TWM631672U - Immersion-cooled heat-dissipation substrate with microporous structure - Google Patents
Immersion-cooled heat-dissipation substrate with microporous structure Download PDFInfo
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Description
本新型涉及一種散熱基材,具體來說是涉及一種具微孔結構之浸沒式散熱基材。The new model relates to a heat-dissipating base material, in particular to an immersed heat-dissipating base material with a microporous structure.
浸沒式冷卻技術是將發熱元件(如伺服器、磁碟陣列等)直接浸沒在不導電的冷卻液中,以透過冷卻液吸熱氣化帶走發熱元件運作所產生之熱能。然而,如何透過浸沒式冷卻技術更加有效地進行散熱一直是業界所需要解決的問題。Immersion cooling technology is to directly immerse heating elements (such as servers, disk arrays, etc.) in a non-conductive cooling liquid, so as to take away the heat energy generated by the operation of the heating element through the heat absorption and vaporization of the cooling liquid. However, how to dissipate heat more effectively through immersion cooling technology has always been a problem that the industry needs to solve.
有鑑於此,本新型創作人本於多年從事相關產品之開發與設計,有感上述缺失之可改善,乃特潛心研究並配合學理之運用,終於提出一種設計合理且有效改善上述缺失之本新型。In view of this, the creator of this new model has been engaged in the development and design of related products for many years, and feels that the above-mentioned shortcomings can be improved, so he has devoted himself to research and cooperated with the application of academic principles, and finally proposed a reasonable design and effective improvement of the above-mentioned shortcomings of this new model. .
本新型所要解決的技術問題在於,針對現有技術的不足提供一種具微孔結構之浸沒式散熱基材。The technical problem to be solved by the present invention is to provide an immersed heat dissipation substrate with a microporous structure in view of the deficiencies of the prior art.
為了解決上述的技術問題,本新型提供一種具微孔結構之浸沒式散熱基材,其一表面具有利於氣泡生成的複數微孔,所述複數微孔的孔徑介於5~150微米,並且所述複數微孔覆蓋所述表面的面積為所述表面的面積的3~40%。In order to solve the above-mentioned technical problems, the present invention provides an immersed heat dissipation substrate with a microporous structure, one surface of which has a plurality of micropores that are conducive to the generation of air bubbles, and the pore diameter of the plurality of micropores is between 5 and 150 microns. The area of the plurality of micropores covering the surface is 3-40% of the area of the surface.
在一優選實施例中,所述複數微孔的孔徑進一步限定是介於10~40微米,並且所述複數微孔覆蓋所述表面的面積進一步限定為所述表面的面積的20~30%。In a preferred embodiment, the pore size of the plurality of micropores is further defined to be between 10 and 40 microns, and the area of the plurality of micropores covering the surface is further defined to be 20 to 30% of the area of the surface.
在一優選實施例中,所述複數微孔是通過金屬粉末燒結方式形成在所述表面。In a preferred embodiment, the plurality of micropores are formed on the surface by metal powder sintering.
在一優選實施例中,所述複數微孔是通過雷射燒蝕方式形成在所述表面。In a preferred embodiment, the plurality of micropores are formed on the surface by laser ablation.
在一優選實施例中,所述複數微孔是通過電腦數值控制(CNC)加工方式形成在所述表面。In a preferred embodiment, the plurality of micropores are formed on the surface by computer numerical control (CNC) processing.
在一優選實施例中,所述複數微孔是通過沖壓方式形成在所述表面。In a preferred embodiment, the plurality of micropores are formed on the surface by punching.
本新型的有益效果至少在於,本新型提供的具微孔結構之浸沒式散熱基材,其可以通過「表面具有利於氣泡生成的複數微孔」、「所述複數微孔的孔徑介於5~150微米」、以及「所述複數微孔覆蓋所述表面的面積為所述表面的面積的3~40%」的整體技術方案,可加速氣泡的生成且使氣泡不會滯留於微孔內,有利氣泡的排除與帶走熱量,進而提升整體浸沒式散熱基材的散熱能力。The beneficial effect of the present invention is at least that, the immersion heat dissipation substrate with a microporous structure provided by the present invention can pass through "the surface has a plurality of micropores that are conducive to the generation of air bubbles", "the diameter of the plurality of micropores is between 5~ 150 microns", and the overall technical solution of "the area of the plurality of micropores covering the surface is 3-40% of the area of the surface", which can accelerate the generation of air bubbles and prevent air bubbles from remaining in the micropores, It is beneficial to remove air bubbles and take away heat, thereby improving the heat dissipation capacity of the overall immersion heat dissipation substrate.
為使能更進一步瞭解本新型的特徵及技術內容,請參閱以下有關本新型的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本新型加以限制。For a further understanding of the features and technical contents of the present invention, please refer to the following detailed descriptions and drawings of the present invention. However, the drawings provided are only for reference and description, and are not intended to limit the present invention.
以下是通過特定的具體實施例來說明本新型所公開有關的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本新型的優點與效果。本新型可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本新型的構思下進行各種修改與變更。另外,本新型的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本新型的相關技術內容,但所公開的內容並非用以限制本新型的保護範圍。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。The following are specific specific examples to illustrate the related embodiments disclosed by the present invention, and those skilled in the art can understand the advantages and effects of the present invention from the contents disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are only for simple schematic illustration, and are not drawn according to the actual size, and are stated in advance. The following embodiments will further describe the related technical content of the present invention in detail, but the disclosed content is not intended to limit the protection scope of the present invention. In addition, the term "or", as used herein, should include any one or a combination of more of the associated listed items, as the case may be.
請參閱圖1所示,其為本新型的其中一種實施例,本新型實施例提供一種具微孔結構之浸沒式散熱基材(以下簡稱浸沒式散熱基材SU),可用於接觸發熱元件。Please refer to FIG. 1 , which is one of the embodiments of the novel. The novel embodiment provides a submerged heat dissipation substrate with a microporous structure (hereinafter referred to as the submerged heat dissipation substrate SU), which can be used for contacting heating elements.
本實施例的浸沒式散熱基材SU示例為任意大小的一浸沒式散熱片,用以浸沒於兩相冷卻液中。並且,為了提升浸沒式散熱片的散熱能力,利用其表面11的微孔110加速氣泡的生成與排除是最有效的方式,但是微孔110過小會使氣泡滯留於微孔內,不利氣泡的排除與帶走熱量,而微孔110過大會不利氣泡的生成。因此,微孔110的最大孔徑(或稱有效直徑)至少需設置為5~150微米。需說明的是,圖1是誇張或放大地示出微孔110,以便更好的理解本新型。An example of the submerged heat dissipation substrate SU in this embodiment is an submerged heat dissipation fin of any size, which is immersed in a two-phase cooling liquid. In addition, in order to improve the heat dissipation capability of the immersed heat sink, it is the most effective way to use the
再配合參閱圖2所示,圖2是本新型一實施例的浸沒式散熱基材的表面的掃描電子顯微照片(scanning electron micrograph)。圖2示出了複數微孔的孔徑介於5~10微米。並且,在浸沒式散熱基材表面的複數微孔的孔徑如圖2所示是介於5~10微米,且在發熱元件的功率高達200瓦時,所量測到的熱阻值(熱阻值係為浸沒式散熱基材之溫度變化與發熱元件產生之熱能兩者之比值)為0.0603,而在發熱元件的功率高達300瓦時,所量測到的熱阻值為0.0510,使熱阻降低而散熱能力提升。Referring again to FIG. 2 , FIG. 2 is a scanning electron micrograph of the surface of the immersion heat dissipation substrate according to an embodiment of the present invention. Figure 2 shows that the pore size of the plurality of micropores is between 5 and 10 microns. In addition, the diameter of the plurality of micropores on the surface of the immersion heat dissipation substrate is between 5 and 10 microns as shown in Figure 2, and when the power of the heating element is as high as 200 watts, the measured thermal resistance value (thermal resistance) The value is the ratio of the temperature change of the immersion heat dissipation substrate to the heat energy generated by the heating element) is 0.0603, and when the power of the heating element is as high as 300 watts, the measured thermal resistance value is 0.0510, making the thermal resistance Reduced and heat dissipation capacity increased.
再配合參閱圖3所示,圖3是本新型一實施例的浸沒式散熱基材的表面的掃描電子顯微照片。圖3示出了複數微孔的孔徑介於10~40微米。並且,在浸沒式散熱基材表面的複數微孔的孔徑如圖3所示是介於10~40微米,且在發熱元件的功率高達200瓦時,所量測到的熱阻值為0.0477,而在發熱元件的功率高達300瓦時,所量測到的熱阻值為0.0438。Referring again to FIG. 3 , FIG. 3 is a scanning electron micrograph of the surface of the submerged heat dissipation substrate according to an embodiment of the present invention. Figure 3 shows that the pore size of the plurality of micropores is between 10 and 40 microns. Moreover, the diameter of the plurality of micropores on the surface of the immersion heat dissipation substrate is between 10 and 40 microns as shown in Figure 3, and when the power of the heating element is as high as 200 watts, the measured thermal resistance value is 0.0477, When the power of the heating element is as high as 300 watts, the measured thermal resistance value is 0.0438.
由上實際試驗,在發熱元件的功率高達200瓦時,所量測到的熱阻值由0.0603降低為0.4777,而有20.9%散熱能力的提升,在發熱元件的功率高達300瓦時,所量測到的熱阻值由0.0510降低為0.0438,而有14.1%散熱能力的提升。因此,在浸沒式散熱基材表面的複數微孔的孔徑介於10~40微米時,使得熱阻更是大為降低因而散熱能力更是大幅提升。According to the actual test, when the power of the heating element is as high as 200 watts, the measured thermal resistance value is reduced from 0.0603 to 0.4777, and the heat dissipation capacity is improved by 20.9%. When the power of the heating element is as high as 300 watts, the amount of The measured thermal resistance value is reduced from 0.0510 to 0.0438, and there is a 14.1% improvement in heat dissipation capacity. Therefore, when the diameter of the plurality of micro-holes on the surface of the immersion heat dissipation substrate is between 10 and 40 microns, the thermal resistance is greatly reduced and the heat dissipation capability is greatly improved.
並且,為了確實提升浸沒式散熱基材的散熱能力,除了微孔之孔徑,還必須配合微孔之覆蓋面積。Moreover, in order to truly improve the heat dissipation capability of the immersion heat dissipation substrate, in addition to the diameter of the micropores, the coverage area of the micropores must also be matched.
再配合參閱圖4所示,圖4是本新型一實施例的浸沒式散熱基材的表面的掃描電子顯微照片。圖4示出了複數微孔覆蓋表面的面積,為表面面積的5%。Referring again to FIG. 4 , FIG. 4 is a scanning electron micrograph of the surface of the submerged heat dissipation substrate according to an embodiment of the present invention. Figure 4 shows the area of the surface covered by the plurality of micropores, which is 5% of the surface area.
再配合參閱圖5所示,圖5是本新型一實施例的浸沒式散熱基材的表面的掃描電子顯微照片。圖5示出了複數微孔覆蓋表面的面積,為表面面積的10%。Referring again to FIG. 5 , FIG. 5 is a scanning electron micrograph of the surface of the submerged heat dissipation substrate according to an embodiment of the present invention. Figure 5 shows the area of the surface covered by the plurality of pores, which is 10% of the surface area.
再配合參閱圖6所示,圖6是本新型一實施例的浸沒式散熱基材的表面的掃描電子顯微照片。圖6示出了複數微孔覆蓋表面的面積,為表面面積的20%。Referring again to FIG. 6 , FIG. 6 is a scanning electron micrograph of the surface of the submerged heat dissipation substrate according to an embodiment of the present invention. Figure 6 shows the area of the surface covered by the plurality of micropores, which is 20% of the surface area.
再配合參閱圖7所示,圖7是本新型一實施例的浸沒式散熱基材的表面的掃描電子顯微照片。圖7示出了複數微孔覆蓋表面的面積,為表面面積的27.8%。Referring again to FIG. 7 , FIG. 7 is a scanning electron micrograph of the surface of the submerged heat dissipation substrate according to an embodiment of the present invention. Figure 7 shows the area of the surface covered by the plurality of pores, which is 27.8% of the surface area.
因此,本實施例的浸沒式散熱基材SU的複數微孔110覆蓋表面11的面積,至少需為表面11的面積的3~40%,也可以說複數微孔110占表面面積的3~40%,並且複數微孔110占表面面積的20~30%時,可以更有效的提升浸沒式散熱基材的散熱能力。Therefore, the area of the
並且,本實施例的浸沒式散熱基材SU的表面11的複數微孔110可以是通過金屬粉末燒結方式形成在浸沒式散熱基材SU的表面11。在其他實施例中,浸沒式散熱基材SU的表面11的複數微孔110可以是通過雷射燒蝕方式形成在浸沒式散熱基材SU的表面11。另外,浸沒式散熱基材SU的表面11的複數微孔110也可以是通過電腦數值控制(CNC)加工方式、或沖壓方式形成在浸沒式散熱基材SU的表面11。In addition, the plurality of
綜合以上所述,本新型提供的具微孔結構之浸沒式散熱基材,其可以通過「表面具有利於氣泡生成的複數微孔」、「所述複數微孔的孔徑介於5~150微米」、以及「所述複數微孔覆蓋所述表面的面積為所述表面的面積的3~40%」的整體技術方案,可加速氣泡的生成且使氣泡不會滯留於微孔內,有利氣泡的排除與帶走熱量,進而提升整體浸沒式散熱基材的散熱能力。Based on the above, the immersion heat dissipation substrate with a microporous structure provided by the present invention can pass through "the surface has a plurality of micropores that are conducive to the generation of air bubbles", "the diameter of the plurality of micropores is between 5 and 150 microns". , and the overall technical solution of "the area of the plurality of micropores covering the surface is 3~40% of the area of the surface", which can accelerate the generation of air bubbles and prevent air bubbles from staying in the micropores, which is beneficial to the formation of air bubbles. Remove and take away heat, thereby improving the heat dissipation capacity of the overall immersion heat dissipation substrate.
以上所公開的內容僅為本新型的優選可行實施例,並非因此侷限本新型的申請專利範圍,所以凡是運用本新型說明書及圖式內容所做的等效技術變化,均包含於本新型的申請專利範圍內。The contents disclosed above are only the preferred and feasible embodiments of the present invention, and are not intended to limit the scope of the patent application of the present invention. Therefore, any equivalent technical changes made by using the contents of the description and drawings of the present invention are included in the application of the present invention. within the scope of the patent.
SU:浸沒式散熱基材 11:表面 110:微孔SU: Immersion Thermal Substrate 11: Surface 110: Micropore
圖1為本新型的浸沒式散熱基材的示意圖。FIG. 1 is a schematic diagram of a novel immersion heat dissipation substrate.
圖2為本新型一實施例的浸沒式散熱基材的表面的掃描電子顯微照片。FIG. 2 is a scanning electron micrograph of the surface of the immersion heat dissipation substrate according to an embodiment of the novel.
圖3為本新型一實施例的浸沒式散熱基材的表面的掃描電子顯微照片。FIG. 3 is a scanning electron micrograph of the surface of the immersion heat dissipation substrate according to an embodiment of the novel.
圖4為本新型一實施例的浸沒式散熱基材的表面的掃描電子顯微照片。FIG. 4 is a scanning electron micrograph of the surface of the immersion heat dissipation substrate according to an embodiment of the novel.
圖5為本新型一實施例的浸沒式散熱基材的表面的掃描電子顯微照片。FIG. 5 is a scanning electron micrograph of the surface of the immersion heat dissipation substrate according to an embodiment of the novel.
圖6為本新型一實施例的浸沒式散熱基材的表面的掃描電子顯微照片。FIG. 6 is a scanning electron micrograph of the surface of the immersion heat dissipation substrate according to an embodiment of the novel.
圖7為本新型一實施例的浸沒式散熱基材的表面的掃描電子顯微照片。FIG. 7 is a scanning electron micrograph of the surface of the immersion heat dissipation substrate according to an embodiment of the novel.
SU:浸沒式散熱基材 SU: Immersion Thermal Substrate
11:表面 11: Surface
110:微孔 110: Micropore
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