US20030136389A1 - Poppet valve having an aligning yoke - Google Patents

Poppet valve having an aligning yoke Download PDF

Info

Publication number
US20030136389A1
US20030136389A1 US10/164,910 US16491002A US2003136389A1 US 20030136389 A1 US20030136389 A1 US 20030136389A1 US 16491002 A US16491002 A US 16491002A US 2003136389 A1 US2003136389 A1 US 2003136389A1
Authority
US
United States
Prior art keywords
valve
camshaft
poppet
manifold
exhaust gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
US10/164,910
Other versions
US6758196B2 (en
Inventor
Michael Brosseau
Roger Brisbane
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi Technologies Inc
Original Assignee
Delphi Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delphi Technologies Inc filed Critical Delphi Technologies Inc
Priority to US10/164,910 priority Critical patent/US6758196B2/en
Assigned to DELPHI TECHNOLOGIES, INC. reassignment DELPHI TECHNOLOGIES, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BRISBANE, ROGER M., BROSSEAU, MICHAEL R.
Publication of US20030136389A1 publication Critical patent/US20030136389A1/en
Application granted granted Critical
Publication of US6758196B2 publication Critical patent/US6758196B2/en
Assigned to JPMORGAN CHASE BANK, N.A. reassignment JPMORGAN CHASE BANK, N.A. SECURITY AGREEMENT Assignors: DELPHI TECHNOLOGIES, INC.
Assigned to DELPHI TECHNOLOGIES, INC. reassignment DELPHI TECHNOLOGIES, INC. RELEASE OF SECURITY AGREEMENT Assignors: JPMORGAN CHASE BANK, N.A.
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D9/00Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
    • F02D9/08Throttle valves specially adapted therefor; Arrangements of such valves in conduits
    • F02D9/12Throttle valves specially adapted therefor; Arrangements of such valves in conduits having slidably-mounted valve members; having valve members movable longitudinally of conduit
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B31/00Modifying induction systems for imparting a rotation to the charge in the cylinder
    • F02B31/04Modifying induction systems for imparting a rotation to the charge in the cylinder by means within the induction channel, e.g. deflectors
    • F02B31/06Movable means, e.g. butterfly valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B31/00Modifying induction systems for imparting a rotation to the charge in the cylinder
    • F02B31/08Modifying induction systems for imparting a rotation to the charge in the cylinder having multiple air inlets
    • F02B31/085Modifying induction systems for imparting a rotation to the charge in the cylinder having multiple air inlets having two inlet valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/13Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories
    • F02M26/17Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories in relation to the intake system
    • F02M26/21Arrangement or layout of EGR passages, e.g. in relation to specific engine parts or for incorporation of accessories in relation to the intake system with EGR valves located at or near the connection to the intake system
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/45Sensors specially adapted for EGR systems
    • F02M26/48EGR valve position sensors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/52Systems for actuating EGR valves
    • F02M26/53Systems for actuating EGR valves using electric actuators, e.g. solenoids
    • F02M26/54Rotary actuators, e.g. step motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/52Systems for actuating EGR valves
    • F02M26/64Systems for actuating EGR valves the EGR valve being operated together with an intake air throttle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M26/00Engine-pertinent apparatus for adding exhaust gases to combustion-air, main fuel or fuel-air mixture, e.g. by exhaust gas recirculation [EGR] systems
    • F02M26/65Constructional details of EGR valves
    • F02M26/66Lift valves, e.g. poppet valves
    • F02M26/67Pintles; Spindles; Springs; Bearings; Sealings; Connections to actuators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10006Air intakes; Induction systems characterised by the position of elements of the air intake system in direction of the air intake flow, i.e. between ambient air inlet and supply to the combustion chamber
    • F02M35/10078Connections of intake systems to the engine
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10006Air intakes; Induction systems characterised by the position of elements of the air intake system in direction of the air intake flow, i.e. between ambient air inlet and supply to the combustion chamber
    • F02M35/10078Connections of intake systems to the engine
    • F02M35/10085Connections of intake systems to the engine having a connecting piece, e.g. a flange, between the engine and the air intake being foreseen with a throttle valve, fuel injector, mixture ducts or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10209Fluid connections to the air intake system; their arrangement of pipes, valves or the like
    • F02M35/10222Exhaust gas recirculation [EGR]; Positive crankcase ventilation [PCV]; Additional air admission, lubricant or fuel vapour admission
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10242Devices or means connected to or integrated into air intakes; Air intakes combined with other engine or vehicle parts
    • F02M35/10255Arrangements of valves; Multi-way valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/10242Devices or means connected to or integrated into air intakes; Air intakes combined with other engine or vehicle parts
    • F02M35/10288Air intakes combined with another engine part, e.g. cylinder head cover or being cast in one piece with the exhaust manifold, cylinder head or engine block
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/1034Manufacturing and assembling intake systems
    • F02M35/10354Joining multiple sections together
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/104Intake manifolds
    • F02M35/108Intake manifolds with primary and secondary intake passages
    • F02M35/1085Intake manifolds with primary and secondary intake passages the combustion chamber having multiple intake valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/104Intake manifolds
    • F02M35/112Intake manifolds for engines with cylinders all in one line
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B3/00Engines characterised by air compression and subsequent fuel addition
    • F02B3/06Engines characterised by air compression and subsequent fuel addition with compression ignition
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D9/00Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
    • F02D9/02Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits concerning induction conduits
    • F02D2009/0201Arrangements; Control features; Details thereof
    • F02D2009/0205Arrangements; Control features; Details thereof working on the throttle valve and another valve, e.g. choke
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D9/00Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
    • F02D9/02Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits concerning induction conduits
    • F02D2009/0201Arrangements; Control features; Details thereof
    • F02D2009/024Increasing intake vacuum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D9/00Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
    • F02D9/02Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits concerning induction conduits
    • F02D2009/0201Arrangements; Control features; Details thereof
    • F02D2009/0276Throttle and EGR-valve operated together
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D9/00Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits
    • F02D9/02Controlling engines by throttling air or fuel-and-air induction conduits or exhaust conduits concerning induction conduits
    • F02D2009/0201Arrangements; Control features; Details thereof
    • F02D2009/0288Throttle control device specially adapted for spark-assisted compression-ignition engine (Diesel engine)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M35/00Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
    • F02M35/10Air intakes; Induction systems
    • F02M35/1015Air intakes; Induction systems characterised by the engine type
    • F02M35/10157Supercharged engines
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the present invention relates to systems and apparatus for managing gas flow through internal combustion engines; more particularly, to one or more valving devices associated with the intake manifold of an internal combustion engine; and most particularly, to an intake manifold assembly for an internal combustion engine, such as a diesel engine or a variable valve lift gasoline engine, wherein an exhaust gas recirculation valve, a manifold vacuum control valve, and other gas-control valves as may be necessary, are integrated into the assembly, and further, wherein reciprocating alignment of the poppets of such valves is improved by addition of poppet yokes embracing an actuating camshaft.
  • a conventional gasoline-powered engine includes a throttle valve at the inlet to the intake manifold to control the flow of air into the engine and thereby to regulate the speed of the engine.
  • Such throttling of the inlet variably creates a subatmospheric condition in the manifold.
  • Recirculation of exhaust gas into the intake manifold uses a pressure drop between the exhaust manifold and the intake manifold to draw exhaust gas into the intake manifold. Such a pressure drop is virtually non-existent in an unmodified diesel engine and also in a gasoline engine wherein gas flow is controlled by varying the lift of the intake valves.
  • a rotary butterfly-type valve It is known to create manifold vacuum in a diesel intake manifold by providing an air control valve at the manifold inlet, typically a rotary butterfly-type valve.
  • a valve is typically actuated by an electric motor and gear train or a stepper motor and is provided as a subassembly which must be attached to the manifold as by bolting and which requires its own power and control connections in a wiring harness.
  • a rotary butterfly valve has a highly non-linear flow profile as a function of valve angle; is difficult to close completely without jamming; and typically passes significant air flow in the “closed” position.
  • EGR valve exhaust gas recirculation
  • Prior art EGR valves provide exhaust gas globally to the interior of the intake manifold which then distributes the gas along with intake air via runners to the individual cylinders.
  • each diesel cylinder it is further known to provide dual intake ports to each diesel cylinder, one such port being open at all times and the other such port being closable by a butterfly-type valve.
  • the ports are off-axis of the cylinders such that when the valves are closed, as under low engine load conditions, air entering the cylinder is swirled advantageously to center the fuel charge in the cylinder.
  • the individual valves are ganged on a common shaft which is actuated by an electrically-powered rotary actuator similar to that known for a throttle valve.
  • an integrated intake manifold assembly in accordance with the invention includes a poppet valve (MVR valve) disposed at the air inlet to the manifold to regulate air flow into the manifold; a poppet valve (EGR valve) disposed on the manifold to regulate exhaust gas flow into the air intake system; and a bi-directional camshaft and cams for operating simultaneously the MVR valve and the EGR valve.
  • the valve bodies are integrally formed in the wall of the intake manifold.
  • the camshaft is driven by a single brush DC motor and gear train.
  • the cams are arranged on the shaft to provide optimum synchronized opening and closing of the related valves.
  • the cams may also be individually shaped as needed to optimize the actuation profile of each valve.
  • the assembly may further include a swirl valve plate disposed between the manifold and the engine head and having a plurality of ganged swirl valves actuated by linkage connected to the camshaft for coordinated motion with the MVR and EGR valves.
  • the swirl valve plate is also ported as a distribution rail to receive exhaust gas from the EGR valve and distribute it to the individual cylinders, bypassing altogether the interior of the intake manifold and obviating soot deposits in the manifold.
  • valve poppets of the MVR and EGR valves are modified as forked yokes which engage the camshaft as reciprocating struts to minimize side loading of the valve stems by the rotary action of the cams.
  • An integrated intake manifold assembly in accordance with the invention when compared to prior art assemblies of stand-alone components, eliminates eight bolts and two gaskets; eliminates two actuators and related wiring; eliminates vacuum actuation and hoses; reduces soot in the air intake system, protecting air components; reduces electrical connections to two; simplifies manufacture and assembly; and reduces the overall size and mass of the air control system.
  • FIG. 1 is an isometric view from above of an embodiment of the invention, including an associated swirl plate;
  • FIG. 2 is an isometric view like that shown in FIG. 1 but taken from the opposite side of the embodiment, showing the swirl plate and swirl valves;
  • FIG. 3 is a plan view of the embodiment from above, without the swirl plate;
  • FIG. 4 is a plan view of the embodiment from below, without the swirl plate;
  • FIG. 5 is an isometric view of the operative mechanism contained in the embodiment as shown in FIG. 1, taken from the same point of view with the manifold omitted;
  • FIG. 6 is an elevational cross-sectional view of the embodiment shown in FIGS. 1 through 5, taken along line 6 - 6 in FIG. 3;
  • FIG. 7 is an elevational view of the embodiment, showing the locations of various cross-sections taken in the following drawings;
  • FIG. 8 is an elevational cross-sectional view of an alternative arrangement of linkage between the camshaft and the swirl valve shaft, showing also the distribution of exhaust gas from the EGR valve through an exhaust gas distribution rail;
  • FIG. 9 is an elevational cross-sectional view of the manifold vacuum regulation valve, taken along line 9 - 9 in FIG. 7;
  • FIG. 10 is an elevational cross-sectional view of the exhaust gas recirculation valve, taken along line 10 - 10 in FIG. 7;
  • FIG. 11 is a detailed elevational cross-sectional view of the manifold vacuum regulation valve, showing the incorporation of a reciprocating yoke to limit side-loading of the valve stem in its sleeve bearing;
  • FIG. 12 is an elevational cross-sectional view of the motor and gear train which actuates the camshaft, taken along line 12 - 12 in FIG. 7;
  • FIG. 13 is an end view of the embodiment, taken from the electromechanical drive end;
  • FIG. 14 is a cross-sectional view taken along line 14 - 14 in FIG. 13, showing the relationships among the drive motor, gear train, and camshaft;
  • FIG. 15 is a graph showing actuation curves for the swirl valves, manifold vacuum regulation valve, and exhaust gas recirculation valve as optimized for an exemplary diesel engine.
  • FIGS. 16 through 19 are isometric views from above of the swirl valve control subassembly at four different stages of camshaft rotation.
  • the embodiment is assumed to be oriented such that an associated engine is beside, and an exhaust manifold below, the embodiment.
  • the use of the terms up, down, upper, lower, above, and below assume such an orientation.
  • an integrated intake manifold assembly 10 in accordance with the invention includes an intake manifold element 12 preferably formed as by die casting of metal such as aluminum alloy.
  • Formed integrally with element 12 are a first housing 14 for a manifold vacuum regulating (MVR) valve assembly 16 ; a second housing 18 for an exhaust gas recirculation (EGR) valve assembly 20 ; a third housing 22 for a drive motor (not visible in these drawings); a fourth housing 24 for a gear train (also not visible); a fifth housing 26 for a lever actuator 28 attached to a camshaft 82 ; a first mounting flange 30 for attaching assembly 10 to an engine block or head 32 ; a second mounting flange 34 for attaching assembly 10 to an exhaust manifold 36 ; and a receptacle 38 for mounting of a manifold vacuum sensor 40 having an electrical connector 42 for conventional connection to an engine control module (ECM) (not shown).
  • ECM engine control module
  • MVR valves and EGR valves are assembled onto a manifold and require independent electrical actuation, position sensing, and control
  • present MVR and EGR valves are integrally formed into the manifold itself and mechanically actuated by a common camshaft, as described further below.
  • a swirl valve plate 44 disposed between assembly 10 and engine 32 .
  • Plate 44 includes first ports 46 , for distributing air from manifold 12 into each of four engine cylinders (not shown) under low engine load, and second ports 48 in flow parallel with first ports 46 for providing additional air under high load conditions. Air flow from manifold 12 through second ports 48 may be regulated by swirl control valves 50 which are ganged for unified action by being mounted on a single control shaft 52 extending through axially aligned bores 54 in plate 44 .
  • a link 56 connects first lever actuator 28 with a similar second lever actuator 58 (FIGS. 8, 18, and 19 ) attached to shaft 52 .
  • valves 50 When valves 50 are closed, air is introduced tangentially to the cylinders only via ports 46 , causing a swirling motion which tends to desirably center the fuel charge on the piston. Under high air and fuel volumes, when valves 50 are open, such swirling is unimportant and is eliminated.
  • Such linkage may be attached to actuator 28 either above the axis of rotation, as shown for example in FIGS. 1, 2, 5 , and 16 - 19 , or below the axis of rotation, as shown in FIG. 8.
  • the arrangement shown in FIG. 8 allows for the actuation of a swirl-port system with no linkages external to the intake manifold. All of the components of this mechanism thus may be hidden internally, within the intake manifold and swirl plate, by appropriately configuring the manifold. After the assembly is mounted to the engine, all moving parts are concealed and protected from the environment, providing a safe, robust assembly.
  • plate 44 is also provided with a longitudinal channel 60 matable with a similar channel 62 formed in assembly 10 to form an exhaust gas distribution rail 64 supplied with exhaust gas via an exhaust gas conduit 66 from EGR valve assembly 20 .
  • Rail 64 is connected via individual runners (not visible) to each of first ports 46 for dispensing exhaust gas into each of the cylinders of engine 32 . This arrangement thus accomplishes controlled exhaust gas recirculation to the cylinders without exposing the interior of the intake manifold to soot and corrosive oxides.
  • an integrated EGR valve assembly 20 in accordance with the invention may simply feed exhaust gas via a conduit 66 ′ analogous to conduit 66 directly into intake manifold 12 for distribution with air into the cylinders, as in the prior art.
  • the swirl plate is not needed and distribution of EGR to the individual cylinders is not required, in which case assembly 10 is mounted directly onto engine 32 , and conduit 66 ′ represents the preferred embodiment.
  • valve assembly 16 may function as a manifold vacuum regulating valve, substantially as in a diesel engine as described herein.
  • an integrated intake manifold assembly in accordance with the invention may be usefully adapted for conventional throttle control by valve assembly 16 .
  • the mechanism 68 of the invention is housed in the various integrated housings formed in manifold 12 , as recited above.
  • the power train is a conventional motor and reduction gear train.
  • a single brush DC motor 70 housed in third housing 22 , is provided with a first pinion gear 72 which meshes with first ring gear 74 mounted on an idle shaft 76 .
  • Second pinion gear 78 attached to first ring gear 74 , meshes with second ring gear 80 which is mounted on camshaft 82 via an output spring 84 .
  • a camshaft position sensor 79 is disposed on the proximal end 81 of camshaft 82 .
  • the gear train and position sensor are housed in a cover 83 boltable to the intake manifold.
  • An electrical connector 85 provides power and operating signals to the motor and carries information from position sensor 79 to the ECM.
  • Camshaft 82 is journalled in three sets of ball bearings 87 retained in bearing mounts formed in intake manifold 12 and rotates about an axis 77 .
  • MVR cam 86 and EGR cam 88 having throughbores, are mounted on camshaft 82 at predetermined axial locations and at a predetermined angular relationship to each other. After the cams have been properly positioned during assembly, they are fixed in place by set screws 90 . Preferably, after assembly and testing, the cams are drilled and pinned 91 to the camshaft.
  • manifold vacuum regulating valve assembly 16 includes a poppet valve head 92 for mating with seat 94 formed integrally with manifold 12 .
  • Seat 94 is formed in a bore 96 defining an air inlet to manifold 12 .
  • a valve pintle 98 extends from the underside of poppet head 92 and is received in a pintle bearing insert 100 disposed in a cylindrical boss 102 formed in manifold 12 for guiding the pintle and head along a first axis of motion 103 orthogonal to camshaft axis 77 during actuation of the valve.
  • a return spring 104 surrounds boss 102 and is seated against a step in boss 102 for urging head 92 toward seat 94 , to a normally-closed position.
  • Poppet valve head 92 is further provided with a slot and transverse bore for receiving a roller 106 and pin 107 for following the surface of MVR cam 86 .
  • MVR valve assembly 16 is shown in the open position, permitting the passage of air through inlet bore 96 into intake manifold 12 .
  • spring 104 is selected and the valve head and seat are constructed such that assembly 16 is fully closed when the engine is shut down. This prevents entry of additional air into the engine, important for some gasoline engines in preventing the well-known “diesel” effect of continued compressive running after the ignition is off. Prior art butterfly-type manifold entry valves are incapable of providing this advantage.
  • the spring strength of spring 104 is preferably selected such that, in the event of valve control failure, the valve can be forced open by air compressed by a diesel supercharger and the engine can continue to run although non-optimally.
  • exhaust gas recirculation valve assembly 20 includes a poppet valve head 108 for mating with seat 110 inserted into a step 112 in a bell-shaped valve body 114 formed integrally with manifold 12 .
  • Body 114 terminates at its lower end in flange 34 , as recited above, for mounting onto exhaust manifold 36 .
  • a valve pintle 116 extends through poppet head 108 and is secured thereto by nut 109 , which sets the tolerance stack-up in the valve assembly.
  • pintle 116 extends from the upper side of poppet head 108 and is received in a stepped bore 118 formed in manifold 12 for guiding the pintle and head along a second axis of motion 119 orthogonal to camshaft axis 77 during actuation of the valve.
  • a return spring 120 surrounds pintle 116 and is captured between a pintle bearing insert 122 and an annular flange 124 on pintle 116 for urging head 108 toward seat 110 , to a normally-closed position.
  • the upper end of pintle 116 is further provided with a slot and transverse bore for receiving a roller 126 and pin 127 for following the surface of EGR cam 88 .
  • first conduit 66 connects EGR valve assembly 20 to exhaust gas rail 64 . In FIGS. 5, 6, and 10 , EGR valve assembly 20 is shown in the closed position, preventing the passage of exhaust gas through flange 34 into exhaust gas rail 64 .
  • EGR cam 88 is provided with a hook portion 128 which engages and captures roller 126 when cam 88 is rotated sufficiently counterclockwise, thereby mechanically locking assembly 20 in a closed position.
  • each of valve poppets in assemblies 16 , 20 is provided with a yoke element 130 extending from either the valve head (MVR valve head 92 ) or the valve pintle (EGR valve pintle 116 ) toward camshaft 82 and terminating in flat fork tines 132 which embrace the camshaft and preferably are slidingly fitted against their respective cam lobes 86 , 88 . If desired, additional stiffness of the tines may be obtained by connecting the tines with a strap 134 , as shown in FIG. 11.
  • the tines thus provide lateral support to the valve pintles 98 , 116 at their upper ends and thereby inhibit side loading of the pintles by the rotary action of the cam lobes. This reduces wear on the pintles and pintle bearings and increases the working life and reliability of the valves.
  • FIG. 15 shows the operation of an integrated intake manifold assembly in accordance with the invention.
  • Exemplary actuation curves for the swirl valve shaft 52 , MVR valve 16 , and EGR valve 20 are shown for a typical diesel engine application. Also refer to FIGS. 16 through 19 wherein the accompanying action of the swirl valve control subassembly 138 is shown.
  • Relative valve position is shown in FIG. 15 as a function of camshaft position. Arbitrarily, the curves represent full engine speed at the far left (270° of camshaft rotation) and engine shutdown at the far right (0° of camshaft rotation).
  • first lever actuator 28 has an arcuate slotted opening 136 for connection to link 56 , the camshaft and swirl control body 140 are able to rotate counterclockwise sufficiently (about 20°) to unlock the EGR valve before link 56 becomes engaged in controlling the swirl valves.
  • First torsion spring 142 is disposed in torsional compression on body 140 between notch 144 and pin extension 146 (see also FIG. 5), thus urging link 56 toward the valve-closed position shown in FIGS. 16 and 17.
  • Second torsion spring 148 is also disposed in torsional compression on body 140 between lever actuator 28 and a recess in manifold 12 (not shown) but is counter-wound from spring 142 . Spring 148 urges actuator 28 counterclockwise as seen in FIGS. 16 - 19 (springs omitted or partially omitted in FIGS. 17 - 19 for clarity).
  • Camshaft 82 is provided with a radial tang 150 which can engage an axial tang 152 extending from body 140 .
  • body 140 and actuator 28 are rotated by the camshaft such that the EGR valve is both closed and locked shut by hook 128 , as shown in FIG. 10.
  • link 56 is drawn counterclockwise by actuating lever 28 , closing the swirl valves completely, as shown in FIG. 18, and the engine thus becomes supplied with air solely through first ports 46 (FIG. 2).
  • the link is now prevented by the closing of the swirl valves from traveling farther, so further rotation of body 140 is prevented; the camshaft, however, may continue to be rotated within body 140 , as body 140 is rotatably disposed on sealed bearings 141 (FIG. 6) mounted on camshaft 82 .
  • tang 150 separates from tang 152 , as shown in FIG. 19.
  • the EGR valve begins to open, adding exhaust gas to the air entering the cylinders.
  • the MVR valve remains wide open until about 90° of rotation, then begins to close. Because the MVR valve is a poppet valve rather than a conventional rotary butterfly valve, the open area of the valve is linear with respect to pintle motion, and the slope of the curve is readily controlled by appropriately shaping the MVR cam lobe.
  • the normal operating range of the engine is typically between cam positions of about 100° and 150°. Beyond about 180°, the MVR valve is fully closed (no fresh air is being admitted to the engine) and the EGR valve is fully open. Such a condition may be useful during non-combustive periods, such as going downhill, when fuel is withheld from the cylinders and recirculation of stale exhaust gas can progressively cool the engine cylinders.
  • the camshaft is rotated to about 270° to the position shown in FIG. 19 and the swirl, MVR, and EGR valves are closed.
  • the camshaft is automatically rotated clock wise through a predetermined angle to provide optimal opening settings for the MVR and EGR valves, the swirl valves remaining closed until high engine speed is again required.
  • camshaft positions are programmed into a conventional engine control module in known fashion, which module receives various engine inputs including manifold pressure signals from sensor 40 and cam position signals from sensor 79 .
  • the ECM controls the action of motor 70 responsive to these and other signals and algorithms stored therein.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Exhaust-Gas Circulating Devices (AREA)
  • Valve Device For Special Equipments (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)
  • Mechanically-Actuated Valves (AREA)

Abstract

An integrated intake manifold assembly including a poppet valve disposed at the air inlet to the manifold to regulate air flow into the manifold; a poppet valve disposed on the manifold to regulate exhaust gas flow into the air intake system; and a bi-directional camshaft with cams for operating simultaneously the manifold vacuum regulating (MVR) valve and the exhaust gas recirculation (EGR) valve. The valve bodies are integrally formed in the wall of the intake manifold. The camshaft is driven by a DC motor and gear train. The cams are arranged on the shaft to provide optimum synchronized opening and closing of the related valves. When used on a diesel engine, the assembly may further include a swirl valve plate disposed between the manifold and the engine head and having a plurality of ganged swirl valves actuated by levers connected to the camshaft for coordinated motion with the MVR and EGR valves. Preferably, the swirl valve plate is also ported as a distribution rail to receive exhaust gas from the single EGR valve and distribute it to the individual cylinders. The valve poppets of the MVR and EGR valves include forked yokes engaging the camshaft to minimize side loading of the valve stems by the cams.

Description

    CROSS-REFERENCE TO RELATED APPLICATIONS
  • This application draws priority from U.S. Provisional Patent Application No. 60/301,734, filed Jun. 28, 2001.[0001]
  • TECHNICAL FIELD
  • The present invention relates to systems and apparatus for managing gas flow through internal combustion engines; more particularly, to one or more valving devices associated with the intake manifold of an internal combustion engine; and most particularly, to an intake manifold assembly for an internal combustion engine, such as a diesel engine or a variable valve lift gasoline engine, wherein an exhaust gas recirculation valve, a manifold vacuum control valve, and other gas-control valves as may be necessary, are integrated into the assembly, and further, wherein reciprocating alignment of the poppets of such valves is improved by addition of poppet yokes embracing an actuating camshaft. [0002]
  • BACKGROUND OF THE INVENTION
  • It is a characteristic of diesel engines and some variable valve lift gasoline engines that virtually no vacuum exists in the intake manifolds of such engines. The lack of vacuum creates problems in providing vacuum-assisted functions for applications such as automotive vehicles, marine vessels, and stationary power generators. A conventional gasoline-powered engine includes a throttle valve at the inlet to the intake manifold to control the flow of air into the engine and thereby to regulate the speed of the engine. Such throttling of the inlet variably creates a subatmospheric condition in the manifold. Recirculation of exhaust gas into the intake manifold uses a pressure drop between the exhaust manifold and the intake manifold to draw exhaust gas into the intake manifold. Such a pressure drop is virtually non-existent in an unmodified diesel engine and also in a gasoline engine wherein gas flow is controlled by varying the lift of the intake valves. [0003]
  • It is known to create manifold vacuum in a diesel intake manifold by providing an air control valve at the manifold inlet, typically a rotary butterfly-type valve. Such a valve is typically actuated by an electric motor and gear train or a stepper motor and is provided as a subassembly which must be attached to the manifold as by bolting and which requires its own power and control connections in a wiring harness. Disadvantageously, a rotary butterfly valve has a highly non-linear flow profile as a function of valve angle; is difficult to close completely without jamming; and typically passes significant air flow in the “closed” position. [0004]
  • It is further known to provide an exhaust gas recirculation (EGR) valve having its own actuator and valve body which also must be bolted to the intake manifold. EGR valves typically are actuated by an electric solenoid in either a position-modulated or time-modulated mode, requiring additional and separate power and control connections. Further, such solenoids are known to be vulnerable to failure from corrosion by permeated exhaust gas. Prior art EGR valves provide exhaust gas globally to the interior of the intake manifold which then distributes the gas along with intake air via runners to the individual cylinders. [0005]
  • It is further known to provide dual intake ports to each diesel cylinder, one such port being open at all times and the other such port being closable by a butterfly-type valve. The ports are off-axis of the cylinders such that when the valves are closed, as under low engine load conditions, air entering the cylinder is swirled advantageously to center the fuel charge in the cylinder. Typically, the individual valves are ganged on a common shaft which is actuated by an electrically-powered rotary actuator similar to that known for a throttle valve. [0006]
  • It is a principal object of the present invention to simplify an air intake manifold and associated control valving for a diesel engine, valve-lift controlled gasoline engine, or other gasoline engine, to reduce manufacturing cost, ease assembly, improve and integrate air control through an engine, and increase engine reliability. [0007]
  • It is a further object of the invention to mechanically link and actuate such valving. [0008]
  • It is a still further object of the invention to reduce side-loading of a valve poppet during actuation to reduce wear and increase the working life thereof. [0009]
  • SUMMARY OF THE INVENTION
  • Briefly described, an integrated intake manifold assembly in accordance with the invention includes a poppet valve (MVR valve) disposed at the air inlet to the manifold to regulate air flow into the manifold; a poppet valve (EGR valve) disposed on the manifold to regulate exhaust gas flow into the air intake system; and a bi-directional camshaft and cams for operating simultaneously the MVR valve and the EGR valve. The valve bodies are integrally formed in the wall of the intake manifold. The camshaft is driven by a single brush DC motor and gear train. The cams are arranged on the shaft to provide optimum synchronized opening and closing of the related valves. The cams may also be individually shaped as needed to optimize the actuation profile of each valve. When used on a diesel engine, the assembly may further include a swirl valve plate disposed between the manifold and the engine head and having a plurality of ganged swirl valves actuated by linkage connected to the camshaft for coordinated motion with the MVR and EGR valves. Preferably, the swirl valve plate is also ported as a distribution rail to receive exhaust gas from the EGR valve and distribute it to the individual cylinders, bypassing altogether the interior of the intake manifold and obviating soot deposits in the manifold. [0010]
  • The valve poppets of the MVR and EGR valves are modified as forked yokes which engage the camshaft as reciprocating struts to minimize side loading of the valve stems by the rotary action of the cams. [0011]
  • An integrated intake manifold assembly in accordance with the invention, when compared to prior art assemblies of stand-alone components, eliminates eight bolts and two gaskets; eliminates two actuators and related wiring; eliminates vacuum actuation and hoses; reduces soot in the air intake system, protecting air components; reduces electrical connections to two; simplifies manufacture and assembly; and reduces the overall size and mass of the air control system.[0012]
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • These and other features and advantages of the invention will be more fully understood and appreciated from the following description of certain exemplary embodiments of the invention taken together with the accompanying drawings, in which: [0013]
  • FIG. 1 is an isometric view from above of an embodiment of the invention, including an associated swirl plate; [0014]
  • FIG.[0015] 2 is an isometric view like that shown in FIG. 1 but taken from the opposite side of the embodiment, showing the swirl plate and swirl valves;
  • FIG. 3 is a plan view of the embodiment from above, without the swirl plate; [0016]
  • FIG. 4 is a plan view of the embodiment from below, without the swirl plate; [0017]
  • FIG. 5 is an isometric view of the operative mechanism contained in the embodiment as shown in FIG. 1, taken from the same point of view with the manifold omitted; [0018]
  • FIG. 6 is an elevational cross-sectional view of the embodiment shown in FIGS. 1 through 5, taken along line [0019] 6-6 in FIG. 3;
  • FIG. 7 is an elevational view of the embodiment, showing the locations of various cross-sections taken in the following drawings; [0020]
  • FIG. 8 is an elevational cross-sectional view of an alternative arrangement of linkage between the camshaft and the swirl valve shaft, showing also the distribution of exhaust gas from the EGR valve through an exhaust gas distribution rail; [0021]
  • FIG. 9 is an elevational cross-sectional view of the manifold vacuum regulation valve, taken along line [0022] 9-9 in FIG. 7;
  • FIG. 10 is an elevational cross-sectional view of the exhaust gas recirculation valve, taken along line [0023] 10-10 in FIG. 7;
  • FIG. 11 is a detailed elevational cross-sectional view of the manifold vacuum regulation valve, showing the incorporation of a reciprocating yoke to limit side-loading of the valve stem in its sleeve bearing; [0024]
  • FIG. 12 is an elevational cross-sectional view of the motor and gear train which actuates the camshaft, taken along line [0025] 12-12 in FIG. 7;
  • FIG. 13 is an end view of the embodiment, taken from the electromechanical drive end; [0026]
  • FIG. 14 is a cross-sectional view taken along line [0027] 14-14 in FIG. 13, showing the relationships among the drive motor, gear train, and camshaft;
  • FIG. 15 is a graph showing actuation curves for the swirl valves, manifold vacuum regulation valve, and exhaust gas recirculation valve as optimized for an exemplary diesel engine; and [0028]
  • FIGS. 16 through 19 are isometric views from above of the swirl valve control subassembly at four different stages of camshaft rotation.[0029]
  • DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • In the following description, the embodiment is assumed to be oriented such that an associated engine is beside, and an exhaust manifold below, the embodiment. The use of the terms up, down, upper, lower, above, and below assume such an orientation. [0030]
  • Referring to FIGS. 1 through 4, an integrated [0031] intake manifold assembly 10 in accordance with the invention includes an intake manifold element 12 preferably formed as by die casting of metal such as aluminum alloy. Formed integrally with element 12 are a first housing 14 for a manifold vacuum regulating (MVR) valve assembly 16; a second housing 18 for an exhaust gas recirculation (EGR) valve assembly 20; a third housing 22 for a drive motor (not visible in these drawings); a fourth housing 24 for a gear train (also not visible); a fifth housing 26 for a lever actuator 28 attached to a camshaft 82; a first mounting flange 30 for attaching assembly 10 to an engine block or head 32; a second mounting flange 34 for attaching assembly 10 to an exhaust manifold 36; and a receptacle 38 for mounting of a manifold vacuum sensor 40 having an electrical connector 42 for conventional connection to an engine control module (ECM) (not shown). Unlike prior art intake manifolds in which MVR valves and EGR valves are assembled onto a manifold and require independent electrical actuation, position sensing, and control, the present MVR and EGR valves are integrally formed into the manifold itself and mechanically actuated by a common camshaft, as described further below.
  • Attached to, but separate from, integrated [0032] intake manifold assembly 10 is a swirl valve plate 44 disposed between assembly 10 and engine 32. Plate 44 includes first ports 46, for distributing air from manifold 12 into each of four engine cylinders (not shown) under low engine load, and second ports 48 in flow parallel with first ports 46 for providing additional air under high load conditions. Air flow from manifold 12 through second ports 48 may be regulated by swirl control valves 50 which are ganged for unified action by being mounted on a single control shaft 52 extending through axially aligned bores 54 in plate 44. A link 56 connects first lever actuator 28 with a similar second lever actuator 58 (FIGS. 8, 18, and 19) attached to shaft 52. When valves 50 are closed, air is introduced tangentially to the cylinders only via ports 46, causing a swirling motion which tends to desirably center the fuel charge on the piston. Under high air and fuel volumes, when valves 50 are open, such swirling is unimportant and is eliminated.
  • Such linkage may be attached to [0033] actuator 28 either above the axis of rotation, as shown for example in FIGS. 1, 2, 5, and 16-19, or below the axis of rotation, as shown in FIG. 8. The arrangement shown in FIG. 8 allows for the actuation of a swirl-port system with no linkages external to the intake manifold. All of the components of this mechanism thus may be hidden internally, within the intake manifold and swirl plate, by appropriately configuring the manifold. After the assembly is mounted to the engine, all moving parts are concealed and protected from the environment, providing a safe, robust assembly.
  • Preferably, [0034] plate 44 is also provided with a longitudinal channel 60 matable with a similar channel 62 formed in assembly 10 to form an exhaust gas distribution rail 64 supplied with exhaust gas via an exhaust gas conduit 66 from EGR valve assembly 20. Rail 64 is connected via individual runners (not visible) to each of first ports 46 for dispensing exhaust gas into each of the cylinders of engine 32. This arrangement thus accomplishes controlled exhaust gas recirculation to the cylinders without exposing the interior of the intake manifold to soot and corrosive oxides. Of course, for simplicity of construction, an integrated EGR valve assembly 20 in accordance with the invention may simply feed exhaust gas via a conduit 66′ analogous to conduit 66 directly into intake manifold 12 for distribution with air into the cylinders, as in the prior art. Further, in some applications of the invention to spark-ignited gasoline powered engines, the swirl plate is not needed and distribution of EGR to the individual cylinders is not required, in which case assembly 10 is mounted directly onto engine 32, and conduit 66′ represents the preferred embodiment.
  • In gasoline engines throttled by variable valve lift, [0035] valve assembly 16 may function as a manifold vacuum regulating valve, substantially as in a diesel engine as described herein. However, in gasoline engines throttled conventionally by a manifold inlet valve, an integrated intake manifold assembly in accordance with the invention may be usefully adapted for conventional throttle control by valve assembly 16.
  • Referring to FIGS. 5, 6, [0036] 13, and 14, the mechanism 68 of the invention is housed in the various integrated housings formed in manifold 12, as recited above.
  • The power train is a conventional motor and reduction gear train. A single [0037] brush DC motor 70, housed in third housing 22, is provided with a first pinion gear 72 which meshes with first ring gear 74 mounted on an idle shaft 76. Second pinion gear 78, attached to first ring gear 74, meshes with second ring gear 80 which is mounted on camshaft 82 via an output spring 84. A camshaft position sensor 79 is disposed on the proximal end 81 of camshaft 82. The gear train and position sensor are housed in a cover 83 boltable to the intake manifold. An electrical connector 85 provides power and operating signals to the motor and carries information from position sensor 79 to the ECM.
  • [0038] Camshaft 82 is journalled in three sets of ball bearings 87 retained in bearing mounts formed in intake manifold 12 and rotates about an axis 77. MVR cam 86 and EGR cam 88, having throughbores, are mounted on camshaft 82 at predetermined axial locations and at a predetermined angular relationship to each other. After the cams have been properly positioned during assembly, they are fixed in place by set screws 90. Preferably, after assembly and testing, the cams are drilled and pinned 91 to the camshaft.
  • Referring also to FIGS. 9 and 11, manifold vacuum regulating [0039] valve assembly 16 includes a poppet valve head 92 for mating with seat 94 formed integrally with manifold 12. Seat 94 is formed in a bore 96 defining an air inlet to manifold 12. A valve pintle 98 extends from the underside of poppet head 92 and is received in a pintle bearing insert 100 disposed in a cylindrical boss 102 formed in manifold 12 for guiding the pintle and head along a first axis of motion 103 orthogonal to camshaft axis 77 during actuation of the valve. A return spring 104 surrounds boss 102 and is seated against a step in boss 102 for urging head 92 toward seat 94, to a normally-closed position. Poppet valve head 92 is further provided with a slot and transverse bore for receiving a roller 106 and pin 107 for following the surface of MVR cam 86. In FIGS. 5, 6, 9, and 11, MVR valve assembly 16 is shown in the open position, permitting the passage of air through inlet bore 96 into intake manifold 12.
  • Preferably, [0040] spring 104 is selected and the valve head and seat are constructed such that assembly 16 is fully closed when the engine is shut down. This prevents entry of additional air into the engine, important for some gasoline engines in preventing the well-known “diesel” effect of continued compressive running after the ignition is off. Prior art butterfly-type manifold entry valves are incapable of providing this advantage. Additionally, the spring strength of spring 104 is preferably selected such that, in the event of valve control failure, the valve can be forced open by air compressed by a diesel supercharger and the engine can continue to run although non-optimally.
  • Referring again to FIGS. 5 and 6, and additionally FIG. 10, exhaust gas [0041] recirculation valve assembly 20 includes a poppet valve head 108 for mating with seat 110 inserted into a step 112 in a bell-shaped valve body 114 formed integrally with manifold 12. Body 114 terminates at its lower end in flange 34, as recited above, for mounting onto exhaust manifold 36. A valve pintle 116 extends through poppet head 108 and is secured thereto by nut 109, which sets the tolerance stack-up in the valve assembly. Further, pintle 116 extends from the upper side of poppet head 108 and is received in a stepped bore 118 formed in manifold 12 for guiding the pintle and head along a second axis of motion 119 orthogonal to camshaft axis 77 during actuation of the valve. A return spring 120 surrounds pintle 116 and is captured between a pintle bearing insert 122 and an annular flange 124 on pintle 116 for urging head 108 toward seat 110, to a normally-closed position. The upper end of pintle 116 is further provided with a slot and transverse bore for receiving a roller 126 and pin 127 for following the surface of EGR cam 88. Referring again to FIG. 8, first conduit 66 connects EGR valve assembly 20 to exhaust gas rail 64. In FIGS. 5, 6, and 10, EGR valve assembly 20 is shown in the closed position, preventing the passage of exhaust gas through flange 34 into exhaust gas rail 64.
  • Referring to FIG. 10, preferably [0042] EGR cam 88 is provided with a hook portion 128 which engages and captures roller 126 when cam 88 is rotated sufficiently counterclockwise, thereby mechanically locking assembly 20 in a closed position.
  • Referring again to FIGS. 5, 6, and [0043] 11, each of valve poppets in assemblies 16,20 is provided with a yoke element 130 extending from either the valve head (MVR valve head 92) or the valve pintle (EGR valve pintle 116) toward camshaft 82 and terminating in flat fork tines 132 which embrace the camshaft and preferably are slidingly fitted against their respective cam lobes 86,88. If desired, additional stiffness of the tines may be obtained by connecting the tines with a strap 134, as shown in FIG. 11. The tines thus provide lateral support to the valve pintles 98,116 at their upper ends and thereby inhibit side loading of the pintles by the rotary action of the cam lobes. This reduces wear on the pintles and pintle bearings and increases the working life and reliability of the valves.
  • FIG. 15 shows the operation of an integrated intake manifold assembly in accordance with the invention. Exemplary actuation curves for the [0044] swirl valve shaft 52, MVR valve 16, and EGR valve 20 are shown for a typical diesel engine application. Also refer to FIGS. 16 through 19 wherein the accompanying action of the swirl valve control subassembly 138 is shown. Relative valve position is shown in FIG. 15 as a function of camshaft position. Arbitrarily, the curves represent full engine speed at the far left (270° of camshaft rotation) and engine shutdown at the far right (0° of camshaft rotation).
  • Beginning at maximum engine speed and air flow, shown at the far left of FIG. 15, the swirl valves [0045] 50 (FIG. 16) and the MVR are fully open. There is no exhaust gas recirculation. The EGR valve is both closed and locked shut by hook 128 to prevent its being forced open by high intake manifold pressures from the engine turbocharger which would limit the effectiveness of the turbocharger.
  • Because [0046] first lever actuator 28 has an arcuate slotted opening 136 for connection to link 56, the camshaft and swirl control body 140 are able to rotate counterclockwise sufficiently (about 20°) to unlock the EGR valve before link 56 becomes engaged in controlling the swirl valves. First torsion spring 142 is disposed in torsional compression on body 140 between notch 144 and pin extension 146 (see also FIG. 5), thus urging link 56 toward the valve-closed position shown in FIGS. 16 and 17. Second torsion spring 148 is also disposed in torsional compression on body 140 between lever actuator 28 and a recess in manifold 12 (not shown) but is counter-wound from spring 142. Spring 148 urges actuator 28 counterclockwise as seen in FIGS. 16-19 (springs omitted or partially omitted in FIGS. 17-19 for clarity).
  • [0047] Camshaft 82 is provided with a radial tang 150 which can engage an axial tang 152 extending from body 140. In the 0° camshaft position shown in FIG. 16, body 140 and actuator 28 are are rotated by the camshaft such that the EGR valve is both closed and locked shut by hook 128, as shown in FIG. 10.
  • As engine load is decreased (camshaft begins to rotate counterclockwise), the EGR valve is unlocked in the first 25° of rotation. Because [0048] first lever actuator 28 has arcuate slotted opening 136 for connection to link 56, the camshaft is able to rotate clockwise sufficiently to unlock the EGR valve without beginning to close the swirl valves, as shown in FIG. 17. Link 56 becomes engaged by actuator 28 at the right end of slot 136.
  • Between about 25° and 45° of rotation, link [0049] 56 is drawn counterclockwise by actuating lever 28, closing the swirl valves completely, as shown in FIG. 18, and the engine thus becomes supplied with air solely through first ports 46 (FIG. 2). The link is now prevented by the closing of the swirl valves from traveling farther, so further rotation of body 140 is prevented; the camshaft, however, may continue to be rotated within body 140, as body 140 is rotatably disposed on sealed bearings 141 (FIG. 6) mounted on camshaft 82. As camshaft rotation continues, tang 150 separates from tang 152, as shown in FIG. 19.
  • At about 50° of camshaft rotation, the EGR valve begins to open, adding exhaust gas to the air entering the cylinders. The MVR valve remains wide open until about 90° of rotation, then begins to close. Because the MVR valve is a poppet valve rather than a conventional rotary butterfly valve, the open area of the valve is linear with respect to pintle motion, and the slope of the curve is readily controlled by appropriately shaping the MVR cam lobe. [0050]
  • The normal operating range of the engine is typically between cam positions of about 100° and 150°. Beyond about 180°, the MVR valve is fully closed (no fresh air is being admitted to the engine) and the EGR valve is fully open. Such a condition may be useful during non-combustive periods, such as going downhill, when fuel is withheld from the cylinders and recirculation of stale exhaust gas can progressively cool the engine cylinders. [0051]
  • Finally, at engine shutdown, the camshaft is rotated to about 270° to the position shown in FIG. 19 and the swirl, MVR, and EGR valves are closed. When the engine is restarted, the camshaft is automatically rotated clock wise through a predetermined angle to provide optimal opening settings for the MVR and EGR valves, the swirl valves remaining closed until high engine speed is again required. [0052]
  • All the recited camshaft positions are programmed into a conventional engine control module in known fashion, which module receives various engine inputs including manifold pressure signals from [0053] sensor 40 and cam position signals from sensor 79. The ECM controls the action of motor 70 responsive to these and other signals and algorithms stored therein.
  • While the invention has been described by reference to various specific embodiments, it should be understood that numerous changes may be made within the spirit and scope of the inventive concepts described. Accordingly, it is intended that the invention not be limited to the described embodiments, but will have full scope defined by the language of the following claims. [0054]

Claims (8)

What is claimed is:
1. A poppet valve actuated by rotation of a cam lobe on a camshaft about an axis, comprising:
a) a poppet having a valve head and a valve pintle and having an actuation axis orthogonal to said axis of rotation of said camshaft; and
b) an aligning yoke element extending from said poppet toward said camshaft and including tines embracing said camshaft on either side thereof to inhibit side-loading by said cam lobe on said poppet.
2. A poppet valve in accordance with claim 1 wherein said yoke element is disposed on said valve head.
3. A poppet valve in accordance with claim 1 wherein said yoke element is disposed on said valve pintle.
4. A poppet valve in accordance with claim 1 wherein said yoke element is in sliding contact with said cam lobe.
5. A poppet valve in accordance with claim 1 further comprising a connecting strap between said tines.
6. An integrated intake manifold assembly for an internal combustion engine, comprising:
a) an intake manifold attached to said engine for providing combustion air thereto;
b) an inlet valve assembly having a valve body formed in said intake manifold for regulating flow of air into said manifold;
c) an exhaust gas recirculation valve assembly having a valve body formed in said intake manifold for regulating flow of recirculated exhaust gas into said engine, at least one of said inlet valve assembly and said exhaust gas recirculation valve assembly including a valve poppet;
d) a camshaft rotatably disposed on said intake manifold and having at least one cam lobe engaged with said at least one poppet; and
e) an aligning yoke element extending from said poppet toward said camshaft and including tines embracing said camshaft on either side thereof to inhibit side-loading of said poppet by said cam lobe.
7. An integrated intake manifold assembly in accordance with claim 6 wherein each of said inlet valve assembly and said exhaust gas recirculation valve assembly includes a valve poppet, and wherein at least one of said poppets includes an aligning yoke element extending from said poppet toward said camshaft and including tines embracing said camshaft on either side thereof to inhibit side-loading of said poppet by said cam lobe.
8. A multiple-cylinder internal combustion engine, comprising an integrated intake manifold assembly including
an intake manifold attachable to said engine for providing combustion air thereto,
an inlet valve assembly having a valve body formed in said intake manifold for regulating flow of air into said manifold, and an exhaust gas recirculation valve assembly having a valve body formed in said intake manifold for regulating flow of recirculated exhaust gas into said engine, said inlet valve assembly and said exhaust gas recirculation valve assembly each including a valve poppet,
a camshaft rotatably disposed on said intake manifold and having cams engageable with said inlet valve assembly and said exhaust gas recirculation valve assembly for controllably actuating said valves simultaneously, and
an aligning yoke element extending from at least one of said poppets toward said camshaft and including tines embracing said camshaft on either side thereof to inhibit side-loading of said poppet by said cam lobe.
US10/164,910 2001-06-28 2002-06-07 Poppet valve having an aligning yoke Expired - Fee Related US6758196B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US10/164,910 US6758196B2 (en) 2001-06-28 2002-06-07 Poppet valve having an aligning yoke

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US30173401P 2001-06-28 2001-06-28
US10/164,910 US6758196B2 (en) 2001-06-28 2002-06-07 Poppet valve having an aligning yoke

Publications (2)

Publication Number Publication Date
US20030136389A1 true US20030136389A1 (en) 2003-07-24
US6758196B2 US6758196B2 (en) 2004-07-06

Family

ID=23164632

Family Applications (5)

Application Number Title Priority Date Filing Date
US10/164,531 Expired - Fee Related US6772729B2 (en) 2001-06-28 2002-06-07 Swirl port system for a diesel engine
US10/164,910 Expired - Fee Related US6758196B2 (en) 2001-06-28 2002-06-07 Poppet valve having an aligning yoke
US10/165,138 Expired - Fee Related US6748935B2 (en) 2001-06-28 2002-06-07 Integrated intake manifold assembly for an internal combustion engine
US10/164,900 Expired - Fee Related US6708677B2 (en) 2001-06-28 2002-06-07 Finger follower for a cam-actuated poppet valve in an engine intake manifold assembly
US10/165,245 Expired - Fee Related US6571782B2 (en) 2001-06-28 2002-06-07 Manifold inlet valve having linear response

Family Applications Before (1)

Application Number Title Priority Date Filing Date
US10/164,531 Expired - Fee Related US6772729B2 (en) 2001-06-28 2002-06-07 Swirl port system for a diesel engine

Family Applications After (3)

Application Number Title Priority Date Filing Date
US10/165,138 Expired - Fee Related US6748935B2 (en) 2001-06-28 2002-06-07 Integrated intake manifold assembly for an internal combustion engine
US10/164,900 Expired - Fee Related US6708677B2 (en) 2001-06-28 2002-06-07 Finger follower for a cam-actuated poppet valve in an engine intake manifold assembly
US10/165,245 Expired - Fee Related US6571782B2 (en) 2001-06-28 2002-06-07 Manifold inlet valve having linear response

Country Status (3)

Country Link
US (5) US6772729B2 (en)
EP (5) EP1270924A3 (en)
DE (2) DE60205066T2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1605154A2 (en) 2004-06-12 2005-12-14 BorgWarner Inc. Integrated valve
US20070240696A1 (en) * 2006-04-17 2007-10-18 Jason Stewart Jackson Poppet valve and engine using same
KR101004255B1 (en) 2008-11-28 2011-01-03 쌍용자동차 주식회사 intake manifold combination EGR and swirl system for automobile
US8181545B2 (en) 2006-04-07 2012-05-22 Borgwarner, Inc. Actuator with integrated drive mechanism

Families Citing this family (97)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2407720C (en) * 2000-05-03 2008-08-26 Dimitri L. Vamvakitis Egr valve apparatus
EP1270924A3 (en) 2001-06-28 2004-01-07 Delphi Technologies, Inc. Integrated intake manifold assembly for an internal combustion engine
DE10217695A1 (en) * 2002-04-20 2003-11-13 Daimler Chrysler Ag Starting method for IC engine using adjustment of closure timing of engine intake valves and selective closure of intake channel for each engine cylinder
US6866020B2 (en) * 2002-06-12 2005-03-15 Delphi Technologies, Inc. Vacuum management system for engine with variable valve lift
US6863048B2 (en) 2002-06-12 2005-03-08 Delphi Technologies, Inc. Vacuum system for engine with variable valve lift
US6962138B2 (en) * 2002-09-06 2005-11-08 Delphi Technologies, Inc. Throttle control for a small engine
JP4015528B2 (en) * 2002-10-21 2007-11-28 愛三工業株式会社 Exhaust gas recirculation device for internal combustion engine
US20040165798A1 (en) * 2003-02-26 2004-08-26 Valdespino Jorge A. Eccentric bearing for a poppet drive system
EP1457651A2 (en) * 2003-03-10 2004-09-15 Hitachi, Ltd. Mixture supply device for internal-combustion engine
US7709921B2 (en) * 2008-08-27 2010-05-04 Udt Sensors, Inc. Photodiode and photodiode array with improved performance characteristics
US8120023B2 (en) 2006-06-05 2012-02-21 Udt Sensors, Inc. Low crosstalk, front-side illuminated, back-side contact photodiode array
US7880258B2 (en) * 2003-05-05 2011-02-01 Udt Sensors, Inc. Thin wafer detectors with improved radiation damage and crosstalk characteristics
US7057254B2 (en) * 2003-05-05 2006-06-06 Udt Sensors, Inc. Front illuminated back side contact thin wafer detectors
US7279731B1 (en) * 2006-05-15 2007-10-09 Udt Sensors, Inc. Edge illuminated photodiodes
US7656001B2 (en) * 2006-11-01 2010-02-02 Udt Sensors, Inc. Front-side illuminated, back-side contact double-sided PN-junction photodiode arrays
US7256470B2 (en) * 2005-03-16 2007-08-14 Udt Sensors, Inc. Photodiode with controlled current leakage
US7655999B2 (en) 2006-09-15 2010-02-02 Udt Sensors, Inc. High density photodiodes
US8519503B2 (en) * 2006-06-05 2013-08-27 Osi Optoelectronics, Inc. High speed backside illuminated, front side contact photodiode array
US8686529B2 (en) 2010-01-19 2014-04-01 Osi Optoelectronics, Inc. Wavelength sensitive sensor photodiodes
US7576369B2 (en) 2005-10-25 2009-08-18 Udt Sensors, Inc. Deep diffused thin photodiodes
US8035183B2 (en) * 2003-05-05 2011-10-11 Udt Sensors, Inc. Photodiodes with PN junction on both front and back sides
US6988473B2 (en) * 2003-06-26 2006-01-24 Delphi Technologies, Inc. Variable valve actuation mechanism having an integrated rocker arm, input cam follower and output cam body
US6978754B2 (en) * 2003-07-31 2005-12-27 Daimlerchrysler Corporation Manifold sensor retention system
DE10341393B3 (en) * 2003-09-05 2004-09-23 Pierburg Gmbh Air induction port system for internal combustion engines has exhaust gas return passage made in one piece with casing, and exhaust gas return valve and throttle valve are constructed as cartridge valve for insertion in holes in casing
US6935321B1 (en) * 2004-03-17 2005-08-30 Deere & Company EGR/air mixing intake manifold with dual orientations
US7204240B2 (en) * 2004-06-12 2007-04-17 Borgwarner Inc. Integrated valve
US20060184386A1 (en) * 2004-07-02 2006-08-17 Merritt Jeffrey R Methods and systems for providing combination gift card and greeting card
US20060157244A1 (en) * 2004-07-02 2006-07-20 Halliburton Energy Services, Inc. Compositions comprising melt-processed inorganic fibers and methods of using such compositions
US7537054B2 (en) * 2004-07-02 2009-05-26 Halliburton Energy Services, Inc. Cement compositions comprising high aspect ratio materials and methods of use in subterranean formations
DE102005023202A1 (en) * 2004-10-02 2006-09-07 Schaeffler Kg Phaser
US7069919B1 (en) * 2005-01-06 2006-07-04 Caterpillar Inc Method and apparatus for controlling the ratio of ambient air to recirculated gases in an internal combustion engine
CN101171416A (en) 2005-03-08 2008-04-30 博格华纳公司 EGR valve having rest position
US7237531B2 (en) * 2005-06-17 2007-07-03 Caterpillar Inc. Throttle and recirculation valves having a common planetary drive
JP2007024242A (en) * 2005-07-20 2007-02-01 Denso Corp Fluid control valve device
JP2007024241A (en) * 2005-07-20 2007-02-01 Denso Corp Fluid control valve
US7252077B2 (en) * 2005-07-28 2007-08-07 Haldex Hydraulics Ab Sequential control valve
GB0522982D0 (en) * 2005-11-10 2005-12-21 Kennedy Roger Induction regulator block
US7963274B2 (en) * 2006-03-22 2011-06-21 Borgwarner Inc. Two component low pressure EGR module
KR101373273B1 (en) 2006-03-22 2014-03-11 보그워너 인코포레이티드 Integrated charge air and egr valve
US7293546B1 (en) * 2006-05-08 2007-11-13 Delphi Technologies, Inc. Charge motion control device using a single common drive shaft
DE102006031028A1 (en) * 2006-07-05 2008-01-10 Gustav Wahler Gmbh U. Co. Kg Valve e.g. exhaust gas reconducting valve, operating device for internal combustion engine, has drive motor and eccentric drive for lifting operation of actuator with valve unit, and driven drive unit that is in connection with rotary drive
PT1876348E (en) * 2006-07-06 2009-11-04 Cooper Standard Automotive D Exhaust gas recirculation valve
US20080098999A1 (en) * 2006-10-31 2008-05-01 International Engine Intellectual Property Company, Llc Engine exhaust gas recirculation (egr) valve
US9178092B2 (en) 2006-11-01 2015-11-03 Osi Optoelectronics, Inc. Front-side illuminated, back-side contact double-sided PN-junction photodiode arrays
KR101211758B1 (en) * 2007-01-10 2012-12-12 엘지전자 주식회사 Method for generating block data in wireless communication system
WO2008101336A1 (en) * 2007-02-19 2008-08-28 Nxtgen Emission Controls Inc. Exhaust gas diverter
US20100053802A1 (en) * 2008-08-27 2010-03-04 Masaki Yamashita Low Power Disk-Drive Motor Driver
DE102007054769A1 (en) * 2007-11-16 2009-05-20 Bosch Mahle Turbo Systems Gmbh & Co. Kg Actuator for bidirectional actuator
FR2926126B1 (en) * 2008-01-03 2016-07-29 Valeo Systemes De Controle Moteur VALVE THREE WAYS
DE102008005591A1 (en) 2008-01-22 2009-07-23 Bayerische Motoren Werke Aktiengesellschaft Valve device for an exhaust gas recirculation device
US8206133B2 (en) * 2008-08-12 2012-06-26 GM Global Technology Operations LLC Turbocharger housing with integral inlet and outlet openings
BRPI0919221A2 (en) * 2008-09-15 2015-12-08 Osi Optoelectronics Inc thin active layer fishbone photodiode with a shallow n + layer and manufacturing method thereof
US10853873B2 (en) 2008-10-02 2020-12-01 Ecoatm, Llc Kiosks for evaluating and purchasing used electronic devices and related technology
US7881965B2 (en) 2008-10-02 2011-02-01 ecoATM, Inc. Secondary market and vending system for devices
US11010841B2 (en) 2008-10-02 2021-05-18 Ecoatm, Llc Kiosk for recycling electronic devices
CN105336045B (en) 2008-10-02 2018-08-31 埃科亚特姆公司 Second-hand market for equipment and automatically vending system
DE102008057128A1 (en) * 2008-11-13 2010-05-20 Gustav Wahler Gmbh U. Co. Kg Valve device for controlling an exhaust gas flow recirculated and supplied by an internal combustion engine
KR20100064889A (en) * 2008-12-05 2010-06-15 현대자동차주식회사 Exhaust gas recirculation system with unified cylinder head and exhaust gas recirculation device
JP4705153B2 (en) * 2008-12-26 2011-06-22 株式会社日本自動車部品総合研究所 Exhaust gas recirculation device
US8056545B2 (en) * 2009-01-06 2011-11-15 Ford Global Technologies Integrated cover and exhaust gas recirculation cooler for internal combustion engine
DE102009018378A1 (en) * 2009-04-18 2010-10-21 Mahle International Gmbh Suction module with integrated exhaust gas recirculation
US8399909B2 (en) * 2009-05-12 2013-03-19 Osi Optoelectronics, Inc. Tetra-lateral position sensing detector
GB2473486B (en) * 2009-09-14 2015-09-02 Gm Global Tech Operations Inc Method for diagnosing the integrity of a swirl generating system for an internal combustion engine
ITBO20090702A1 (en) * 2009-10-28 2011-04-28 Magneti Marelli Spa MIXER DEVICE FOR A LOW-PRESSURE ENGINE EGR SYSTEM WITH INTERNAL COMBUSTION
US20110114067A1 (en) * 2009-11-18 2011-05-19 Gm Global Technology Operations, Inc. Engine including valve lift assembly for internal egr control
FR2954414B1 (en) * 2009-12-21 2013-09-13 Valeo Systemes Thermiques INTERFACE PIECE BETWEEN A CYLINDER HEAD OF A MOTOR VEHICLE ENGINE AND A HEAT EXCHANGER.
DE102010002233A1 (en) * 2010-02-23 2011-08-25 Behr GmbH & Co. KG, 70469 Device for exhaust gas recirculation for an internal combustion engine
EP2497921A1 (en) * 2011-03-08 2012-09-12 Delphi Automotive Systems Luxembourg SA Throttle valve assembly
DE102011001535A1 (en) * 2011-03-24 2012-09-27 Pierburg Gmbh Automotive exhaust gas recirculation valve assembly
US9599352B2 (en) 2011-03-30 2017-03-21 Minebea Co., Ltd. Radiator thermostat
DE102011103518A1 (en) * 2011-06-07 2012-12-13 Mtu Friedrichshafen Gmbh Blow-off valve for turbine of exhaust gas turbocharger mounted in internal combustion engine, has cam gear which converts rotational movement of drive element to translational movement of valve plate
KR101237941B1 (en) 2012-09-26 2013-02-28 캄텍주식회사 A egr valve for a vechicle
FR2990726B1 (en) * 2012-05-15 2015-08-21 Valeo Sys Controle Moteur Sas TWO-WAY DOSER AND APPLICATIONS OF THE SAME
US9719884B2 (en) 2012-12-20 2017-08-01 Robert Bosch Gmbh Intake gas sensor for internal combustion engine
US8912615B2 (en) 2013-01-24 2014-12-16 Osi Optoelectronics, Inc. Shallow junction photodiode for detecting short wavelength light
CN103147881A (en) * 2013-03-12 2013-06-12 第一拖拉机股份有限公司 Force-closure eccentric cam transmission mechanism for EGR
CN103334853A (en) * 2013-06-03 2013-10-02 第一拖拉机股份有限公司 Embedded combined electric EGR valve
EP2884086B1 (en) * 2013-12-11 2017-12-20 Borgwarner Inc. Actuator with valve return
CN103835841B (en) * 2014-02-25 2016-12-07 长城汽车股份有限公司 EGR valve controls device and has its vehicle
EP4446968A2 (en) 2014-10-02 2024-10-16 ecoATM, LLC Wireless-enabled kiosk for recycling consumer devices
WO2016054435A1 (en) 2014-10-02 2016-04-07 ecoATM, Inc. Application for device evaluation and other processes associated with device recycling
US10445708B2 (en) 2014-10-03 2019-10-15 Ecoatm, Llc System for electrically testing mobile devices at a consumer-operated kiosk, and associated devices and methods
US11080672B2 (en) 2014-12-12 2021-08-03 Ecoatm, Llc Systems and methods for recycling consumer electronic devices
DE102016100193A1 (en) * 2016-01-06 2017-07-06 Hanon Systems Arrangement and method for actuating actuators
US9771901B2 (en) * 2016-01-14 2017-09-26 Hyundai Kefico Corporation Exhaust gas recirculation valve having cam structure for vehicle
US10269110B2 (en) 2016-06-28 2019-04-23 Ecoatm, Llc Methods and systems for detecting cracks in illuminated electronic device screens
CN106812634B (en) * 2017-01-25 2022-11-22 神通科技集团股份有限公司 Integrated EGR valve structure on plastic intake manifold
KR102000758B1 (en) * 2017-05-23 2019-07-17 이래에이엠에스 주식회사 Integrated back pressure and egr valve module
US10513936B2 (en) * 2018-04-02 2019-12-24 Garrett Transportation I Inc. Turbine housing for turbocharger with linear A/R distribution and nonlinear area distribution
WO2020132128A1 (en) 2018-12-19 2020-06-25 Ecoatm, Llc Systems and methods for vending and/or purchasing mobile phones and other electronic devices
KR20210126068A (en) 2019-02-12 2021-10-19 에코에이티엠, 엘엘씨 Kiosks for evaluating and purchasing used electronic devices
AU2020222971A1 (en) 2019-02-12 2021-09-23 Ecoatm, Llc Connector carrier for electronic device kiosk
WO2020172190A1 (en) 2019-02-18 2020-08-27 Ecoatm, Llc Neural network based physical condition evaluation of electronic devices, and associated systems and methods
WO2022040668A1 (en) 2020-08-17 2022-02-24 Ecoatm, Llc Evaluating an electronic device using optical character recognition
US20220051212A1 (en) * 2020-08-17 2022-02-17 Ecoatm, Llc Connector carrier for electronic device kiosk
US11922467B2 (en) 2020-08-17 2024-03-05 ecoATM, Inc. Evaluating an electronic device using optical character recognition
US11708807B1 (en) 2022-07-25 2023-07-25 Ford Global Technologies, Llc Systems for a cooler

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4027636A (en) * 1975-05-26 1977-06-07 Nissan Motor Co., Ltd. Flow rate control apparatus in exhaust gas recirculation system
US4561408A (en) * 1984-01-23 1985-12-31 Borg-Warner Corporation Motorized flow control valve
US6012437A (en) * 1998-07-06 2000-01-11 Eaton Corporation EGR system with improved control logic
US6039034A (en) * 1997-09-04 2000-03-21 General Motors Corporation Exhaust gas recirculation valve
US6044827A (en) * 1997-06-18 2000-04-04 Daimlerchrysler Ag Exhaust gas recirculation arrangement
US6386188B1 (en) * 1999-06-29 2002-05-14 Daimlerchrysler Ag Exhaust gas recirculation valve
US6390079B1 (en) * 2000-08-21 2002-05-21 Siemens Canada Limited Exhaust gas recirculation valve including cam linkage for converting constant angular motion to non-linear motion
US6443135B1 (en) * 1999-10-05 2002-09-03 Pierburg Aktiengesellschaft Assembly of a valve unit, a combustion air intake and an exhaust gas recirculation unit for an internal combustion engine

Family Cites Families (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1400521A1 (en) 1960-11-21 1968-10-17 Parker Hannifin Corp Hose coupling
GB1262252A (en) * 1969-01-20 1972-02-02 Nissan Motor Exhaust recirculation system for motor vehicles
DE2658052A1 (en) * 1976-12-22 1978-07-06 Bosch Gmbh Robert DEVICE FOR LOAD-DEPENDENT ACTIVATION OF A CONTROL ORGAN
JPS5827085Y2 (en) * 1978-05-12 1983-06-11 日産自動車株式会社 Exhaust recirculation control device
JPS5654947A (en) * 1979-10-09 1981-05-15 Toyota Motor Corp Intake and egr controller for diesel engine
JPS58135323A (en) * 1982-02-05 1983-08-11 Toyota Central Res & Dev Lab Inc Air inlet device for diesel engine
JPS6053616A (en) * 1983-09-01 1985-03-27 Nissan Motor Co Ltd Suction passage device for internal-combustion engine
JPS6228068U (en) * 1985-08-06 1987-02-20
US4846138A (en) 1986-07-28 1989-07-11 Alto Automotive, Inc. Low profile internal combustion engine
DE4035176C3 (en) * 1990-11-06 1997-11-13 Freudenberg Carl Fa Device for the metered feeding of burned gases into the combustion chamber of an internal combustion engine
JPH09228901A (en) 1995-12-21 1997-09-02 Denso Corp Egr control valve and exhaust gas recirculating device using this egr control valve
DE19622891C2 (en) 1996-06-07 1998-04-09 Ranco Inc Exhaust gas recirculation system
US5669364A (en) * 1996-11-21 1997-09-23 Siemens Electric Limited Exhaust gas recirculation valve installation for a molded intake manifold
DE19726162C1 (en) * 1997-06-20 1999-01-28 Bosch Gmbh Robert Intake air distributor
US6102016A (en) * 1999-02-12 2000-08-15 Eaton Corporation EGR system and improved actuator therefor
US6213447B1 (en) 1999-07-29 2001-04-10 Delphi Technologies, Inc. Poppet value having a compliant shaft guide and compliant valve head
MXPA02001888A (en) * 1999-08-24 2002-10-31 Siemens Ag Suction intake device for an internal combustion machine.
US6230742B1 (en) 1999-10-21 2001-05-15 Delphi Technologies, Inc. Poppet valve assembly apparatus having two simultaneously-seating heads
LU90480B1 (en) 1999-11-29 2001-05-30 Delphi Tech Inc Exhaust gas re-circulation device for an internal combustion engine
US6382195B1 (en) * 2000-02-18 2002-05-07 Borgwarner Inc. Exhaust gas recirculation system for an internal combustion engine having an integrated valve position sensor
US6430929B2 (en) * 2000-03-03 2002-08-13 Honeywell International Inc. Turbocharger with integrated exhaust gas recirculation valve
DE10028131C1 (en) * 2000-06-07 2001-12-13 Daimler Chrysler Ag Exhaust gas feedback system for internal combustion engine has flange component provided with exhaust gas feedback channels leading to exhaust gas feedback line and flow control valve
FR2818316B1 (en) * 2000-12-15 2003-04-11 Coutier Moulage Gen Ind DEVICE FOR REGULATING THE AIR FLOW OF AN AIR INTAKE LINE OF A DIESEL ENGINE
EP1270924A3 (en) 2001-06-28 2004-01-07 Delphi Technologies, Inc. Integrated intake manifold assembly for an internal combustion engine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4027636A (en) * 1975-05-26 1977-06-07 Nissan Motor Co., Ltd. Flow rate control apparatus in exhaust gas recirculation system
US4561408A (en) * 1984-01-23 1985-12-31 Borg-Warner Corporation Motorized flow control valve
US6044827A (en) * 1997-06-18 2000-04-04 Daimlerchrysler Ag Exhaust gas recirculation arrangement
US6039034A (en) * 1997-09-04 2000-03-21 General Motors Corporation Exhaust gas recirculation valve
US6012437A (en) * 1998-07-06 2000-01-11 Eaton Corporation EGR system with improved control logic
US6386188B1 (en) * 1999-06-29 2002-05-14 Daimlerchrysler Ag Exhaust gas recirculation valve
US6443135B1 (en) * 1999-10-05 2002-09-03 Pierburg Aktiengesellschaft Assembly of a valve unit, a combustion air intake and an exhaust gas recirculation unit for an internal combustion engine
US6390079B1 (en) * 2000-08-21 2002-05-21 Siemens Canada Limited Exhaust gas recirculation valve including cam linkage for converting constant angular motion to non-linear motion

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1605154A2 (en) 2004-06-12 2005-12-14 BorgWarner Inc. Integrated valve
EP1605154A3 (en) * 2004-06-12 2011-06-22 BorgWarner, Inc. Integrated valve
US8181545B2 (en) 2006-04-07 2012-05-22 Borgwarner, Inc. Actuator with integrated drive mechanism
US20070240696A1 (en) * 2006-04-17 2007-10-18 Jason Stewart Jackson Poppet valve and engine using same
US7647902B1 (en) 2006-04-17 2010-01-19 Jason Stewart Jackson Poppet valve and engine using same
KR101004255B1 (en) 2008-11-28 2011-01-03 쌍용자동차 주식회사 intake manifold combination EGR and swirl system for automobile

Also Published As

Publication number Publication date
US20030000497A1 (en) 2003-01-02
EP1270905A3 (en) 2004-01-14
DE60205066D1 (en) 2005-08-25
US6571782B2 (en) 2003-06-03
US20030000506A1 (en) 2003-01-02
US20030010314A1 (en) 2003-01-16
US6748935B2 (en) 2004-06-15
US6772729B2 (en) 2004-08-10
EP1270924A2 (en) 2003-01-02
EP1270920A3 (en) 2004-01-07
US6758196B2 (en) 2004-07-06
EP1270920B1 (en) 2008-06-18
US20030136388A1 (en) 2003-07-24
EP1270898A2 (en) 2003-01-02
EP1270905A2 (en) 2003-01-02
EP1270897A2 (en) 2003-01-02
EP1270920A2 (en) 2003-01-02
DE60205066T2 (en) 2006-04-13
DE60227133D1 (en) 2008-07-31
EP1270924A3 (en) 2004-01-07
EP1270898B1 (en) 2005-07-20
EP1270897A3 (en) 2004-11-17
EP1270898A3 (en) 2004-01-14
US6708677B2 (en) 2004-03-23

Similar Documents

Publication Publication Date Title
US6758196B2 (en) Poppet valve having an aligning yoke
US7461642B2 (en) Rotary-actuated exhaust gas recirculation valve having a seating force attenuator
US6039034A (en) Exhaust gas recirculation valve
US6325043B1 (en) Exhaust gas recirculation device
US8261725B2 (en) Low pressure EGR apparatus
US5228423A (en) Dual-fuel engine
US8671683B2 (en) Butterfly valve for turbocharger systems
EP1103715B1 (en) Exhaust gas re-circulation device for an internal combustion engine
US8713936B2 (en) Multi-functional valve for use in an exhaust breathing system
US20120297766A1 (en) Gear subassembly and exhaust gas recirculation system
CA2730125C (en) Exhaust gas recirculation butterfly valve
US6230696B1 (en) Internal combustion engine, especially diesel-internal combustion engine
EP1996811B1 (en) Two component low pressure egr module
EP0920580B1 (en) Internal combustion engine with exhaust with gas recirculation
US20150247465A1 (en) Adjustment device for valve assembly

Legal Events

Date Code Title Description
AS Assignment

Owner name: DELPHI TECHNOLOGIES, INC., MICHIGAN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:BROSSEAU, MICHAEL R.;BRISBANE, ROGER M.;REEL/FRAME:012992/0825

Effective date: 20020607

AS Assignment

Owner name: JPMORGAN CHASE BANK, N.A., TEXAS

Free format text: SECURITY AGREEMENT;ASSIGNOR:DELPHI TECHNOLOGIES, INC.;REEL/FRAME:016237/0402

Effective date: 20050614

FPAY Fee payment

Year of fee payment: 4

AS Assignment

Owner name: DELPHI TECHNOLOGIES, INC., MICHIGAN

Free format text: RELEASE OF SECURITY AGREEMENT;ASSIGNOR:JPMORGAN CHASE BANK, N.A.;REEL/FRAME:020808/0583

Effective date: 20080225

FPAY Fee payment

Year of fee payment: 8

REMI Maintenance fee reminder mailed
LAPS Lapse for failure to pay maintenance fees
STCH Information on status: patent discontinuation

Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362

FP Expired due to failure to pay maintenance fee

Effective date: 20160706