US10343083B2 - System and method for controlling a liquid chromatography systems - Google Patents

System and method for controlling a liquid chromatography systems Download PDF

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US10343083B2
US10343083B2 US14/422,793 US201314422793A US10343083B2 US 10343083 B2 US10343083 B2 US 10343083B2 US 201314422793 A US201314422793 A US 201314422793A US 10343083 B2 US10343083 B2 US 10343083B2
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column
pressure
controller
pump
flow path
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US20150246297A1 (en
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Olle Bjernulf
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Cytiva Sweden AB
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GE Healthcare Bio Sciences AB
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
    • B01D15/08—Selective adsorption, e.g. chromatography
    • B01D15/10—Selective adsorption, e.g. chromatography characterised by constructional or operational features
    • B01D15/16—Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to the conditioning of the fluid carrier
    • B01D15/163—Pressure or speed conditioning
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N30/00—Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
    • G01N30/02—Column chromatography
    • G01N30/04—Preparation or injection of sample to be analysed
    • G01N30/24—Automatic injection systems
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N30/00—Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
    • G01N30/02—Column chromatography
    • G01N30/26—Conditioning of the fluid carrier; Flow patterns
    • G01N30/28—Control of physical parameters of the fluid carrier
    • G01N30/32—Control of physical parameters of the fluid carrier of pressure or speed
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N30/00—Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
    • G01N30/02—Column chromatography
    • G01N30/26—Conditioning of the fluid carrier; Flow patterns
    • G01N30/28—Control of physical parameters of the fluid carrier
    • G01N30/36—Control of physical parameters of the fluid carrier in high pressure liquid systems
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N30/00—Investigating or analysing materials by separation into components using adsorption, absorption or similar phenomena or using ion-exchange, e.g. chromatography or field flow fractionation
    • G01N30/02—Column chromatography
    • G01N30/86—Signal analysis
    • G01N30/8658—Optimising operation parameters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01D—SEPARATION
    • B01D15/00—Separating processes involving the treatment of liquids with solid sorbents; Apparatus therefor
    • B01D15/08—Selective adsorption, e.g. chromatography
    • B01D15/10—Selective adsorption, e.g. chromatography characterised by constructional or operational features
    • B01D15/16—Selective adsorption, e.g. chromatography characterised by constructional or operational features relating to the conditioning of the fluid carrier

Definitions

  • the present invention relates to a system and method for controlling a liquid chromatography system and in particular for controlling the column pressure.
  • the object of the invention is to provide a system and method for controlling a liquid chromatography system, which valve overcomes one or more drawbacks of the prior art. This is achieved by the system and method as defined in the independent claims.
  • One advantage with the present invention is that a chromatography system may be controlled to run safely at pressures closer to the column pressure limit without the need for an additional pressure sensor at the column.
  • a method for controlling a liquid chromatography system comprising a system pump and a column in fluid communication with the system pump by a fluid flow path, the method comprising the steps:
  • the step of controlling the operation of the system pump in response to the estimated pre-column pressure involves restricting the pre-column pressure below a predefined value.
  • the predefined value is a pressure limit for the column.
  • the pressure limit for the column is accessed from a columns property table stored in a system controller associated with the chromatography system.
  • a liquid chromatography system comprising a system pump and a column in fluid communication with the system pump by a fluid flow path, and a system controller arranged to:
  • FIG. 1 is a schematic flow chart of an example of a liquid chromatography system.
  • FIG. 2 is a simplified flow chart for a liquid chromatography system according to FIG. 1 .
  • FIG. 3 is a simplified flow chart of a liquid chromatography system with one single pressure sensor for registering the system pressure.
  • FIG. 4 is a simplified flow chart of a liquid chromatography system according to one embodiment of the present invention.
  • LC-system liquid chromatography system
  • Pressure Description System pressure The highest pressure in the system, normally measured directly after the system pump. Pre-column pressure The pressure before the column. Post-column pressure The pressure after the column. Delta-column pressure The differential pressure over the column defined as the difference between pre-column and post-column pressure. Pressure limit The specification for the maximum allowed pressure. Limits can exist for system pressure, pre-column pressure and delta- column pressure. Pressure alarm The function in the system that stops the run if the pressure exceeds a pressure limit Alarms can exist for system pressure, pre-column pressure and delta-column pressure.
  • the pre-column pressure affects the column hardware.
  • the pressure affecting the column hardware depends on the back pressure generated by the column itself and the back pressure generated by the system after the column. If the pressure limit for the column hardware is exceeded, the column might start leaking.
  • Delta-column pressure may also be referred to as pressure drop or ⁇ P.
  • This pressure affects the chromatography medium within the column.
  • the pressure affecting the packed bed depends only on the flow rate and viscosity of the solution and not on the system. When the flow rate is too high and/or a high-viscosity solution is used, the pressure limit for the packed bed might be exceeded.
  • the packed bed pressure limit is the maximum allowed pressure drop over the packed bed. When the pressure limit is exceeded, the particles of the chromatography medium become distorted and/or are forced to the bottom of the column and cause the back pressure to increase. This leads to gap formation or a collapse of the packed bed, resulting in poor chromatographic performance.
  • System pressure is generated by the complete system flow path and most systems measure this pressure at the system pump. Some systems have additional pressure sensors before and after the column that allow calculation of the pressure drop ( ⁇ p) over the column.
  • Some systems e.g. ⁇ KTA york, have multiple pressure sensors.
  • the pre-column and delta-column pressure limits can be used directly to set the corresponding pressure alarms.
  • the disadvantage with this system design is of course the higher production cost with multiple pressure sensors.
  • FIG. 1 schematically shows one embodiment of a chromatography system 190 comprising two 3-way input-valves 160 and 161 , arranged to select the input fluid from fluid sources A 1 , A 2 , B 1 , B 2 for two system pumps 150 and 151 .
  • Said chromatography system 190 may further comprise:
  • the chromatography system of FIG. 1 represents a general example of how a chromatography system may be designed, and other embodiments may be of different design comprising two or more of some components and potentially lack some of said components.
  • the chromatography system is a liquid chromatography system.
  • FIG. 2 is a simplified flow chart for a liquid chromatography system 190 according to FIG. 1 .
  • the flow path has been straighten out and some components have been removed to achieve a more simplistic view.
  • the system controller is shown connected only to the pump 150 , the pressure sensor 200 , the pre-column pressure sensor 235 and the post-column pressure sensor 236 , but it may be connected to other components as discussed above.
  • FIG. 2 the system controller is shown connected only to the pump 150 , the pressure sensor 200 , the pre-column pressure sensor 235 and the post-column pressure sensor 236 , but it may be connected to other components as discussed above.
  • the system comprises both the pre-column pressure sensor 235 and the post-column pressure sensor 236 , whereby the column pressure is directly measured by the pre-column sensor 235 , and the delta-column pressure by subtracting the pressure registered by the post-column sensor 236 from the column-prerssure.
  • FIG. 3 is a simplified flow chart of such a liquid chromatography system 190 with one single pressure sensor 200 for registering the system pressure.
  • the pressure control in such a system only relies on the registered system pressure, by sensor 200 .
  • FIG. 4 is a simplified flow chart of a liquid chromatography system according to one embodiment of the present invention, wherein the controller 300 is arranged to estimate the pre-column pressure based on the registered system pressure, the characteristics of the flow path, and the viscosity and flow-rate of the liquid in the system.
  • the estimated pre-column pressure may be referred to as a “virtual pressure sensor” schematically shown in FIG. 4 by faint dotted lines.
  • the calculation of the virtual pressure signal may be based on Bernoulli's formula for pressure drop in a flow channel.
  • Flow channel ⁇ P [MPa] 0.000000000679* L*Q*V/D 4 where
  • the system controller By providing length and diameter of the flow path, and the viscosity of the liquid in the system, to the system controller, it may be arranged to calculate the pressure drop caused by the flow path up to the column at the current flow rate.
  • the length and size of the flow path between the system pressure sensor 200 and the column 240 may be standardized, so that the predefined parameters may be used for the calculations.
  • the flow path between components in the chromatography system is user defined, whereby a user of the system has to enter said parameters using by a user interface.
  • the major part of the flow path between the system pressure sensor 200 and the column 240 may be comprised of capillary tubing of the same diameter, then the flow path characteristics may be estimated as the total length of the tubing, thus excluding contributions from other components, like valves or the like from the calculations.
  • the contribution from valves or the like in the flow path are taken into consideration and may be system defined, whereas, tubing or the like is user defined.
  • the flow path comprises sections of different size (e.g. tubing of different inner diameter)
  • the pressure drop over each section has to be calculated individually and eventually added together to provide the total pressure drop.
  • the virtual Pre-column pressure is calculated by subtracting the pressure drop from the system pressure registered by system pressure sensor 200
  • the viscosity of the liquid is unknown and it is assumed to be water, but it has a higher viscosity, then the estimated value for flow path ⁇ P becomes too low. Then the calculated value for the virtual pressure signal becomes higher than the actual value whereby a pressure alarm will trigger before the actual pressure becomes too high for the column. This is also the case if other components in the flow path (mixer, valves etc) generate some back pressure. Consequently, for liquids with viscosity lower than water, the estimation will give a virtual pre-column pressure that is lower than the actual pressure. However, such liquids are mostly used for high pressure columns where the high accuracy of the pressure signal is not required since most such column withstand higher pressures than they are normally used with.
  • the system is arranged to estimate the delta-column pressure by using the same principles for the flow path after the column a virtual post-column pressure may be estimated and used to calculate a virtual delta-column pressure.
  • the virtual pre-column pressure and the delta-column pressure may be used to control the operation of the chromatography system, e.g. by monitoring said pressures with respect to predefined or user-defined pressure limits, or by running the chromatographic system at a predefined column pressure or the like.

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  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Treatment Of Liquids With Adsorbents In General (AREA)
  • Control Of Non-Electrical Variables (AREA)
US14/422,793 2012-08-24 2013-08-22 System and method for controlling a liquid chromatography systems Active 2033-09-26 US10343083B2 (en)

Applications Claiming Priority (4)

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SE1250951-9 2012-08-24
SE1250951 2012-08-24
SE1250951 2012-08-24
PCT/SE2013/050988 WO2014031070A1 (en) 2012-08-24 2013-08-22 System and method for controlling a liquid chromatography system

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US (1) US10343083B2 (de)
EP (1) EP2888584B1 (de)
JP (1) JP6317745B2 (de)
CN (2) CN110075568A (de)
WO (1) WO2014031070A1 (de)

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EP3234590B1 (de) 2014-12-18 2021-10-06 Cytiva Sweden AB Verfahren und vorrichtung zur bestimmung der sättigung von chromatographie-säulen basiert auf druckmessungen
GB201803129D0 (en) * 2018-02-27 2018-04-11 Ge Healthcare Bio Sciences Ab Method in liquid chiromatorgraphy
GB201905886D0 (en) * 2019-04-26 2019-06-12 Ge Healthcare Bio Sciences Ab Method in liquid chromatography
GB201916889D0 (en) * 2019-11-20 2020-01-01 Ge Healthcare Bio Sciences Ab Method for determining an operating flow rate for a chromatographic column in an hplc system
GB2605173A (en) * 2021-03-25 2022-09-28 Agilent Technologies Inc Determining appropriateness of a sample separation apparats for executing an operation by simulation

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US20150246297A1 (en) 2015-09-03
EP2888584A4 (de) 2016-07-06
WO2014031070A1 (en) 2014-02-27
EP2888584A1 (de) 2015-07-01
JP6317745B2 (ja) 2018-04-25
CN104541165A (zh) 2015-04-22
CN110075568A (zh) 2019-08-02
EP2888584B1 (de) 2018-02-28
JP2015526731A (ja) 2015-09-10

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