TWM630791U - Installation jig for rotating stove inclination and rotation guidance system - Google Patents
Installation jig for rotating stove inclination and rotation guidance system Download PDFInfo
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- TWM630791U TWM630791U TW111204000U TW111204000U TWM630791U TW M630791 U TWM630791 U TW M630791U TW 111204000 U TW111204000 U TW 111204000U TW 111204000 U TW111204000 U TW 111204000U TW M630791 U TWM630791 U TW M630791U
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- 238000009434 installation Methods 0.000 title claims abstract description 64
- 238000003825 pressing Methods 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000010276 construction Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 6
- 238000003466 welding Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
本創作係一種轉爐傾轉導引系統安裝治具,其提供一第一治具單元、一第二治具單元與一第三治具單元分別輔助導引托架、支撐座與壓塊的安裝,以及該第一治具單元的底部、頂部分別設置高程調整腳座與滾輪滑軌輔助垂直精度、水平精度調整,該第二治具單元的底部、頂部分別設置移動件、高度調整件輔助水平精度、垂直精度調整,該第三治具單元上設置夾具,該轉爐傾轉導引系統安裝治具的輔助安裝不需要轉爐生產天車或油壓吊車進行組裝,可簡化安裝且安裝精度易調整,以及可與周遭作業同時進行施工,既安全又省時。The present invention is an installation jig for a converter tilting guide system, which provides a first jig unit, a second jig unit and a third jig unit to respectively assist in the installation of the guide bracket, the support base and the pressing block , and the bottom and top of the first fixture unit are respectively provided with height adjustment feet and roller slide rails to assist vertical and horizontal precision adjustment, and the bottom and top of the second fixture unit are respectively provided with moving parts and height adjustment parts to assist leveling Precision and vertical precision adjustment, the third fixture unit is provided with a fixture, the auxiliary installation of the converter tilting guide system installation fixture does not require the converter production crane or hydraulic crane to assemble, which can simplify the installation and the installation precision is easy to adjust , and the construction can be carried out at the same time as the surrounding operations, which is both safe and time-saving.
Description
本創作係一種轉爐傾轉導引系統安裝治具,尤指提高安裝便利性的轉爐傾轉導引系統安裝治具。This creation is an installation fixture for a converter tilting and guiding system, especially a converter tilting and guiding system installation fixture for improving installation convenience.
目前轉爐傾轉導引系統的安裝作業中,轉爐爐殼及樞環軸是正立水平放置於工作台組裝轉爐傾轉導引系統,各部位零件組裝經由轉爐生產天車或油壓吊車等外部吊掛設備吊掛搬移並進行預組。At present, during the installation of the converter tilting guide system, the converter shell and the pivot shaft are placed upright and horizontal on the workbench to assemble the converter tilting guide system, and the components of each part are assembled via external cranes such as the converter production crane or hydraulic crane. Hanging equipment is hoisted, moved and pre-assembled.
然而,採用外部吊掛設備吊掛零件,需要拆除二樓樓板,後續樓板復原時間冗長且影響其他轉爐生產。However, using external hoisting equipment to hoist parts requires the removal of the second floor slab, which takes a long time to restore the subsequent slab and affects the production of other converters.
另外,使用轉爐生產天車或油壓吊車吊裝轉爐傾轉導引系統,因組裝零件過多,只能同時一台轉爐生產天車或油壓吊車施工,導致組裝過程非常耗時。In addition, using the converter production crane or hydraulic crane to hoist the converter tilting guide system, due to too many assembly parts, only one converter production crane or hydraulic crane can be used for construction at the same time, which makes the assembly process very time-consuming.
此外,採用轉爐生產天車或油壓吊車進行細部微調相當不便利,容易碰撞損傷加工面,施工效率不佳。In addition, it is quite inconvenient to use the converter production crane or hydraulic crane to perform fine-tuning of details, and it is easy to collide and damage the processing surface, and the construction efficiency is not good.
本創作之主要目的在於提供一種轉爐傾轉導引系統安裝治具,藉此改善採用外部吊掛設備組裝轉爐傾轉導引系統所造成的不便利。The main purpose of this creation is to provide an installation fixture for a converter tilting and guiding system, thereby improving the inconvenience caused by using external hanging equipment to assemble the converter tilting and guiding system.
為達成前揭目的,本創作轉爐傾轉導引系統安裝治具包含: 一第一治具單元,其係用以輔助轉爐傾轉導引系統的導引托架安裝,該第一治具單元包含一第一治具平台,該第一治具平台的底部設置一高程調整腳座,以及該第一治具平台的頂部設置一滾輪滑軌; 一第二治具單元,該第一治具單元輔助安裝所述導引托架後,接續採用該第二治具單元輔助轉爐傾轉導引系統的支撐座安裝,該第二治具單元包含一第二治具平台,該第二治具平台的底部設置一移動件,該第二治具平台上設置一高度調整件及一活動台,該活動台通過該高度調整件相對該第二治具平台上下移動; 一第三治具單元,該第二治具單元輔助安裝所述支撐座後,接續採用該第三治具單元輔助轉爐傾轉導引系統的壓塊安裝,該第三治具單元包含一第三治具平台,該第三治具平台上設置用以固定所述壓塊的夾具。 In order to achieve the purpose of the previous disclosure, the installation jig of the converter tilting guide system includes: A first jig unit, which is used to assist the installation of the guide bracket of the converter tilting guide system, the first jig unit includes a first jig platform, and the bottom of the first jig platform is set with an elevation Adjust the foot seat, and set a roller slide rail on the top of the first fixture platform; a second jig unit, after the first jig unit assists in installing the guide bracket, the second jig unit is subsequently used to assist in the installation of the support seat of the converter tilting guide system, the second jig unit includes A second jig platform, a moving part is arranged at the bottom of the second jig platform, a height adjustment part and a movable table are arranged on the second jig platform, and the movable table is relatively opposite to the second jig through the height adjustment part The platform moves up and down; A third jig unit, after the second jig unit assists the installation of the support base, the third jig unit is used to assist the installation of the pressing block of the converter tilting guide system, and the third jig unit includes a first jig unit. The third jig platform is provided with a clamp for fixing the pressing block.
上述中,該轉爐傾轉導引系統安裝治具提供第一治具單元輔助轉爐傾轉導引系統的導引托架安裝,以及提供第二治具單元輔助轉爐傾轉導引系統的支撐座安裝,以及提供第三治具單元輔助轉爐傾轉導引系統的壓塊安裝,水平精度調整可依靠滾輪滑軌、移動件,以及垂直精度調整依靠該高程調整腳座與該高度調整件,且安裝不需要轉爐生產天車或油壓吊車進行組裝,可簡化安裝,並提供操作人員清楚觀測,以及安裝精度易調整,進而提高安裝效率,以及可與周遭爐殼配管作業、爐殼研磨與焊接作業同時進行施工,既安全又省時。In the above, the installation fixture for the converter tilting and guiding system provides the first fixture unit to assist the installation of the guide bracket of the converter tilting and guiding system, and the second fixture unit provides the supporting seat of the converter tilting and guiding system. Installation, as well as providing the third fixture unit to assist the installation of the pressure block of the converter tilting guide system, the horizontal accuracy adjustment can rely on the roller slide rail, the moving part, and the vertical accuracy adjustment depends on the height adjustment foot and the height adjustment part, and Installation does not require converter production cranes or hydraulic cranes for assembly, which simplifies installation and provides operators with clear observation, and the installation accuracy is easy to adjust, thereby improving installation efficiency, as well as piping operations with surrounding furnace shells, furnace shell grinding and welding The work is carried out at the same time, which is safe and time-saving.
如圖1、圖3與圖5,本創作轉爐傾轉導引系統安裝治具包含一第一治具單元10、一第二治具單元20及一第三治具單元30。As shown in FIG. 1 , FIG. 3 and FIG. 5 , the installation jig of the converter tilting guide system of the present invention includes a
如圖1、圖2及圖7,該第一治具單元10係用以輔助轉爐傾轉導引系統的導引托架40安裝,該第一治具單元10包含一第一治具平台11,該第一治具平台11的底部設置一高程調整腳座12,以及該第一治具平台11的頂部設置一滾輪滑軌13,該高程調整腳座12包含多數調整器,每一調整器包含一固定板14,該固定板14設置於該第一治具平台11中對應的腳部,以及該固定板14上固設一螺帽15,以及一調整螺桿16通過該螺帽15,且該調整螺桿16的底端伸出該固定板14的底面。As shown in FIG. 1 , FIG. 2 and FIG. 7 , the
如圖3、圖4及圖9,該第一治具單元10輔助安裝所述導引托架40後,接續採用該第二治具單元20輔助轉爐傾轉導引系統的支撐座50安裝,該第二治具單元20包含一第二治具平台21,該第二治具平台21的底部設置一移動件22,該移動件22具有複數小坦克,該第二治具平台21上設置一高度調整件27及一活動台23,該活動台23通過該高度調整件27相對該第二治具平台21上下移動,其中,該高度調整件27包含至少一千斤頂,所述千斤頂設置於該第二治具平台21並抵靠該活動台23,該活動台23上形成一定位口24,另外,該第二治具平台21上設置複數套筒25,該活動台23的底面設置複數導引桿26,該複數導引桿26分別伸入該複數套筒25。As shown in FIGS. 3 , 4 and 9 , after the
如圖5、圖6及圖11,該第二治具單元20輔助安裝所述支撐座50後,接續採用該第三治具單元30輔助轉爐傾轉導引系統的壓塊60安裝,該第三治具單元30包含一第三治具平台31,該第三治具平台31上設置用以固定所述壓塊60的夾具32,其中,所述夾具32包含一C型本體33,該C型本體33的兩端設置相向的一側頂塊34及一抵靠調整桿35。As shown in FIGS. 5 , 6 and 11 , after the
如圖7、圖8所示,於使用時,將該第一治具平台11放置於爐殼70的導引托架開孔位置前面定位,導引托架40放置於該第一治具平台11的滾輪滑軌13上,通過該滾輪滑軌13的輔助將導引托架40移動推入至爐殼70的導引托架安裝位置處,再通過該高程調整腳座12調整高度,待該導引托架40調整至正確位置後再焊接固定。As shown in FIG. 7 and FIG. 8 , during use, the
如圖9、圖10所示,待該導引托架40固定後,再安裝該支撐座50,該支撐座50放置於該第二治具單元20的活動台23上,通過該第二治具平台21底部的移動件22將該支撐座50移動定位至樞環軸焊接位置,再以該高度調整件27的千斤頂調整該活動台23的高度,定位完成後再焊接固定該支撐座50。As shown in FIG. 9 and FIG. 10 , after the
如圖11、圖12所示,待該支撐座50焊接完成後,壓塊60放置於該第三治具單元30上,通過夾具32夾治固定壓塊60,利用堆高機上推定位於該導引托架40與支撐座50之間,並進行後續安裝固定作業。As shown in FIG. 11 and FIG. 12 , after the welding of the
該轉爐傾轉導引系統安裝治具提供第一治具單元10輔助轉爐傾轉導引系統的導引托架40安裝,以及提供第二治具單元20輔助轉爐傾轉導引系統的支撐座50安裝,以及提供第三治具單元30輔助轉爐傾轉導引系統的壓塊60安裝,該轉爐傾轉導引系統安裝治具包含以下優點:
1.安裝簡潔:該第一治具單元10、該第二治具單元20與該第三治具單元30可搭配堆高機移動至爐殼70的樞環軸下方,水平精度調整可依靠滾輪滑軌13、移動件22,以及垂直精度調整依靠該高程調整腳座12與該高度調整件27,操作人員能簡單且清楚地觀測。
2.安裝精度易控制:該轉爐傾轉導引系統安裝治具的輔助安裝不需要轉爐生產天車或油壓吊車進行組裝,避免以往轉爐生產天車或油壓吊車吊裝而容易碰撞的情形,操作人員可利用該高程調整腳座12與該高度調整件27進行微調,有效提高施工效率。
3.能同步施工避免干擾:以往轉爐生產天車或油壓吊車吊裝需要將吊運路徑下方淨空,該轉爐傾轉導引系統安裝治具的輔助安裝不需要轉爐生產天車或油壓吊車進行組裝,可與周遭爐殼70配管作業、爐殼70研磨與焊接作業同時進行施工,既安全又省時。
The converter tilting and guiding system installation fixture provides the
10:第一治具單元 11:第一治具平台 12:高程調整腳座 13:滾輪滑軌 14:固定板 15:螺帽 16:調整螺桿 20:第二治具單元 21:第二治具平台 22:移動件 23:活動台 24:定位口 25:套筒 26:導引桿 27:高度調整件 30:第三治具單元 31:第三治具平台 32:夾具 33:C型本體 34:側頂塊 35:抵靠調整桿 40:導引托架 50:支撐座 60:壓塊 70:爐殼 10: The first fixture unit 11: The first fixture platform 12: Elevation adjustment feet 13: Roller slides 14: Fixed plate 15: Nut 16: Adjust the screw 20: Second fixture unit 21: Second fixture platform 22: Moving Pieces 23: Activity Desk 24: Positioning port 25: Sleeve 26: Guide rod 27: Height adjustment piece 30: The third fixture unit 31: The third fixture platform 32: Fixtures 33: Type C body 34: Side top block 35: Against the adjustment lever 40: Guide bracket 50: Support seat 60: briquetting 70: Furnace shell
圖1:為本創作轉爐傾轉導引系統安裝治具之一較佳實施例之第一治具單元的立體外觀示意圖。 圖2:為圖1的側視平面示意圖。 圖3:為本創作轉爐傾轉導引系統安裝治具之一較佳實施例之第二治具單元的立體外觀示意圖。 圖4:為圖3的側視平面示意圖。 圖5:為本創作轉爐傾轉導引系統安裝治具之一較佳實施例之第三治具單元的立體外觀示意圖。 圖6:為圖5的側視平面示意圖。 圖7:為本創作轉爐傾轉導引系統安裝治具之一較佳實施例之第一治具單元承載導引托架的俯視平面示意圖。 圖8:為本創作轉爐傾轉導引系統安裝治具之一較佳實施例之第一治具單元輔助導引托架安裝的使用狀態示意圖。 圖9:為本創作轉爐傾轉導引系統安裝治具之一較佳實施例之第二治具單元承載支撐座的前視平面示意圖。 圖10:為本創作轉爐傾轉導引系統安裝治具之一較佳實施例之第二治具單元輔助支撐座安裝的使用狀態示意圖。 圖11:為本創作轉爐傾轉導引系統安裝治具之一較佳實施例之第三治具單元承載壓塊的前視平面示意圖。 圖12:為本創作轉爐傾轉導引系統安裝治具之一較佳實施例之第三治具單元輔助壓塊安裝的是用狀態示意圖。 FIG. 1 is a schematic three-dimensional appearance diagram of a first fixture unit of a preferred embodiment of a preferred embodiment of a converter tilting guide system installation fixture. FIG. 2 is a schematic side plan view of FIG. 1 . FIG. 3 is a schematic three-dimensional appearance diagram of the second fixture unit of a preferred embodiment of the installation fixture of the converter tilting guide system of the present invention. FIG. 4 is a schematic side plan view of FIG. 3 . FIG. 5 is a schematic three-dimensional appearance diagram of the third fixture unit of a preferred embodiment of the installation fixture of the converter tilting guide system of the present invention. FIG. 6 is a schematic side plan view of FIG. 5 . FIG. 7 is a schematic top plan view of the first jig unit carrying and guiding bracket of a preferred embodiment of the installation jig of the converter tilting guide system of the present invention. FIG. 8 is a schematic diagram of the use state of the first jig unit to assist in the installation of the guide bracket according to a preferred embodiment of the installation jig of the converter tilting guide system of the present invention. FIG. 9 is a schematic front plan view of the second jig unit bearing support seat of a preferred embodiment of the installation jig of the converter tilting guide system of the present invention. FIG. 10 is a schematic diagram of the use state of the auxiliary support seat of the second jig unit according to a preferred embodiment of the installation jig of the converter tilting guide system of the present creation. FIG. 11 is a schematic front plan view of a third fixture unit bearing a pressing block according to a preferred embodiment of an installation fixture of the converter tilting and guiding system of the present invention. FIG. 12 is a schematic diagram of the state in which the auxiliary pressing block of the third jig unit is installed according to a preferred embodiment of a preferred embodiment of the installation jig of the converter tilting guide system.
10:第一治具單元 10: The first fixture unit
11:第一治具平台 11: The first fixture platform
12:高程調整腳座 12: Elevation adjustment feet
13:滾輪滑軌 13: Roller slides
14:固定板 14: Fixed plate
15:螺帽 15: Nut
16:調整螺桿 16: Adjust the screw
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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TW111204000U TWM630791U (en) | 2022-04-19 | 2022-04-19 | Installation jig for rotating stove inclination and rotation guidance system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW111204000U TWM630791U (en) | 2022-04-19 | 2022-04-19 | Installation jig for rotating stove inclination and rotation guidance system |
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TWM630791U true TWM630791U (en) | 2022-08-11 |
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TW111204000U TWM630791U (en) | 2022-04-19 | 2022-04-19 | Installation jig for rotating stove inclination and rotation guidance system |
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TW (1) | TWM630791U (en) |
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2022
- 2022-04-19 TW TW111204000U patent/TWM630791U/en not_active IP Right Cessation
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