US20010008292A1 - Densely patterned silicon-on-insulator (SOI) region on a wafer - Google Patents
Densely patterned silicon-on-insulator (SOI) region on a wafer Download PDFInfo
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- US20010008292A1 US20010008292A1 US09/791,273 US79127301A US2001008292A1 US 20010008292 A1 US20010008292 A1 US 20010008292A1 US 79127301 A US79127301 A US 79127301A US 2001008292 A1 US2001008292 A1 US 2001008292A1
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- 238000000034 method Methods 0.000 claims abstract description 51
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 49
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- 239000010703 silicon Substances 0.000 claims abstract description 47
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- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 238000002955 isolation Methods 0.000 claims description 5
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- 229920002120 photoresistant polymer Polymers 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- 235000012239 silicon dioxide Nutrition 0.000 description 4
- 125000006850 spacer group Chemical group 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
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- 208000012868 Overgrowth Diseases 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/7624—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
- H01L21/76264—SOI together with lateral isolation, e.g. using local oxidation of silicon, or dielectric or polycristalline material refilled trench or air gap isolation regions, e.g. completely isolated semiconductor islands
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- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/306—Chemical or electrical treatment, e.g. electrolytic etching
- H01L21/3065—Plasma etching; Reactive-ion etching
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- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
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- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
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- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
- H01L21/82—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
- H01L21/84—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being other than a semiconductor body, e.g. being an insulating body
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- H01L27/02—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1203—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body the substrate comprising an insulating body on a semiconductor body, e.g. SOI
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- H01L27/12—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
- H01L27/1203—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body the substrate comprising an insulating body on a semiconductor body, e.g. SOI
- H01L27/1207—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body the substrate comprising an insulating body on a semiconductor body, e.g. SOI combined with devices in contact with the semiconductor body, i.e. bulk/SOI hybrid circuits
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- H10B—ELECTRONIC MEMORY DEVICES
- H10B12/00—Dynamic random access memory [DRAM] devices
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- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/7624—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
- H01L21/76264—SOI together with lateral isolation, e.g. using local oxidation of silicon, or dielectric or polycristalline material refilled trench or air gap isolation regions, e.g. completely isolated semiconductor islands
- H01L21/76267—Vertical isolation by silicon implanted buried insulating layers, e.g. oxide layers, i.e. SIMOX techniques
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/7624—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
- H01L21/76264—SOI together with lateral isolation, e.g. using local oxidation of silicon, or dielectric or polycristalline material refilled trench or air gap isolation regions, e.g. completely isolated semiconductor islands
- H01L21/76275—Vertical isolation by bonding techniques
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- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
- H01L21/76—Making of isolation regions between components
- H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
- H01L21/7624—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
- H01L21/76264—SOI together with lateral isolation, e.g. using local oxidation of silicon, or dielectric or polycristalline material refilled trench or air gap isolation regions, e.g. completely isolated semiconductor islands
- H01L21/76283—Lateral isolation by refilling of trenches with dielectric material
Definitions
- the present invention relates, in general, to the process of making a semiconductor device and, more specifically, to a process of making a semiconductor device having a silicon-on-insulator (SOI) region and a non-SOI (bulk) region.
- SOI silicon-on-insulator
- bulk non-SOI
- a silicon-on-insulator (SOI) structure is formed when a buried insulating layer electrically isolates a silicon layer from a silicon substrate.
- the SOI structure does not usually occupy the entire surface of the silicon substrate.
- Such a selective SOI structure is disclosed by Tanigawa in U.S. Pat. No. 5,740,099, issued Apr. 14, 1998. There shown is an integrated circuit fabricated partially on the SOI structure and partially on the silicon substrate.
- the circuit area assigned to the SOI structure is referred to as the SOI region, and the circuit area assigned outside the SOI structure is referred to as the bulk region.
- Tanigawa teaches building regions of SOI and bulk silicon on a substrate and fabricating different types of circuits in each region. Tanigawa uses a patterned ion implant technique to build the different regions. For example, a very high dose of oxygen ions is implanted deep within the silicon at sufficient energy to form the buried layer of silicon dioxide.
- Tanigawa's method has several drawbacks.
- a high dose of oxygen is required to form a sharp Si/SiO 2 interface and high energy of implantation is required to achieve the buried layer.
- This method is also known to cause defects at all of the patterned edge regions and usually results in a non-planar structure because oxidation causes expansion of the SOI portion of the wafer.
- FIG. 1 a of the publication also FIG. 1 a of this specification, two mask levels are used to create structure 40 which includes silicon substrate 42 and insulating oxide layer 44 .
- Oxide opening 48 is formed from a first masking process, and the height of the center portion of the oxide layer, island 50 , is controlled by a second masking process.
- epitaxial silicon 46 is grown selectively as shown in FIG. 1 b.
- a chemical-mechanical polish is used to remove the excess epitaxial material.
- Insulating oxide layer 44 acts as a reference point for the chemical-mechanical polish, so that the remaining epitaxial silicon ends up flush with the oxide layer, as shown in FIG. 1 c.
- the SOI region is formed to make the silicon island 50 completely isolated from the insulating oxide layer 44 .
- ELO epitaxial lateral overgrowth
- a SOI structure is one of the possible candidates for fabricating a high-performance microprocessor. It is difficult to make high-performance DRAM cells on SOI, however, because of lack of substrate connection for the DRAM pass transistors. The lack of substrate connection results from the inability to grow SOI that is sufficiently wide to allow fabrication of many DRAM cells on a single island of SOI. Because many islands of SOI need to be grown, a common substrate is lacking. Lack of a common substrate may also cause floating body effects and severe cell leakages, thereby degrading DRAM performance.
- Sun grows the epitaxial layer over the bulk region.
- Sun forms a shallow trench isolation (STI) region within the SOI region, and another STI region within the bulk region.
- STI shallow trench isolation
- Sun teaches how to form a mixed SOI region and a bulk region on a single substrate.
- the drawback in Sun's process is that many steps are required to separate the two regions. Specifically, Sun requires the formation of the sidewall spacers, in addition to the conventional step of forming the STI regions.
- STI region 54 is formed over the bulk region and STI region 52 is formed over the SOI region. Both STIs are formed adjacent to wall spacer 46 . Forming the trenches for the STIs is difficult because the spacer abuts the STIs.
- the present invention provides a process for making densely patterned SOI on a wafer.
- the process includes making a SOI region and a bulk region in a semiconductor device.
- the process includes providing a SOI structure having a thin silicon layer, a buried insulating oxide layer underlying the thin silicon layer, and a silicon substrate underlying the buried insulating oxide layer.
- a nitride layer is deposited on top of the SOI structure.
- the SOI structure is exposed by selectively etching portions of the nitride layer. The portion of the nitride layer which is not etched forms the SOI region.
- the silicon substrate is exposed by selectively etching the remaining portion of the exposed SOI structure.
- An epitaxial layer is grown on top of the exposed silicon substrate to form the bulk region.
- the nitride portion above the SOI structure is finally removed.
- a logic circuit may be formed above the SOI region and a DRAM circuit may be formed above the bulk region.
- FIGS. 1 a - 1 c are cross-sectional views showing a process sequence for fabricating a prior art semiconductor device to grow regions of SOI on a wafer;
- FIGS. 2 a - 2 h are cross-sectional views showing a process for fabricating a semiconductor device to make densely patterned SOI on a wafer according to this invention.
- Wafer 10 has both SOI regions and non-SOI (or bulk) regions on substrate 12 .
- the process sequence starts with preparation of semiconductor substrate 12 , which is a single crystal silicon.
- An insulating oxide layer 14 for example silicon dioxide, is grown on the entire surface of semiconductor substrate 12 .
- the insulating oxide layer has a thickness of 100-500 nm.
- silicon layer 16 is shown formed on top of the entire surface of insulating oxide layer 14 .
- the silicon layer 16 has a thickness ranging from 50 nm to 300 nm. The preferred thickness is approximately 200 nm. It will be appreciated that silicon layer 16 and insulating oxide layer 14 together constitute SOI structure 11 .
- the SOI structure 11 may be provided by any conventional technique for fabricating SOI structures.
- the SOI structure 11 may be formed by implanting a high concentration of oxygen in substrate 12 by a conventional separation-by-implanted-oxygen (SIMOX) technique.
- the SOI structure 11 may be formed by a conventional bond and etch back process.
- the present invention unlike conventional processes, makes SOI over the entire surface of substrate 12 . Consequently, there is no need to form SOI islands as is done in conventional processes. In addition, there is no limitation to the width of the SOI island.
- a thin pad oxide layer 18 for example silicon dioxide, is grown on the entire surface of silicon layer 16 .
- the pad oxide layer 18 has a thickness ranging from 5 nm to 20 nm, and preferably of 10 nm.
- nitride is deposited on top of pad oxide layer 18 to form nitride layer 20 , as shown in FIG. 2 b.
- the thickness of nitride layer 20 ranges from 100 nm to 500 nm.
- Pad oxide layer 18 reduces the stress between nitride layer 20 and silicon layer 16 .
- a photoresist (not shown) is formed on top of the nitride layer.
- the photoresist is then patterned into a mask using, for example, conventional photolithographic techniques.
- the top nitride layer 20 is then selectively removed using reactive ion etching (RIE). After removal, as shown in FIG. 2 c, the regions covered by the nitride layer 20 on the SOI wafer remain as SOI regions, for example, 22 a and 22 c, and the uncovered regions will be used to form either shallow trench isolation regions or will be used as bulk silicon regions.
- RIE reactive ion etching
- STI shallow trench isolation
- a photoresist mask 17 is patterned into a mask using a conventional photolithographic technique.
- the exposed STI region 28 c is etched using reactive ion etching (RIE).
- RIE reactive ion etching
- the etch is continued through the buried oxide layer 14 , all the way to expose substrate 12 of wafer 10 in region 22 b ′.
- photoresist mask 17 is removed by a conventional technique and the wafer 10 is cleaned.
- the resultant structure is shown in FIG. 2 f.
- the next steps in the process are the cleaning of the exposed substrate 12 by using standard cleaning techniques, and the annealing of wafer 10 at high temperatures (between 1000°C.-1100°C.) to repair the silicon damaged by the RIE process.
- a thin layer of oxide (not shown), for example silicon dioxide, is grown on top of the exposed substrate 12 .
- the thin oxide layer has a thickness of approximately 10 nm.
- the thin oxide layer is removed by using hydrofluoric (HF) solution, again resulting in exposing substrate 12 .
- HF hydrofluoric
- high-quality silicon may be grown on the part of wafer 10 that has exposed silicon substrate 12 , namely region 22 b ′, but not on the regions covered by nitride layer 20 or STI areas 28 a, 28 b, and 28 c.
- the grown silicon is shown as epitaxial layer 26 in FIG. 2 g.
- the thickness of epitaxial layer 26 may be adjusted such that its top surface is planar with nitride layer 20 .
- the surface of epitaxial layer 26 may be planarized using chemical-mechanical polishing, for example by using nitride layer 20 as a stopping layer during polishing.
- nitride layer 20 is stripped using hot phosphoric acid and pad oxide layer 18 is removed using HF solution.
- the result of this step is shown in FIG. 2 g.
- wafer 10 may be annealed at a high temperature (between 1000°C.-1100°C.) to fix any damage resulting after the epitaxial deposition.
- the resulting wafer shown in FIG. 2 g has regions 22 a and 22 c with silicon on buried oxide (SOI) and region 22 b ′ without a buried oxide.
- Region 22 b ′ forms the bulk region which is surrounded by STI regions 22 b.
- Wafer 10 is now ready for fabricating circuitry in a conventional manner.
- DRAM components such as cell 32 (FIG. 2 h ) may be fabricated on the epitaxial layer 26 in region 22 b ′, which has a common substrate and, therefore, does not having floating body effects.
- Logic components, such as 30 a and 30 b, may be fabricated on the SOI regions 22 a and 22 c.
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Abstract
Description
- The present invention relates, in general, to the process of making a semiconductor device and, more specifically, to a process of making a semiconductor device having a silicon-on-insulator (SOI) region and a non-SOI (bulk) region.
- A silicon-on-insulator (SOI) structure is formed when a buried insulating layer electrically isolates a silicon layer from a silicon substrate. The SOI structure does not usually occupy the entire surface of the silicon substrate. Such a selective SOI structure is disclosed by Tanigawa in U.S. Pat. No. 5,740,099, issued Apr. 14, 1998. There shown is an integrated circuit fabricated partially on the SOI structure and partially on the silicon substrate. The circuit area assigned to the SOI structure is referred to as the SOI region, and the circuit area assigned outside the SOI structure is referred to as the bulk region. Tanigawa teaches building regions of SOI and bulk silicon on a substrate and fabricating different types of circuits in each region. Tanigawa uses a patterned ion implant technique to build the different regions. For example, a very high dose of oxygen ions is implanted deep within the silicon at sufficient energy to form the buried layer of silicon dioxide.
- Tanigawa's method has several drawbacks. A high dose of oxygen is required to form a sharp Si/SiO2 interface and high energy of implantation is required to achieve the buried layer. This method is also known to cause defects at all of the patterned edge regions and usually results in a non-planar structure because oxidation causes expansion of the SOI portion of the wafer.
- Another publication, titled “Process for Fabrication of Very Thin Epitaxial Silicon Films Over Insulating Layers,” IBM Technical Disclosure Bulletin, Volume 35, No. 2, pages 247-49 (July 1992) (author unknown), teaches the use of selective epitaxial growth of silicon to grow regions of SOI on a wafer. As shown in FIG. 1a of the publication (also FIG. 1a of this specification), two mask levels are used to create
structure 40 which includessilicon substrate 42 andinsulating oxide layer 44.Oxide opening 48 is formed from a first masking process, and the height of the center portion of the oxide layer,island 50, is controlled by a second masking process. - Next,
epitaxial silicon 46 is grown selectively as shown in FIG. 1b. A chemical-mechanical polish is used to remove the excess epitaxial material. Insulatingoxide layer 44 acts as a reference point for the chemical-mechanical polish, so that the remaining epitaxial silicon ends up flush with the oxide layer, as shown in FIG. 1c. In this manner, the SOI region is formed to make thesilicon island 50 completely isolated from theinsulating oxide layer 44. - This process, known as epitaxial lateral overgrowth (ELO), has its drawbacks. The area of SOI formed may only be up to approximately 10 microns thick. The size and quality of silicon is limited when the SOI formed is wider then 10 microns in
regions 52 of FIG. 1c. Consequently, the amount of SOI devices on a wafer is also limited. - It is necessary to combine both logic and dynamic random access memory (DRAM) circuitry, for example, in the same chip in order to make a high-performance microprocessor. A SOI structure is one of the possible candidates for fabricating a high-performance microprocessor. It is difficult to make high-performance DRAM cells on SOI, however, because of lack of substrate connection for the DRAM pass transistors. The lack of substrate connection results from the inability to grow SOI that is sufficiently wide to allow fabrication of many DRAM cells on a single island of SOI. Because many islands of SOI need to be grown, a common substrate is lacking. Lack of a common substrate may also cause floating body effects and severe cell leakages, thereby degrading DRAM performance.
- In U.S. Pat. No. 5,399,507 issued to Sun on Mar. 21, 1995, a process is disclosed for fabricating a mixed thin film and bulk semiconductor substrate. A thin film over the SOI structure is masked and etched to expose the underlying bulk substrate. An epitaxial layer is then grown to build the exposed bulk portion to form the mixed substrate. Before growing the epitaxial layer, however, Sun teaches (1) that a dielectric layer be deposited over the entire substrate, and (2) that the dielectric layer be selectively etched to form sidewall spacers in order to separate the SOI region from the bulk region in the substrate.
- After completing the aforementioned two steps, Sun grows the epitaxial layer over the bulk region. Finally, Sun forms a shallow trench isolation (STI) region within the SOI region, and another STI region within the bulk region. Thus, Sun teaches how to form a mixed SOI region and a bulk region on a single substrate. The drawback in Sun's process is that many steps are required to separate the two regions. Specifically, Sun requires the formation of the sidewall spacers, in addition to the conventional step of forming the STI regions. Moreover, as shown in FIG. 11 of Sun's disclosure, STI region54 is formed over the bulk region and
STI region 52 is formed over the SOI region. Both STIs are formed adjacent towall spacer 46. Forming the trenches for the STIs is difficult because the spacer abuts the STIs. - The deficiencies of conventional processes in making SOI and bulk regions on the same wafer, and the difficulties in making high-quality, densely patterned SOI regions suitable for microprocessors, show that a need still exists for a process which can make densely patterned SOI for merged logic and DRAM circuitry, or for other types of circuitry.
- To meet this and other needs, and in view of its purposes, the present invention provides a process for making densely patterned SOI on a wafer. In one embodiment, the process includes making a SOI region and a bulk region in a semiconductor device. The process includes providing a SOI structure having a thin silicon layer, a buried insulating oxide layer underlying the thin silicon layer, and a silicon substrate underlying the buried insulating oxide layer. Next, a nitride layer is deposited on top of the SOI structure. The SOI structure is exposed by selectively etching portions of the nitride layer. The portion of the nitride layer which is not etched forms the SOI region. The silicon substrate is exposed by selectively etching the remaining portion of the exposed SOI structure. An epitaxial layer is grown on top of the exposed silicon substrate to form the bulk region. The nitride portion above the SOI structure is finally removed. A logic circuit may be formed above the SOI region and a DRAM circuit may be formed above the bulk region.
- It is understood that the foregoing general description and the following detailed description are exemplary, but are not restrictive, of the invention.
- The invention is best understood from the following detailed description when read in connection with the accompanying drawing. It is emphasized that, according to common practice, the various features of the drawing are not to scale. On the contrary, the dimensions of the various features are arbitrarily expanded or reduced for clarity. Included in the drawing are the following figures:
- FIGS. 1a-1 c are cross-sectional views showing a process sequence for fabricating a prior art semiconductor device to grow regions of SOI on a wafer; and
- FIGS. 2a-2 h are cross-sectional views showing a process for fabricating a semiconductor device to make densely patterned SOI on a wafer according to this invention.
- Referring to FIGS. 2a and 2 b of the drawing, a process for making densely patterned SOI regions in
wafer 10 is shown.Wafer 10 has both SOI regions and non-SOI (or bulk) regions onsubstrate 12. The process sequence starts with preparation ofsemiconductor substrate 12, which is a single crystal silicon. An insulatingoxide layer 14, for example silicon dioxide, is grown on the entire surface ofsemiconductor substrate 12. The insulating oxide layer has a thickness of 100-500 nm. Next,silicon layer 16 is shown formed on top of the entire surface of insulatingoxide layer 14. Thesilicon layer 16 has a thickness ranging from 50 nm to 300 nm. The preferred thickness is approximately 200 nm. It will be appreciated thatsilicon layer 16 and insulatingoxide layer 14 together constituteSOI structure 11. - The
SOI structure 11 may be provided by any conventional technique for fabricating SOI structures. For example, theSOI structure 11 may be formed by implanting a high concentration of oxygen insubstrate 12 by a conventional separation-by-implanted-oxygen (SIMOX) technique. Alternatively, theSOI structure 11 may be formed by a conventional bond and etch back process. - It will be appreciated that the present invention, unlike conventional processes, makes SOI over the entire surface of
substrate 12. Consequently, there is no need to form SOI islands as is done in conventional processes. In addition, there is no limitation to the width of the SOI island. - A thin
pad oxide layer 18, for example silicon dioxide, is grown on the entire surface ofsilicon layer 16. Thepad oxide layer 18 has a thickness ranging from 5 nm to 20 nm, and preferably of 10 nm. Next, nitride is deposited on top ofpad oxide layer 18 to formnitride layer 20, as shown in FIG. 2b. The thickness ofnitride layer 20 ranges from 100 nm to 500 nm.Pad oxide layer 18 reduces the stress betweennitride layer 20 andsilicon layer 16. - By methods well known in the art, a photoresist (not shown) is formed on top of the nitride layer. The photoresist is then patterned into a mask using, for example, conventional photolithographic techniques. The
top nitride layer 20 is then selectively removed using reactive ion etching (RIE). After removal, as shown in FIG. 2c, the regions covered by thenitride layer 20 on the SOI wafer remain as SOI regions, for example, 22 a and 22 c, and the uncovered regions will be used to form either shallow trench isolation regions or will be used as bulk silicon regions. - Using the same patterned photoresist mask and selective RIE, the
silicon layer 16 is removed inregions oxide layer 14. Next, shallow trench isolation (STI) is defined to bound theSOI regions STI areas regions 22 c from 22 a, whileSTI areas region 22 a, as shown in FIG. 2d. - Now referring to FIG. 2e, a
photoresist mask 17 is patterned into a mask using a conventional photolithographic technique. The exposedSTI region 28 c is etched using reactive ion etching (RIE). The etch is continued through the buriedoxide layer 14, all the way to exposesubstrate 12 ofwafer 10 inregion 22 b′. Next,photoresist mask 17 is removed by a conventional technique and thewafer 10 is cleaned. The resultant structure is shown in FIG. 2f. - The next steps in the process are the cleaning of the exposed
substrate 12 by using standard cleaning techniques, and the annealing ofwafer 10 at high temperatures (between 1000°C.-1100°C.) to repair the silicon damaged by the RIE process. During annealing, a thin layer of oxide (not shown), for example silicon dioxide, is grown on top of the exposedsubstrate 12. The thin oxide layer has a thickness of approximately 10 nm. Next, the thin oxide layer is removed by using hydrofluoric (HF) solution, again resulting in exposingsubstrate 12. - It will be appreciated that high-quality silicon may be grown on the part of
wafer 10 that has exposedsilicon substrate 12, namelyregion 22 b′, but not on the regions covered bynitride layer 20 orSTI areas epitaxial layer 26 in FIG. 2g. The thickness ofepitaxial layer 26 may be adjusted such that its top surface is planar withnitride layer 20. Although not shown, the surface ofepitaxial layer 26 may be planarized using chemical-mechanical polishing, for example by usingnitride layer 20 as a stopping layer during polishing. - Next,
nitride layer 20 is stripped using hot phosphoric acid andpad oxide layer 18 is removed using HF solution. The result of this step is shown in FIG. 2g. Finally,wafer 10 may be annealed at a high temperature (between 1000°C.-1100°C.) to fix any damage resulting after the epitaxial deposition. The resulting wafer shown in FIG. 2g hasregions region 22 b′ without a buried oxide.Region 22 b′ forms the bulk region which is surrounded bySTI regions 22 b. -
Wafer 10 is now ready for fabricating circuitry in a conventional manner. For example, DRAM components such as cell 32 (FIG. 2h) may be fabricated on theepitaxial layer 26 inregion 22 b′, which has a common substrate and, therefore, does not having floating body effects. Logic components, such as 30 a and 30 b, may be fabricated on theSOI regions - It will now be appreciated that the inventors have developed a new process for making SOI and non-SOI (bulk) regions on a wafer. Because the inventors first start with SOI on the entire substrate and then make bulk regions selectively on the substrate, the SOI has no transitions in which defects may be formed at the patterned edges. Consequently, the SOI regions may be densely patterned.
- Although illustrated and described herein with reference to certain specific embodiments, the present invention is nevertheless not intended to be limited to the details shown. Rather, various modifications may be made in the details within the scope and range of equivalents of the claims and without departing from the spirit of the invention. It will be understood, for example, that the present invention is not limited to only making merged logic and DRAM circuitry on a wafer. Rather, the invention may be extended to any other type of circuit which may be densely patterned on SOI regions and any other type of circuit which may be patterned on bulk regions.
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US5770875A (en) | 1996-09-16 | 1998-06-23 | International Business Machines Corporation | Large value capacitor for SOI |
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US5909626A (en) * | 1997-03-28 | 1999-06-01 | Nec Corporation | SOI substrate and fabrication process therefor |
-
1998
- 1998-11-17 US US09/193,606 patent/US6214694B1/en not_active Expired - Fee Related
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1999
- 1999-11-16 KR KR10-1999-0050775A patent/KR100413911B1/en not_active IP Right Cessation
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2001
- 2001-02-22 US US09/791,273 patent/US6429488B2/en not_active Expired - Fee Related
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Also Published As
Publication number | Publication date |
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US6214694B1 (en) | 2001-04-10 |
KR100413911B1 (en) | 2004-01-07 |
US6429488B2 (en) | 2002-08-06 |
KR20000035489A (en) | 2000-06-26 |
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