US20020141673A1 - Rolling bearing with rotation sensor - Google Patents

Rolling bearing with rotation sensor Download PDF

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Publication number
US20020141673A1
US20020141673A1 US10/105,283 US10528302A US2002141673A1 US 20020141673 A1 US20020141673 A1 US 20020141673A1 US 10528302 A US10528302 A US 10528302A US 2002141673 A1 US2002141673 A1 US 2002141673A1
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US
United States
Prior art keywords
sensor
ring
bearing
rolling bearing
circuit board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/105,283
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English (en)
Inventor
Hiroyoshi Ito
Shiro Ishikawa
Yasuhiro Shimizu
Ken Horiuchi
Masanori Ueno
Ryusuke Katsumata
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NTN Corp
Original Assignee
NTN Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2001093176A external-priority patent/JP3998430B2/ja
Priority claimed from JP2001103132A external-priority patent/JP2002296289A/ja
Priority claimed from JP2001156720A external-priority patent/JP2002349556A/ja
Priority claimed from JP2001249038A external-priority patent/JP2003056557A/ja
Application filed by NTN Corp filed Critical NTN Corp
Assigned to NTN CORPORATION reassignment NTN CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HORIUCHI, KEN, ISHIKAWA, SHIRO, ITO, HIROYOSHI, KATSUMATA, RYUSUKE, SHIMIZU, YASUHIRO, UENO, MASANORI
Publication of US20020141673A1 publication Critical patent/US20020141673A1/en
Priority to US10/733,197 priority Critical patent/US6916118B2/en
Abandoned legal-status Critical Current

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P1/00—Details of instruments
    • G01P1/02—Housings
    • G01P1/026—Housings for speed measuring devices, e.g. pulse generator
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C41/00—Other accessories, e.g. devices integrated in the bearing not relating to the bearing function as such
    • F16C41/007—Encoders, e.g. parts with a plurality of alternating magnetic poles
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P3/00—Measuring linear or angular speed; Measuring differences of linear or angular speeds
    • G01P3/42—Devices characterised by the use of electric or magnetic means
    • G01P3/44—Devices characterised by the use of electric or magnetic means for measuring angular speed
    • G01P3/443—Devices characterised by the use of electric or magnetic means for measuring angular speed mounted in bearings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00—Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/04—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly
    • F16C19/06—Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for radial load mainly with a single row or balls
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00—Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/38—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers
    • F16C19/383—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone
    • F16C19/385—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone with two rows, i.e. double-row tapered roller bearings
    • F16C19/386—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with two or more rows of rollers with tapered rollers, i.e. rollers having essentially the shape of a truncated cone with two rows, i.e. double-row tapered roller bearings in O-arrangement
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72—Sealings
    • F16C33/76—Sealings of ball or roller bearings
    • F16C33/78—Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members
    • F16C33/7803—Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members suited for particular types of rolling bearings
    • F16C33/7813—Sealings of ball or roller bearings with a diaphragm, disc, or ring, with or without resilient members suited for particular types of rolling bearings for tapered roller bearings
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/72—Sealings
    • F16C33/76—Sealings of ball or roller bearings
    • F16C33/80—Labyrinth sealings
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D2205/00—Indexing scheme relating to details of means for transferring or converting the output of a sensing member
    • G01D2205/80—Manufacturing details of magnetic targets for magnetic encoders
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00—Printed circuits
    • H05K1/18—Printed circuits structurally associated with non-printed electric components
    • H05K1/189—Printed circuits structurally associated with non-printed electric components characterised by the use of a flexible or folded printed circuit

Definitions

  • This invention relates to a rolling bearing with a rotation sensor having a detection element for detecting the number of revolutions or the rotating angle of an output shaft of an engine or a rotary shaft of a motor, the detection element being mounted on an electric circuit board having flexibility. It also relates to a rolling bearing with a rotation sensor characterized in the binder for the magnetic material of a magnetic encoder used therein.
  • FIGS. 10A and 10B a rolling bearing comprising, as shown in FIGS. 10A and 10B, an inner ring 2 , an outer ring 3 and rolling elements 4 , a rotating element 13 magnetized in multiple poles is mounted on the diametrically outer surface of the inner ring 2 which is a rotating bearing ring.
  • An annular sensor housing 16 comprising, as shown in FIG. 11 A in section, a peripheral wall 16 a and a flange 16 b extending inwardly is fixed to a core metal 5 fitted on the diametrically inner surface of the outer ring 3 which is a fixed bearing ring.
  • the annular sensor housing 16 is formed with a groove 17 having such a section as shown in FIG. 11B.
  • An electric circuit board 18 made of a glass fiber-containing epoxy resin which is superior in insulating performance and strength and has a thickness of about 1 mm is fitted in the groove 17 and mounted to the flange 16 b .
  • a detection element 9 is mounted on the electric circuit board 18 so as to be fitted on the inner peripheral surface of the peripheral wall 16 a formed with the groove 17 .
  • an electronic circuit part 10 is mounted on the surface of the board 18 .
  • the rotation sensor comprising the rotating element 13 magnetized in multiple poles and the detection element 9 for detecting any change in magnetism due to the rotation of the former is mounted on the rolling bearing.
  • An object of this invention is therefore to provide a compact bearing with a rotation sensor by shortening the axial length of a housing needed for mounting the rotation sensor.
  • FIG. 13 shows another conventional rolling bearing with a rotation sensor.
  • the inner ring 2 is a rotating bearing ring.
  • a core metal 102 is fitted on the inner ring 2 .
  • the core metal 102 includes a fixed portion 102 a and a flange portion 102 b .
  • the fixed portion 102 a is fitted on the outer peripheral surface of the inner ring 2 .
  • a magnetic encoder 101 is fixed to the outer peripheral surface of the flange portion 102 b .
  • the magnetic encoder 101 is made of a magnetic material (such as a ferrite) joined by a binder.
  • an S-shaped core metal 5 for mounting a sensor housing 16 is fixed.
  • the sensor housing 16 has a built-in sensor element 11 which detects change in magnetism of the magnetic encoder 101 .
  • the sensing direction is radial.
  • thermoplastic resin such as polyamide (PA) and polyphenylene sulfide (PPS) or nitrile rubber (NBR) is used.
  • thermoplastic resin plastic
  • the binder for the magnetic encoder 101 is molded simultaneously with the core metal 102 or pressed into or bonded to the core metal after molding.
  • the magnetic accuracy of the magnetic encoder 101 may deteriorate if the bearing is left in a low-temperature or a high-temperature environment or in an environment where temperature fluctuations are repeated from high to low temperature over a wide temperature range (e.g. ⁇ 40° C. to 130° C.).
  • nitrile rubber is used as the binder, cracks may develop in an environment in which it is used at the upper limit of the above temperature range.
  • another object of the present invention is to provide a rolling bearing with a rotation sensor which can suppress deterioration of the magnetic accuracy even if left in a high-temperature or low-temperature environment or in an environment in which the temperature fluctuates repeatedly, and which can suppress cracks during manufacture or if used in an environment in which the temperature fluctuation is large or in a high-temperature environment.
  • a rolling bearing with a rotation sensor comprising a rotating bearing ring and a fixed bearing ring
  • the rotation sensor comprising a rotating element mounted to the rotating bearing ring, a detecting element mounted on the fixed bearing ring so as to oppose the rotating element, and an electric circuit board, characterized in that the electric circuit board has a flexibility.
  • the electric circuit board can be easily bent and fitted in a limited space without cracking and without splitting it as mentioned above. This makes it possible to compactly design a rolling bearing having a rotation sensor.
  • the electric circuit board can have its degree of bending varied easily, it is possible to use electric circuit boards of the same specification for rolling bearings of different model numbers.
  • the electric circuit board is preferably formed of a plastic film.
  • the electric circuit board is preferably mounted in a bent state to the inner peripheral surface of the annular sensor housing fixed to one end of the fixed bearing ring.
  • the electric circuit board is flexible, it is possible to easily bend and mount it along the peripheral wall, so that there is no need to mount the electric circuit board 18 on the flange 16 b of the sensor housing as shown in FIGS. 10A, 10B.
  • the axial length L 4 of the sensor housing 16 can be shortened, so that the rolling bearing can be designed compactly.
  • the sensor housing comprises a peripheral wall and a flange extending inwardly therefrom, and the electric circuit board is mounted to the flange so that the board surface will be perpendicular to the axis of the rolling bearing.
  • the electric circuit board is formed filmy, it is thinner than the above-described conventional electric circuit board 18 made of an epoxy resin. Thus, even if it is mounted to the flange 16 b of the sensor housing 16 to mount an electronic circuit part 10 as shown in FIGS. 10A, 10B, since the amount of protrusion is small compared with the conventional arrangement, the axial length L 4 of the sensor housing can be shortened, which makes it possible to compactly design the rolling bearing.
  • the detection element may be provided so as to be adjacent to and oppose the rotating element with respect to the radial direction.
  • the detecting element may be provided so as to be adjacent to and oppose the rotating element with respect to the axial direction.
  • the detecting element can be easily mounted to the electric circuit board which is mounted to the peripheral wall or flange of the sensor housing.
  • a bearing with a rotation sensor comprising an inner ring, an outer ring and a plurality of rolling elements disposed between the inner ring and the outer ring, one of the inner ring and the outer ring forming a rotating bearing ring and the other forming a fixed bearing ring, wherein a core metal to which is fixed a sensor housing including a sensor element is mounted to the fixed bearing ring, and a core metal to which is fixed a magnetized magnetic encoder is mounted to the rotating bearing ring, whereby the rotation of the rotating bearing ring is detected by changes in polarity which are received by a sensor sensitive surface of the magnetic encoder, which opposes the sensor element, characterized in that a binder for the magnetic material of the magnetic encoder comprises a heat-resistant rubber.
  • the bearing with the rotation sensor of the present invention by using a heat-resistant rubber for the binder for the magnetic material of the magnetic encoder, it is possible to improve the temperature properties of the magnetic encoder, and to suppress cracks of the magnetic encoder. Thus, it is possible to suppress deterioration in the magnetic accuracy even if left in a high-temperature or low-temperature environment or in an environment in which the temperature fluctuates repeatedly, and to suppress cracks during manufacture or during use in an environment in which the temperature fluctuation is large or in a high-temperature environment.
  • the heat-resistant rubber comprises one or more material selected from the group consisting of heat-resistant nitrile rubber, fluorine rubber and silicone rubber.
  • FIG. 1A is a partially cutaway front view of the rolling bearing with a rotation sensor of one embodiment of this invention
  • FIG. 1B is an enlarged vertical sectional side view along line b-b of FIG. 1A;
  • FIG. 2A is an enlarged vertical sectional side view of the sensor housing along line a-a of FIG. 1;
  • FIG. 2B is an enlarged vertical sectional side view of the sensor housing along line b-b of FIG. 1;
  • FIG. 3 is a partially omitted enlarged vertical sectional side view of another embodiment
  • FIG. 4A is a partially omitted front view of a still another embodiment
  • FIG. 4B is an enlarged vertical sectional side view along line A-A of FIG. 4A;
  • FIG. 5 is a sectional view of another embodiment of the present invention.
  • FIG. 6 is a front view showing the core metal and the magnetic encoder of the same;
  • FIG. 7 is an enlarged view of the area R of FIG. 6;
  • FIG. 8 is a view showing the cycle conditions in a heat shock test
  • FIG. 9 is a view showing the results of the heat shock test
  • FIG. 10A is a partially omitted front view of a prior art rolling bearing with a rotation sensor
  • FIG. 10B is an enlarged vertical sectional side view along line a-a of FIG. 10A;
  • FIG. 11A is an enlarged vertical sectional side view of the sensor housing along line a-a of FIG. 10A;
  • FIG. 11B is an enlarged vertical sectional side view of the sensor housing along line b-b of FIG. 10A;
  • FIG. 12A is a partially omitted front view of another prior art rolling bearing with a rotation sensor
  • FIG. 12B is an enlarged vertical sectional side view along line A-A of FIG. 12A;
  • FIG. 13 is a partial sectional view showing another conventional bearing with a rotation sensor
  • FIG. 14A is a front view of the fifth embodiment
  • FIG. 14B is a vertical sectional side view taken along line A-A of FIG. 14A;
  • FIG. 15 is a perspective view showing how the sensor housing is fixed to the core metal
  • FIG. 16A is a perspective view showing another example of the method of fixing the sensor housing
  • FIG. 16B is a vertical sectional side view of the same
  • FIGS. 17A, 18A and 19 A are perspective views showing other examples of the method of fixing the sensor housing
  • FIGS. 17B, 18B and 19 B are vertical sectional side views of the same;
  • FIG. 20 is a partial vertical sectional side view of the rolling bearing with another example of the adhesive filling groove
  • FIGS. 21A and 21B are similar views showing other examples of the adhesive filling groove
  • FIG. 22 is a similar view showing an example in which the groove of FIG. 20 is provided by two;
  • FIGS. 23A and 23B are similar views showing examples in which the grooves of FIGS. 21A and 21B are provided by two, respectively;
  • FIG. 24 is a plan view of the sixth embodiment
  • FIG. 25 is an enlarged plan view of a part of the same.
  • FIG. 26 is a vertical sectional side view of the same taken along line A-A of FIG. 25;
  • FIG. 27 is a vertical sectional front view of the same taken along line B-B of FIG. 25;
  • FIG. 28 is a vertical sectional side view of the seventh embodiment
  • FIG. 29 is a vertical sectional front view of a part of the same.
  • FIG. 30 is a vertical sectional side view of the eighth embodiment.
  • FIG. 31 is a vertical sectional front view of the same.
  • the rolling bearing 1 with a rotation sensor includes, as shown in FIGS. 1A and 1B, an inner ring 2 , an outer ring 3 , rolling elements 4 , and a rotating element 13 including a magnetic encoder which is magnetized multipolarily on a ferromagnetic film around a rotating drum.
  • the rotating element 13 is mounted on the diametrically outer surface of the inner ring 2 which is a rotating bearing ring.
  • An annular sensor housing 6 of which the sectional shape is shown in FIG. 2A, comprises a peripheral wall 6 a and a flange 6 b and is concentrically mounted on a core metal 5 fitted on the diametrically inner surface of the outer ring 3 which is a fixed bearing ring.
  • an arcuate groove 7 is formed which has a sectional shape as shown in FIG. 2B and has two recesses 7 a.
  • An electric circuit board 8 is bent and mounted on the inner peripheral surface of the peripheral wall 6 a of the sensor housing 6 .
  • the electric circuit board 8 is made of polyethylene terephthalate which is superior in electrical insulating property. It has a thickness of about 200 ⁇ m and is filmy and flexible and provides required insulating performance.
  • any other thermoplastic plastic film may be used which is superior in electrical insulating property, such as polyethylene, polyimide or vinyl chloride.
  • Such plastic films can be formed by conventional film forming method such as rolling or extrusion.
  • detection elements 9 are fitted in the recesses 7 a of the groove 7 so as to be radially adjacent to and oppose the rotating element 13 .
  • An electronic part 10 for removing noise such as power source noise is mounted in the center of the electric circuit board 8 .
  • the rotation sensor is thus formed. Change in magnetism of the magnetic encoder with the rotation of the rotating element 13 is detected by the detection elements 9 , which output pulse signals so that the rotating speed of the rolling bearing 1 can be measured.
  • a power cable 12 is connected.
  • the first embodiment of this invention has such a structure and its operation will be described below.
  • the electric circuit board 8 is formed filmy, compared with a conventional board made of a glass fiber-containing epoxy resin, it can be made much thinner. Since the electric circuit board 8 has flexibility, it will not crack even if bent. Also, without the need to split the electric circuit board 8 as with the split boards 18 a shown in FIGS. 12A and 12B, it can be easily fitted arcuately on the inner peripheral surface of the peripheral wall 6 a of the annular sensor housing 6 . Since the electric circuit board 8 does not have to be mounted to the flange 6 b , the axial length LI of the sensor housing 6 will be shorter than the axial length L 4 shown in FIG. 10. Thus the rolling bearing 1 can be designed to be more compact.
  • the curvature of the inner peripheral surface of the peripheral wall 6 a of the sensor housing 6 may be different. Even so, it is possible to fit the electric circuit board 8 by changing the degree of bending or curvature.
  • electric circuit boards 8 of the same specification can be used for rolling bearings of different models. This is economical.
  • an electric circuit board 8 is fitted on the inner peripheral surface of a peripheral wall 6 a of an annular sensor housing 6 .
  • a detection element 9 is arranged so as to be axially adjacent to and oppose the rotating element 13 fitted on the inner ring 2 .
  • the opposed surface of the rotating element 13 is magnetised multipolarily on a ferromagnetic film.
  • a rotation sensor is thus formed.
  • the electric circuit board 8 is mounted to the flange 6 b of the sensor housing 6 fixed to the core metal 5 fitted on the inner surface of the outer ring 3 at its outer end.
  • a detection element 9 is mounted on the electric circuit board 8 so as to fit on the inner peripheral surface of the peripheral wall 6 a of the sensor housing 6 formed with a groove 7 .
  • An electronic circuit part 10 is mounted on the surface of the board 8 .
  • the electric circuit board 8 is mounted on the flange 6 b of the sensor housing 6 as with the conventional arrangement, since the electric circuit board 8 used is filmy and its thickness is smaller than the thickness of the electric circuit board made of an epoxy resin, the axial length L 3 of the sensor housing 6 can be made shorter than the length L 4 in the conventional arrangement. In this embodiment, too, the detection element 9 can be fitted so as to be axially adjacent to and oppose the rotating element 13 as shown in FIG. 3.
  • the core metal 5 for fixing the sensor housing 6 is fitted on the diametrically inner surface of the outer ring 3 of the rolling bearing 1 at its end. But it may be fitted on the diametrically outer surface of the outer ring 3 at its end.
  • a rolling bearing with a rotation sensor may be formed by mounting the rotating element on the diametrically inner or outer surface of the outer ring at its end, fitting the core metal on the diametrically outer surface of the inner ring (which is the fixed bearing ring) at its end, fixing the sensor housing to the core metal, and as in the embodiments shown in FIGS. 1, 3 and 4 , mounting the detection element on the filmy electric circuit board so as to be adjacent to and oppose the rotating element.
  • the rolling bearing 1 with a rotation sensor of this embodiment has a magnetic encoder 14 , a core metal 15 , an outer ring 3 , an inner ring 2 , rolling elements 4 , a core metal 5 , a sensor housing 6 and a sensor element 11 .
  • the outer ring 3 , inner ring 2 and rolling elements 4 forms the rolling bearing.
  • the inner ring 2 is a rotating bearing ring.
  • the core metal 15 is mounted to the inner ring 2 .
  • the core metal 15 includes a fixed portion 15 a and a flange portion 15 b and the fixed portion 15 a is fixedly mounted on the outer peripheral surface of the inner ring.
  • the magnetic encoder 14 is fixed to the outer peripheral surface of the flange portion 15 b.
  • the outer ring 3 is a fixed bearing ring.
  • the core metal 5 which has an S-shaped section and serves to mount the sensor housing 6 , is fixed to the outer ring 3 .
  • the sensor element 11 is built in the sensor housing 6 and opposes the magnetic encoder 14 .
  • the rotation of the inner ring 2 is detected in terms of changes in magnetic flux sensed by a sensitive surface of the magnetic encoder 14 .
  • the sensing direction is radial.
  • the core metal 15 has an annular shape.
  • the magnetic encoder 14 is mounted on the outer peripheral surface of the core metal 15 .
  • the magnetic encoder 14 has a so-called multipolarily magnetized structure in which N and S poles are alternately magnetized in a circumferential direction.
  • the magnetic encoder 14 has a magnetic material (such as ferrite) bound by a binder.
  • a binder e.g. a heat-resistant rubber is used.
  • the magnetic encoder 14 is fixed to the core metal 2 by vulcanizing the heat-resistant rubber.
  • heat-resistant rubber generally, heat-resistant nitrile rubber (HNBR), fluorine rubber (FKM) and silicone rubber (VMQ) may be used. In this embodiment, these materials are used singly or in combination.
  • HNBR heat-resistant nitrile rubber
  • FKM fluorine rubber
  • VMQ silicone rubber
  • the present inventors examined changes in magnetized pitch error of the magnetic encoder by a heat shock test for different materials of the magnetic encoder. Using polyamide, polyphenylene sulfide and heat-resistant nitrile rubber as the binder, the heat cycle shown in FIG. 8 was applied by 250 and 500 cycles and the magnetized pitch error after the heat shock test was measured. The results are shown in FIG. 9.
  • the magnetic encoder 14 can be bonded by vulcanization to the core metal 15 , so that cracks will not occur when the magnetic encoder is mounted to the core metal by pressing as with polyamide or polyphenylene sulfide. Also, even if the heat-resistant nitrile rubber is used in a high-temperature environment, cracks will not occur since its heat resistance is high.
  • heat-resistant rubber heat-resistant nitrile rubber, fluorine rubber and silicone rubber were described. But it is not limited to these materials. Any other heat-resistant rubber material can be used which can suppress deterioration of magnetic accuracy even if the bearing is left in a low or high-temperature environment or in an environment where temperature fluctuations are repeated, and can suppress cracks even during manufacture or during use in a environment where temperature fluctuations are large or in a high-temperature environment.
  • a rotating element 13 is fitted on the diametrically outer surface of the inner ring 2 which is the rotating bearing ring, as shown in FIGS. 14A and 14B.
  • Rolling elements 4 are retained by a retainer 20 .
  • An annular sensor housing 6 made of a synthetic resin and having a peripheral wall 6 a and a flange 6 b is fitted on a core metal 5 fitted on the diametrically inner surface of the outer ring 3 which is the fixed bearing, using hydraulic pressure with an interference.
  • An electric circuit board 8 is mounted in a groove 6 c formed in the flange 6 b of the sensor housing 6 .
  • a detection element 9 is mounted on the inner peripheral surface of the peripheral wall 6 a so as to be opposite and adjacent the rotating element 13 in the radial direction and an electronic circuit part 10 is mounted on the circuit board 8 to form the rotation sensor.
  • the detection element 9 detects a change in magnetism due to rotation of the rotating element 13 and outputs a pulse signal to measure the rotating speed of the rolling bearing 1 .
  • claw-like engaging pieces 22 are formed at three locations in the circumferential direction.
  • cutout grooves 23 are formed at three locations in the circumferential direction. The engaging pieces 22 are bent and engaged in the grooves 23 to fix the core metal 5 and the sensor housing 6 together.
  • an adhesive-filling groove 24 is formed continuously in the circumferential direction. It is filled with an adhesive containing a silicon polymer and an epoxy resin as major components and having elasticity to bond the sensor housing 6 to the core metal 5 .
  • the sensor housing 6 pressed in is fixed to the core metal 5 .
  • the core metal 5 may be fitted on the diametrically outer surface of the outer ring 3 at its end.
  • the sensor housing 6 is bonded to the core metal 5 by an adhesive having elasticity, even if the sensor housing radially shrinks if the rolling bearing is used in a low-temperature region, the adhesive elastically deforms, so that the bonded state between the core metal 5 and the sensor housing 6 is maintained. Thus, no radial shaking will occur and the sensor housing 6 is prevented from inclining. Also, even if a shearing force greater than the bonding ability of the adhesive acts in the axial or circumferential direction due e.g. to vibration between the core metal 5 and the sensor housing 6 , since the engaging pieces 22 formed on the core metal 5 are fitted in the grooves 23 of the sensor housing 6 , the sensor housing is prevented from moving axially and coming off or from displacing circumferentially.
  • the adhesive filling groove 24 is formed circumferentially continuously, the total bonding area increases, so that radial shaking can be prevented reliably. Further, the bonding capacity against shearing force that acts axially or circumferentially between the core metal 5 and the sensor housing 6 improves.
  • the claw-like engaging pieces 22 may be formed such that the bent tips of the engaging pieces 22 are on the side of the rolling bearing
  • FIGS. 17A, 17B, FIGS. 18A, 18B and FIGS. 19A, 19B show other embodiments.
  • the core metal 5 and the sensor housing 6 may be fixed together by circumferentially forming a plurality of axially curving protrusions 25 on the core metal 5 and fitting them in recesses 26 formed in the sensor housing 6 .
  • the core metal 5 and the sensor housing 6 may be fixed together by circumferentially forming a plurality of protrusions 25 a having a V-shaped section on the core metal 5 and fitting them in recesses 26 a similarly having a V-shape and formed in the sensor housing 6 .
  • the core metal 5 and the sensor housing 6 may be fixed together by forming a plurality of protrusions 25 b having a -shaped section on the core metal 5 and fitting them in recesses 25 b having a similar sectional shape and formed in the sensor housing 6 .
  • the sensor housing 6 formed with recesses 26 , 26 a or 26 b having a corresponding shape on its outer peripheral surface may be pressed in the core metal. Also, after the sensor housing 6 has been pressed into the core metal 5 , the protrusions may be formed by caulking the core metal to fit them in the recesses.
  • the adhesive filling groove circumferentially continuously formed in the outer peripheral surface of the sensor housing 6 may be any of a groove 24 a having such a curved sectional shape as shown in FIG. 20, and grooves 24 b and 24 c having V-shaped and rectangular sectional shape in an axial direction as shown in FIGS. 21A and 21B. Also, such grooves 24 a , 24 b and 24 c may be formed in a plurality of numbers in the outer peripheral surface of the sensor housing 6 , e.g. in two as shown in FIG. 22 and FIGS. 23A, 23B.
  • These filling grooves 24 a , 24 b and 24 c , the protrusions formed on the core metal 5 , and the recesses formed in the sensor housing 6 may be combined to bond the core metal 5 and the sensor housing 6 , and fit the protrusions in the respective recesses, thereby preventing radial shaking, axial inclination, circumferential displacement, and coming out of the core metal 5 , of the sensor housing 6 .
  • FIG. 24 shows a rolling bearing for an axle of a railroad car, i.e. a sealed type tapered roller bearing 31 .
  • a spacer 33 and inner rings 34 on both sides thereof are pressed onto the axle 32 .
  • a plurality of tapered rollers 36 are rotatably arranged.
  • oil seals 37 and 37 ′ which are cylindrical seal members, are fitted as follows.
  • the oil seals 37 , 37 ′ have metallic rings 37 a fitted on the diametrically inner surface of the outer ring 35 at both ends, and core metals 38 a , 38 b mounted on the inner periphery of the rings 37 a .
  • core metals 38 a , 38 b mounted on the inner periphery of the rings 37 a .
  • lip packings 39 are fitted. Their lip portions 39 a are in contact with the inner surface of -shaped seal fitments 40 , so that the interior of the bearing 31 is sealed from atmospheric side.
  • an end cover 56 is fixed by bolts.
  • a rotating element 41 is fitted inside the seal fitment 40 .
  • a sensor 42 is fixed to the oil seal 37 to form a rotation detecting device.
  • the rotation detecting element 44 , a temperature detecting element 45 and a vibration acceleration detecting element 57 mounted on a circuit board 43 are built in the sensor 42 . It is formed by covering these detecting elements 44 , 45 and 57 and the circuit board 43 with a synthetic resin.
  • the rotation detecting element 44 detects a change in e.g. magnetic force with rotation of the rotating element 41 and outputs a pulse signal to a rotating speed control circuit (not shown) connected by a lead wire 46 .
  • the temperature detecting element 45 measures the atmospheric temperature in the bearing 31 and outputs to an abnormal temperature detecting circuit (not shown) connected by a lead wire 46 as an electric signal.
  • the vibration acceleration detecting element 57 detects vibration acceleration at the installed position and outputs to an abnormal vibration detecting circuit (not shown) connected by a lead wire as an electric signal.
  • the mounting portions 42 a for the sensor 42 have their top surfaces formed obliquely in a direction perpendicular to the cylindrical flanges 48 .
  • U-shaped grooves 51 having one end thereof open are provided to oppose the cylindrical flanges 48 .
  • the cylindrical flanges 48 fit in the U-shaped grooves 51 , and by threadedly engaging bolts 52 into the cylindrical flanges 48 to press the edges of the U-shaped grooves 51 , the sensor 42 is fixed to the metallic ring 37 a .
  • the rotation detecting device formed by the rotating element 41 and the rotation detecting element 44 built in the sensor 42 the temperature detecting element 45 and the vibration acceleration detecting element 57 are mounted in the tapered roller bearing 31 .
  • the sensor 42 can be fixed simply by threadedly engaging the bolts 52 with the cylindrical flanges 48 , there is no fear of tightening the bolts 52 too much as in the case in which nuts are used.
  • the cylindrical flanges 48 which are formed substantially to the top end of the mounting portions 42 a , serve as sleeves. Thus there is no need of fitting bushes into the mounting portions 42 a as in the arrangement of tightening using conventional nuts, so that no cracks will develop in the synthetic resin portion of the sensor 42 .
  • cylindrical flanges 48 are formed in a radial direction of the metallic ring 37 a , strains while forming the cylindrical flanges 48 by burring are uniform, so that no destruction due to tensile stress will occur during working. This makes it easy to form the cylindrical flanges 48 .
  • FIGS. 28 and 29 show a rolling bearing of the seventh embodiment of this invention. It differs from the sixth embodiment in the forming direction of the cylindrical flanges 48 formed on the metallic ring 37 a of the oil seal 37 by burring such that the lip packing 39 fitted on the core metal 38 b contacts the inner ring 34 so that the interior of the bearing is sealed from the atmospheric side.
  • the cylindrical flanges 48 in this embodiment are formed on both sides of the fitting holes 47 parallel to the radial centerline of the metallic ring 37 a , i.e. outwardly in the vertical direction such that they will not protrude from the mounting portions 42 a on both sides of the sensor 42 .
  • female threads 49 are formed in the inner peripheral surfaces thereof.
  • the cylindrical flanges 48 in a vertical direction, it is possible to easily fix the sensor 42 to the metallic ring 37 a without using nuts. Also, the bolts are easy to threadedly engage and the sensor can be easily fixed. Also, the top surfaces of the mounting portions 42 a can be formed horizontally so as to be aligned with the top surface of the sensor 42 , which is advantageous in working.
  • FIGS. 30 and 31 show a rolling bearing of the eighth embodiment of this invention. It differs from the sixth and seventh embodiments in the forming direction of the cylindrical flanges 48 formed on the metallic ring 37 a of the oil seal 37 by burring.
  • the lip packing 39 fitted on the core metal 38 b is in contact with the inner ring 34 so that the interior of the bearing is sealed from the atmospheric side.
  • the cylindrical flanges 48 in this embodiment are formed axially outwardly of the metallic ring 37 a on both sides of the fitting hole 47 .
  • female threads 49 are formed on the inner peripheral surfaces thereof.
  • the sensor 42 can be fixed to the metallic ring 37 a and the direction in which the bolts 52 for fixing the sensor 42 to the cylindrical flanges 48 are threaded can be not only radial or vertical but also axial. Thus, freedom is given to the fixing of the sensor 42 .
  • the cylindrical flange 48 can be formed by burring not only outwardly of the metallic ring 37 a but inwardly when they are formed in radial, vertical or axial direction.
  • the electric circuit board for mounting an electronic circuit part is formed filmy so as to have flexibility, it can be mounted bent in a limited space on the inner peripheral surface of the peripheral wall of the annular sensor housing. Thus, it is possible to make the axial length of the sensor housing shorter than before. Also, since the electric circuit board can be mounted on the sensor housing with different curvatures, it is possible to use the same electric circuit boards for bearings having different model numbers.

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  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
US10/105,283 2001-03-28 2002-03-26 Rolling bearing with rotation sensor Abandoned US20020141673A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US10/733,197 US6916118B2 (en) 2001-03-28 2003-12-11 Rolling bearing with rotation sensor

Applications Claiming Priority (8)

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JP2000-93176 2001-03-28
JP2001093176A JP3998430B2 (ja) 2001-03-28 2001-03-28 回転センサ付き転がり軸受
JP2001103132A JP2002296289A (ja) 2001-04-02 2001-04-02 回転センサ付き転がり軸受
JP2001-103132 2001-04-02
JP2001-156720 2001-05-25
JP2001156720A JP2002349556A (ja) 2001-05-25 2001-05-25 回転センサ付き軸受
JP2001249038A JP2003056557A (ja) 2001-08-20 2001-08-20 転がり軸受
JP2001-249038 2001-08-20

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US20040129768A1 (en) * 2002-12-20 2004-07-08 Hiroshi Terazawa Encoder-equipped seal
US20070152657A1 (en) * 2004-01-22 2007-07-05 Toshikazu Yabe Magnetic encoder and bearing
US20090180721A1 (en) * 2005-02-15 2009-07-16 Stellario Barbera Encoding Bearing Device and Rotating Machine
US20090310897A1 (en) * 2006-11-16 2009-12-17 Nobutsuna Motohashi Vehicle-wheel rolling bearing
US20100078549A1 (en) * 2008-10-01 2010-04-01 Rohm Co., Ltd. Tilt sensor
US20130272637A1 (en) * 2010-10-25 2013-10-17 Schaeffler Technologies AG & Co. KG Rolling bearing sensor with anti-rotational means
US20140140648A1 (en) * 2011-07-01 2014-05-22 Krd Corporation Bearing assembly including ic tag
EP2913679A3 (fr) * 2002-10-28 2015-12-09 NSK Ltd. Appareil à palier avec capteur et palier à roulement avec capteur
US20160369649A1 (en) * 2012-06-05 2016-12-22 General Electric Company High temperature flame sensor
US11402276B2 (en) 2016-04-27 2022-08-02 Kawasaki Railcar Manufacturing Co., Ltd. Bearing temperature detector of railcar bogie

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ITTO20040331A1 (it) * 2004-05-19 2004-08-19 Skf Ab Dispositivo di tenuta con ruota conica
DE102004030439B4 (de) * 2004-06-24 2008-06-19 Ab Skf Lager
JP2006010477A (ja) * 2004-06-25 2006-01-12 Ntn Corp 荷重センサ内蔵車輪用軸受装置
ITTO20050062U1 (it) * 2005-05-16 2006-11-17 Skf Ab Dispositivo di montaggio e smontaggio di un sensore di rotazione in un gruppo cuscinetto-mozzo
JP4789539B2 (ja) * 2005-08-05 2011-10-12 アイシン精機株式会社 駆動装置
US7698962B2 (en) * 2006-04-28 2010-04-20 Amsted Rail Company, Inc. Flexible sensor interface for a railcar truck
FR2902699B1 (fr) 2006-06-26 2010-10-22 Skf Ab Dispositif de butee de suspension et jambe de force.
FR2906587B1 (fr) 2006-10-03 2009-07-10 Skf Ab Dispositif de galet tendeur.
FR2910129B1 (fr) * 2006-12-15 2009-07-10 Skf Ab Dispositif de palier a roulement instrumente
FR2913081B1 (fr) 2007-02-27 2009-05-15 Skf Ab Dispositif de poulie debrayable
JP2012220192A (ja) * 2011-04-04 2012-11-12 Ntn Corp 回転検出機能付き転がり軸受装置
JP6850214B2 (ja) 2016-08-08 2021-03-31 Thk株式会社 移動体保持具及び移動体
BR112020015049A2 (pt) 2018-01-24 2020-12-08 Amsted Rail Company, Inc. Sistema para detectar o estado operacional de um ou mais portões de descarga, método para detectar o estado operacional de um portão de descarga, e, conjunto para uso com um vagão ferroviário.
EP4137374A1 (fr) 2018-07-12 2023-02-22 Amsted Rail Company, Inc. Systèmes de surveillance de freinage pour véhicules ferroviaires
CN209355950U (zh) * 2019-01-04 2019-09-06 安徽华米信息科技有限公司 转动检测模块及包含其的电子设备
CN116906457B (zh) * 2023-09-11 2023-11-14 常州市武滚轴承有限公司 一种圆柱滚子轴承组合装配工装

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Cited By (18)

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Publication number Priority date Publication date Assignee Title
EP2913679A3 (fr) * 2002-10-28 2015-12-09 NSK Ltd. Appareil à palier avec capteur et palier à roulement avec capteur
US20040129768A1 (en) * 2002-12-20 2004-07-08 Hiroshi Terazawa Encoder-equipped seal
US6843410B2 (en) * 2002-12-20 2005-01-18 Uchiyama Manufacturing Corp. Encoder-equipped seal
US7592798B2 (en) * 2004-01-22 2009-09-22 Nsk Ltd. Magnetic encoder and bearing
USRE48526E1 (en) * 2004-01-22 2021-04-20 Nsk Ltd. Magnetic encoder and bearing
US20070152657A1 (en) * 2004-01-22 2007-07-05 Toshikazu Yabe Magnetic encoder and bearing
US20090180721A1 (en) * 2005-02-15 2009-07-16 Stellario Barbera Encoding Bearing Device and Rotating Machine
US20090310897A1 (en) * 2006-11-16 2009-12-17 Nobutsuna Motohashi Vehicle-wheel rolling bearing
US8033734B2 (en) * 2006-11-16 2011-10-11 Jtekt Corporation Vehicle-wheel rolling bearing
US20100078549A1 (en) * 2008-10-01 2010-04-01 Rohm Co., Ltd. Tilt sensor
US8026473B2 (en) * 2008-10-01 2011-09-27 Rohm Co., Ltd. Tilt sensor
US20130272637A1 (en) * 2010-10-25 2013-10-17 Schaeffler Technologies AG & Co. KG Rolling bearing sensor with anti-rotational means
US8981764B2 (en) * 2010-10-25 2015-03-17 Schaeffler Technologies AG & Co. KG Rolling bearing sensor with anti-rotational means
US20140140648A1 (en) * 2011-07-01 2014-05-22 Krd Corporation Bearing assembly including ic tag
US9441676B2 (en) * 2011-07-01 2016-09-13 Ntn Corporation Bearing assembly including IC tag
US20160369649A1 (en) * 2012-06-05 2016-12-22 General Electric Company High temperature flame sensor
US10392959B2 (en) * 2012-06-05 2019-08-27 General Electric Company High temperature flame sensor
US11402276B2 (en) 2016-04-27 2022-08-02 Kawasaki Railcar Manufacturing Co., Ltd. Bearing temperature detector of railcar bogie

Also Published As

Publication number Publication date
EP2184611A2 (fr) 2010-05-12
EP1245958A3 (fr) 2003-12-17
US6916118B2 (en) 2005-07-12
EP2184611A3 (fr) 2010-06-02
US20040126043A1 (en) 2004-07-01
EP1245958A2 (fr) 2002-10-02
EP2184611B1 (fr) 2015-08-12

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