US1947871A - Production of rubber articles - Google Patents
Production of rubber articles Download PDFInfo
- Publication number
- US1947871A US1947871A US661086A US66108633A US1947871A US 1947871 A US1947871 A US 1947871A US 661086 A US661086 A US 661086A US 66108633 A US66108633 A US 66108633A US 1947871 A US1947871 A US 1947871A
- Authority
- US
- United States
- Prior art keywords
- setting
- thread
- rubber
- dehydrating
- dispersions
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004519 manufacturing process Methods 0.000 title description 14
- 229920001971 elastomer Polymers 0.000 title description 13
- 239000005060 rubber Substances 0.000 title description 13
- 239000006185 dispersion Substances 0.000 description 32
- 239000000243 solution Substances 0.000 description 19
- 239000002253 acid Substances 0.000 description 18
- 239000000126 substance Substances 0.000 description 17
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 15
- 238000000034 method Methods 0.000 description 15
- 239000007788 liquid Substances 0.000 description 13
- 230000008569 process Effects 0.000 description 12
- 230000015271 coagulation Effects 0.000 description 10
- 238000005345 coagulation Methods 0.000 description 10
- 235000002639 sodium chloride Nutrition 0.000 description 10
- 229920000126 latex Polymers 0.000 description 9
- 239000000701 coagulant Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- 230000002378 acidificating effect Effects 0.000 description 6
- 239000004816 latex Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 230000000149 penetrating effect Effects 0.000 description 6
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 5
- 230000001112 coagulating effect Effects 0.000 description 5
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 4
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 4
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 239000005642 Oleic acid Substances 0.000 description 4
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- FVFJGQJXAWCHIE-UHFFFAOYSA-N [4-(bromomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CBr)C=C1 FVFJGQJXAWCHIE-UHFFFAOYSA-N 0.000 description 4
- 230000001939 inductive effect Effects 0.000 description 4
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 4
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 4
- 230000003204 osmotic effect Effects 0.000 description 4
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 3
- USFZMSVCRYTOJT-UHFFFAOYSA-N Ammonium acetate Chemical compound N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 description 3
- 239000005695 Ammonium acetate Substances 0.000 description 3
- 235000019257 ammonium acetate Nutrition 0.000 description 3
- 229940043376 ammonium acetate Drugs 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000011780 sodium chloride Substances 0.000 description 3
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000000344 soap Substances 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000000899 Gutta-Percha Substances 0.000 description 1
- 240000000342 Palaquium gutta Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 244000001591 balata Species 0.000 description 1
- 235000016302 balata Nutrition 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000007853 buffer solution Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229920000588 gutta-percha Polymers 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- -1 hydrogen ions Chemical class 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- BDJXVNRFAQSMAA-UHFFFAOYSA-N quinhydrone Chemical compound OC1=CC=C(O)C=C1.O=C1C=CC(=O)C=C1 BDJXVNRFAQSMAA-UHFFFAOYSA-N 0.000 description 1
- 229940052881 quinhydrone Drugs 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0078—Producing filamentary materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/02—Direct processing of dispersions, e.g. latex, to articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2021/00—Use of unspecified rubbers as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/731—Filamentary material, i.e. comprised of a single element, e.g. filaments, strands, threads, fibres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2321/00—Characterised by the use of unspecified rubbers
Definitions
- This invention is concerned with improve-- ments in the production of articles of, or containing, rubber and is particularly concerned with a process for the production of threads,
- Patent No. 1,887,190 a process is described and claimed for the manufacture of filaments, threads and tubes of rubber or the like material from aqueous dispersions of the kinds specified therein by causing the dispersions to flow through orifices or jets of any desired shape into contact with a liquid dehydrating and setting medium operating partly or entirely under continuous penetrative osmotic action.
- the liquid dehydrating and setting medium is preferably a Warm concentrated solution of a saline or other very soluble substance of the type described in British Patent No. 303,544 as, for instance, the concentrated solutions of alkali metal and ammonium salts such as sodium chloride, ammonium chloride or ammonium acetate, or mixtures of such salts, and with or without an acid such as acetic acid or mixture. of acids.
- the object of the present invention is to modify the process described and claimed in Patent No. 1,887,190 so as to accelerate the rate of formation of thread and so as to permit the process being run continuously for a long time without serious attention, 7
- the process for the manufacture of threads, filaments and tubes of or containing rubber or the like materials from aqueous dispersions of the kinds hereinafter specified wherein the aqueous dispersions are caused to flow through orifices or jets of any desired shape into contact with a liquid dehydrating and setting medium operating partly or entirely under continuous penetrative osmotic action, comprises employing as the liquid dehydrating and setting medium a mixture comprising a concentrated solution of a largely'dissociated salt of a weak acid that is capable of being largely dissociated and hydrolyzed, and the weak acid itself, preferably added in such amount that the pH value of the medium is not lower than 5.0 and so conditioning the aqueous dispersions to be employed as to make them set readily when brought into contact with the
- the liquid dehydrating and setting media used according to the present invention are buffer solutions.
- the ammonium and 'ethanolamine soaps of the fatty acids and colophony are the ammonium and 'ethanolamine soaps of the fatty acids and colophony.
- the substances which can be employed in this connection consist of a weak acid and a weak base and which are readily decomposed by even a weakly acid coagulant.
- a coagulant is developed in situ in the dispersions by their interaction with the dehydrating and setting solution, thereby enhancing the rate of coagulation at the centre of the thread.
- a further advantage obtained in the use of a coagulant of pH value greater than 5.0 is that the risk of porosity in the thread due to decomposition of substances decomposable by acids with evolution of gases, such as sulphides and carbonates, is greatly reduced.
- the dispersions comprise those consisting of or containing rubber, gutta-percha, balata or similar vegetable resins occurring naturally, or artificially obtained.
- Such artificial aqueous dispersions may include those of coagulated rubber, vulcanized rubber,
- any of the aforementioned dispersions may be used alone or in admixture with one another.
- any of the aforesaid dispersions may contain the usual known compounding ingredients and/ or may be in concentrated form.
- Example 1 For the production of thread having a diameter .i the order of l/3Gth of an inch, a mixing containing 61% or total solids and of the following composition Parts by weight Rubber 92.5 Sulphur 2.5 Zinc oxide 2.5 Antioxidant 1.0 Accelerator 0.5 Ammonium oleate 1.0
- the thread so formed will be sufiiciently set to withstand subsequent handling after 30 seconds contact with the setting solution.
- Example 2 For the production of thread having a diameter of the order or" 1/20th of an inch, a mixing of similar composition to the above is adjusted to an alkalinity equivalent to 0.15 gms. NHs per 100 gm. and to a viscosity which allows 50 cos. to flow from the above mentioned apparatus in 45 seconds. The same procedure is then adopted as in Example 1, but the temperature of the dehydrating and setting solution is braised to 45 C. when the thread will set after 30 second immersion.
- a process for the manufacture of threads, filaments and tubes of rubber materials from aqueous dispersions thereof which comprises causing the aqueous dispersions to flow in a shaped jet into contact with a liquid dehydrating and setting medium having a continuous penetrative osmotic action, and comprising a concentrated solution of a largely dissociated hydrolyzable salt of a weak acid and free weak acid itself in such amount that the pH value of the medium is not lower than 5.0, and adding to the aqueous dispersions before contact substances substantially inactive to the dispersions aforesaid and capable of being decomposed when brought into contact with the aforesaid weakly acidic medium into substances inducing coagulation within the aqueous dispersions aforesaid.
- a process of forming continuous articles of rubber material from aqueous dispersions thereof which comprises passing said dispersion admixed with a substance substantially inactive thereto and capable of being decomposed by contact with a weakly acidic medium into coagulation inducing substances in a shaped jet into contact with a liquid dehydrating and setting medium having a continuous penetrative osmotic action and comprising a concentrated solution of a largely dissociated salt of a weak acid and free weak acid itself and of a pH value not lower than 5.0.
- a process of forming articles of rubber ma-V terial from aqueous dispersions thereof which comprises contacting the surface of a shaped mass of said aqueous dispersion admixed with a substance substantially inactive to said dispersion but decomposable by the action of weakly acidic materials into a coagulating material with a liquid dehydrating and setting medium capable of penetrating said aqueous dispersion and containing a concentrated solution of a largely dissociated salt of a free weak acid and the free weak acid itself and of a pH value not lower than 5.0.
- a method of setting an aqueous dispersion of rubber-like material containing a substance substantially inactive to the dispersion and decomposable by Weakly acidic media into coagulation inducing substances which comprise penetrating said dispersion from the surface thereof with a liquid dehydrating and setting medium comprising a concentrated solution of a largely dissociated salt of a weak acid and the free weak acid itself and of a pH value not lower than 5.0.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Organic Chemistry (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Separation Of Suspended Particles By Flocculating Agents (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Polysaccharides And Polysaccharide Derivatives (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB11162/32A GB393057A (en) | 1932-04-19 | 1932-04-19 | Improvements in or relating to the production of articles of or containing rubber |
Publications (1)
Publication Number | Publication Date |
---|---|
US1947871A true US1947871A (en) | 1934-02-20 |
Family
ID=9981155
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US661086A Expired - Lifetime US1947871A (en) | 1932-04-19 | 1933-03-16 | Production of rubber articles |
Country Status (4)
Country | Link |
---|---|
US (1) | US1947871A (xx) |
DE (1) | DE585447C (xx) |
FR (1) | FR754030A (xx) |
GB (1) | GB393057A (xx) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1274995B (de) * | 1965-03-26 | 1968-08-08 | Jiyuichi Nara | Trockner fuer in Kluempchen anfallende feinteilige Feststoffe |
-
0
- FR FR754030D patent/FR754030A/fr not_active Expired
-
1932
- 1932-04-19 GB GB11162/32A patent/GB393057A/en not_active Expired
- 1932-07-22 DE DED63954D patent/DE585447C/de not_active Expired
-
1933
- 1933-03-16 US US661086A patent/US1947871A/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
FR754030A (xx) | 1933-10-27 |
GB393057A (en) | 1933-06-01 |
DE585447C (de) | 1933-10-04 |
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