UA75611C2 - Method to mount the system and machine module for industrial washing of textile materials - Google Patents

Abstract

A method for producing a machine module for industrial washing of textiles, in which the following are connected to each other one or more washing machines (1, 2, 14, 15), supply water and discharge water piping (12, 22), necessary filters, control panels and a main distribution board. The washing machine(s) and the discharge water piping, filters, control panels and the main distribution board are installed in the assembly workshop on a machine base (13, 23) to form one single machine module assembly, which is transported to the site of use in a pre-installed state which has been subjected to test runs and tests beforehand.

Description

th stage Water treatment and circulation systems, as well as a tank for industrial washing and final treatment of the energy supply system, are installed in addition to textile materials and are an integral part of the machine and are installed separately in another room, a global or worldwide industrial system, separate from the room where the laundries are located. which consists of unified production machines, machines for final processing and finishing centers and methods (technologies) and can be laid out. Such well-known solutions always require digging and moving in the form of modules. provision at the initial stage of additional The solution according to the invention is perfectly adapted to reserves in terms of equipment, energy systems for situations of starting work at a new place. It and the room in the house. allows you to get started and expand

Known solutions have a number of disadvantages, including works in such a way that the production system and installations can be specified as follows: water supply and energy supply, which - the need to create at the primary stage provides it, can be subject to a flexible poet- heavier and more expensive systems , than it is necessary to expand with standard initial work, modules as the business grows and productivity. Due to the need for the installation of completely finished construction areas, both building-intermediate systems (water, energy) can be provided, especially for new premises, and for the installation of MAO to ensure a global network of system modules on already existing leased by us as a whole, as well as taking into account the needs of the following stages, which leads to increased primi- The machine module consists of washing them capital investments, machines, equipment for final treatment, sys- - installation components in most cases of topics of water treatment and circulation and control systems are performed on an individual order for a special main switchboard of a specific production site, which is not always mounted in the machine module for the purposes of energy- ensures ease of further expansion, supply, and a separate individual steam - machines and equipment cannot be usta- the boiler can be additionally connected to the machine novleni before the production premises are mo by the dole prepared for installation, leading to an increase in There are two types of machine modules, one of which project execution time, is used for washing and final processing - the operation of the installation cannot be checked clothes, including work clothes, and the other - for advance, so that a much longer washing and final treatment of carpets is required. riod for start-up and preparation for use of the machine- Machines and equipment of the machine module novka, mounted in the production shop on the machine room - a system consisting of individual machines and a foundation or base made of steel. The device cannot be moved from one place, thanks to this, the machine module is pre-assembled to another without disassembly, and the installation of the equipment, melted and subjected to tests for transport and especially water and energy systems, washing to the place of use. depending on the conditions of the place of final location, Machines and equipment of the machine module - power and water systems are often connected with each other by pipelines and are electrified far from the objects of consumption and required by cables. The heating of machines of the machine module - the use of expensive pipelines and cables - is provided by electricity, steam or gas. The task of the invention is to create a combination - equipment and maintenance system of global equipment, necessary for an industrial network system, often complex and bulky, washing and final processing of textile materials - which complicates operation and management. levees, water treatment and circulation systems, systems

The task, which is aimed at the solution of this power supply and their control devices in the invention, is to eliminate the mentioned shortcomings. one machine module that can transport

The method according to the invention is distinguished by the fact that it is brought to the place of use in a state when it is used for the washing machine (machines) and pipelines for the front mounted and already subjected to trial water drainage, filters, control panels and head runs and tests. The distribution board is mounted in the factory. Washing water from washing machines is subject to the assembly shop on the machine foundation or collection and recirculation in the machine module. based on the formation of a single machine mod- The washing water can be used a second time as la, which is transported to the place of use in the water for washing after separation from it textile- in a pre-assembled state, after the machine lint and sand. In the machine module for processing, the module is subjected to test runs and washing, a filter cloth and a filter are used. mesh for separation of textile fluff. Additionally

The invention also relates to a machine language, a machine module for processing carpets, and a device for implementing the method. The machine module consists of a separator tank and fabric bags for sand separation according to the invention. The machine module has a number of advantages, among them, water treatment and circulation systems and the following systems can be mentioned. control, and all components are installed on production equipment and equipment, which is machine-based. provides water supply and energy supply,

Various examples of the implementation of the invention are described in order to build up and expand in accordance with the various clauses of the claims. business expansion. At the same time, capital investment

The machine module is an installation that will meet the needs of each specific

case, and there will be no costs for extra machines and provided with complete documentation for satisfactory equipment in anticipation of future needs. meeting any requirements of state bodies that give

The solution is standardized or unified, permits. so that all production plants work with one Examples of the implementation of this invention will be standard equipment and one technology each In are described in more detail below with references to examples with systems manufactured according to individualized drawings, on which: dual orders, this provides significant Fig. 1 depicts a top view of a machine-simplifying troubleshooting and training personnel in one example of execution, nal, and workflow tracking. Fig. 2 shows the machine module in the form of

Production can expand quickly and flexibly. No separate planning process is required, Figure 3 shows a section of the machine module because all the basic work modules are the same. area of the washing machine 2,

The machine module can be mounted according to Fig. 4 shows a top view of the machine module in favorable factory conditions, which ensures better quality of assembly work. In addition to Fig. 5 shows a section of the machine module, the machine module can be tested and verified during test runs, so that it Fig. 6 shows a section of the machine module will be ready for operation before delivery to the laundry site machine 14. use, which significantly shortens the start-up period. Machines and equipment of the machine module

The machine module provides a significant speed- installed on the machine foundation or base of the project implementation period, because the assembly 13, 23, which serves as the floor for the module. The machine room can be carried out even before the end of the construction, the base is made in such a way that the module can be installed in the house for which the module is intended. form an integral part of the house containing

The machine module can easily transport modular blocks. The machine module can be moved to a new place of use in a state of readiness or installed on the floor of an existing industry for use. shop

Even large production units can be machine-easily built from machine modules and work on a modular principle in terms of equipping the processing of work clothes. Figures 2 and 3 show the equipment that provides water supply and individual units of the machine module. power supply This simplifies the management and coordination of technical equipment. Installations 2 and 3 for washing textile materials, machines 4 can be coordinated in simple ways. and 5 for final processing of textile materials,

Pipelines and supply lines of water and energy - the main switchboard b, compressor 7, filter systems are significantly simplified and have smaller ry 8, installation 9 for softening water. Controlling the length, taking into account their location in the device-free machine module, is carried out at an average proximity to the place of use. using 10 control panels.

The unified equipment facilitates training From above on the washing machines 1, 2 and From the institution- staff and simplifies operations on the technical operated water tank 11, separated by partitions for washing and care. on tanks for water supply and drainage

The machine module can be integrated into the water tank. Machine module devices connect the construction system consisting of unified pipelines 12. Machines and equipment of them construction modules. rigidly attached to the machine base 13.

The machine module can also be installed on already existing production areas. machine module for industrial washing of textiles

Implementation of a construction project using useful materials, in particular, carpets. Figures 5 and 6 of standard solutions with known costs show individual nodes of the machine module. contributes to a more efficient economic plan- The machine module includes washing machines 14 vana and supply. and 15 for washing carpets and machine 16 for final

The most time-consuming installation work is always the processing of carpets, a filter for separating sand from the washing water, circulation pumps, installation of a scrap, which has experience and knows the secrets of production 18 for softening water and the main distribution system. Only the simplest connection work and shield 19. Machine module device control other operations are performed at the point of use. is carried out using 20 control panels.

At the places of operation in foreign countries, the tank 21, divided by partitions into the machine module slot, is installed from above on machines 14 and 15. sewers for supplying water and draining waste water

Procedures for obtaining permits from state authorities. The devices of the machine module are connected to the construction pipes and are simplified and lightened by wires 22. Machines and equipment are attached using a standard solution to the machine base or foundation 23.

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Ministry of Education and Science of Ukraine, State Department of Intellectual Property, str. Urytskogo, 45, Kyiv, MSP, 03680, Ukraine! : 89, ! ! ! is - - - are -

SE "Ukrainian Institute of Industrial Property", str. Glazunova, 1, Kyiv - 42, 01601