US20060083921A1 - Optical fiber base material and manufacturing method thereof - Google Patents

Optical fiber base material and manufacturing method thereof Download PDF

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Publication number
US20060083921A1
US20060083921A1 US11/290,427 US29042705A US2006083921A1 US 20060083921 A1 US20060083921 A1 US 20060083921A1 US 29042705 A US29042705 A US 29042705A US 2006083921 A1 US2006083921 A1 US 2006083921A1
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US
United States
Prior art keywords
base material
optical fiber
outer diameter
core rod
sintering
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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US11/290,427
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English (en)
Inventor
Tadakatsu Shimada
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shin Etsu Chemical Co Ltd
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Shin Etsu Chemical Co Ltd
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Filing date
Publication date
Application filed by Shin Etsu Chemical Co Ltd filed Critical Shin Etsu Chemical Co Ltd
Assigned to SHIN-ETSU CHEMICAL CO., LTD. reassignment SHIN-ETSU CHEMICAL CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SHIMADA, TADAKATSU
Publication of US20060083921A1 publication Critical patent/US20060083921A1/en
Abandoned legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01—Manufacture of glass fibres or filaments
    • C03B37/012—Manufacture of preforms for drawing fibres or filaments
    • C03B37/014—Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD]
    • C03B37/018—Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD] by glass deposition on a glass substrate, e.g. by inside-, modified-, plasma-, or plasma modified- chemical vapour deposition [ICVD, MCVD, PCVD, PMCVD], i.e. by thin layer coating on the inside or outside of a glass tube or on a glass rod
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01—Manufacture of glass fibres or filaments
    • C03B37/012—Manufacture of preforms for drawing fibres or filaments
    • C03B37/014—Manufacture of preforms for drawing fibres or filaments made entirely or partially by chemical means, e.g. vapour phase deposition of bulk porous glass either by outside vapour deposition [OVD], or by outside vapour phase oxidation [OVPO] or by vapour axial deposition [VAD]
    • C03B37/01486—Means for supporting, rotating or translating the preforms being formed, e.g. lathes
    • C03B37/01493—Deposition substrates, e.g. targets, mandrels, start rods or tubes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913—Rod, strand, filament or fiber
    • Y10T428/2933—Coated or with bond, impregnation or core

Definitions

  • the present invention relates to a quartz glass rod that is a base material of fiber for optical communication, and more particularly relates to a manufacturing method of an optical fiber base material that is made by dehydrating and sintering a soot base material formed by depositing glass fine particles on a starting member to vitrify the material transparently.
  • fiber for optical communication is produced by pulling an optical fiber base material after heating and elongating the base material, since an airflow in a fiber-pulling machine varies with variation of an outer diameter of the optical fiber base material, this affects dimensional accuracy of the optical fiber acquired by pulling the material, thereby causing characteristic variation of the optical fiber.
  • pulling material is to coat a protective layer such as resin on a surface of the base material while reducing the diameter of the optical fiber base material to a predetermined diameter of about 125 ⁇ m.
  • a substandard optical fiber has a bad effect on connection between optical fibers and a connection state with optical fiber, thereby causing variation of transmission characteristic of an optical signal.
  • an optical fiber base material is heated by a burner to be pulled and is measured at two points in the vicinity of the reduced diameter, and elongating speed is adjusted, in order to improve dimensional accuracy (for example, see Japanese Patent Application Publication (Laid-Open) No. 1981-9231, particularly pages 1 and 2, and FIG. 2).
  • thermal dose is not enough and it is difficult to soften a base material to the inside of the material when the diameter of the elongated optical fiber base material is large.
  • an optical fiber base material is elongated by using an electric furnace as a heating means, gripping both ends of the base material with top and bottom chucks of a glass lathe, relatively approximating one of the chucks to the heating furnace, and relatively estranging another of the chucks (for example, see Japanese Patent Application Publication (Laid-Open) No. 1987-167236, particularly pages 1 to 6, and FIG. 2).
  • an electric furnace as a heating means
  • a two-step method is profitable on the cost front.
  • a core-soot for a first clad is produced by a flame hydrolysis method, this is dehydrated and vitrified to be a core rod, a second clad soot with a predetermined amount is deposited in an outside CVD method as necessary after elongating, and the optical fiber base material is produced by sintering and vitrifying it.
  • an outside CVD method longitudinally changes a deposition amount of soot and deposits the soot according to a core-clad ratio and a specific refraction ratio difference of a core rod.
  • a method changing moving velocity of a burner as a method changing the deposition amount.
  • an outer diameter of porous base material for an optical fiber during manufacturing is measured, moving velocity of a burner or a raw material amount supplied is controlled, and a base material having a constant outer diameter in an axial direction is obtained.
  • Japanese Patent Application Publication (Laid-Open) No. 2000-7369 discloses a method for changing a deposition amount of soot longitudinally.
  • Japanese Patent Laid-Open No. 1990-212328 discloses a method for grinding a surface of base material ingot after sintering to stabilize a longitudinal characteristic. In this manner, a method for stabilizing a characteristic in a longitudinal direction of a base material is performed in various ways in each manufacturing process.
  • FIG. 1 a porous base material 2 is attached to a supporting section 1 liftably and rotatably.
  • the porous base material is heated by a heating section 6 to be raised to 1500 to 1600° C. and is vitrified transparently to be base material ingot for optical fibers sequentially, from an end 4 toward an end 5 thereof.
  • an outer diameter of a porous base material may not be constant by shrinking or elongating the base material. Therefore, although the outer diameter has been adjusted before pulling the optical fiber base material, this has caused the problem of cost-up as described above.
  • a manufacturing method of an optical fiber base material for depositing and sintering soot cladding a surface of a core rod includes: using the core rod of which an outer diameter is changed in a longitudinal direction; depositing the soot on the core rod to manufacture a porous base material for optical fiber; and sintering the base material to vitrify it transparently.
  • the manufacturing method may further include: longitudinally measuring a elongating amount of the outer diameter of the porous base material for optical fiber in sintering; previously increasing an outer diameter of a portion having the reduced outer diameter after sintering; manufacturing a new core rod that is made by previously reducing an outer diameter of a portion having the increased outer diameter after sintering; and depositing the soot on the new core rod.
  • the manufacturing method may further include: obtaining a ratio of the elongating amount of each of the measured portions to a elongating amount at a reference position; and using the new core rod of which an outer diameter is longitudinally changed into an outer diameter made by multiplying the outer diameter by an inverse number of the ratio.
  • the manufacturing method may further include: longitudinally measuring a elongating amount of the outer diameter of the optical fiber base material that is transparently vitrified using the new core rod; manufacturing a core rod of which an outer diameter is further corrected based on the measurement; and depositing a clad on the manufactured core rod.
  • the manufacturing method may further include changing a manufacturing condition so that a ratio of a diameter of the core rod to a thickness of an outside sedimentary layer is constant in a longitudinal direction.
  • the manufacturing condition to be changed may be a raw material amount supplied and moving velocity of a burner.
  • the manufacturing method may further include cylindrically grinding a surface of the optical fiber base material after sintering.
  • an optical fiber base material that is manufactured by a method for depositing soot on a surface of a core rod to manufacture a porous base material for optical fiber and sintering the porous base material to manufacture the optical fiber base material, in which the optical fiber base material is manufactured by means of the core rod of which an outer diameter is longitudinally changed by adding a predetermined elongating amount during sintering.
  • a elongating amount of an outer diameter of the porous base material for optical fiber during sintering may be measured in longitudinal direction, the outer diameter of the core rod at a portion having the reduced diameter after sintering may be previously increased, and the outer diameter of the core rod at a portion having the increased diameter after sintering may be previously reduced.
  • the core rod may have a longitudinal outer diameter changed into an outer diameter made by multiplying the outer diameter by an inverse number of the ratio.
  • the optical fiber base material may be manufactured so that a ratio of the diameter of the core rod to the thickness of an outside sedimentary layer is constant in a longitudinal direction.
  • the optical fiber base material may be manufactured by cylindrically grinding a surface of the optical fiber base material after sintering.
  • a core rod for an optical fiber base material depositing thereon soot cladding a surface of the core rod in which a elongating amount of an outer diameter of the optical fiber base material during sintering is measured in longitudinal direction, the outer diameter at a portion having the reduced diameter after sintering is previously increased, and the outer diameter at a portion having the increased diameter after sintering is previously reduced.
  • the present invention it is possible to obtain homogenization of an outer diameter of an optical fiber base material after sintering and arbitrary outer diameter distribution. Furthermore, in order to improve a longitudinal characteristic, it is possible to adjust an outer diameter of an optical fiber base material after sintering by means of a cylindrical grinding machine and to pull the optical fiber base material after sintering without a manufacturing process adjusting the outer diameter. As a result, when the outer diameter of the optical fiber base material becomes large particularly, since the outer diameter adjusting process requiring fee can be omitted, it is possible to lower a manufacturing cost.
  • FIG. 1 is a schematic cross-sectional view exemplary showing a method for sintering and transparently vitrifying a porous base material.
  • FIG. 2 is a schematic cross-sectional view explaining a manufacturing method of a porous base material.
  • FIG. 3 is a schematic cross-sectional view showing a change of an outer diameter of an optical fiber base material after sintering.
  • FIG. 4 is a graph showing distribution of longitudinal relative outer diameters, which are obtained from a change of a elongating amount of the outer diameter of a porous base material before and after sintering.
  • FIG. 5 is a schematic cross-sectional view of a core rod that is made by a change of an outer diameter.
  • FIG. 6 is a schematic cross-sectional view of a porous base material that is formed by depositing soot on the core rod shown in FIG. 5 .
  • a soot depositing step it is possible to add a longitudinal elongating amount after sintering, which has been measured previously, in order to change the outer diameter of a core rod, and to longitudinally uniform the outer diameter of the optical fiber base material after sintering by depositing soot on the core rod.
  • FIG. 2 is a view explaining a manufacturing method of a porous base material 2 for optical fiber by an outside CVD method (OVD method).
  • a core rod 7 of the porous base material 2 includes the core and clad, and is rotatably supported by a core rod supporting member, which is not illustrated, around a shaft.
  • a burner 8 movable from side to side is provided in the lower side of the core rod 7 .
  • the burner 8 may include a plurality of burners in many cases.
  • the burner 8 usually uses an oxyhydrogen burner.
  • the porous base material 2 is formed by spraying a raw material for optical fiber, e.g., steam such as SiCl 4 and reaction gas (hydrogen gas and oxygen gas) on the core rod 7 and depositing glass fine particles (soot), which is compounded by hydrolysis in oxyhydrogen flame, on the core rod 7 .
  • a raw material for optical fiber e.g., steam such as SiCl 4 and reaction gas (hydrogen gas and oxygen gas)
  • siot glass fine particles
  • a non-soot deposited portions on both ends of the core rod are connected to a member such as quartz, and may be used as a gripping section in many cases.
  • the porous base material 2 made by such a method is sintered and vitrified transparently using a sintering furnace that performs heating in a longitudinal direction of a base material, e.g., like a sintering furnace 3 shown in FIG. 1 .
  • a sintering furnace that performs heating in a longitudinal direction of a base material, e.g., like a sintering furnace 3 shown in FIG. 1 .
  • a sintering furnace that performs heating in a longitudinal direction of a base material, e.g., like a sintering furnace 3 shown in FIG. 1 .
  • an outer diameter after sintering by deflation is relatively increased.
  • weight of a bottom becomes larger than a heating section.
  • the base material is extended and thus its outer diameter narrows by degrees.
  • an extension amount is reduced (see FIG. 1 ).
  • a portion (a) having the thick outer diameter and a portion (b) having the thin outer diameter are formed on an optical fiber base material 12 after sintering.
  • a change of a elongating amount of the outer diameter before and after the sintering is measured in a longitudinal direction. This measurement is performed by a preform analyzer that immerses the optical fiber base material in an oil bath and longitudinally manipulates diameter and refractive index distribution by means of a laser.
  • a elongating amount of an outer diameter of a reference point (a position of a relative position zero shown in FIG. 4 ) is one
  • a ratio of a elongating amount of each section to a elongating amount of the reference point i.e., a relative outer diameter is obtained in a longitudinal direction. This is shown in FIG. 4 .
  • FIG. 5 is a schematic cross-sectional view of a core rod 20 that is made by a change of the outer diameter.
  • FIG. 6 is a schematic cross-sectional view of a porous base material 30 that is formed by depositing soot 32 on the core rod 20 shown in FIG. 5 .
  • the change of the outer diameter of the core rod 20 and the porous base material 30 is exaggeratingly pictured.
  • the outer diameter is changed in a longitudinal direction of the core rod 20 .
  • an outer diameter at a portion having the reduced outer diameter after sintering is previously increased, and an outer diameter at a portion having the increased outer diameter after sintering is previously reduced.
  • the core rod 20 is manufactured by longitudinally changing the outer diameter of the core rod 20 with a multiple of an inverse number value of a relative outer diameter first obtained, i.e., an inverse number times.
  • the core rod 20 is manufactured by preparing an original form of core rod having a uniform outer diameter and elongating or shortening the original form by heating of the original form in an axial direction, in order to reduce or increase the outer diameter of the original form.
  • the soot 32 is deposited on this core rod 20 .
  • the soot is deposited by previously reducing the relative outer diameter of core rod, and on a portion where the diameter of the optical fiber base material becomes small, the soot is deposited by previously increasing the relative outer diameter of core rod, in order to manufacture the porous base material.
  • the core rod 20 is manufactured by longitudinally changing the outer diameter of the core rod 20 with inverse number times of a relative outer diameter first obtained and the soot 32 is deposited thereon, since the outer diameter of the porous base material obtained by such a method is not constant in a longitudinal direction, an appearance of expansion and contraction of the optical fiber base material 12 after sintering is different from when sintering and transparently vitrifying the porous base material 2 having a conventionally constant outer diameter. Therefore, when the outer diameter of the core rod 20 is longitudinally changed with inverse number times of a relative outer diameter based on the measurement data in FIG. 4 obtained by sintering the porous base material 2 having the constant outer diameter, the outer diameter may deviate from outer diameter distribution designed at first. In this case, it is preferable that the relative outer diameter is previously corrected with data changing the outer diameter of the core rod 20 to manufacture and sinter the porous base material 30 .
  • the core rod may be manufactured while adjusting a manufacturing condition so that a ratio of the thickness of the soot 32 deposited on the core rod 20 to the outer diameter of the core rod 20 is constant in the longitudinal direction.
  • the soot 32 is deposited so that the ratios r 1 /R 1 , r 2 /R 2 , and r 3 /R 3 of the r 1 , r 2 , and r 3 to the outer diameters of the soot 32 R 1 , R 2 , and R 3 at each position are equal to one another.
  • the outer diameter of the sintered and transparently vitrified optical fiber base material is longitudinally uniform.
  • the method longitudinally changing the outer diameter of the core rod 20 is determined in consideration of these matters and in view of a shape of the optical fiber base material to be obtained after sintering.
  • the outer diameter after sintering is longitudinally constant according the setting, the outer diameter after sintering may be longitudinally changed by the request of a puling process.
  • optical fiber base material provided by means of the manufacturing method of the present invention can be used for a pulling process as it is without an outer diameter adjusting process, it is possible to manufacture an optical fiber base material with a high accuracy by cylindrically grinding ingot after sintering to stabilize its characteristic.
  • a porous base material is manufactured by depositing soot on the core rod by means of the outside CVD method described in FIG. 2 .
  • the deposition is performed so that a ratio of the outer diameter of the core rod to an amount of the deposited soot is constant.
  • the size of the manufactured porous base material is an effective length of 1250 mm and a diameter of 300 mm.
  • the porous base material obtained in such a method is heated at around 1500 to 1600° C. from an end of a sintering starting side to an end of a sintering terminating side by means of the sintering furnace as shown in FIG. 1 , and is sintered and transparently vitrified, in order to use it as an optical fiber base material.
  • the change amount of the longitudinal outer diameter was fewer than 2%.
  • the variation of the diameter is more than 5%, the shape of the base material has been improved markedly.
  • the variation of the optical fiber diameter is within 1 ⁇ m and thus it was extremely stable.
  • the change amount of 20 nm occurs on the basis of a mean value of 1250 nm.
  • a clad layer is thick at a portion having a thick core rod diameter, a cutoff wavelength becomes small, and an outer diameter of an optical fiber base material becomes large. Therefore, when the optical fiber base material has been cylindrically ground so that cutoff wavelength is constant, the variation width of the cutoff wavelength has been improved within 12 nm and also the variation width of the outer diameter has been improved within 1%.
  • the variation of the optical fiber diameter is within 1 ⁇ m and the variation of cutoff wavelength is within 15 nm, and thus it was extremely stable.
  • the soot is deposited on the core rod of which the outer diameter is constantly formed in a longitudinal direction in order to form the porous base material 2 .
  • the obtained porous base material is heated at around 1500 to 1600° C. from an end of a sintering starting side to an end of a sintering terminating side by means of the sintering furnace as shown in FIG. 1 , and is sintered and transparently vitrified, in order to use it as an optical fiber base material.
  • the change amount of the longitudinal outer diameter was 12%.
  • Embodiment 1 although the change of deposition amount of the soot in the longitudinal direction has been performed by the change of a raw material amount supplied, a similar effect may also be provided by the change of moving velocity of the burner.
  • the deposition of the soot is performed while adjusting a deposition condition so that a ratio of the outer diameter of the core rod to the deposition amount is constant in the longitudinal direction, the adjustment is performed by adding the variation of a characteristic of the core rod so that the characteristic of the optical fiber base material after sintering is stable when the characteristic of the core rod varies in the longitudinal direction.
  • Embodiment 2 although the adjustment has been performed by cylindrical grinding so as to stabilize a longitudinal characteristic, the grinding may be performed so that the outer diameter of the optical fiber base material is constant.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacture, Treatment Of Glass Fibers (AREA)
US11/290,427 2003-06-17 2005-12-01 Optical fiber base material and manufacturing method thereof Abandoned US20060083921A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2003172223A JP4037799B2 (ja) 2003-06-17 2003-06-17 光ファイバ母材及びその製造方法
PCT/JP2004/008459 WO2005005330A1 (ja) 2003-06-17 2004-06-16 光ファイバ母材及びその製造方法

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PCT/JP2004/008459 Continuation WO2005005330A1 (ja) 2003-06-17 2004-06-16 光ファイバ母材及びその製造方法

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US11/290,427 Abandoned US20060083921A1 (en) 2003-06-17 2005-12-01 Optical fiber base material and manufacturing method thereof

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US (1) US20060083921A1 (ja)
EP (1) EP1645546A1 (ja)
JP (1) JP4037799B2 (ja)
KR (1) KR20060017754A (ja)
CN (1) CN1784360A (ja)
TW (1) TW200530139A (ja)
WO (1) WO2005005330A1 (ja)

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JP4506681B2 (ja) * 2006-02-13 2010-07-21 住友電気工業株式会社 ガラス母材の製造方法
JP7205216B2 (ja) * 2018-12-25 2023-01-17 住友電気工業株式会社 光ファイバ用母材の製造方法

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US4204850A (en) * 1977-08-26 1980-05-27 Corning Glass Works Carbon coating for a starting member used in producing optical waveguide
JP3406107B2 (ja) * 1995-01-31 2003-05-12 信越石英株式会社 石英ガラスの製造方法
DE60209775D1 (de) * 2001-11-01 2006-05-04 Sumitomo Electric Industries Verfahren zur herstellung von grundmaterial für lichtleitfasern

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KR20060017754A (ko) 2006-02-27
JP2005008451A (ja) 2005-01-13
CN1784360A (zh) 2006-06-07
JP4037799B2 (ja) 2008-01-23
EP1645546A1 (en) 2006-04-12
TW200530139A (en) 2005-09-16
WO2005005330A1 (ja) 2005-01-20

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Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:SHIMADA, TADAKATSU;REEL/FRAME:017309/0597

Effective date: 20051025

STCB Information on status: application discontinuation

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