US20050201880A1 - Positive-displacement reciprocating compressor - Google Patents

Positive-displacement reciprocating compressor Download PDF

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Publication number
US20050201880A1
US20050201880A1 US11/061,644 US6164405A US2005201880A1 US 20050201880 A1 US20050201880 A1 US 20050201880A1 US 6164405 A US6164405 A US 6164405A US 2005201880 A1 US2005201880 A1 US 2005201880A1
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United States
Prior art keywords
compressor according
plunger
bracket
compressor
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/061,644
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English (en)
Inventor
Giampaolo Gentilin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gentilin Srl
Original Assignee
Gentilin Srl
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Filing date
Publication date
Application filed by Gentilin Srl filed Critical Gentilin Srl
Assigned to GENTILIN, S.R.L. reassignment GENTILIN, S.R.L. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: GENTILIN, GIAMPAOLO
Publication of US20050201880A1 publication Critical patent/US20050201880A1/en
Priority to US11/655,914 priority Critical patent/US8272848B2/en
Abandoned legal-status Critical Current

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B25/00—Multi-stage pumps
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/02—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical
    • F04B9/04—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms
    • F04B9/045—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being mechanical the means being cams, eccentrics or pin-and-slot mechanisms the means being eccentrics

Definitions

  • the present invention is about a positive-displacement reciprocating compressor, suitable for being used in several applications, like for instance to feed spray guns or in tools of compressed air type, for performing blowing operations in machine shops, or other.
  • Said compressors generally comprise a piston, or plunger, which, sliding inside a cylinder, compresses the air sucked from the surrounding environment for supplying it to one or more users at a higher pressure.
  • the piston performs a reciprocating motion inside the cylinder, according to an operation known for the man skilled in the art.
  • the compressed air produced by the compressor is usually stored in a tank for a subsequent utilization.
  • a first inconvenience is due to the fact that, for the intrinsic features of the “oscillating piston” mechanism, the sealing elements or gaskets coupled with said piston undergo stresses that cause a rather considerable wear degree.
  • a second inconvenience is due to the fact that, in order to limit the sealing elements wear, the oscillating piston performs an incomplete stroke inside the cylinder.
  • the compressors of known type are provided with a storage tank in which the compressed air is stored before being used.
  • the capacity of the tanks nowadays available on the market ranges from 25 to about 5000 litres, and thus there are several types of use, varying from hobbies to industrial utilization.
  • the compressed air flow supplied by the compressor is thus made continuous and the optimal operative conditions to correctly perform the workings are obtained in use.
  • Another inconvenience is due to the danger related to the presence of the tank.
  • a further inconvenience is due to the need to produce more compressed air than that actually required at every use.
  • the present invention intends to overcome the aforementioned inconveniences.
  • the main object of the invention is to provide for a compressor in which the piston motion causes a lower wear degree of the sealing elements associated therewith with respect to that of equivalent known compressors.
  • a positive-displacement reciprocating compressor which, according to the content of the main claim, comprises at least a plunger, slidingly coupled inside a cylinder in which a compression chamber is obtained, and operatively connected to driving means able to put it in motion in said cylinder, and it is characterized in that said driving means comprise a motor having the rotation shaft coupled with eccentric means mechanically connected to said plunger and able to impose longitudinal displacements to said plunger according to an orthogonal direction with respect to the rotation axis of said shaft.
  • the compressor comprises a shaped basement, which supports said piston and in which a collection chamber of the compressed air is obtained, said chamber being provided with at least an inlet for said compressed air in communication with said compression chamber of said cylinder, and at least an outlet for said compressed air in communication with the utilization.
  • the plunger motion inside the cylinder is an axial motion, being fully guided along the longitudinal axis of the cylinder in which it is contained.
  • the axial movement allows the plunger to reach the end of stroke inside the cylinder, increasing the compressed air production and consequently the efficiency of the compressor with respect to the prior art ones.
  • the compressor of the invention produces in use a more continuous compressed air flow with respect to the prior art, without requiring a tank of proper capacity coupled with the compressor.
  • Such aspect is furthermore improved by the arrangement of the collection chamber which, although generally being of reduced size, contributes to produce in use an almost continuous air flow rate.
  • the collection chamber compensates, both at the switching on and in operative conditions, even the minimum compressed air supply intermittence.
  • the collection chamber is rapidly refilled when the compressor is not operated: indeed, it is estimated that very few seconds are required to perform such operation.
  • FIG. 1 is a partial sectional axonometric view of the compressor of the invention
  • FIG. 2 is an axonometric view of a first detail of FIG. 1 ;
  • FIG. 3 is a partial sectional axonometric view of a second detail of FIG. 1 ;
  • FIG. 4 is an axonometric view of a third detail of FIG. 1 ;
  • FIG. 5 is an axonometric view of a detail of FIG. 4 ;
  • FIG. 6 is an axonometric view of a fourth detail of FIG. 1 ;
  • FIG. 7 is a bottom axonometric view of a detail of FIG. 6 ;
  • FIG. 8 is a partial sectional axonometric view of a fifth detail of FIG. 1 , without eccentric means;
  • FIG. 9 is an axonometric view of a detail of FIG. 8 in an operative condition, i.e. during the compression stroke;
  • FIG. 10 is an axonometric view of the detail of FIG. 9 in another operative condition, i.e. during the induction stroke;
  • FIG. 11 is an axonometric view of a different embodiment of the detail of FIG. 3 ;
  • FIG. 12 is an axonometric view of a first detail of FIG. 11 ;
  • FIG. 13 is an exploded axonometric view of a second detail of FIG. 11 ;
  • FIG. 14 is an axonometric view of a different executive embodiment of FIG. 1 .
  • FIG. 1 The positive-displacement reciprocating compressor of the invention is shown in FIG. 1 , where it is generally indicated with numeral 1 .
  • the plungers 2 , 3 , 4 and 5 are operatively connected to driving means, generally indicated with numeral 10 , used to put them in motion in the respective cylinders 6 , 7 , 8 and 9 .
  • the driving means 10 comprise a motor 11 having the rotation shaft 12 coupled with eccentric means, generally indicated with numeral 13 , mechanically connected to the plungers 2 , 3 , 4 , 5 and able to impose them longitudinal displacements according to an orthogonal direction with respect to the rotation axis Y of the shaft 12 .
  • the positive-displacement compressor 1 comprises a shaped basement 31 which supports the plungers 2 , 3 , 4 and 5 .
  • the eccentric means 13 consist of a substantially longitudinally developed rotating body, in which a tubular portion 14 is obtained on one side, for the coupling to the shaft 12 according to systems well known for a man skilled in the art, like for instance a key coupling.
  • an eccentric pin 15 is obtained, provided with contrast means, generally indicated with numeral 16 , which, in this specific case and as better explained hereinafter, are arranged to cooperate with a profile 17 , 18 , visible starting from FIG. 3 , obtained in a respective bracket 19 , 20 which supports a pair of the plungers 2 , 4 and 3 , 5 .
  • the positive-displacement compressor could comprise a different number of plungers, as well as of the corresponding cylinders, said number varying with continuity from one to a higher number and being set by the manufacturer, depending upon the compressed air flow rate that has to be made available to the user and the constructional feasibility.
  • different executive embodiments of the compressor of the invention comprising a plunger supported by a bracket, or a pair of mutually opposed and coaxial plungers supported by a single bracket, or still a pair of plungers mutually staggered at a right angle, supported by a respective bracket, and so on.
  • the rotating body is externally provided with a shaped sleeve 21 , coaxial with the tubular portion 14 , used to balance the weight of said tubular portion 14 with respect to the eccentric pin 15 during the rotation of the rotating body.
  • FIG. 3 shows in detail that the first bracket 19 has the profile 17 and supports a first pair of mutually opposed and coaxial plungers 2 , 4 , while the second bracket 20 has the profile 18 and supports a second pair of mutually opposed and coaxial plungers 3 , 5 .
  • the contrast means 16 comprise a pair of cams 22 , 23 mounted one above the other, coaxial to each other and to the eccentric pin 15 .
  • the first cam 22 cooperates with the profile 17 of the first bracket 19
  • the second cam 23 cooperates with the profile 18 of the second bracket 20 .
  • the profile 17 , 18 which houses the contrast means 16 preferably but not necessarily consists of a through opening, but this constructional expedient is not binding with respect to the present invention, because the profile can have any kind of shape.
  • the first bracket 19 and the second bracket 20 are mutually orthogonally disposed and they slide one above the other to define a so called “star” constructional shape, well visible in FIGS. 3 and 4 .
  • the longitudinal axis Z 1 , Z 2 defined by the first and the second pair of plungers 2 , 4 and 3 , 5 respectively, lies on the sliding plane between the first bracket 19 and the second bracket 20 , to dispose the centre of each plunger 2 , 3 , 4 , 5 on the same virtual circumference, indicated with C in FIG. 3 .
  • FIG. 4 shows that each profile 17 , 18 has a pair of mutually facing wearproof inserts 24 , 25 and 26 , 27 , applied to the lateral edge 17 a , 18 a of said profile 17 , 18 .
  • said wearproof inserts 24 , 25 , 26 , 27 are made of lapped steel, but, in other embodiments, they can be of a suitable material for this kind of component, like for instance Teflon.
  • the plunger 5 is provided with a perimetral sealing element 28 , protruding from the lateral edge 5 a of the plunger 5 and maintained steady in position by a covering disk 29 mounted in a depression obtained on the outer wall of the plunger 5 .
  • the covering disk 29 is made integral with the plunger 5 through first fastening means, generally indicated with numeral 30 and of well known type, for example screws.
  • the compressor 1 comprises a collection chamber 32 for the compressed air, obtained in the aforementioned shaped basement 31 and provided with four compressed air inlets, of which only two, indicated with numerals 33 and 34 , are visible.
  • the collection chamber 32 communicates with the compression chamber, of the kind previously indicated with numerals 8 a , 9 a in FIG. 1 , belonging to each of the cylinders 6 , 7 , 8 , 9 .
  • the collection chamber 32 is furthermore provided with a compressed air outlet, not shown in the annexed drawings, in communication with the outside and preferably having an annular shaped profile.
  • Each inlet is provided with a valve 35 consisting of a steel made annular foil, whose shape evidently follows the shape of the collection chamber 32 , thus being the only valve for each inlet.
  • valve 35 is opened at one of the plungers 2 , 3 , 4 , 5 involved in the compression in that instant, while it is closed at one of the same plungers 2 , 3 , 4 , 5 , opposed to the previous one, which is sucking air in the same instant.
  • the shaped basement 31 is provided with a closure cap 36 , applied thereon through connection means not shown in the drawings and of type known per se, for instance screws, which closes the collection chamber 32 .
  • the arrangement and the shape of the collection chamber 32 are rather useful and effective for providing, in use, even more stable compressed air in a continuous way.
  • the combination of the plungers 2 , 3 , 4 , 5 action with the collection chamber 32 provides, in use, for optimal operative conditions of the compressor 1 , because the air flow rate is continuous, fluid and stable.
  • FIG. 8 shows that the compressor 1 comprises four heads, generally indicated with numerals 37 , 38 , 39 and 40 , each externally applied to a portion of the shaped basement 31 through second fastening means, generally indicated with numeral 41 , to be disposed to cover the respective cylinders 6 , 7 , 8 and 9 .
  • Each head 37 , 38 , 39 and 40 has two through holes, partially visible in FIG. 8 for the heads 39 and 40 , where they are indicated with numerals 42 and 44 respectively, and predisposed for sucking the air to be compressed inside the cylinders 6 , 7 , 8 and 9 .
  • FIGS. 9, 10 precisely show this particular constructional detail, with reference to the head 40 only, being intended that the other heads 37 , 38 and 39 too are provided with the same characteristics.
  • the compressor 1 comprises a flexible thin blade 45 , preferably made of steel, coupled with the inner wall 40 a of the head 40 , the inner wall 40 a being turned toward the corresponding cylinder 9 .
  • the flexible thin blade 45 is blocked at the ends 45 a , 45 b by placing the peripheral edge 9 b of the cylinder 9 close to the head 40 .
  • the flexible thin blade 45 is disposed near the through holes 42 , 43 , to close them during the compression stroke and to open them during the induction stroke.
  • the flexible thin blade 45 is provided at the ends 45 a , 45 b with a pair of slots which are coupled with a respective pin applied to the inner wall 40 a of the head 40 .
  • the flexible thin blade 45 is bent toward the interior of the cylinder 9 , substantially detaching from the inner wall 40 a of the head 40 for most part of its length and remaining coupled therewith at the ends 45 a , 45 b only.
  • FIG. 11 an example of a different executive embodiment of the invention is shown, in which the positive-displacement reciprocating compressor is different from that previously described because the contrast means, generally indicated with numeral 105 , coupled with the eccentric pin 104 of the eccentric means 100 , said eccentric pin 104 being better visible in FIG. 12 , cooperate with a connecting rod 106 fastened to a lower bracket 107 and an upper bracket 108 which support a pair of mutually opposed and coaxial plungers 101 , 102 .
  • the contrast means generally indicated with numeral 105
  • FIG. 12 an example of a different executive embodiment of the invention is shown, in which the positive-displacement reciprocating compressor is different from that previously described because the contrast means, generally indicated with numeral 105 , coupled with the eccentric pin 104 of the eccentric means 100 , said eccentric pin 104 being better visible in FIG. 12 , cooperate with a connecting rod 106 fastened to a lower bracket 107 and an upper bracket 108 which support a pair of mutually opposed and coaxial plungers 101 , 102
  • the lower bracket 107 and the upper bracket 108 are mutually parallel and spaced, coupled with the plungers 101 , 102 at their peripheral edge 101 a , 102 a.
  • FIG. 13 shows that the head 106 a of the connecting rod 106 is engaged with a through opening 109 obtained on the lower bracket 107 , while the small end 106 b of the connecting rod 106 is coupled with a pin 110 , connected to the lower bracket 107 and the upper bracket 108 , through the interposition of a ball bearing 111 .
  • FIG. 14 shows another embodiment of the invention, in which the positive-displacement compressor, generally indicated with numeral 200 , comprises handle means 203 available to the user, joined to the shaped basement 202 .
  • the collection chamber 204 of the compressed air consists of a tubular structure which externally limits and protects the driving means 201 and the shaped basement 202 .
  • the compressor 200 also comprises two wheels, joined to the shaped basement 202 , only one of said wheels, indicated with numeral 205 , being visible in the figures, for its practical handling by the user.
  • the driving means 10 put in motion the eccentric means 13 coupled with the bracket 19 , 20 , on which the plungers 2 , 4 and 3 , 5 are mounted in pairs and mutually opposed.
  • the plunger 4 diametrically opposed and integral with the plunger 2 , simultaneously starts the induction stroke, sucking air inside the cylinder 8 .
  • the plunger 3 adjacent to the plunger 2 and disposed with its longitudinal axis Z 2 orthogonal to the longitudinal axis Z 1 of said plunger 2 , because of the movement of the eccentric means 13 inside the profile 18 of the bracket 20 , starts to compress small air flow rates inside the cylinder 7 even before the plunger 2 has completed its compression stroke in the cylinder 6 .
  • the plunger 5 integral therewith and diametrically opposed, sucks a small air quantity inside the cylinder 9 . In this way, when the plunger 2 has finished its compression action, the plunger 3 adjacent therewith has already started to compress its own air quantity.
  • the eccentric means 13 will subsequently put in motion the plungers 4 and 5 so that they will contribute to produce compressed air.
  • the plungers 2 , 3 , 4 , 5 or 101 , 102 are allowed to move until their end of stroke, this aspect being instead prevented in the oscillating piston system compressors by the excessive wear of the sealing elements in the same conditions.
  • the compressor of the invention supplies, in use, the actually required compressed air flow rate, without needing to maintain it working to restore the nominal capacity of a compressed air storage tank, as happens instead in the prior art.
  • each plunger 2 , 3 , 4 , 5 is thus sent from the respective compression chamber to the collection chamber 32 , and from here to its use destination.
  • the collection chamber 32 does not have a considerable size, but it is able to compensate temporary anomalies which can occur during the compressor 1 operation, especially in the initial phases.
  • the air inside the collection chamber is refilled in few seconds, depending on the compressor size, said air being thus stable and making the compressor immediately ready to be used in its subsequent switching on.
  • a number of other advantages with respect to the known compressors is related to the presence of the collection chamber 32 .
  • the compressor of the invention assures stable and continuous compressed air flows even without requiring to provide for a compressed air storage tank, which is typical of the equivalent known embodiments.
  • the manufacturer could modify the plungers diameters to set the compressed air flow rate produced according to the customers' requirements and the operative conditions.
  • the compressor of the invention could be provided with feet and handles which make easy its transport and positioning even in standing position, this fact not being allowed at present by the compressors provided with tanks.
  • the arrangement of the compression chamber with respect to the plungers could be different from that described hereinafter; for instance, it could be positioned between the pistons, and not below them.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
  • Compressor (AREA)
  • Reciprocating Pumps (AREA)
  • Dry Shavers And Clippers (AREA)
  • Separation By Low-Temperature Treatments (AREA)
US11/061,644 2004-03-12 2005-02-22 Positive-displacement reciprocating compressor Abandoned US20050201880A1 (en)

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US11/655,914 US8272848B2 (en) 2004-03-12 2007-01-22 Positive-displacement reciprocating compressor

Applications Claiming Priority (2)

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ITVI2004A000051 2004-03-12
IT000051A ITVI20040051A1 (it) 2004-03-12 2004-03-12 Compressore volumetrico alternativo

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US11/655,914 Active 2027-11-21 US8272848B2 (en) 2004-03-12 2007-01-22 Positive-displacement reciprocating compressor

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US (2) US20050201880A1 (de)
EP (1) EP1574709B1 (de)
CN (1) CN100410532C (de)
AT (1) ATE447107T1 (de)
DE (1) DE602005017322D1 (de)
DK (1) DK1574709T3 (de)
ES (1) ES2334358T3 (de)
HK (1) HK1081253A1 (de)
IT (1) ITVI20040051A1 (de)

Cited By (3)

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WO2016161508A1 (en) 2015-04-09 2016-10-13 Froehler Anthony Steven Drive system for chemical injection pumps and instrument air compressors
US10590923B2 (en) 2014-10-14 2020-03-17 Tacmina Corporation Reciprocating pump
US11536266B2 (en) * 2019-08-06 2022-12-27 Exel Industries Modular block for electric pump with limited space requirement and associated pump

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RU2508478C1 (ru) * 2012-11-23 2014-02-27 Закрытое акционерное общество Промышленная группа "Метран" Электромеханический усилитель давления
CN103967743A (zh) * 2013-01-29 2014-08-06 王彦彬 磁力式同平面多缸多级组合压缩机
CN103967745A (zh) * 2013-01-30 2014-08-06 王彦彬 同平面多缸多级凸轮组合压缩机
US10408201B2 (en) * 2015-09-01 2019-09-10 PSC Engineering, LLC Positive displacement pump
CN113825906B (zh) * 2019-05-21 2024-02-13 采埃孚商用车系统欧洲有限公司 活塞式泵驱动装置
EP4296511A1 (de) * 2022-06-24 2023-12-27 Gentilin Srl Volumetrische kolbenverdichterstruktur

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10590923B2 (en) 2014-10-14 2020-03-17 Tacmina Corporation Reciprocating pump
WO2016161508A1 (en) 2015-04-09 2016-10-13 Froehler Anthony Steven Drive system for chemical injection pumps and instrument air compressors
US20180087720A1 (en) * 2015-04-09 2018-03-29 Anthony Steven Froehler Drive system for chemical injection pumps and instrument air compressors
US10753544B2 (en) * 2015-04-09 2020-08-25 Anthony Steven Froehler Drive system for chemical injection pumps and instrument air compressors
US11536266B2 (en) * 2019-08-06 2022-12-27 Exel Industries Modular block for electric pump with limited space requirement and associated pump

Also Published As

Publication number Publication date
ATE447107T1 (de) 2009-11-15
CN100410532C (zh) 2008-08-13
US20070116579A1 (en) 2007-05-24
ITVI20040051A1 (it) 2004-06-12
ES2334358T3 (es) 2010-03-09
EP1574709B1 (de) 2009-10-28
HK1081253A1 (en) 2006-05-12
US8272848B2 (en) 2012-09-25
EP1574709A2 (de) 2005-09-14
DK1574709T3 (da) 2010-03-15
DE602005017322D1 (de) 2009-12-10
EP1574709A3 (de) 2007-04-04
CN1667269A (zh) 2005-09-14

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