US20090181539A1 - Polishing agent for semiconductor integrated circuit device, polishing method, and method for manufacturing semiconductor integrated circuit device - Google Patents
Polishing agent for semiconductor integrated circuit device, polishing method, and method for manufacturing semiconductor integrated circuit device Download PDFInfo
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- US20090181539A1 US20090181539A1 US12/403,864 US40386409A US2009181539A1 US 20090181539 A1 US20090181539 A1 US 20090181539A1 US 40386409 A US40386409 A US 40386409A US 2009181539 A1 US2009181539 A1 US 2009181539A1
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- United States
- Prior art keywords
- polishing
- polishing agent
- mass
- agent
- polished surface
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- Abandoned
Links
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3105—After-treatment
- H01L21/31051—Planarisation of the insulating layers
- H01L21/31053—Planarisation of the insulating layers involving a dielectric removal step
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
- B24B37/042—Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor
- B24B37/044—Lapping machines or devices; Accessories designed for working plane surfaces operating processes therefor characterised by the composition of the lapping agent
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/02—Polishing compositions containing abrasives or grinding agents
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/1409—Abrasive particles per se
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/1454—Abrasive powders, suspensions and pastes for polishing
- C09K3/1463—Aqueous liquid suspensions
Definitions
- the present invention relates to a polishing technique used in a production step of a semiconductor integrated circuit device. More specifically, the present invention relates to a polishing technique used in a production step of a semiconductor integrated circuit device containing a silicon dioxide-based material layer.
- CMP chemical mechanical polishing method
- a selective thermal oxidation method of a silicon substrate called a LOCOS (Local Oxidation of Silicon) method
- LOCOS Local Oxidation of Silicon
- this technique has a problem that the separated region formed by thermal oxidation generates unevenness on the surface due to volume expansion.
- oxidation proceeds in the transverse direction to intrude into the element region, which stands as an obstacle to the refinement.
- a method of separating elements by a shallow trench Shallow Trench Isolation, hereinafter referred to as “STI”
- STI Shallow Trench Isolation
- FIG. 1( a ) shows a state in which a trench 10 is formed on a silicon substrate 1 while masking the element region with a silicon nitride film 3 or the like, and then a silicon oxide film 2 or the like which is a kind of a film comprising silicon dioxide is deposited to fill the trench 10 . Thereafter, the superfluous silicon oxide film 2 on the silicon nitride film 3 , which forms a convex part, is polished and removed by the CMP, and the insulation film in the trench 10 defining a concave part is allowed to remain.
- the STI step is such a method.
- the silicon oxide film embedded in the trench part 10 is polished and dented to generate a structural defect called dishing, such as dent 20 , and there have been the cases where the planarization may become insufficient or the electrical performance may be deteriorated.
- the degree of dishing depends on the trench width, and in particular, a trench with a wide width tends to allow great dishing.
- the polishing abrasive grain generally used for CMP is heretofore a silica abrasive grain, but this abrasive grain provides a small selective ratio between the polishing rate of the silicon oxide film and the polishing rate of the silicon nitride film. Therefore, in the STI step, a cerium oxide abrasive grain excellent in the polishing selectivity between these films has become to be employed.
- Patent Document 1 discloses a planarization technique of preferentially polishing a convex part relative to a concave part by using a polishing agent containing a cerium oxide abrasive grain and, as an additive, an organic compound having a hydrophilic group composed of a carboxyl group or a salt of carboxyl group.
- the additive as used herein is an additive for improving the trench width dependency of dishing, and in order to reduce the dishing even with a wide trench, the concentration of the above-mentioned additive needs to be high. However, if the additive concentration is made high, aggregation of the cerium oxide abrasive grain is promoted to cause sedimentation of the abrasive grain and deteriorate the dispersion stability of the polishing agent. Also, there is a problem that when aggregation of the abrasive grain occurs, the number of scratches increases and the device becomes defective.
- Patent Document 1 discloses an Example of a polishing solution containing, in pure water, 1% of cerium oxide as the abrasive grain and 6.0% of ammonium polycarboxylate as the additive, based on the entire mass of the polishing solution.
- the polishing step by the CMP includes a waiting time of not performing polishing. Therefore, sedimentation of the abrasive grain may be generated in a portion where the polishing agent is not always stirred or flowed, giving rise to clogging of a piping component.
- the cerium oxide abrasive grain is excellent in the polishing characteristics as compared with the conventional silica abrasive grain but readily undergoes sedimentation due to its large specific gravity. Furthermore, there is a serious problem that when the additive is added in excess for improving the polishing characteristics, aggregation is accelerated, and significant aggregation/sedimentation occurs.
- Patent Document 2 discloses a polishing agent applicable to shallow trench isolation, which is a polishing agent containing a cerium oxide particle, water and an anionic surfactant, and discloses that the polishing agent is preferably within the regional range surrounded by four points of point A (5.5, 0.9), point B (5.5, 3.0), point C (10.0, 3.0) and point D (9.0, 0.9) when represented on the (x,y) coordinates wherein the pH is x and the viscosity is y.
- the addition amount of the surfactant and the pH each needs to be adjusted to the ranges which enables to provide a polishing property wherein the polishing rate of the concave part of a pattern is sufficiently smaller than the polishing rate of the convex part, and that the viscosity of the polishing agent is preferably from 1.0 to 2.5 mPa ⁇ s, more preferably from 1.0 to 1.4 mPa ⁇ s.
- the pH of the polishing agent after adding the surfactant is preferably from 5.5 to 9, more preferably from 6 to 8.5, and that within the pH range above, the selective ratio between the polishing rate of the silicon oxide film and the polishing rate of the silicon nitride film can be made large.
- a case of previously adding a slight amount of a dispersant to the abrasive grain is illustrated by an example.
- Patent Document 1 Japanese Patent No. 3,278,532 (claims)
- Patent Document 2 JP-A-2000-160137 (claims)
- Patent Document 3 JP-A-11-12561 (claims)
- Patent Document 4 JP-A-2001-35818 (claims)
- an object of the present invention is to solve the foregoing problems and provide a polishing agent for a semiconductor, which is excellent in the dispersion stability and produces less defects such as scratch and has excellent planarization characteristics in polishing.
- Embodiment 1 of the present invention provides a polishing agent, which is a polishing agent for chemical mechanical polishing for polishing a to-be-polished surface in a production of a semiconductor integrated circuit device, the polishing agent comprising a cerium oxide particle, a water-soluble polyether amine, at least one substance selected from the group consisting of a polyacrylic acid and a salt thereof, and water, wherein the polishing agent has a pH of from 6 to 9, and wherein the substance is contained in an amount of more than 0.02 mass % based on the entire mass of the polishing agent.
- Embodiment 2 provides the polishing agent as described in embodiment 1, wherein the water-soluble polyether amine has a weight average molecular weight of 100 to 2,000 and is contained in the range of 0.001 to 20 mass % based on the entire mass of the polishing agent.
- Embodiment 3 provides the polishing agent as described in embodiment 1 or 2, wherein the weight average molecular weight of the polyacrylic acid moiety of the substance is from 1,000 to 1,000,000, and the substance is contained in the range from more than 0.02 mass % to 0.5 mass % or less based on the entire mass of the polishing agent.
- Embodiment 4 provides the polishing agent as described in any one of embodiments 1 to 3, wherein the cerium oxide particle is contained in the range of 0.1 to 5 mass % based on the entire mass of the polishing agent.
- Embodiment 5 provides a method for polishing a to-be-polished surface, comprising supplying a polishing agent to a polishing pad, bringing the to-be-polished surface of a semiconductor integrated circuit device into contact with the polishing pad, and performing the polishing by means of relative movement between the two members, wherein the to-be-polished surface is a to-be-polished surface of a silicon dioxide-based material layer, and wherein the polishing agent is the polishing agent described in any one of embodiments 1 to 4.
- Embodiment 6 provides the polishing method as described in embodiment 5, wherein the silicon dioxide-based material layer is a borophosphosilicate glass (BPSG) layer, a borosilicate glass (BSG) layer or a phosphosilicate glass (PSG) layer.
- BPSG borophosphosilicate glass
- BSG borosilicate glass
- PSG phosphosilicate glass
- Embodiment 7 provides the polishing method as described in embodiment 6, wherein the silicon dioxide-based material has a concentration of either phosphorus or boron or each of phosphorus and boron in the range of 0.1 to 20 mass %.
- Embodiment 8 provides the polishing method as described in embodiment 5, wherein the silicon dioxide-based material layer is a silicon dioxide layer.
- Embodiment 9 provides a method for producing a semiconductor integrated circuit device, comprising a step of polishing a to-be-polished surface by the polishing method described in embodiment 8.
- a polishing agent which is excellent in the dispersion stability, produces less defects such as scratch and has excellent planarization characteristics in polishing can be obtained.
- FIG. 1 are schematic side cross-sectional views of a semiconductor device in polishing the semiconductor device.
- FIG. 2 is a view showing one example of the polishing apparatus applicable to the polishing method of the present invention.
- FIG. 3 is a schematic side cross-sectional view of a wafer with pattern.
- the polishing agent of the present invention is a polishing agent for chemical mechanical polishing for polishing a to-be-polished surface of a semiconductor integrated circuit device (hereinafter sometimes simply referred to as a “semiconductor device”), the polishing agent comprising a cerium oxide particle, a water-soluble polyether amine, at least one substance selected from the group consisting of a polyacrylic acid and a salt thereof, and water, wherein the pH of the polishing agent is from 6 to 9 and the substance above is contained in an amount of more than 0.02 mass % based on the entire mass of the polishing agent.
- a dispersant may be allowed to coexist.
- the “to-be-polished surface” as used in the present invention means a surface in an intermediate stage, appearing in the course of producing a semiconductor device.
- a layer being reduced in defects such as scratch and having a flat surface can be easily formed in a short time.
- Two or more silicon dioxide-based material layers may be contained in one semiconductor device.
- the polishing agent is excellent also in dispersion stability.
- cerium oxide is used as the polishing abrasive grain in the polishing agent.
- a cerium oxide abrasive grain has been known to exhibit a peculiarly high polishing rate. This is because, when cerium oxide contacts with the Si—O moiety on the surface of a film to be polished, chemical bonding is produced therebetween to generate a grinding force greater than mere mechanical function. Accordingly, in the polishing using cerium oxide, control of the contact between the abrasive grain and the polishing object is important.
- the cerium oxide abrasive grain for use in the present invention is not particularly limited but, for example, the cerium oxide abrasive grains disclosed in Patent Document 3 or 4 may be preferably used. That is, a cerium oxide powder obtained by adding an alkali to an aqueous ammonium cerium(IV) nitrate solution to produce a cerium hydroxide gel and subjecting the gel to filtration, washing and firing can be preferably used. Furthermore, a cerium oxide abrasive grain obtained by grinding high-purity cerium carbonate, followed by firing, pulverization and classification may also be preferably used.
- the average particle size (diameter) of the cerium oxide abrasive grain is preferably from 0.01 to 0.5 ⁇ m, more preferably from 0.02 to 0.3 ⁇ m, still more preferably from 0.05 to 0.2 ⁇ m. If the average particle diameter is excessively large, there is a concern that polishing flaws such as scratch may be readily generated on the semiconductor substrate surface, whereas if the average particle diameter is too small, there is a concern that the polishing rate may decrease. Also, if the average particle diameter is too small, the proportion of the surface area per unit volume becomes large, and the abrasive grain is likely to be affected by its surface state. Therefore, depending on the conditions such as pH or additive concentration, there are cases where the abrasive grain readily undergoes aggregation. When aggregation is caused, a polishing defect such as scratch is liable to be generated on the semiconductor substrate surface.
- the ratio of the cerium oxide abrasive grain to the entire mass of the polishing agent is preferably from 0.1 to 5 mass %. If the ratio is less than 0.1 mass %, a sufficiently high polishing rate may not be obtained, whereas if it exceeds 5 mass %, it becomes often the case that the polishing agent comes to have an increased viscosity and the handling thereof becomes difficult.
- the silicon dioxide-based material for use in the present invention is generally silicon dioxide itself or a material containing other elements in the silicon dioxide.
- “containing” means to uniformly contain other elements.
- other elements an arbitrary element may be used. Examples thereof include boron, phosphorus, carbon, nitrogen and fluorine.
- the polishing rate greatly differs depending on the concentration of the element contained, and this makes it easy to successfully bring out the effects of the present invention.
- the silicon dioxide-based material containing phosphorus or boron or containing phosphorus and boron the effects are great when the concentration of phosphorus, boron, or each of phosphorus and boron in the silicon dioxide-based material is in the range of 0.1 to 20 mass %.
- the silicon dioxide-based material containing phosphorus or boron or containing phosphorus and boron can be formed according to SiO 2 -CVD (chemical vapor deposition method) by simultaneously adding SiH 4 (silane), O 2 and an inorganic gas such as B 2 H 6 (diborane) and PH 3 (phosphine) or an organic gas such as B(OCH 3 ) 3 (trimethoxyborane) and P(OCH 3 ) 3 (trimethoxyphosphine), to a raw material gas.
- SiO 2 -CVD chemical vapor deposition method
- the material well-known as a silicon dioxide-based material containing phosphorus or boron or containing phosphorus and boron includes borophosphosilicate glass (BPSG), borosilicate glass (BSG) and phosphosilicate glass (PSG).
- BPSG borophosphosilicate glass
- BSG borosilicate glass
- PSG phosphosilicate glass
- BPSG is a glass containing silicon, phosphorus, boron and oxygen as main components.
- the contents of phosphorus and boron each can be varied in the range of 0.1 to 20 mass %.
- BSG is a glass containing silicon, boron and oxygen as main components.
- the boron content can be varied in the range of 0.1 to 20 mass %.
- PSG is a glass containing silicon, phosphorus and oxygen as main components.
- the phosphorus content can be varied in the range of 0.1 to 20 mass %.
- the water-soluble polyether amine in the polishing agent is not particularly limited and may be appropriately selected from known compounds.
- the water solubility may be in any level as long as the compound when observed with an eye is in a state of being completely dissolved in the polishing agent solution at the concentration in use as a polishing agent.
- the molecular weight of the water-soluble polyether amine is not particularly limited as long as it is a molecular weight within the range having water solubility, but the molecular weight is preferably from 100 to 2,000 in terms of weight average molecular weight. If the weight average molecular weight is less than 100, the effect is small, whereas if it exceeds 2,000, the solubility in pure water decreases in many cases. From the standpoint of enhancing dispersion stability of the cerium oxide abrasive grain, the weight average molecular weight of the water-soluble polyether amine is more preferably from 150 to 800, still more preferably from 150 to 400.
- the polyether amine means a compound having two or more amino groups and two or more etheric oxygen atoms.
- the amino group is preferably a primary amino group (—NH 2 ).
- a secondary amino group (—NH—) or a tertiary amino group may be present, but the polyether amine for use in the present invention is preferably a compound having two or more primary amino groups and having substantially no other amino group, more preferably a polyether diamine having only two primary amino groups.
- the polyether amine is preferably a compound having a structure where the hydrogen atom of the hydroxyl group in a polyhydric alcohol or polyether polyol is replaced by an aminoalkyl group.
- the polyhydric alcohol is preferably a di- to hexa-hydric alcohol, more preferably a dihydric alcohol
- the polyether polyol is preferably a di- to hexa-valent polyoxyalkylene polyol, more preferably a polyoxyalkylene diol.
- the aminoalkyl group is preferably an aminoalkyl group having from 2 to 6 carbon atoms, such as 2-aminoethyl group, 2-aminopropyl group, 2-amino-1-methylethyl group, 3-aminopropyl group, 2-amino-1,1-dimethylethyl group and 4-aminobutyl group.
- the polyhydric alcohol is preferably a dihydric alcohol having from 2 to 8 carbon atoms, which may have an etheric oxygen atom, such as ethylene glycol, diethylene glycol, propylene glycol, and dipropylene glycol.
- the polyether polyol is preferably a polyether diol with the repeating unit being an oxyalkylene group having from 2 to 6 carbon atoms, for example, a polyethylene glycol (i.e., polyoxyethylene diol) such as triethylene glycol and tetraethylene glycol, a polypropylene glycol (i.e., polyoxypropylene diol) such as tripropylene glycol and tetrapropylene glycol, or a polyoxyalkylene diol having two or more oxyalkylene groups, such as poly(oxypropylene-oxyethylene)diol.
- a polyethylene glycol i.e., polyoxyethylene diol
- polypropylene glycol i.e.,
- the polyether diamine is preferably a compound having a structure represented by the following formula (1):
- R represents an alkylene group having from 2 to 8 carbon atoms
- X represents an oxygen atom
- k represents an integer of 2 or more.
- the plurality of R's within one molecule may be different from one another.
- the polyether diamine is more preferably a compound having a structure represented by the following formula (2):
- R 1 represents an ethylene group or a propylene group
- R 2 represents an alkylene group having from 2 to 6 carbon atoms
- m represents an integer of 1 or more
- R 1 and R 2 may be the same or different.
- polyether diamine represented by formula (2) examples include a polyoxypropylene diamine (a compound where R 1 and R 2 are a propylene group and m is an integer of 1 or more), a polyoxyethylene diamine (a compound where R 1 and R 2 are an ethylene group and m is an integer of 1 or more), a 4,7,10-trioxa-tridecane-1,13-diamine (a compound where R 1 is an ethylene group, R 2 is a trimethylene group and m is an integer of 2).
- a silicon dioxide-based material layer can be polished by controlling the polishing rate of the silicon dioxide-based material layer to preferentially polish the convex part while retarding the progress of polishing of the concave part, so that polishing to high planarization can be achieved with considerably small pattern dependency.
- the concentration of the water-soluble polyether amine in the polishing agent is from 0.001 to 20 mass %, and an appropriate concentration is preferably set by taking into consideration the polishing rate, the uniformity of the polishing agent mixture, the weight average molecular weight of the water-soluble polyether amine, and the like.
- the concentration of the water-soluble polyether amine in the polishing agent is preferably from 0.03 to 5 mass %, more preferably from 0.05 to 3 mass %.
- Examples of the at least one substance selected from a polyacrylic acid and a salt thereof, which is used in the present invention, include a polyacrylic acid and an ammonium salt, amine salt or metal salt (e.g., alkali metal salt, alkaline earth salt) thereof.
- a polyacrylic acid and an ammonium salt thereof are preferred. It may be a mixture.
- the salt of polyacrylic acid can function as a dispersant for cerium oxide.
- the weight average molecular weight of the polyacrylic acid moiety of this substance is preferably from 1,000 to 1,000,000. If the weight average molecular weight is less than 1,000, such a substance is hardly available in general, whereas if it exceeds 1,000,000, the viscosity rises and the handling thereof becomes difficult.
- the proportion of the substance above in the polishing agent of the present invention is more than 0.02 mass %. If the ratio is 0.02 mass % or less, dispersibility of the abrasive grain is insufficient.
- the above-described substance is preferably contained in the range from more than 0.02 mass % to 0.5 mass % or less based on the entire mass of the polishing agent. If the ratio exceeds 0.5 mass %, there is a concern that aggregation of the abrasive grain may proceed. Insufficient dispersibility or progress of aggregation of the abrasive grain causes generation of defects such as scratch upon polishing.
- the above-described substance can be used also as an agent having other functions, such as dispersant for the abrasive grain.
- the amount of the “agent having other functions” in such cases is of course included in the proportion of the above-described substance in the polishing agent of the present invention.
- the proportion of the above-described substance in the polishing agent of the present invention is 0.025 mass %.
- Water for use in the present invention is not particularly limited, but pure water, ultrapure water, ion-exchanged water or the like may be preferably used in view of effect on other agents, incorporation of impurities and effect on pH.
- the polishing agent of the present invention is used at a pH of 6 to 9 in consideration of the polishing characteristics and dispersion stability of the polishing agent. If the pH is less than 6, there is a concern that dispersibility may decrease, whereas if it exceeds 9, the polishing rate in terms of the entire to-be-polished surface is very likely to decrease.
- the other component is typically a dispersant.
- the dispersant includes a water-soluble organic polymer or an anionic surfactant.
- a polymer having, for example, a carboxylic acid group or an ammonium carboxylate is preferred.
- the polishing agent of the present invention need not be necessarily supplied to the polishing site in the form that all the constituent polishing materials are previously mixed. That is, the polishing materials may be mixed at the time of supply to the polishing site to complete the composition of the polishing agent.
- the composition may be divided into a solution 1 containing a cerium oxide particle, water and optionally a dispersant, and a solution 2 containing a water-soluble polyether amine and the like, and these solutions may be used with appropriately adjusting the mixing ratio at the time of polishing. This is a useful method when the polishing rate needs to be adjusted according to the concentration of boron or phosphorus in the silicon dioxide-based material layer.
- the polishing agent is supplied to a polishing pad, the to-be-polished surface of the semiconductor device is brought into contact with the polishing pad, and the to-be-polished surface of the silicon dioxide-based material layer is polished by means of relative movement between the two members.
- the conditions about the silicon dioxide-based material are the same as those described above in relation to the polishing agent of the present invention.
- FIG. 2 shows one example of the polishing apparatus applicable to the polishing method of the present invention. This is a system in which while supplying a polishing agent 36 from polishing agent supply piping 35 , a semiconductor device 31 is held on a polishing head 32 and brought into contact with a polishing pad 34 attached to the surface of a polishing platen 33 and at the same time, the polishing head 32 and the polishing platen 33 are rotated to make a relative movement.
- the polishing apparatus for use in the present invention is not limited thereto.
- the polishing head 32 may make not only rotation but also linear motion.
- the polishing platen 33 and the polishing pad 34 each may have a size equal to or smaller than the size of the semiconductor device 31 . In this case, it is preferred that the polishing head 32 and the polishing platen 33 are moved relatively so that the entire surface of the semiconductor device can be polished. Also, the polishing platen 33 and the polishing pad 34 may not employ a rotary system but each may be moved in one direction, for example, by a belt system.
- the polishing conditions of the polishing apparatus are not particularly limited, but the polishing rate can be increased by pressing the polishing head 32 against the polishing pad 34 while applying a load.
- the polishing pressure is preferably about 0.5 to 50 kPa and, in view of uniformity of the polishing rate in the semiconductor device, planarity and prevention of polishing defect such as scratch, more preferably about 3 to 40 kPa.
- the rotation frequency of each of the polishing platen and polishing head is preferably on the order of 50 to 500 rpm, but is not limited thereto.
- the polishing pad a general polishing pad formed of non-woven fabric, foamed polyurethane, porous resin, non-porous resin or the like may be used. Also, a grooving work, for example, in a grid, concentric or spiral form may be made on the surface of the polishing pad so as to promote the supply of the polishing agent or to allow a given amount of the polishing agent to stay.
- the polishing using the polishing agent of the present invention high planarization of unevenness on the to-be-polished surface of a silicon dioxide-based material layer can be realized in a short time with a small polishing amount.
- the surface after polishing is very flat, and the remaining film thickness can be easily made large.
- the polished surface also has less polishing defects, so that the cost for film formation can be reduced and the throughput of film formation can be improved. Accordingly, in the production of a semiconductor device where the polishing method of the present invention is used, the cost can be reduced and the throughput can be improved.
- the present invention can be suitably used particularly for a semiconductor device employing ILD, STI or PMD.
- Examples 1, 2, 3 and 11 are Invention Examples and others are Comparative Examples.
- “%” means “mass %”. The characteristic values were evaluated by the following methods.
- the pH was measured by pH81-11 manufactured by Yokogawa Electric Corporation.
- the average particle diameter was determined by using a laser scattering-diffraction apparatus (LA-920, trade name, manufactured by Horiba, Ltd.).
- the “coagulation time” in Examples was determined, after placing 20 mL of the polishing agent into a glass-made test tube of 18 mm in diameter and standing it for 10 days, as the time until separation into two layers occurred to produce a supernatant.
- Polishing was performed using the following apparatus and conditions.
- Polishing machine full-automatic CMP apparatus MIRRA (manufactured by APPLIED MATERIALS) Polishing agent supply rate: 200 ml/min Polishing pad: two-layer pad IC-1400 with K-groove or single-layer pad IC-1000 with K-groove (manufactured by Rodel). Conditioning of polishing pad: MEC100-PH3.5L (manufactured by Mitsubishi Materials Corp.) Rotation frequency of polishing platen: 127 rpm Rotation frequency of Polishing head: 129 rpm Polishing pressure: 27.6 kPa (in the case of the polishing agents of Examples 1, 2, 4, 5 and 9)
- UV-1280SE manufactured by KLA-Tencor
- the number of defects such as scratch in the polished wafer plane was measured by using a defect inspection apparatus, KLA-2132 (manufactured by KLA-Tencor).
- FIG. 3 shows a schematic side cross-sectional view of the wafer with pattern.
- Numeral 51 denotes a trench of the silicon wafer.
- the variation in film thickness of the convex part after polishing is the difference in film thickness between a portion with a sparse pattern density in which polishing readily proceeds, and a dense portion in which polishing hardly proceeds. Therefore, smaller variation in film thickness of the convex part indicates that the difference in level due to pattern density is smaller, namely, the planarization performance is higher.
- the difference in level that is, the pattern trench depth (corresponding to L in FIG. 3 ), on the surface of the wafer with pattern was 350 nm in all cases, but the present invention is not limited to this numerical value.
- the film thickness of the convex part in the center part of the pattern of each pattern density was measured at one point, and the film thickness of the convex part at each pattern density was determined.
- the variation in film thickness of the convex part is the difference between the maximum value and the minimum value of the film thickness difference among convex parts with respective pattern densities within one chip.
- an optical interference-type full-automatic film thickness measuring apparatus, UV1280SE manufactured by KLA-Tencor
- the numerical value of the pattern density indicates, for example, in the case of 10%, that when the pattern wafer is viewed from the direction orthogonal to the surface thereof, the ratio of the pattern width of the convex part to the total of the pattern width of the convex part and the pattern width of the concave part is 10%.
- an Si wafer with PE-TEOS film (an SiO 2 film formed by a plasma CVD method using Tetra-Ethyl-Ortho-Silicate (TEOS) as a raw material) was polished for 60 seconds, washed, dried and then measured by KLA-2132.
- the number of defects means the total number of defects detected per one sheet of wafer. For obtaining an average value thereof, two sheets of wafer were used for each level.
- Cerium oxide abrasive grain and ammonium polyacrylate having a weight average molecular weight of 5,000 as a dispersant were mixed with stirring in deionized water to give a mass ratio of 100:0.7, and by applying ultrasonic dispersion and filtration, a mixture having an abrasive grain concentration of 10% and a dispersant concentration of 0.07% was produced. This mixture was 5-fold diluted with deionized water to produce Abrasive Grain Mixture A having an abrasive grain concentration of 2% and a dispersant concentration of 0.014%.
- the pH of Abrasive Grain Mixture A was 7.6, and the average particle diameter of the abrasive grain was 0.19 ⁇ m.
- polyoxypropylene diamine having a weight average molecular weight of 230 (Polyether-Amine, trade name, produced by BASF) as a water-soluble polyether amine and polyacrylic acid having a molecular weight of 5,000 were dissolved in deionized water to produce Additive Solution B1 having a polyoxypropylene diamine concentration of 1.0 mass % and a polyacrylic acid concentration of 0.6 mass %.
- Additive Solution B1 and Abrasive Grain Mixture A were mixed with stirring in a mass ratio of 1:1 to produce a polishing agent having the composition and pH shown in Table 1.
- both ammonium polyacrylate and polyacrylic acid come under the “at least one substance selected from a polyacrylic acid and a salt thereof” for use in the present invention.
- a polishing agent having the composition and pH shown in Table 1 was produced in the same manner as in Example 1 except that Additive Solution B2 having a polyoxypropylene diamine concentration of 0.6 mass % and a polyacrylic acid concentration of 0.6 mass % was produced and used.
- a polishing agent having a pH of 9.0 was produced by adding aqueous ammonia as a pH adjusting agent to a polishing agent obtained in the same manner as in Example 1.
- a polishing agent having the composition and pH shown in Table 1 was produced in the same manner as in Example 1 except that Additive Solution B4 having a polyoxypropylene diamine concentration of 1.0 mass % and not using polyacrylic acid was produced and used.
- a polishing agent having the composition and pH shown in Table 1 was produced in the same manner as in Example 1 except that Additive Solution B5 not using polyoxypropylene diamine and having a polyacrylic acid concentration of 0.34 mass % was produced and used and aqueous ammonia was added as a pH adjusting agent.
- Polishing agents where the pH was adjusted to the value shown in Table 1 by adding nitric acid as a pH adjusting agent to a polishing agent produced under the same conditions as in Example 4, were produced.
- Cerium oxide abrasive grain and ammonium polyacrylate having a weight average molecular weight of 5,000 as a dispersant were mixed with stirring in deionized water to give a mass ratio of 50:0.35, and by applying ultrasonic dispersion and filtration, a mixture having an abrasive grain concentration of 5.0 mass % and a dispersant concentration of 0.035% was produced. This mixture was 5-fold diluted with deionized water to produce Abrasive Grain Mixture Solution A1 having an abrasive grain concentration of 1.0 mass % and a dispersant concentration of 0.007 mass %.
- polishing agent had an abrasive grain concentration of 0.5 mass %, a polyoxypropylene diamine concentration of 0.3 mass %, a polyacrylic acid concentration of 0.3 mass %, and a pH of 6.1.
- the composition, pH, coagulation time, evaluation results of polishing characteristics, and the like of the polishing agent are shown in Tables 1 and 2.
- the polishing time was uniformly 150 seconds.
- the variation in film thickness of the convex part was determined by measuring the film thickness difference among convex parts at respective pattern densities after polishing.
- items on which results are not shown in Table 2 were not evaluated.
- Example 1 the dispersion stability was good.
- the number of defects could also be kept small.
- the variation in film thickness of the convex part after polishing could also be kept small irrespective of pattern density. In other words, high planarization of unevenness of the to-be-polished surface could be realized in a short time with small pattern dependency and the number of defects such as scratch was small.
- Example 4 the dispersion stability was good, but the variation in film thickness of the convex part was large. It is presumed that this is probably due to a shortage of the amount of the substances according to the present invention.
- Example 5 the dispersion stability was good, but the number of defects increased greatly. It is presumed that this is due to the non-use of a water-soluble polyether amine.
- the present invention can be suitably used for a semiconductor device employing ILD, STI or PMD.
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- 2007-09-10 EP EP07807012A patent/EP2063461A4/en not_active Withdrawn
- 2007-09-10 WO PCT/JP2007/067602 patent/WO2008032681A1/ja active Application Filing
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Also Published As
Publication number | Publication date |
---|---|
WO2008032681A1 (fr) | 2008-03-20 |
CN101517709A (zh) | 2009-08-26 |
KR101349983B1 (ko) | 2014-01-13 |
TWI384059B (zh) | 2013-02-01 |
JPWO2008032681A1 (ja) | 2010-01-28 |
KR20090051224A (ko) | 2009-05-21 |
JP5157908B2 (ja) | 2013-03-06 |
EP2063461A4 (en) | 2010-06-02 |
TW200900488A (en) | 2009-01-01 |
EP2063461A1 (en) | 2009-05-27 |
CN101517709B (zh) | 2011-05-25 |
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