methylhexahydrophthalic anhydride, and methyltetrahydrophthalic anhydride. These may be used alone or in combination of two or more thereof. Preferred of these acid anhydride curing agents are phthalic anhydride, hexahydrophthalic anhydride, tetrahydrophthalic anhydride, and methylhexahydrophthalic anhydride. Preferred acid anhydride curing agents are ones having a molecular weight of about 140 to 200. Furthermore, acid anhydride curing agents which are colorless or light-yellow are preferred.
- Examples of the phenolic curing agents include resol type phenolic resins, novolac type phenolic resins, and polyhydroxystyrene resins. Examples of the resol type phenolic resins include aniline-modified resol resins and melamine-modified resol resins. Examples of the novolac type phenolic resins include phenol novolac resins, cresol novolac resins, tert-butylphenol novolac resins, nonylphenol novolac resins, naphthol novolac resins, dicyclopentadiene-modified phenolic resins, terpene-modified phenolic resins, triphenol-methane type resins, phenol aralkyl resins (which have a phenylene skeleton, diphenylene skeleton, etc.), and naphthol aralkyl resins. Examples of the polyhydroxystyrene resins include poly(p-hydroxystyrene).
- The mixing proportion of the epoxy resin (ingredient A) with respect to the curing agent (ingredient B) preferably is such that the amount of the active group (acid anhydride group or hydroxyl group) in the curing agent which is reactive with an epoxy group is 0.5 to 1.5 equivalents, especially 0.7 to 1.2 equivalents, with respect to the epoxy groups in the epoxy resin. The reasons for this are as follows. In the case where the amount of the active group is smaller than 0.5 equivalents, the epoxy resin composition for optical-semiconductor encapsulation tends to have a reduced curing rate and give a cured resin having a lowered glass transition temperature. On the other hand, in the case where the amount thereof exceeds 1.5 equivalents, moisture resistance tends to decrease.
- Besides the acid anhydride curing agents and the phenolic curing agents, conventional curing agents for epoxy resins can be used as the curing agent (ingredient B) according to the intended use and application of the composition. Examples of the conventional curing agents for epoxy resins include amine curing agents, the acid anhydride curing agents enumerated above which have been partly esterified with an alcohol, and carboxylic acid curing agents such as hexahydrophthalic acid, tetrahydrophthalic acid, and methylhexahydrophthalic acid. These may be used alone or in combination of two or more thereof, and may be used in combination with one or more of the acid anhydride curing agents and phenolic curing agents. For example, when a carboxylic acid curing agent is used in combination, curing rate can be increased, whereby the productivity can be improved. In the case of using these curing agents, they may be incorporated in the same proportion (ratio by equivalent) as in the case of using an acid anhydride curing agent and a phenolic curing agent.
- The naphthalocyanine colorant (ingredient C) to be used together with ingredient A and ingredient B is not particularly limited. However, it preferably is a naphthalocyanine colorant represented by the following general formula (1):
(wherein, R's are the same or different and each represent a hydrogen atom, alkyl, alkoxy, alkylthio, arylthio, dialkylamino, nitro, phenyl, anilino, methylanilino, or N-phenyl-N-methylamino; n is an integer of 0 to 6; and M is a metal or a metal oxide). - It is also preferred to use a combination of two or more of such naphthalocyanine colorants which differ from each other in at least one of the atoms, substituents, and metal or metal oxide represented by the R's and M and the n's, which indicate the number of atoms or functional groups. This is because use of the combination of two or more of different naphthalocyanine colorants is preferred from the standpoints of preventing optical properties from being deteriorated by heating, etc. and of obtaining the desired excellent property of shielding near infrared rays.
- In general formula (1), R's are the same or different and each represent a hydrogen atom, alkyl, alkoxy, alkylthio, arylthio, dialkylamino, nitro, phenyl, anilino, methylanilino, or N-phenyl-N-methylamino.
- For example, when R is alkyl, it preferably is linear or branched alkyl having 1 to 15 carbon atoms, and especially preferably is linear or branched alkyl having 1 to 8 carbon atoms. Examples thereof include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, isopentyl, tert-pentyl, n-hexyl, isohexyl, n-heptyl, isoheptyl, sec-heptyl, n-octyl, tert-octyl, 2-ethylhexyl, and n-dodecyl.
- When R is alkoxy, it preferably is linear, branched, or cyclic alkoxy having 1 to 15 carbon atoms in total, and especially preferably is linear, branched, or cyclic alkoxy having 1 to 8 carbon atoms in total. Examples thereof include methoxy, ethoxy, n-propoxy, isopropoxy, n-butoxy, isobutoxy, sec-butoxy, tert-butoxy, n-pentyloxy, isopentyloxy, n-hexyloxy, cyclohexyloxy, n-heptyloxy, isoheptyloxy, sec-heptyloxy, n-octyloxy, 2-ethylhexyloxy, methoxyethoxy, methoxypropoxy, methoxybutoxy, ethoxyethoxy, ethoxypropoxy, ethoxybutoxy, n-propoxyethoxy, isopropoxyethoxy, (2-methoxyethoxy)methoxy, (2-ethoxyethoxy)methoxy, 2-(2-methoxyethoxy)ethoxy, 2-(1-methoxyethoxy)ethoxy, 2-(2-ethoxyethoxy)ethoxy, 2-(propoxyethoxy)ethoxy, 3-(2-methoxyethoxy)propoxy, 3-(2-ethoxyethoxy)propoxy, 2-methylthioethoxy, 2-ethylthioethoxy, and 2-dimethylaminoethoxy.
- When R is alkylthio, it preferably is linear, branched, or cyclic alkylthio having 1 to 15 carbon atoms in total, and especially preferably is linear, branched, or cyclic alkylthio having 1 to 8 carbon atoms in total. Examples thereof include methylthio, ethylthio, n-propylthio, isopropylthio, n-butylthio, sec-butylthio, tert-butylthio, n-pentylthio, isopentylthio, n-hexylthio, cyclohexylthio, and n-octylthio.
- When R is arylthio, examples thereof include phenylthio, p-methylphenylthio, p-tert-butylphenylthio, and naphthylthio.
- When R is dialkylamino, each alkyl preferably is linear, branched, or cyclic alkyl having 1 to 12 carbon atoms, and especially preferably is linear, branched, or cyclic alkyl having 1 to 8 carbon atoms. Examples thereof include dimethylamino, diethylamino, di-n-propylamino, diisopropylamino, di-n-butylamino, diisobutylamino, di-n-pentylamino, di-n-hexylamino, di-n-heptylamino, di-n-octylamino, N-ethyl-N-methylamino, N-isopropyl-N-ethylamino, N-sec-butyl-N-ethylamino, N-isopentyl-N-ethylamino, N-cyclohexyl-N-methylamino, N-sec-heptyl-N-ethylamino, and N-(2-ethylhexyl)-N-butylamino.
- In general formula (1), n, which indicates the number of atoms or functional groups, is an integer of 0 to 6. From the standpoint of availability, naphthalocyanine colorants in which n is 0 to 2 are preferred.
- In general formula (1), M is a metal or a metal oxide. Preferred examples of the metal represented by M include Cu, Zn, Fe, Co, Ni, Ru, Pb, Rh, Pd, Pt, Mn, Sn, and V. Preferred examples of the metal oxide include VO and TiO. Especially preferred of these metals and metal oxides include Cu, Ni, Co, Zn, VO, Pd, and V.
- The amount of the naphthalocyanine colorant (ingredient C) to be added is generally in the range of 0.0005 to 0.5 parts by weight (hereinafter abbreviated to “parts”) with respect to 100 parts of the epoxy resin (ingredient A). The amount thereof is preferably in the range of 0.001 to 0.3 parts. The reasons for this are as follows. In the case where the amount thereof is smaller than 0.0005 parts, the property of shielding near infrared rays tends to decrease. In the case where the amount thereof exceeds 0.5 parts, the property of transmitting rays in the whole visible light region or specific visible rays tends to decrease. Incidentally, the amount of the colorant to be added is in the case where the resin thickness is 1 mm and the range changes proportionally with changing resin thickness.
- A phthalocyanine colorant (ingredient D) may be optionally incorporated together with ingredient A to ingredient C in the invention. The phthalocyanine colorant is not particularly limited. However, from the standpoint of further improving the desired near infrared ray shielding, it preferably is a phthalocyanine colorant represented by the following general formula (2):
(wherein, R is alkyl or alkoxyalkyl; M is a metal or a metal oxide; and X is a halogen atom). - Examples of the phthalocyanine colorant represented by general formula (2) include phthalocyanine colorants represented by the following general formulae (3) to (6):
(wherein, R1 to R4 are the same or different and each are alkyl or alkoxyalkyl; M is a metal or a metal oxide; and X is a halogen atom). - However, the compounds represented by general formula (3) are apt to be mainly yielded due to the steric hindrance of substituents.
- In general formulae (2) to (6), R or R1 to R4 each are alkyl or alkoxyalkyl. Although the substituents R1 to R4 are the same or different, it is especially preferred that all of R1 to R4 be the same substituent. When R or R1 to R4 are alkyl, it preferably is linear or branched alkyl having 1 to 12 carbon atoms, and especially preferably is linear or branched alkyl having 1 to 8 carbon atoms. Examples thereof include methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, sec-butyl, n-pentyl, isopentyl, neopentyl, n-heptyl, isoheptyl, sec-heptyl, n-octyl, and 2-ethylhexyl.
- When R or R1 to R4 are alkoxyalkyl, it preferably is one having 2 to 8 carbon atoms in total, and especially preferably is one having 3 to 6 carbon atoms in total. Examples thereof include methoxyethyl, methoxypropyl, methoxybutyl, ethoxyethyl, ethoxypropyl, ethoxybutyl, n-propoxyethyl, and isopropoxyethyl.
- In general formulae (2) to (6), M is a metal or a metal oxide. Preferred examples of the metal represented by M include Cu, Zn, Fe, Co, Ni, Ru, Pb, Rh, Pd, Pt, Mn, Sn, and V. Preferred examples of the metal oxide include VO and TiO. Especially preferred of these metals and metal oxides include Cu, Ni, Co, Zn, V, VO, and Pd.
- In general formulae (2) to (6), X is a halogen atom. Preferred examples thereof include a chlorine atom, a bromine atom, and a fluorine atom. Especially preferred is a chlorine atom.
- The phthalocyanine colorant (ingredient D) is an optional ingredient and, hence, need not be always added. The amount of this colorant to be added is preferably 0.5 parts or lower with respect to 100 parts of the epoxy resin (ingredient A).
- An especially preferred range thereof is from 0.001 to 0.3 parts. This is because in the case where the amount thereof exceeds 0.5 parts, the property of transmitting rays in the whole visible light region or specific visible rays tend to decrease. Incidentally, that amount of the colorant to be added is in the case where the resin thickness is 1 mm, and the range changes proportionally with changing resin thickness.
- The naphthalocyanine colorant (ingredient C) and the phthalocyanine colorant (ingredient D), especially the naphthalocyanine colorant, are crucial for realizing an epoxy resin composition which shields near infrared rays and undergoes little or no change in optical properties during molding or in a heat resistance test. As the colorants, ones classified as pigments are preferable to ones classified as dyes from the standpoint of thermal stability.
- With respect to transmission and light shielding properties, the composition preferably is one which gives a 1 mm-thick molded object having a transmittance maximum of 10% or higher, especially 20% or higher, in the visible light region (450 to 650 nm) and a transmittance in the near infrared region (750 to 900 nm) of 5% or lower.
- Various conventional additives such as a curing accelerator, deterioration inhibitor, modifier, coupling agent, defoamer, leveling agent, release agent, dye, and pigment may be suitably incorporated into the epoxy resin composition for optical-semiconductor encapsulation of the invention.
- The curing accelerator is not particularly limited. Examples thereof include tertiary amines such as 1,8-diazabicyclo[5.4.0]undecane-7, triethylenediamine, and tri-2,4,6-dimethylaminomethylphenol, imidazole compounds such as 1-butyl-2-methylimidazole, 1-butyl-2-phenylimidazole, 2-methyl-4-methylimidazole, and 2-methylimidazole, phosphorus compounds such as triphenyl phosphine and tetraphenylphosphonium tetraphenylborate, quaternary ammonium salts, metal salts, and derivatives thereof. These may be used alone or in combination of two or more thereof. Preferred examples of those curing accelerators include tertiary amines, imidazole compounds, and phosphorus compounds.
- The content of the curing accelerator is preferably 0.01 to 8.0 parts, more preferably 0.1 to 3.0 parts, based on 100 parts of the epoxy resin (ingredient A). The reasons for this are as follows. When the content of the curing accelerator is lower than 0.01 part, there are cases where a sufficient curing-accelerating effect is not obtained. In the case where the content thereof exceeds 8.0 parts, problems concerning, e.g., discoloration of the cured resin obtained are apt to arise.
- Examples of the deterioration inhibitor include phenol compounds, amine compounds, organosulfur compounds, and phosphine compounds. Examples of the modifier include glycols, silicones, and alcohols. Examples of the coupling agent include silane coupling agents and titanate coupling agents. Examples of the defoamer include silicone defoamers. Such compounds shown as examples of each additive may be used alone or in combination of two or more thereof.
- The epoxy resin composition for optical-semiconductor encapsulation of the invention can be produced, for example, by the following manner. The composition can be thereby obtained in the form of a liquid or powder or as tablets obtained by tableting the powder. For obtaining the liquid epoxy resin composition for optical-semiconductor encapsulation, a method may, for example, be used in which the ingredients described above, i.e., the epoxy resin (ingredient A), curing agent (ingredient B), and naphthalocyanine colorant (ingredient C) are suitably mixed optionally together with the phthalocyanine colorant (ingredient D) and other additives.
- For obtaining the composition as a powder or as tablets obtained by tableting the powder, use may be made, for example, of a method including premixing the ingredients in a suitable proportion, thereafter kneading and melt-mixing the ingredients by means of a kneading machine, subsequently cooling the mixture to room temperature, and then pulverizing the mixture by a known technique and optionally tableting the resultant powder.
- The epoxy resin composition for optical-semiconductor encapsulation of the invention thus obtained is used as an encapsulating resin for optical semiconductor elements such as LEDs and optical sensors. The encapsulation of an optical semiconductor element with the epoxy resin composition for optical-semiconductor encapsulation of the invention is not particularly limited, and can be conducted by a known molding technique such as ordinary transfer molding or potting. In the case where the epoxy resin composition for optical-semiconductor encapsulation of the invention is liquid, it may be used as the so-called two-pack type, in which the epoxy resin and the curing agent are stored separately from each other and are mixed together just before use. In the case where the epoxy resin composition for optical-semiconductor encapsulation of the invention is in the form of a powder or tablets, a method may be used in which the ingredients, when melt-mixed, are brought into a B-stage state and the resultant composition is thermally melted when used.
- When the epoxy resin composition for optical-semiconductor encapsulation of the invention is used to form a plate-like or lens-like cured object or encapsulate an optical semiconductor element, the function of transmitting target visible rays and shielding target near infrared rays can be imparted to the cured object or optical semiconductor device obtained, while maintaining excellent properties of the epoxy resin composition (high heat resistance and high adhesiveness).
- The invention will be explained below by reference to Examples and Comparative Examples. However, the invention should not be construed as being limited to the following Examples.
- A phthalocyanine colorant and naphthalocyanine colorants were added in the amounts shown in Table 1 below to a mixture composed of 100 parts of an epoxy resin, 99 parts of a curing agent, and 1 part of a curing accelerator as shown in the table.
- Each liquid resin composition obtained (epoxy resin composition for optical-semiconductor encapsulation) was poured into a mold having a thickness of 1 mm and heated at 150° C. for 3 hours to obtain a cured resin composition. This cured resin composition (1-mm thick) was examined with apparatus UV-3101PC (manufactured by Shimadzu Corp.) for a transmission spectrum. The results obtained are shown in FIG. 1 (Example 1),
FIG. 2 (Example 2), andFIG. 3 (Example 3). As apparent from FIGS. 1 to 3, the cured resins obtained in Examples 1 to 3 had a transmittance in the near infrared region (750 to 900 nm) of 5% or lower. - Liquid resin compositions were obtained in the same manner as in Example 1, except that a diimonium dye was incorporated in the amount shown in Table 1 in place of the naphthalocyanine colorant used in Example 1. Each liquid resin composition obtained was poured into a mold having a thickness of 1 mm and heated at 150° C. for 3 hours to obtain a cured resin. This cured resin composition was examined with the apparatus for a transmission spectrum. The results obtained are shown in
FIG. 4 (Comparative Example 1) andFIG. 5 (Comparative Example 2). In the Comparative Examples shown inFIGS. 4 and 5 , the transmittances of near infrared rays are considerably high. - As shown above, in each of Examples 1 to 3, the near-infrared-ray transmittance is 5% or lower and the desired property is observed. On the other hand, in Comparative Examples 1 and 2, the infrared-ray shielding properties of the diimonium dyes used are lost in the heating step for curing the resins. Consequently, it can be seen that the desired property of shielding near infrared rays can be imparted to a thermoset resin by using one or more naphthalocyanine colorants or a combination of one or more naphthalocyanine colorants and a phthalocyanine colorant, as in the invention.
TABLE 1 (parts by weight) Comparative Example Example 1 2 3 1 2 Epoxy resin*1 100 100 100 100 100 Curing agent*2 99 99 99 99 99 Curing accelerator*3 1 1 1 1 1 Naphthalocyanine color- 0.018 0.018 0.005 — — ant*4 Naphthalocyanine color- — 0.018 — — — ant*5 Phthalocyanine color- — — 0.060 — — ant*6 Diimonium*7 — — — 0.400 — Diimonium*8 — — — — 0.400 *1: JER-827, manufactured by Japan Epoxy Resins Co., Ltd. *2: NH-8210, manufactured by Hitachi Chemical Co., Ltd. *3: Polycat 8, manufactured by San-Apro Ltd. *4: copper(II) 5,9,14,18,23,27,32,36-octabutoxy-2,3-naphthalocyanine (CAS No. 155773-67-4). *5: vanadyl-2,3-naphthalocyanine (CAS No. 33273-15-3). *6: represented by general formula (7) and showing an absorption maximum wavelength of 1,005 nm and a gram extinction coefficient of 7.75 × 104 (mL/g.cm) in toluene solution. (7) [In formula (7), R3 is isopentyl, M is vanadyl, and X is chlorine atom.] *7: IRG-022, manufactured by Nippon Kayaku Co., Ltd. *8: IRG-068, manufactured by Nippon Kayaku Co., Ltd. - The evaluation results show that the resin compositions of the Examples each gave a cured resin composition which transmitted the target visible rays and could almost shield the target near infrared rays. In particular, in Examples 1 and 2, the light rays in the target near infrared region (750 to 900 nm) could be almost completely shielded.
- In contrast, the cured resin compositions obtained in Comparative Examples 1 and 2 each failed to attain the desired property of shielding near infrared rays.
- While the present invention has been described in detail and with reference to specific embodiments thereof, it will be apparent to one skilled in the art that various changes and modifications can be made therein without departing from the scope thereof.
- This application is based on Japanese patent application No. 2006-255410 filed Sep. 21, 2006 and Japanese patent application No. 2007-145913 filed May 31, 2006, the entire contents thereof being hereby incorporated by reference.
- Further, all references cited herein are incorporated in their entireties.
Claims (9)
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JP2006255410 | 2006-09-21 | ||
JP2007-145913 | 2007-05-31 | ||
JP2007145913A JP4950770B2 (en) | 2006-09-21 | 2007-05-31 | Epoxy resin composition for optical semiconductor encapsulation, cured product thereof, and optical semiconductor device using the same |
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US20080114101A1 US20080114101A1 (en) | 2008-05-15 |
US20100041799A2 true US20100041799A2 (en) | 2010-02-18 |
US8017670B2 US8017670B2 (en) | 2011-09-13 |
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US11/855,267 Expired - Fee Related US8017670B2 (en) | 2006-09-21 | 2007-09-14 | Epoxy resin composition for optical-semiconductor encapsulation, cured resin thereof, and optical semiconductor device obtained with the same |
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EP (1) | EP1903605B1 (en) |
JP (1) | JP4950770B2 (en) |
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AT (1) | ATE438198T1 (en) |
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US20100224949A1 (en) * | 2009-03-09 | 2010-09-09 | Nitto Denko Corporation | Epoxy resin composition for optical semiconductor light-receiving element encapsulation and process for producing the same, and optical semiconductor device |
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KR20120104198A (en) | 2009-11-10 | 2012-09-20 | 로무 가부시키가이샤 | Semiconductor device and method for manufacturing semiconductor device |
KR100967613B1 (en) * | 2009-11-10 | 2010-07-05 | 주식회사 네패스신소재 | Semi-crosslinked epoxy resin composition and method for preparation of the same |
JP6277611B2 (en) * | 2013-06-24 | 2018-02-14 | 日立化成株式会社 | Epoxy resin molding material for device sealing and electronic component device |
WO2014208514A1 (en) * | 2013-06-28 | 2014-12-31 | 山田化学工業株式会社 | Phthalocyanine compound, near infrared ray-absorbing dye, and near infrared ray-absorbing material |
EP2827368B1 (en) | 2013-07-19 | 2019-06-05 | ams AG | Package for an optical sensor, optical sensor arrangement and method of producing a package for an optical sensor |
CN104151776B (en) * | 2014-08-08 | 2017-05-10 | 吴晓龙 | Visible light sensor |
US10611911B1 (en) | 2016-05-05 | 2020-04-07 | SolEpoxy, Inc. | Epoxy resin composition with soda lime glass filler |
KR102623289B1 (en) | 2018-01-31 | 2024-01-11 | 신에쓰 가가꾸 고교 가부시끼가이샤 | Infrared-transmitting curable composition, cured product thereof and optical semiconductor device |
WO2023176610A1 (en) * | 2022-03-17 | 2023-09-21 | 富士フイルム株式会社 | Curable composition, film, optical filter, solid-state imaging element and image display device |
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JPS63179921A (en) * | 1987-01-21 | 1988-07-23 | Toshiba Corp | Sealing resin composition and resin-sealed type semiconductor device using said composition |
DE59008355D1 (en) * | 1989-11-22 | 1995-03-09 | Ciba Geigy Ag | Substituted naphthalocyanines and their use. |
JP3888712B2 (en) * | 1995-10-02 | 2007-03-07 | 三井化学株式会社 | High durability near infrared ray absorbing compound and use thereof |
JPH09263658A (en) * | 1996-01-25 | 1997-10-07 | Mitsui Toatsu Chem Inc | Near infrared-absorbing resin composition and its application |
JP2000044883A (en) * | 1998-05-25 | 2000-02-15 | Mitsubishi Chemicals Corp | Heat ray-shielding organic film and its production |
JP3855067B2 (en) * | 1999-04-28 | 2006-12-06 | 山本化成株式会社 | Epoxy resin composition for semiconductor encapsulation |
JP2002226678A (en) * | 2000-11-28 | 2002-08-14 | Sumitomo Bakelite Co Ltd | Flame retardant epoxy resin composition and semiconductor-sealing material and semiconductor device each using the same |
JP2002265760A (en) | 2001-03-14 | 2002-09-18 | Sumitomo Bakelite Co Ltd | Flame-retardant epoxy resin composition and semiconductor sealing material using the same |
JP2004182857A (en) | 2002-12-03 | 2004-07-02 | Sumitomo Seika Chem Co Ltd | Near-infrared absorbing pigment |
JP4488762B2 (en) | 2003-04-04 | 2010-06-23 | 株式会社Adeka | Cyanine compound, optical filter and optical recording material |
JP2005120228A (en) | 2003-10-16 | 2005-05-12 | Nitto Denko Corp | Epoxy resin composition for optical semiconductor element sealing and optical semiconductor device using the composition |
JP4512940B2 (en) | 2003-12-24 | 2010-07-28 | 三菱マテリアル株式会社 | Tin-doped indium oxide fine particle dispersion and method for producing the same, interlayer film for laminated glass having heat ray shielding properties using the dispersion, and laminated glass thereof |
JP4894147B2 (en) | 2005-01-31 | 2012-03-14 | 住友ベークライト株式会社 | Semiconductor sealing resin composition and semiconductor device |
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US20100224949A1 (en) * | 2009-03-09 | 2010-09-09 | Nitto Denko Corporation | Epoxy resin composition for optical semiconductor light-receiving element encapsulation and process for producing the same, and optical semiconductor device |
US8378442B2 (en) * | 2009-03-09 | 2013-02-19 | Nitto Denko Corporation | Epoxy resin composition for optical semiconductor light-receiving element encapsulation and process for producing the same, and optical semiconductor device |
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DE602007001752D1 (en) | 2009-09-10 |
TW200901399A (en) | 2009-01-01 |
TWI415231B (en) | 2013-11-11 |
US20080114101A1 (en) | 2008-05-15 |
US8017670B2 (en) | 2011-09-13 |
KR20080027172A (en) | 2008-03-26 |
ATE438198T1 (en) | 2009-08-15 |
KR101069786B1 (en) | 2011-10-05 |
EP1903605B1 (en) | 2009-07-29 |
EP1903605A1 (en) | 2008-03-26 |
MY142489A (en) | 2010-11-30 |
JP2008101188A (en) | 2008-05-01 |
JP4950770B2 (en) | 2012-06-13 |
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