US10889146B2 - Tire object provided with an elastomer layer made of a thermoplastic elastomer in the form of an (A-b-(a-methylstyrene-co-B))n-b-C block copolymer - Google Patents
Tire object provided with an elastomer layer made of a thermoplastic elastomer in the form of an (A-b-(a-methylstyrene-co-B))n-b-C block copolymer Download PDFInfo
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- US10889146B2 US10889146B2 US15/556,169 US201615556169A US10889146B2 US 10889146 B2 US10889146 B2 US 10889146B2 US 201615556169 A US201615556169 A US 201615556169A US 10889146 B2 US10889146 B2 US 10889146B2
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- United States
- Prior art keywords
- pneumatic object
- block
- object according
- pneumatic
- block copolymer
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 113
- 239000000806 elastomer Substances 0.000 title claims abstract description 103
- 229920001400 block copolymer Polymers 0.000 title claims abstract description 102
- 229920002725 thermoplastic elastomer Polymers 0.000 title claims abstract description 16
- 239000000178 monomer Substances 0.000 claims abstract description 48
- 239000007789 gas Substances 0.000 claims abstract description 38
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 37
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 37
- WTARULDDTDQWMU-RKDXNWHRSA-N (+)-β-pinene Chemical compound C1[C@H]2C(C)(C)[C@@H]1CCC2=C WTARULDDTDQWMU-RKDXNWHRSA-N 0.000 claims abstract description 35
- WTARULDDTDQWMU-IUCAKERBSA-N (-)-Nopinene Natural products C1[C@@H]2C(C)(C)[C@H]1CCC2=C WTARULDDTDQWMU-IUCAKERBSA-N 0.000 claims abstract description 35
- WTARULDDTDQWMU-UHFFFAOYSA-N Pseudopinene Natural products C1C2C(C)(C)C1CCC2=C WTARULDDTDQWMU-UHFFFAOYSA-N 0.000 claims abstract description 35
- XCPQUQHBVVXMRQ-UHFFFAOYSA-N alpha-Fenchene Natural products C1CC2C(=C)CC1C2(C)C XCPQUQHBVVXMRQ-UHFFFAOYSA-N 0.000 claims abstract description 35
- 229930006722 beta-pinene Natural products 0.000 claims abstract description 35
- LCWMKIHBLJLORW-UHFFFAOYSA-N gamma-carene Natural products C1CC(=C)CC2C(C)(C)C21 LCWMKIHBLJLORW-UHFFFAOYSA-N 0.000 claims abstract description 35
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000000034 method Methods 0.000 claims abstract description 25
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 claims abstract description 23
- 230000009477 glass transition Effects 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims abstract description 14
- 229920005604 random copolymer Polymers 0.000 claims abstract description 14
- 238000009877 rendering Methods 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims description 64
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 51
- 239000003921 oil Substances 0.000 claims description 37
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 14
- 150000001993 dienes Chemical class 0.000 claims description 14
- 229920002367 Polyisobutene Polymers 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 8
- RCJMVGJKROQDCB-UHFFFAOYSA-N 1,3-dimethyl-1,3-butadiene Natural products CC=CC(C)=C RCJMVGJKROQDCB-UHFFFAOYSA-N 0.000 claims description 6
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical compound C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 claims description 4
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 claims description 4
- CJSBUWDGPXGFGA-UHFFFAOYSA-N 4-methylpenta-1,3-diene Chemical compound CC(C)=CC=C CJSBUWDGPXGFGA-UHFFFAOYSA-N 0.000 claims description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 4
- MGNZXYYWBUKAII-UHFFFAOYSA-N cyclohexa-1,3-diene Chemical compound C1CC=CC=C1 MGNZXYYWBUKAII-UHFFFAOYSA-N 0.000 claims description 4
- 125000003011 styrenyl group Chemical group [H]\C(*)=C(/[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 claims description 4
- KUFLEYZWYCAZCC-UHFFFAOYSA-N 2-methylhexa-1,3-diene Chemical compound CCC=CC(C)=C KUFLEYZWYCAZCC-UHFFFAOYSA-N 0.000 claims description 3
- 239000010690 paraffinic oil Substances 0.000 claims description 3
- AGDLFOKHPDHOPH-SREVYHEPSA-N (3Z)-4-methylhexa-1,3-diene Chemical compound CC\C(C)=C/C=C AGDLFOKHPDHOPH-SREVYHEPSA-N 0.000 claims description 2
- PCCCQOGUVCNYOI-FNORWQNLSA-N (3e)-2,3-dimethylpenta-1,3-diene Chemical compound C\C=C(/C)C(C)=C PCCCQOGUVCNYOI-FNORWQNLSA-N 0.000 claims description 2
- WFJQGQNVERCLOQ-AATRIKPKSA-N (3e)-2,5-dimethylhexa-1,3-diene Chemical compound CC(C)\C=C\C(C)=C WFJQGQNVERCLOQ-AATRIKPKSA-N 0.000 claims description 2
- RCJMVGJKROQDCB-SNAWJCMRSA-N (3e)-2-methylpenta-1,3-diene Chemical compound C\C=C\C(C)=C RCJMVGJKROQDCB-SNAWJCMRSA-N 0.000 claims description 2
- BOGRNZQRTNVZCZ-AATRIKPKSA-N (3e)-3-methylpenta-1,3-diene Chemical compound C\C=C(/C)C=C BOGRNZQRTNVZCZ-AATRIKPKSA-N 0.000 claims description 2
- HQLSCIPCIFAMOK-AATRIKPKSA-N (3e)-5-methylhexa-1,3-diene Chemical compound CC(C)\C=C\C=C HQLSCIPCIFAMOK-AATRIKPKSA-N 0.000 claims description 2
- AHAREKHAZNPPMI-AATRIKPKSA-N (3e)-hexa-1,3-diene Chemical compound CC\C=C\C=C AHAREKHAZNPPMI-AATRIKPKSA-N 0.000 claims description 2
- BOGRNZQRTNVZCZ-UHFFFAOYSA-N 1,2-dimethyl-butadiene Natural products CC=C(C)C=C BOGRNZQRTNVZCZ-UHFFFAOYSA-N 0.000 claims description 2
- JLSUFZZPRVNDIW-UHFFFAOYSA-N 1-ethenylcyclohexa-1,3-diene Chemical compound C=CC1=CC=CCC1 JLSUFZZPRVNDIW-UHFFFAOYSA-N 0.000 claims description 2
- FSECWGZNMLROOX-UHFFFAOYSA-N 2,3-dimethylhexa-1,3-diene Chemical compound CCC=C(C)C(C)=C FSECWGZNMLROOX-UHFFFAOYSA-N 0.000 claims description 2
- FYQWQPVXKQWELA-UHFFFAOYSA-N 2,4-dimethylhexa-1,3-diene Chemical compound CCC(C)=CC(C)=C FYQWQPVXKQWELA-UHFFFAOYSA-N 0.000 claims description 2
- AQYKIROTAGYYQK-UHFFFAOYSA-N 5,5-dimethyl-3-methylidenehex-1-ene Chemical compound CC(C)(C)CC(=C)C=C AQYKIROTAGYYQK-UHFFFAOYSA-N 0.000 claims description 2
- 239000010692 aromatic oil Substances 0.000 claims description 2
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cis-cyclohexene Natural products C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 claims description 2
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical compound C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 claims description 2
- 239000002480 mineral oil Substances 0.000 claims description 2
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 claims description 2
- CBMWBIMXKNMQBL-SREVYHEPSA-N (3z)-3-methylhexa-1,3-diene Chemical compound CC\C=C(\C)C=C CBMWBIMXKNMQBL-SREVYHEPSA-N 0.000 claims 1
- 238000000151 deposition Methods 0.000 claims 1
- 238000006116 polymerization reaction Methods 0.000 description 42
- 229920000642 polymer Polymers 0.000 description 22
- 239000000243 solution Substances 0.000 description 20
- 238000012360 testing method Methods 0.000 description 19
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 18
- 239000003981 vehicle Substances 0.000 description 18
- 239000006229 carbon black Substances 0.000 description 16
- 235000019241 carbon black Nutrition 0.000 description 16
- 238000005227 gel permeation chromatography Methods 0.000 description 13
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 12
- 239000012763 reinforcing filler Substances 0.000 description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 11
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 11
- 230000003014 reinforcing effect Effects 0.000 description 11
- 239000000945 filler Substances 0.000 description 10
- 239000005060 rubber Substances 0.000 description 10
- 229920006132 styrene block copolymer Polymers 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 9
- -1 for example Chemical compound 0.000 description 9
- 239000011256 inorganic filler Substances 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- 238000003786 synthesis reaction Methods 0.000 description 9
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 9
- BSKHPKMHTQYZBB-UHFFFAOYSA-N 2-methylpyridine Chemical compound CC1=CC=CC=N1 BSKHPKMHTQYZBB-UHFFFAOYSA-N 0.000 description 8
- 239000011324 bead Substances 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 229910003475 inorganic filler Inorganic materials 0.000 description 8
- 239000002808 molecular sieve Substances 0.000 description 8
- 230000002787 reinforcement Effects 0.000 description 8
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000003643 water by type Substances 0.000 description 8
- 238000002360 preparation method Methods 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 6
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- 230000001588 bifunctional effect Effects 0.000 description 6
- 229920005549 butyl rubber Polymers 0.000 description 6
- 239000007822 coupling agent Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- VFWCMGCRMGJXDK-UHFFFAOYSA-N 1-chlorobutane Chemical compound CCCCCl VFWCMGCRMGJXDK-UHFFFAOYSA-N 0.000 description 5
- UHKPXKGJFOKCGG-UHFFFAOYSA-N 2-methylprop-1-ene;styrene Chemical compound CC(C)=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 UHKPXKGJFOKCGG-UHFFFAOYSA-N 0.000 description 5
- 229910052794 bromium Inorganic materials 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 230000026030 halogenation Effects 0.000 description 5
- 238000005658 halogenation reaction Methods 0.000 description 5
- 239000003999 initiator Substances 0.000 description 5
- 238000010552 living cationic polymerization reaction Methods 0.000 description 5
- 239000000377 silicon dioxide Substances 0.000 description 5
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- 239000004809 Teflon Substances 0.000 description 4
- 229920006362 Teflon® Polymers 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 4
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 4
- 235000011089 carbon dioxide Nutrition 0.000 description 4
- 239000007795 chemical reaction product Substances 0.000 description 4
- 239000000470 constituent Substances 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 239000008367 deionised water Substances 0.000 description 4
- 229910021641 deionized water Inorganic materials 0.000 description 4
- 229920003244 diene elastomer Polymers 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 238000007654 immersion Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- 239000005977 Ethylene Substances 0.000 description 3
- 244000043261 Hevea brasiliensis Species 0.000 description 3
- 239000002841 Lewis acid Substances 0.000 description 3
- 229910003074 TiCl4 Inorganic materials 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 230000002411 adverse Effects 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 238000003490 calendering Methods 0.000 description 3
- 229910052801 chlorine Inorganic materials 0.000 description 3
- 239000000460 chlorine Substances 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- 150000007517 lewis acids Chemical class 0.000 description 3
- 229920003052 natural elastomer Polymers 0.000 description 3
- 229920001194 natural rubber Polymers 0.000 description 3
- 239000012454 non-polar solvent Substances 0.000 description 3
- 239000012766 organic filler Substances 0.000 description 3
- 230000002194 synthesizing effect Effects 0.000 description 3
- SRNQAQUOOIZPJL-UHFFFAOYSA-N 1,3,5-tris(2-chloropropan-2-yl)benzene Chemical compound CC(C)(Cl)C1=CC(C(C)(C)Cl)=CC(C(C)(C)Cl)=C1 SRNQAQUOOIZPJL-UHFFFAOYSA-N 0.000 description 2
- KTZVZZJJVJQZHV-UHFFFAOYSA-N 1-chloro-4-ethenylbenzene Chemical compound ClC1=CC=C(C=C)C=C1 KTZVZZJJVJQZHV-UHFFFAOYSA-N 0.000 description 2
- JWVTWJNGILGLAT-UHFFFAOYSA-N 1-ethenyl-4-fluorobenzene Chemical compound FC1=CC=C(C=C)C=C1 JWVTWJNGILGLAT-UHFFFAOYSA-N 0.000 description 2
- KPJKMUJJFXZGAX-UHFFFAOYSA-N 2-chloropropan-2-ylbenzene Chemical compound CC(C)(Cl)C1=CC=CC=C1 KPJKMUJJFXZGAX-UHFFFAOYSA-N 0.000 description 2
- MRFQFQYRTNGOCZ-UHFFFAOYSA-N 2-methoxypropan-2-ylbenzene Chemical compound COC(C)(C)C1=CC=CC=C1 MRFQFQYRTNGOCZ-UHFFFAOYSA-N 0.000 description 2
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 2
- 229910015844 BCl3 Inorganic materials 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- 229920002368 Glissopal ® Polymers 0.000 description 2
- 239000002879 Lewis base Substances 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical class CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 2
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 229920005987 OPPANOL® Polymers 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- NEHMKBQYUWJMIP-UHFFFAOYSA-N chloromethane Chemical compound ClC NEHMKBQYUWJMIP-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000001627 detrimental effect Effects 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
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- 238000009472 formulation Methods 0.000 description 2
- 238000004817 gas chromatography Methods 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 150000007527 lewis bases Chemical class 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 2
- 239000012764 mineral filler Substances 0.000 description 2
- MMSLOZQEMPDGPI-UHFFFAOYSA-N p-Mentha-1,3,5,8-tetraene Chemical compound CC(=C)C1=CC=C(C)C=C1 MMSLOZQEMPDGPI-UHFFFAOYSA-N 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 239000002798 polar solvent Substances 0.000 description 2
- 238000001542 size-exclusion chromatography Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical group C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000000153 supplemental effect Effects 0.000 description 2
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- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 2
- 230000000930 thermomechanical effect Effects 0.000 description 2
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- FAQYAMRNWDIXMY-UHFFFAOYSA-N trichloroborane Chemical compound ClB(Cl)Cl FAQYAMRNWDIXMY-UHFFFAOYSA-N 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- IXZLSILYKQMYMT-UHFFFAOYSA-N (2,3,4,5,6-pentachlorophenyl)methyl prop-2-enoate Chemical compound ClC1=C(Cl)C(Cl)=C(COC(=O)C=C)C(Cl)=C1Cl IXZLSILYKQMYMT-UHFFFAOYSA-N 0.000 description 1
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- PDRUPOCQIPHOBL-UHFFFAOYSA-N (2,3-dimethylphenyl) 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=CC(C)=C1C PDRUPOCQIPHOBL-UHFFFAOYSA-N 0.000 description 1
- UWDKOKUSUKKWOT-UHFFFAOYSA-N (2,6-dimethylphenyl) 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=C(C)C=CC=C1C UWDKOKUSUKKWOT-UHFFFAOYSA-N 0.000 description 1
- GCIHZDWTJCGMDK-UHFFFAOYSA-N (2-methylphenyl) prop-2-enoate Chemical compound CC1=CC=CC=C1OC(=O)C=C GCIHZDWTJCGMDK-UHFFFAOYSA-N 0.000 description 1
- ZGPJNXSGPFUODV-UHFFFAOYSA-N (3,5-dimethyl-1-adamantyl) 2-methylprop-2-enoate Chemical compound C1C(C2)CC3(C)CC2(C)CC1(OC(=O)C(=C)C)C3 ZGPJNXSGPFUODV-UHFFFAOYSA-N 0.000 description 1
- LCXCLBUJRIUARF-UHFFFAOYSA-N (3,5-dimethyl-1-adamantyl) prop-2-enoate Chemical compound C1C(C2)CC3(C)CC1(C)CC2(OC(=O)C=C)C3 LCXCLBUJRIUARF-UHFFFAOYSA-N 0.000 description 1
- WOJSMJIXPQLESQ-DTORHVGOSA-N (3s,5r)-1,1,3,5-tetramethylcyclohexane Chemical compound C[C@H]1C[C@@H](C)CC(C)(C)C1 WOJSMJIXPQLESQ-DTORHVGOSA-N 0.000 description 1
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 description 1
- OGVIMBVPFAEZDF-UHFFFAOYSA-N (4-cyanophenyl) 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=C(C#N)C=C1 OGVIMBVPFAEZDF-UHFFFAOYSA-N 0.000 description 1
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- FAIAAWCVCHQXDN-UHFFFAOYSA-N phosphorus trichloride Chemical compound ClP(Cl)Cl FAIAAWCVCHQXDN-UHFFFAOYSA-N 0.000 description 1
- 229910052615 phyllosilicate Inorganic materials 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- QROGIFZRVHSFLM-UHFFFAOYSA-N prop-1-enylbenzene Chemical class CC=CC1=CC=CC=C1 QROGIFZRVHSFLM-UHFFFAOYSA-N 0.000 description 1
- IFUUJJJOOHDTAT-UHFFFAOYSA-N propan-2-yl 2-chloroprop-2-enoate Chemical compound CC(C)OC(=O)C(Cl)=C IFUUJJJOOHDTAT-UHFFFAOYSA-N 0.000 description 1
- 239000003223 protective agent Substances 0.000 description 1
- 150000003222 pyridines Chemical class 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 229940075554 sorbate Drugs 0.000 description 1
- 229940075582 sorbic acid Drugs 0.000 description 1
- 235000010199 sorbic acid Nutrition 0.000 description 1
- 239000004334 sorbic acid Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- SJMYWORNLPSJQO-UHFFFAOYSA-N tert-butyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(C)(C)C SJMYWORNLPSJQO-UHFFFAOYSA-N 0.000 description 1
- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
- ATZHWSYYKQKSSY-UHFFFAOYSA-N tetradecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCOC(=O)C(C)=C ATZHWSYYKQKSSY-UHFFFAOYSA-N 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229920003212 trans-1,4-polyisoprene Polymers 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- PGQNYIRJCLTTOJ-UHFFFAOYSA-N trimethylsilyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)O[Si](C)(C)C PGQNYIRJCLTTOJ-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0008—Compositions of the inner liner
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C5/00—Inflatable pneumatic tyres or inner tubes
- B60C5/12—Inflatable pneumatic tyres or inner tubes without separate inflatable inserts, e.g. tubeless tyres with transverse section open to the rim
- B60C5/14—Inflatable pneumatic tyres or inner tubes without separate inflatable inserts, e.g. tubeless tyres with transverse section open to the rim with impervious liner or coating on the inner wall of the tyre
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F297/00—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/14—Gas barrier composition
Definitions
- the present invention relates to “pneumatic” objects, that is to say, by definition, to objects which assume their usable form when they are inflated with air or with an equivalent inflation gas, and in particular to pneumatic tyres.
- the present invention relates to a pneumatic object provided with an elastomer layer which is gastight to inflation gases, said elastomer layer comprising, as predominant elastomer, a thermoplastic elastomer in the form of a particular block copolymer.
- the invention also relates to a process for rendering a pneumatic object gastight by means of the elastomer layer which is gastight to inflation gases as defined above.
- the invention relates to the use, as layer which is gastight to inflation gases, in a pneumatic object, of an elastomer layer as defined above.
- the radially internal face comprises an airtight layer (or more generally a layer airtight to any inflation gas) which makes it possible to inflate the pneumatic tyre and to keep it under pressure.
- airtightness properties allow it to guarantee a relatively low level of pressure loss, making it possible to keep the tyre inflated in a normal operating state for a sufficient period of time, normally of several weeks or several months. It also has the function of protecting the carcass reinforcement from the diffusion of air originating in the inner space of the tyre.
- gastight inner layer or gastight “inner” rubber (“inner liner”) is currently fulfilled by compositions based on butyl rubber (copolymer of isobutylene and isoprene), which have been recognized for a very long time for their excellent gastightness properties.
- compositions based on butyl rubber are well known drawbacks that they have large hysteresis losses, which moreover are present over a broad spectrum of temperatures, which is a drawback detrimental to the rolling resistance of the pneumatic tyres.
- Thermoplastic elastomers of the SIBS (styrene-isobutylene-styrene) type have been developed in order to improve the hysteresis properties of the gastight inner layers containing them. Mention may especially be made of patent applications FR 08/57844 and FR 08/57845.
- the gastight inner layers based on SIBS lack adhesion to the other components of the pneumatic object, both in the uncured state during the building of the tyre and in the cured state with the carcass ply. This is because the absence of double bonds in the thermoplastic elastomer makes it relatively insensitive to co-vulcanization with the carcass ply during curing.
- thermoplastic elastomers have limited heat resistance, which is reflected in the impossibility of removing the pneumatic object from the hot curing press without tearing the material, and also by the appearance of material creep during endurance tests which generate stress from a thermomechanical point of view, such as high speed running tests.
- thermoplastic elastomer in the form of a block copolymer which comprises an elastomeric block and one or more thermoplastic blocks, the latter themselves being in the form of a block copolymer, at least one first block of which consists of units derived from at least one polymerizable monomer and at least one second block of which consists of a random copolymer of units derived from ⁇ -methylstyrene and of units derived from ⁇ -pinene, which can be used as elastomer layer which is gastight to inflation gas in a pneumatic object, made it possible to obtain a pneumatic object having good gastightness to inflation gases, and also a good compromise in terms of adhesion of the elements of the pneumatic object to one another and in terms of heat resistance.
- a subject of the invention is therefore a pneumatic object provided with an elastomer layer which is gastight to inflation gases, said elastomer layer comprising, as predominant elastomer, a thermoplastic elastomer in the form of a block copolymer which comprises:
- an elastomeric block comprising at least units derived from isobutylene, and having a glass transition temperature of less than or equal to ⁇ 20° C.
- thermoplastic block(s) each comprising at least one first block consisting of units derived from at least one polymerizable monomer and at least one second block, said second block(s) being a random copolymer consisting of units derived from ⁇ -methylstyrene and of units derived from ⁇ -pinene.
- this block copolymer make it possible to give the gastight layer in the pneumatic object good properties of adhesion, both in the uncured state during building and in the cured state to the rubber components adjacent thereto, in particular to the carcass ply.
- This structure and this composition also make it possible to give the pneumatic object good heat resistance, especially in order to avoid tearing of the material when removing the pneumatic object from the curing press but also makes it possible to prevent material creep during the use thereof, in particular during endurance tests which generate stress from a thermomechanical point of view.
- Another subject of the invention is a process for rendering a pneumatic object gastight to inflation gases, in which an elastomer layer which is gastight to inflation gases, as defined above, is incorporated into said pneumatic object during the manufacture thereof, or added to said pneumatic object after the manufacture thereof.
- a subject of the invention is the use, as layer which is gastight to inflation gases, in a pneumatic object, of an elastomer layer as defined above.
- FIGURE diagrammatically represents, in radial cross section, a pneumatic tyre in accordance with the invention.
- any interval of values denoted by the expression “between a and b” represents the range of values extending from more than a to less than b (that is to say, limits a and b excluded), whereas any interval of values denoted by the expression “from a to b” means the range of values extending from a up to b (that is to say, including the strict limits a and b).
- “predominant”, when denoting an elastomer, is intended to mean that this elastomer is predominant among all the other elastomers present in the elastomer composition or the elastomer layer, that is to say that this elastomer represents more than 50% by weight of all the elastomers present in the elastomer composition or the elastomer layer.
- the term “parts per hundred parts of elastomer” or “phr” means the part by weight of a constituent per 100 parts by weight of the elastomer(s), i.e. of the total weight of the elastomer(s), whether they are thermoplastic or non-thermoplastic.
- a constituent at 60 phr will mean, for example, 60 g of this constituent per 100 g of elastomer.
- Block consisting of units derived from at least one polymerizable monomer is intended to mean that this block comprises at least one sequence of 5 units derived from at least one polymerizable monomer.
- Random copolymer consisting of units derived from ⁇ -methylstyrene and of units derived from ⁇ -pinene is intended to mean that this polymer consists of a random distribution of units derived from ⁇ -methylstyrene and of units derived from ⁇ -pinene.
- Block being a random copolymer is intended to mean that this block comprises at least one sequence of 5 units, said sequence being a mixture of units derived from ⁇ -methylstyrene and of units derived from ⁇ -pinene.
- “Elastomeric block” is intended to mean that this block comprises at least one sequence of 5 units derived from isobutylene.
- a first subject of the invention is a pneumatic object provided with an elastomer layer which is gastight to inflation gases, said elastomer layer comprising, as predominant elastomer, a thermoplastic elastomer in the form of a block copolymer which comprises:
- an elastomeric block comprising at least units derived from isobutylene, and having a glass transition temperature of less than or equal to ⁇ 20° C.
- thermoplastic block(s) each comprising at least one first block consisting of units derived from at least one polymerizable monomer and at least one second block, said second block(s) being a random copolymer consisting of units derived from ⁇ -methylstyrene and of units derived from ⁇ -pinene.
- the glass transition temperature (denoted Tg) may be measured by the DMA (dynamic mechanical analysis) method, consisting in establishing the curve of the change in elastic modulus G′ as a function of temperature. According to this method, the glass transition temperature corresponds to the temperature at which the intersection between the straight line tangent to the glassy plateau and the straight line tangent to the zone of transition between the glassy plateau and the rubbery plateau is observed, during the temperature sweep.
- DMA dynamic mechanical analysis
- the glass transition temperature is defined as the temperature at which the intersection between the straight line tangent to the glassy plateau and the straight line tangent to the zone of transition between the glassy plateau and the rubbery plateau of the change in the elastic modulus G′ is observed, during the temperature sweep of a crosslinked sample (size of the sample length: 6 mm, width: 5 mm, thickness: 2 mm) subjected to a sinusoidal stress (frequency of 10 Hz).
- this Tg value is measured during the measurement of the dynamic properties on a viscosity analyser (DVA 200—IT Instrumental Control), according to standard JIS K 6384 (Testing Methods for Dynamic Properties of Vulcanized Rubber and Thermoplastic Rubber).
- the block copolymer has a structure in which the elastomeric block is connected at one of its ends to a thermoplastic block.
- the block copolymer has a triblock structure with an isobutylene block (elastomeric block), a block consisting of units derived from at least one polymerizable monomer, and a block consisting of a random copolymer of units derived from ⁇ -methylstyrene and of units derived from ⁇ -pinene.
- the block copolymer has a triblock structure in the following order: isobutylene block/( ⁇ -methylstyrene-co- ⁇ -pinene) block/block consisting of units derived from at least one polymerizable monomer.
- the block copolymer has a triblock structure in the following order: isobutylene block/block consisting of units derived from at least one polymerizable monomer/( ⁇ -methylstyrene-co- ⁇ -pinene) block.
- the indicator “-co-” means that the two species being on either side of this indicator constitutes a random copolymer.
- the block copolymer has a linear structure in which the elastomeric block is connected at each of its ends to a thermoplastic block.
- the block copolymer has a five-block structure with a central isobutylene block (elastomeric block), and at each end of the isobutylene block a block consisting of units derived from at least one first polymerizable monomer, and a block consisting of a random copolymer of units derived from ⁇ -methylstyrene and of units derived from ⁇ -pinene.
- the block copolymer has a five-block structure in the following order: block consisting of units derived from at least one polymerizable monomer/( ⁇ -methylstyrene-co- ⁇ -pinene) block/isobutylene block/( ⁇ -methylstyrene-co- ⁇ -pinene) block/block consisting of units derived from at least one polymerizable monomer.
- the block copolymer has a five-block structure in the following order: ( ⁇ -methylstyrene-co- ⁇ -pinene) block/block consisting of units derived from at least one polymerizable monomer/isobutylene block/block consisting of units derived from at least one polymerizable monomer/( ⁇ -methylstyrene-co- ⁇ -pinene) block.
- the block copolymer has a star-branched structure, the elastomeric block being central and being connected to 3 to 12 branches, each branch consisting of a thermoplastic block.
- the number of branches of the block copolymer preferably ranges from 3 to 6.
- the block copolymer is in a branched or dendrimer form.
- the block copolymer is then composed of a branched or dendrimeric elastomer and of a thermoplastic block, located at each of the ends of the branches of the branched or dendrimeric elastomer.
- the block copolymer preferably has a glass transition temperature (Tg, measured by the DMA method) of less than ⁇ 20° C., more preferentially less than ⁇ 40° C., and even more preferentially less than ⁇ 50° C.
- Tg glass transition temperature
- the block copolymer that can be used according to the invention has a weight-average molecular weight ranging from 30 to 300 kg/mol, preferably from 120 to 250 kg/mol.
- the weight-average molecular weights (Mw) and number-average molecular weights (Mn) of the block copolymer which can be used according to the invention may be determined, in a manner known per se, by GPC (gel permeation chromatography).
- the GPC unit comprises four modules: Waters 717 plus autosampler, Waters 515 HPLC pump, Waters 2487 and Waters 2414.
- a 0.05 ml sample of solution is injected and passes through the columns (Shodex® GPC K-804 and Shodex® GPC K-802.5) by virtue of an eluent (chloroform) at a flow rate of 1.0 ml/min at 35° C.
- the block copolymer which can be used in the gastight elastomer layer of the pneumatic object according to the invention comprises an elastomeric block and one or more thermoplastic blocks.
- the elastomeric block of this block copolymer comprises at least some units derived from isobutylene, and has a glass transition temperature of less than or equal to ⁇ 20° C. (Tg, measured by the DMA method).
- the elastomeric block preferably has a glass transition temperature of less than or equal to ⁇ 40° C., preferably less than or equal to ⁇ 50° C.
- the elastomeric block also comprises from 0.5 to 6% by weight, preferably from 1.5 to 5% by weight, relative to the total weight of the elastomeric block, of units derived from one or more conjugated dienes.
- the conjugated dienes which can be copolymerized with the isobutylene to form the elastomeric block are C 4 -C 14 conjugated dienes.
- these conjugated dienes are selected from isoprene, 1,3-butadiene, 1-methylbutadiene, 2-methylbutadiene, 2,3-dimethyl-1,3-butadiene, 2,4-dimethyl-1,3-butadiene, 1,3-pentadiene, 2-methyl-1,3-pentadiene, 3-methyl-1,3-pentadiene, 4-methyl-1,3-pentadiene, 2,3-dimethyl-1,3-pentadiene, 1,3-hexadiene, 2-methyl-1,3-hexadiene, ⁇ -methyl-1,3-hexadiene, 4-methyl-1,3-hexadiene, 5-methyl-1,3-hexadiene, 2,3-dimethyl-1,3-hexadiene, 2,4-dimethyl-1,
- the conjugated diene is isoprene or a mixture containing isoprene.
- the elastomeric block is advantageously halogenated.
- This halogenation makes it possible to increase the curing rate of the elastomer layer comprising the block copolymer.
- This halogenation makes it possible to improve the compatibility of the block copolymer with the other elements constituting the elastomer layer which is gastight to inflation gases.
- the halogenation is carried out especially using bromine or chlorine, preferentially bromine, on the units derived from conjugated dienes of the polymer chain of the elastomeric block. Only a portion of these units reacts with the halogen. This reactive portion of units derived from conjugated dienes must nonetheless be such that the content of units derived from conjugated dienes which has not reacted with the halogen is at least 0.5% by weight relative to the weight of the elastomeric block.
- the block copolymer which can be used in the gastight elastomer layer of the pneumatic object according to the invention also comprises one or more thermoplastic blocks.
- thermoplastic block(s) of this block copolymer each comprise at least one first block consisting of units derived from at least one polymerizable monomer and at least one second block, the second block being a random copolymer consisting of units derived from ⁇ -methylstyrene and of units derived from ⁇ -pinene.
- the polymerizable monomer(s) is (are) preferably selected from styrene monomers.
- styrene monomer is intended to mean any monomer based on styrene, which is either unsubstituted or substituted.
- the polymerizable monomer(s) which can be used according to the invention are preferably selected from styrene, ⁇ -methylstyrene, diphenyl ethylene, p-methylstyrene, p-(tert-butyl)styrene, p-chlorostyrene and p-fluorostyrene.
- the polymerizable monomer(s) may also be selected from indene monomers.
- indene monomer is intended to mean any monomer based on indene, which is either unsubstituted or substituted.
- substituted indenes mention may be made for example of alkylindenes and arylindenes.
- the polymerizable monomer is styrene.
- the polymerizable monomer is particularly preferably not a ⁇ -pinene.
- thermoplastic block(s) of this block copolymer each comprise at least one first block consisting of units derived from at least one polymerizable monomer and at least one second block, said second block(s) being a random copolymer consisting of units derived from ⁇ -methylstyrene and of units derived from ⁇ -pinene.
- the content of said units derived from ⁇ -pinene preferably ranges from 0.5 to 25 mol %, preferably from 0.8 to 5 mol % relative to the number of moles of units of the block copolymer.
- the thermoplastic block(s) generally represent from 5 to 30% by weight, preferably from 10 to 20% by weight, relative to the total weight of the block copolymer.
- the block copolymer which can be used according to the invention gives the composition gastight to inflation gases which contains it a large capacity for adhesion to the rubber components of the pneumatic object, especially pneumatic tyre, which are adjacent to it.
- this block copolymer despite its thermoplastic nature, gives the gastight composition which contains it a good hot cohesion of the material, especially at temperatures ranging from 150 to 200° C. These temperatures correspond to the temperatures for curing pneumatic tyres. This high-temperature cohesion enables these tyres to be demoulded under hot conditions without adversely affecting the integrity of the gastight composition containing the particular block copolymer.
- the block copolymer which can be used according to the invention surprisingly makes it possible to reach a compromise between the often contradictory properties of hot cohesion of the composition that contains it and of adhesion of this composition to the rubber components which are adjacent to it in the pneumatic object.
- This compromise of properties is achieved while retaining the properties of gastightness and the processability of the composition comprising this block copolymer, and also while imparting improved hysteresis properties (compared to butyl rubber) as an inner rubber for a pneumatic tyre.
- the block copolymer which can be used in the gastight elastomer layer of the pneumatic object according to the invention may be prepared by synthesis processes known per se and described in the literature, especially that cited in the presentation of the prior art of the present description. Those skilled in the art will know how to choose the appropriate polymerization conditions and to adjust the various parameters of the polymerization processes in order to result in the specific structural characteristics of the block copolymer which can be used according to the invention.
- a first strategy consists of a first step of synthesizing the elastomeric block by living cationic polymerization of the monomers to be polymerized by means of a monofunctional, bifunctional or polyfunctional initiator known to those skilled in the art, followed by the second step of synthesizing the thermoplastic block(s) by polymerization, either of at least one polymerizable monomer or of a mixture of an ⁇ -methylstyrene monomer and of a monomer of ⁇ -pinene, on the living elastomeric block obtained in the first step, then of a third step of synthesizing the thermoplastic block(s) by polymerization, respectively, either of a mixture of an ⁇ -methylstyrene monomer and of a monomer of ⁇ -pinene, or of at least one polymerizable monomer, on the living block resulting from the second step.
- the monomer(s) to be polymerized may or may not be added in the form of a solution in a solvent as is described below, in the presence or absence of a Lewis acid or base as are described below.
- Each of these steps can be carried out in the same reactor or in two different polymerization reactors. Preferentially, these two steps are carried out in a single reactor (one-pot synthesis).
- the living cationic polymerization is carried out conventionally by means of an initiator and optionally of a Lewis acid acting as coinitiator in order to form a carbocation in situ.
- a Lewis acid acting as coinitiator
- electron-donating compounds are added in order to confer a living nature on the polymerization.
- the monofunctional, bifunctional or polyfunctional initiators which can be used for the preparation of the block copolymer which can be used according to the invention may be selected from (2-methoxy-2-propyl)benzene (cumylmethyl ether), (2-chloro-2-propyl)benzene (cumyl chloride), (2-hydroxy-2-propyl)benzene, (2-acetoxy-2-propyl)benzene, 1,4-di(2-methoxy-2-propyl)benzene (or dicumylmethyl ether), 1,3,5-tri(2-methoxy-2-propyl)benzene (or tricumylmethyl ether), 1,4-di(2-chloro-2-propyl)benzene (or dicumyl chloride), 1,3,5-tri(2-chloro-2-propyl)benzene (or tricumyl chloride), 1,4-di(2-hydroxy-2-propyl)benzene, 1,3,5-tri(2-hydroxy-2-propy
- dicumyl ethers Preferentially, dicumyl ethers, tricumyl ethers, dicumyl halides or tricumyl halides are used.
- the Lewis acids may be selected from metal halides of general formula MX n , where M is an element selected from Ti, Zr, Al, Sn, P or B, X is a halogen, such as Cl, Br, F or I, and n corresponds to the degree of oxidation of the element M. Mention will be made, for example, of TiCl 4 , AlCl 3 , BCl 3 , BF 3 , SnCl 4 , PCl 3 or PCl 5 . The compounds TiCl 4 , AlCl 3 and BCl 3 are preferentially used and more preferentially still TiCl 4 .
- the electron-donating compounds may be selected from known Lewis bases, such as pyridines, amines, amides, esters, sulphoxides and others. Preference is given, among these, to DMSO (dimethyl sulphoxide) and DMAc (dimethylacetamide).
- the living cationic polymerization is carried out in an inert nonpolar solvent or in a mixture of inert nonpolar and polar solvents.
- nonpolar solvents which can be used for the synthesis of the block copolymer which can be used in the invention are, for example, aliphatic, cycloaliphatic or aromatic hydrocarbon solvents, such as hexane, heptane, cyclohexane, methylcyclohexane, benzene or toluene.
- polar solvents which can be used for the synthesis of the block copolymer which can be used in the invention are, for example, halogenated solvents, such as alkyl halides, for example methyl chloride (or chloroform), ethyl chloride, butyl chloride, methylene chloride (or dichloromethane) or chlorobenzenes (mono-, di- or trichloro).
- alkyl halides for example methyl chloride (or chloroform), ethyl chloride, butyl chloride, methylene chloride (or dichloromethane) or chlorobenzenes (mono-, di- or trichloro).
- a second synthesis strategy consists in separately preparing:
- the optional halogenation of the block copolymer which can be used according to the invention obtained according to either one of the synthesis strategies is carried out according to any method known to those skilled in the art, especially those used for the halogenation of butyl rubber, and can be carried out, for example, by means of bromine or chlorine, preferentially bromine, on the units derived from conjugated dienes of the polymer chain of the elastomeric block, when they are present, or on the units derived from ⁇ -pinene.
- the processes described, for example, in the papers by Puskas, J. Polym. Sci. Part A: Polymer Chemistry, Vol. 36, pp 85-82 (1998), and Puskas, J. Polym. Sci. Part A: Polymer Chemistry, Vol. 43, pp 1811-1826 (2005), can be analogously employed in order to obtain living star-branched, branched or dendrimeric central elastomeric blocks.
- the block copolymer which can be used according to the invention will preferentially be prepared by living cationic polymerization by means of a monofunctional, bifunctional or polyfunctional initiator and by addition of the monomers to be polymerized for the synthesis of the elastomeric block, then by sequenced addition, for the first block, and by consecutive addition, for the second block, of the monomers to be polymerized for the synthesis of the thermoplastic block(s).
- the present invention is not restricted to a specific polymerization process starting from such a mixture of monomers. This type of process is well known to those skilled in the art. Thus, syntheses described in the prior art, especially in the patent documents EP 731 112, U.S. Pat. Nos. 4,946,899, 5,260,383, can be carried out analogously for preparing the block copolymer which can be used according to the invention.
- the block copolymer may alone constitute the gastight elastomer layer or else be combined, in this elastomer layer, with other constituents in order to form an elastomer composition.
- block copolymer which can be used according to the invention may be in a mixture with another block copolymer which can be used according to the invention of another type.
- a first block copolymer according to the invention may be in the form of a linear triblock with an isobutylene block (elastomeric block), a block consisting of units derived from at least one polymerizable monomer, and a block consisting of a random copolymer of units derived from ⁇ -methylstyrene and of units derived from ⁇ -pinene.
- a second block copolymer according to the invention may be in the form of a five-block polymer with a central isobutylene block (elastomeric block), and, at each end of the isobutylene block, a block consisting of units derived from at least one polymerizable monomer, and a block consisting of a random copolymer of units derived from ⁇ -methylstyrene and of units derived from ⁇ -pinene.
- These two block copolymers which can be used according to the invention in a mixture may then form a gastight elastomer layer used according to the invention.
- the block copolymer(s) which can be used according to the invention constitute the predominant elastomer(s) by weight; they then represent more than 50%, more preferentially more than 70% by weight of all the elastomers.
- Such minority supplemental elastomers could for example be diene elastomers such as natural rubber or a synthetic polyisoprene, a butyl rubber or thermoplastic styrene (TPS) elastomers other than the block copolymer(s) which can be used according to the invention, as long as their microstructures are compatible.
- TPS elastomer other than the block copolymer(s) which can be used according to the invention of a TPS elastomer selected from the group consisting of styrene/butadiene/styrene block copolymers, styrene/isoprene/styrene block copolymers, styrene/isoprene/butadiene/styrene block copolymers, styrene/ethylene/butylene/styrene block copolymers, styrene/ethylene/propylene/styrene block copolymers, styrene/ethylene/ethylene/propylene/styrene block copolymers, and the mixtures of these copolymers.
- a TPS elastomer selected from the group consisting of styrene/butadiene/styrene block copolymers, styrene/iso
- said optional supplemental TPS elastomer is selected from the group consisting of styrene/ethylene/butylene/styrene block copolymers, styrene/ethylene/propylene/styrene block copolymers, and the mixtures of these copolymers.
- the block copolymer(s) which can be used according to the invention are the only elastomers present in the gastight elastomer layer.
- the elastomer layer gastight to inflation gas particularly preferably only comprises a single block copolymer which can be used according to the invention, which is the only elastomer present in the gastight elastomer layer.
- the block copolymer described above is sufficient alone to fulfil the role of gastightness with regard to the pneumatic objects in which it is used.
- the latter is used in a composition which also comprises, as plasticizing agent, an extending oil (or plasticizing oil), the function of which is to facilitate the processing, particularly the incorporation into the pneumatic object by a lowering of the modulus and an increase in the tackifying power of the gastight layer.
- plasticizing agent an extending oil (or plasticizing oil)
- plasticizing oil the function of which is to facilitate the processing, particularly the incorporation into the pneumatic object by a lowering of the modulus and an increase in the tackifying power of the gastight layer.
- the elastomer layer which is gastight to inflation gases also comprises an extending oil.
- extending oil use may be made of any extending oil, preferably having a weakly polar nature, capable of extending or plasticizing elastomers, especially thermoplastic elastomers.
- these oils which are more or less viscous, are liquids (that is to say, as a reminder, substances which have the ability to eventually assume the shape of their container), in contrast especially to resins or rubbers, which are by nature solid.
- the extending oil is selected from the group consisting of polyolefinic oils (that is to say, resulting from the polymerization of monoolefinic or diolefinic olefins), paraffinic oils, naphthenic oils (of low or high viscosity), aromatic oils, mineral oils and the mixtures of these oils.
- polyolefinic oils that is to say, resulting from the polymerization of monoolefinic or diolefinic olefins
- paraffinic oils that is to say, resulting from the polymerization of monoolefinic or diolefinic olefins
- naphthenic oils of low or high viscosity
- aromatic oils mineral oils and the mixtures of these oils.
- the extending oil is selected from olefinic oils, and is preferably a polyisobutylene (abbreviated to PIB) oil.
- PIB polyisobutylene
- polyisobutylene oils are sold especially by Univar under the name Dynapak Poly (for example Dynapak Poly 190), by INEOS Oligomer under the name INDOPOL H1200 and by BASF under the names Glissopal (for example Glissopal 1000) or Oppanol (for example Oppanol B12); paraffinic oils are sold, for example, by Exxon under the name Telura 618 or by Repsol under the name Extensol 51.
- the extending oil preferably has a number-average molar mass ranging from 350 to 4000 g/mol, more preferentially ranging from 400 to 3000 g/mol.
- the number-average molecular weight (Mn) of the extending oil when it is present, may be determined by size exclusion chromatography (SEC), the sample of oil is dissolved beforehand in tetrahydrofuran at a concentration of approximately 1 g/l; the solution is then filtered through a filter with a porosity of 0.45 ⁇ m before injection.
- the apparatus used is a Waters Alliance chromatographic line.
- the elution solvent is tetrahydrofuran, the flow rate is 1 ml/min, the temperature of the system is 35° C. and the analysis time is 30 min.
- a set of two Waters columns with the Styragel HT6E name is used.
- the injected volume of the solution of the oil sample is 100 ⁇ l.
- the detector is a Waters 2410 differential refractometer and its associated software, for making use of the chromatographic data, is the Waters Millennium system.
- the calculated average molar masses are relative to a calibration curve produced with polys
- the extending oil is preferably present at a content of greater than 5 phr, preferably of between 5 and 100 phr (parts by weight per hundred parts of total elastomer, that is to say the block copolymer which can be used according to the invention and also any other optional elastomer present in the elastomer layer or composition).
- the content of extending oil is preferable for the content of extending oil to be greater than 10 phr, especially of between 10 and 90 phr, more preferentially still for it to be greater than 20 phr, especially of between 20 and 80 phr.
- the elastomer layer which is gastight to inflation gases described above may furthermore comprise the various additives normally present in the elastomer layers which are gastight to inflation gases known to those skilled in the art.
- Use may be made of any type of reinforcing filler known for its abilities to reinforce a rubber composition which can be used for the manufacture of tyres, for example carbon black, a reinforcing inorganic filler, such as silica, or else a blend of these two types of filler, especially a blend of carbon black and silica.
- a reinforcing filler known for its abilities to reinforce a rubber composition which can be used for the manufacture of tyres, for example carbon black, a reinforcing inorganic filler, such as silica, or else a blend of these two types of filler, especially a blend of carbon black and silica.
- All carbon blacks used individually or in the form of mixtures, especially blacks of the HAF, ISAF or SAF type, conventionally used in tyres (“tyre-grade” blacks) are suitable as carbon blacks. Use may also be made, according to the applications targeted, of blacks of higher series FF, FEF, GPF or SRF.
- the carbon blacks could, for example, be already incorporated in the diene elastomer in the form of a masterbatch, before or after grafting and preferably after grafting (see, for example, applications WO 97/36724 or WO 99/16600).
- Reinforcing inorganic filler other than carbon black should be understood, in the present application, by definition, as meaning any inorganic or mineral filler as opposed to carbon black, capable of reinforcing by itself alone, without means other than an intermediate coupling agent, a rubber composition intended for the manufacture of tyres; such a filler is generally characterized, in a known way, by the presence of hydroxyl (—OH) groups at its surface.
- reinforcing filler is not important, whether it is in the form of a powder, of microbeads, of granules, of beads or any other appropriate densified form.
- reinforcing filler is also understood to mean mixtures of different reinforcing fillers, in particular of highly dispersible siliceous and/or aluminous fillers as described below.
- Mineral fillers of the siliceous type in particular silica (SiO 2 ), or of the aluminous type, in particular alumina (Al 2 O 3 ), are especially suitable as reinforcing inorganic fillers other than carbon black.
- the content of reinforcing filler in the gastight elastomer composition varies from 10 to 200 phr, more preferentially from 30 to 150 phr, in particular from 50 to 120 phr, the optimum being, in a way known per se, different according to the specific applications targeted.
- the reinforcing filler predominantly comprises silica, the content of carbon black present in the gastight elastomer layer being preferably less than 20 phr, more preferentially less than 10 phr (for example between 0.5 and 20 phr, especially from 1 to 10 phr).
- the reinforcing filler preferably predominantly comprises carbon black, or even consists solely of carbon black.
- the gastight elastomer layer also conventionally comprises an agent capable of effectively providing this bond.
- silica is present in the gastight elastomer layer as reinforcing filler, use is made, in a known manner, of an at least bifunctional coupling agent (or bonding agent) intended to provide a sufficient connection, of chemical and/or physical nature, between the inorganic filler (surface of its particles) and the thermoplastic elastomer, in particular bifunctional organosilanes or polyorganosiloxanes.
- the content of coupling agent preferentially varies from 0.5 to 12 phr, it being understood that it is in general desirable to use as little as possible of it.
- the presence of the coupling agent depends on the presence of the reinforcing inorganic filler other than carbon black. Its content is easily adjusted by those skilled in the art according to the content of this filler; it is typically of the order of 0.5% to 15% by weight, with respect to the amount of reinforcing inorganic filler other than carbon black.
- a reinforcing filler of another nature might be used, provided that this reinforcing filler is covered with an inorganic layer, such as silica, or else comprises functional sites, especially hydroxyl sites, at its surface requiring the use of a coupling agent in order to form the bond between the filler and the thermoplastic elastomer.
- the gastight elastomer layer which can be used according to the invention can also contain reinforcing organic fillers which can replace all or a portion of the carbon blacks or of the other reinforcing inorganic fillers described above. Mention may be made, as examples of reinforcing organic fillers, of functionalized polyvinyl organic fillers, such as described in applications WO-A-2006/069792, WO-A-2006/069793, WO-A-2008/003434 and WO-A-2008/003435.
- non-reinforcing or inert fillers colouring agents which can advantageously be used for the colouring of the composition
- platy fillers which further improve the gastightness
- plasticizers other than the abovementioned extending oils
- protective agents such as antioxidants or antiozonants, UV stabilizers, various processing aids or other stabilizers, or else promoters able to promote adhesion to the rest of the structure of the pneumatic object.
- the gastight elastomer layer described above is a solid (at 23° C.) and elastic compound, which is especially characterized, by virtue of its specific formulation, by a very high flexibility and very high deformability.
- this gastight elastomer layer has a secant tensile modulus, at 10% elongation (denoted M10), which is less than 2 MPa, more preferentially less than 1.5 MPa (especially less than 1 MPa).
- This magnitude is measured in first elongation (that is to say without an accommodation cycle) at a temperature of 23° C., with a pull speed of 500 mm/min (standard ASTM D412), and related to the initial cross section of the test specimen.
- the gastight elastomer layer described above can be used as a gastight layer in any type of pneumatic object.
- pneumatic objects examples include pneumatic boats, and balls used for games or sport.
- an airtight layer or layer which is gastight to any other inflation gas, for example nitrogen
- a pneumatic object or finished or semi-finished product made of rubber most particularly in a pneumatic tyre for a motor vehicle such as a two-wheeled vehicle, passenger vehicle or industrial vehicle.
- Such an airtight layer is preferentially arranged on the inner wall of the pneumatic object, but it may also be entirely incorporated in its internal structure.
- the gastight layer preferentially has a thickness of greater than or equal to 0.05 mm, preferably ranging from 0.1 to 10 mm, and more preferentially ranging from 0.1 to 2 mm.
- the embodiment of the invention can vary, the gastight elastomer layer then comprising several preferential ranges of thickness.
- the preferential thickness can be between 1 and 3 mm.
- the preferential thickness can be between 2 and 10 mm.
- the pneumatic object according to the invention is preferably a pneumatic tyre.
- the pneumatic object according to the invention is intended to equip motor vehicles of passenger type, SUVs (sport utility vehicles), two-wheeled vehicles (especially motorbikes), aeroplanes, and also industrial vehicles such as vans, heavy-duty vehicles and other transportation or material-handling vehicles.
- SUVs sport utility vehicles
- two-wheeled vehicles especially motorbikes
- aeroplanes and also industrial vehicles such as vans, heavy-duty vehicles and other transportation or material-handling vehicles.
- Heavy duty vehicles may especially comprise underground trains, buses and heavy road transport vehicles such as lorries, tractors, trailers and off-road vehicles, such as agricultural or civil engineering vehicles.
- the invention also relates to a process for rendering a pneumatic object gastight to inflation gases, in which an elastomer layer which is gastight to inflation gases, as defined above, is incorporated into said pneumatic object during the manufacture thereof, or added to said pneumatic object after the manufacture thereof.
- the elastomer layer which is gastight to inflation gases is preferably arranged on the inner wall of the pneumatic object.
- the pneumatic object is a pneumatic tyre.
- the elastomer layer which is gastight to inflation gases is deposited flat on a tyre-building drum, before covering said elastomer layer which is gastight to inflation gases with the rest of the structure of the pneumatic tyre.
- the invention relates to the use, as layer which is gastight to inflation gases, in a pneumatic object, of an elastomer layer as defined above.
- FIGURE diagrammatically represents, in radial cross section, a pneumatic tyre in accordance with the invention, and also the exemplary embodiments which follow.
- the single appended FIGURE represents very diagrammatically (without observing a specific scale) a radial cross section of a pneumatic tyre in accordance with the invention.
- This pneumatic tyre 1 comprises a crown 2 reinforced by a crown reinforcement or belt 6 , two sidewalls 3 and two beads 4 , each of these beads 4 being reinforced with a bead wire 5 .
- the crown 2 is surmounted by a tread, not represented in this diagrammatic FIGURE.
- a carcass reinforcement 7 is wound around the two bead wires 5 in each bead 4 , the turn-up 8 of this reinforcement 7 being, for example, positioned towards the outside of the tyre 1 , which is represented fitted to its wheel rim 9 .
- the carcass reinforcement 7 in a way known per se, consists of at least one ply reinforced by “radial” cords, for example textile or metal cords, that is to say that these cords are positioned virtually parallel to one another and extend from one bead to the other so as to form an angle of between 80° and 90° with the median circumferential plane (plane perpendicular to the axis of rotation of the tyre which is located halfway between the two beads 4 and passes through the middle of the crown reinforcement 6 ).
- radial cords for example textile or metal cords
- the inner wall of the tyre 1 comprises an airtight layer 10 , for example with a thickness equal to approximately 0.9 mm, on the side of the internal cavity 11 of the pneumatic tyre 1 .
- This inner layer covers the entire inner wall of the pneumatic tyre, extending from one sidewall to the other, at least as far as the level of the rim flange when the pneumatic tyre is in the fitted position. It defines the radially internal face of said tyre intended to protect the carcass reinforcement from the diffusion of air originating in the inner space 11 of the tyre. It makes it possible to inflate the pneumatic tyre and to keep it under pressure; its gastightness properties allow it to guarantee a relatively low level of pressure loss and to keep the tyre inflated in a normal operating state for a sufficient period of time, normally of several weeks or several months.
- the pneumatic tyre in accordance with the invention uses a thermoplastic elastomer in the form of a block copolymer as described above as layer 10 which is gastight to inflation gases.
- the tyre provided with its airtight layer 10 as described above can be produced before or after vulcanization (or curing).
- a rigid-wall permeameter placed in an oven (temperature at 60° C. in the present case), equipped with a relative pressure sensor (calibrated in the range from 0 to 6 bar) and connected to a tube equipped with an inflation valve.
- the permeameter can receive standard test specimens in disc form (for example, with a diameter of 65 mm in the present case) and with a uniform thickness which can range up to 1.5 mm (0.5 mm in the present case).
- the pressure sensor is connected to a National Instruments data acquisition card (0-10 V analogue four-channel acquisition) which is connected to a computer performing continuous acquisition with a frequency of 0.5 Hz (1 point every two seconds).
- the permeability coefficient (K) is measured from the linear regression line giving the slope a of the loss of pressure through the tested test specimen as a function of the time, after stabilization of the system, that is to say the achievement of stable conditions under which the pressure decreases linearly as a function of the time.
- An arbitrary value of 100 is given for the airtightness of the control, a result greater than 100 indicating an increase in the airtightness and thus a decrease in the permeability.
- Adhesion tests were performed to test the capacity of the gastight elastomer layer to adhere after curing to a diene elastomer layer, more precisely to a usual rubber composition for carcass reinforcement of a pneumatic tyre, based on natural rubber (peptized) and carbon black N330 (65 parts by weight per hundred parts of natural rubber), also comprising the usual additives (sulphur, accelerator, ZnO, stearic acid, antioxidant).
- the peeling test specimens (for 180°-type peeling) were prepared by stacking a thin layer of gastight composition between two calendered fabrics; the first with a SIBS elastomer (1.5 mm) and the other with the diene mixture under consideration (1.2 mm). An incipient failure is inserted between the two calendered fabrics at the end of the thin layer.
- test specimen after assembly was vulcanized at 180° C. under pressure for 10 minutes. Strips with a width of 30 mm were cut out using a cutting machine. The two sides of the incipient failure were subsequently placed in the jaws of an Instron® brand tensile testing machine. The tests are performed at room temperature and at a pull speed of 100 mm/min. The tensile stresses are recorded and the latter are standardized by the width of the test specimen. A curve of strength per unit width (in N/mm) as a function of the movable crosshead displacement of the tensile testing machine (between 0 and 200 mm) is obtained. The adhesion value selected corresponds to the initiation of failure in the specimen and thus to the maximum value of this curve.
- Example 1 Preparation of a Reference Block Copolymer (Polymer 1)—Styrene/Isobutylene/Styrene Block Copolymer
- the block copolymer (polymer 1) is synthesized as follows:
- a 500 ml separable round-bottomed flask (polymerization container) is placed under nitrogen, and n-hexane (dried over molecular sieves, 23.8 ml) and butyl chloride (dried over molecular sieves, 214.4 ml) are then added by means of a syringe.
- the polymerization container is then cooled by immersion in a dry ice/methanol bath at ⁇ 70° C.
- a Teflon feed tube is connected to a pressure-resistant glass collection flask equipped with a three-way tap and containing isobutylene (75 ml, 794 mmol), the isobutylene is added to the polymerization container by means of a nitrogen pressure.
- p-Dicumyl chloride (0.1248 g, 0.540 mmol) and ⁇ -picoline (0.1026 g, 1.10 mmol) are then added.
- Titanium tetrachloride (0.84 ml, 7.70 mmol) is then added so as to start the polymerization. After stirring for one hour at the same temperature ( ⁇ 70° C.), a sample of the polymerization solution (approximately 1 ml) is extracted from the total polymerization solution.
- Styrene (9.79 g, 94.1 mmol), previously cooled to ⁇ 70° C., is then added to the polymerization container. 45 min after addition of the styrene, the polymerization solution is poured into hot water (500 ml) in order to stop the reaction and this mixture is then stirred for 30 min. The polymerization solution is then washed with deionized water (3 ⁇ 500 ml). The solvent and the analogues are evaporated from the washed crude reaction product under reduced pressure at 80° C. for 24 hours to obtain the block copolymer.
- the weight-average molecular weights of the central block (polyisobutylene) and of the total block copolymer are measured by gel permeation chromatography (GPC) as defined above and the glass transition temperature is measured according to the DMA method as defined above. These data are collated in Table I below.
- Example 2 Preparation of a Comparative Block Copolymer (Polymer 2)- ⁇ -Pinene-Co-Styrene/Isobutylene/ ⁇ -Pinene-Co-Styrene Block Copolymer
- the block copolymer (polymer 2) is synthesized as follows:
- a 2 litre separable round-bottomed flask (polymerization container) is placed under nitrogen, and n-hexane (dried over molecular sieves, 192 ml) and butyl chloride (dried over molecular sieves, 768 ml) are then added by means of a syringe.
- the polymerization container is then cooled by immersion in a dry ice/methanol bath at ⁇ 70° C.
- a Teflon feed tube is connected to a pressure-resistant glass collection flask equipped with a three-way tap and containing isobutylene (175 ml, 1852 mmol), the isobutylene is added to the polymerization container by means of a nitrogen pressure.
- p-Dicumyl chloride (0.1413 g, 0.611 mmol) and ⁇ -picoline (1.709 g, 18.3 mmol) are then added.
- Titanium tetrachloride (5.36 ml, 48.9 mmol) is then added so as to start the polymerization. After stirring for 65 minutes at the same temperature ( ⁇ 70° C.), a sample of the polymerization solution (approximately 1 ml) is extracted from the total polymerization solution.
- Styrene (28.9 ml, 251 mmol) is then added. Once the styrene addition has ended, ⁇ -pinene (3.64 ml, 23.2 mmol) is added dropwise for 40 min. Once the ⁇ -pinene addition has ended, titanium tetrachloride (1.79 ml, 16.3 mmol) is once again added and the mixture is stirred for 50 min. Afterwards, the polymerization solution is poured into hot water (2 litres) in order to stop the reaction and this mixture is then stirred for 30 min. The polymerization solution is then washed with deionized water (3 ⁇ 2 litres).
- the solvent and the analogues are evaporated from the washed crude reaction product under reduced pressure at 80° C. for 24 hours to obtain the block copolymer.
- the weight-average molecular weights of the central block (polyisobutylene) and of the total block copolymer are measured by gel permeation chromatography (GPC) as defined above and the glass transition temperature is measured according to the DMA method as defined above.
- Example 3 Preparation of a Comparative Block Copolymer (Polymer 3)- ⁇ -Pinene/Styrene/Isobutylene/Styrene/ ⁇ -Pinene Block Copolymer
- the block copolymer (polymer 3) is synthesized as follows:
- a 2 litre separable round-bottomed flask (polymerization container) is placed under nitrogen, and n-hexane (dried over molecular sieves, 192 ml) and butyl chloride (dried over molecular sieves, 768 ml) are then added by means of a syringe.
- the polymerization container is then cooled by immersion in a dry ice/methanol bath at ⁇ 70° C.
- a Teflon feed tube is connected to a pressure-resistant glass collection flask equipped with a three-way tap and containing isobutylene (175 ml, 1852 mmol), the isobutylene is added to the polymerization container by means of a nitrogen pressure.
- p-Dicumyl chloride (0.1413 g, 0.611 mmol) and ⁇ -picoline (1.7091 g, 18.3 mmol) are then added.
- Titanium tetrachloride (5.36 ml, 48.9 mmol) is then added so as to start the polymerization. After stirring for 90 minutes at the same temperature ( ⁇ 70° C.), a sample of the polymerization solution (approximately 1 ml) is extracted from the total polymerization solution.
- the styrene (28.9 ml, 251 mmol) is then added and the medium is stirred until the degree of conversion of the styrene has reached 70%. The conversion of the styrene is monitored by gas chromatography. Then, the ⁇ -pinene (3.64 ml, 23.2 mmol), previously cooled to ⁇ 70° C., is added to the polymerization container.
- the weight-average molecular weights of the central block (polyisobutylene) and of the total block copolymer are measured by gel permeation chromatography (GPC) as defined above and the glass transition temperature is measured according to the DMA method as defined above. These data are collated in Table I below.
- Example 4 Preparation of a Block Copolymer which can be Used in the Pneumatic Object According to the Invention (Polymer 4)-( ⁇ -Pinene-Co- ⁇ -Methylstyrene)/Styrene/Isobutylene/Styrene/( ⁇ -Pinene-Co- ⁇ -Methylstyrene) Block Copolymer
- the block copolymer (polymer 4) is synthesized as follows: A 1 litre separable round-bottomed flask (polymerization container) is placed under nitrogen, and n-hexane (dried over molecular sieves, 121 ml) and butyl chloride (dried over molecular sieves, 485 ml) are then added by means of a syringe. The polymerization container is then cooled by immersion in a dry ice/methanol bath at ⁇ 70° C.
- a Teflon feed tube is connected to a pressure-resistant glass collection flask equipped with a three-way tap and containing isobutylene (100 ml, 1059 mmol), the isobutylene is added to the polymerization container by means of a nitrogen pressure.
- p-Dicumyl chloride (0.0808 g, 0.350 mmol) and ⁇ -picoline (0.9773 g, 10.5 mmol) are then added. Titanium tetrachloride (3.07 ml, 28.0 mmol) is then added so as to start the polymerization. After stirring for 120 minutes at the same temperature ( ⁇ 70° C.), a sample of the polymerization solution (approximately 1 ml) is extracted from the total polymerization solution.
- the styrene (0.80 ml, 6.99 mmol) is added and the medium is stirred for 15 minutes. Then, titanium tetraisopropoxide (2.73 ml, 9.22 mmol) is added and the medium is stirred for 10 min. Then, ⁇ -pinene (2.08 ml, 13.3 mmol) and ⁇ -methylstyrene (18.8 ml, 143 mmol) are added and the medium is stirred until the degree of conversion of the ⁇ -methylstyrene has reached 70%. The conversion of the styrene is monitored by gas chromatography.
- the polymerization solution is then poured into hot water (1 litre) in order to stop the reaction and this mixture is then stirred for 30 min.
- the polymerization solution is then washed with deionized water (3 ⁇ 1 l).
- the solvent and the analogues are evaporated from the washed crude reaction product under reduced pressure at 80° C. for 24 hours to obtain the block copolymer.
- the weight-average molecular weights of the central block (polyisobutylene) and of the total block copolymer are measured by gel permeation chromatography (GPC) as defined above and the glass transition temperature is measured according to the DMA method as defined above.
- Example 5 Preparation and Evaluation of Elastomer Layer which is Gastight to Inflation Gases and which can be Used in the Pneumatic Object According to the Invention (Matrix 100% Block Copolymer)
- the block copolymers obtained (polymers 1 to 4) were formulated in layers that are gastight to inflation gases, consisting of 100% of block copolymer (layers 1 to 4, respectively).
- thermoplastic layers of the invention are prepared in a conventional manner, for example by incorporation of the block copolymer into a twin-screw extruder, so as to melt the matrix, followed by the use of a flat die for preparing the thermoplastic layer.
- the thermoplastic layer may be formed via any method known to a person skilled in the art: extrusion, calendering, extrusion-blow moulding, injection moulding or cast film.
- the elastomer layer which can be used according to the invention (layer 4) has an unexpected synergistic effect, especially in terms of gastightness.
- the layer which can be used according to the invention, 4 has equivalent adhesion and heat resistance but better gastightness, even though layers 2 and 3 already show good results.
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FR1551942A FR3033570B1 (fr) | 2015-03-09 | 2015-03-09 | Objet pneumatique pourvu d'une couche elastomere a base d'un elastomere thermoplastique sous forme d'un copolymere a blocs (a-b-(alpha-methylstyrene-co-b))n-b-c |
FR1551942 | 2015-03-09 | ||
PCT/EP2016/054912 WO2016142379A1 (fr) | 2015-03-09 | 2016-03-08 | OBJET PNEUMATIQUE POURVU D'UNE COUCHE ELASTOMERE A BASE D'UN ELASTOMERE THERMOPLASTIQUE SOUS FORME D'UN COPOLYMERE A BLOCS (A-B-(α-MÉTHYLSTYRÈNE-CO-B))N-B-C |
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US11840656B2 (en) | 2021-11-05 | 2023-12-12 | Industrial Technology Research Institute | Halogen free flame-retardant materials and method for manufacturing the same |
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FR3059668A1 (fr) | 2016-12-02 | 2018-06-08 | Compagnie Generale Des Etablissements Michelin | Pneumatique pourvu d'un flanc externe comportant un ou plusieurs elastomeres thermoplastiques et un ou plusieurs elastomeres dieniques synthetiques |
FR3059596A1 (fr) | 2016-12-02 | 2018-06-08 | Compagnie Generale Des Etablissements Michelin | Pneumatique pourvu d'un flanc externe comportant un elastomere thermoplastique comprenant au moins un bloc elastomere sature |
ES3032677T3 (en) * | 2017-10-14 | 2025-07-23 | Tpc Group Llc | Isobutylene copolymers, method for making isobutylene copolymers and isobutylene copolymer products |
FR3073858B1 (fr) | 2017-11-17 | 2019-10-18 | Compagnie Generale Des Etablissements Michelin | Pneumatique pourvu d'un flanc externe comportant un plastifiant liquide presentant une basse temperature de transition vitreuse |
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JP5143945B1 (ja) * | 2011-11-09 | 2013-02-13 | 住友ゴム工業株式会社 | 空気入りタイヤ |
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Cited By (1)
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US11840656B2 (en) | 2021-11-05 | 2023-12-12 | Industrial Technology Research Institute | Halogen free flame-retardant materials and method for manufacturing the same |
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WO2016142379A1 (fr) | 2016-09-15 |
FR3033570A1 (fr) | 2016-09-16 |
US20180043734A1 (en) | 2018-02-15 |
FR3033570B1 (fr) | 2017-03-10 |
JP6804460B2 (ja) | 2020-12-23 |
JP2018509504A (ja) | 2018-04-05 |
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