TWM630627U - High viscosity dispenser - Google Patents
High viscosity dispenser Download PDFInfo
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Abstract
一種高氣壓式點膠裝置,至少包括:一氣動泵浦;一高壓調節閥,該高壓調節閥連接於該氣動泵浦;一儲料膠管,該儲料膠管連接該高壓調節閥;一壓力閥,該壓力閥連接該儲料膠管,其中,該壓力閥還設置有一壓力錶;一中壓調節閥,該中壓調節閥連接該壓力閥;一出膠閥,該出膠閥連接該中壓調節閥;以及一承載座,該承載座是用以承載該中壓調節閥及該出膠閥。是以,本案的點膠裝置是利用高壓調節閥進而推壓高黏度膠進行輸送,並在出膠閥前設置一中壓調節閥,用以調節高黏度膠由點膠機出膠口噴射的內外壓力差,而提高點膠量的一致性和均勻性。 A high-pressure type glue dispensing device at least comprises: a pneumatic pump; a high-pressure regulating valve, the high-pressure regulating valve is connected to the pneumatic pump; a material storage hose, the material storage hose is connected to the high-pressure regulating valve; a pressure valve , the pressure valve is connected to the material storage hose, wherein the pressure valve is also provided with a pressure gauge; a medium pressure regulating valve, which is connected to the pressure valve; a glue valve, which is connected to the medium pressure a regulating valve; and a bearing seat, the bearing seat is used for bearing the medium pressure regulating valve and the glue outlet valve. Therefore, the dispensing device in this case uses a high-pressure regulating valve to push the high-viscosity glue for delivery, and a medium-pressure regulating valve is set before the glue-dispensing valve to adjust the injection of the high-viscosity glue from the glue outlet of the dispensing machine. Internal and external pressure difference, and improve the consistency and uniformity of dispensing volume.
Description
本新型創作是指一種高氣壓式點膠裝置,特別是指一種用於高黏度膠體的微量點膠裝置。 The new creation refers to a high-pressure glue dispensing device, especially a micro-dispensing device for high-viscosity colloids.
現今點膠機是一種廣泛應用於生產領域的製程設備,其使用範圍覆蓋了產品的密封、粘合、灌封、塗層、填充、點滴、劃線塗膠等製程。而在電子生產領域中,隨著生產流程複雜化及製程需求,點膠機的應用範圍非常廣泛,例如:封裝、印刷電路板、計算機封裝、顯示器(LCD/LED)邊框膠、玻璃基板封裝等。但由於這些封裝製程僅需要採用低黏度膠,即可完成生產需求。 Nowadays, the glue dispenser is a kind of process equipment widely used in the production field. In the field of electronic production, with the complexity of the production process and the requirements of the process, the application range of the glue dispenser is very wide, such as: packaging, printed circuit boards, computer packaging, display (LCD/LED) border glue, glass substrate packaging, etc. . However, because these packaging processes only need to use low-viscosity adhesives, the production requirements can be completed.
然而,在日益複雜的工業生產中,對於眾多電子產品生產,需要使用高黏度膠(黏度約為100,000pcs)進行高速打膠的要求。由於此類點膠機是採用高壓氣體推壓高黏度膠體,使高黏度膠體在輸膠管中進行高壓輸送,當高黏度膠體由點膠機的出膠口噴射出時,會因為內外壓力差而影響點膠量的一致性和均勻性。 However, in the increasingly complex industrial production, for the production of many electronic products, it is necessary to use high-viscosity glue (viscosity about 100,000pcs) for high-speed glue application. Because this type of glue dispenser uses high-pressure gas to push the high-viscosity glue, so that the high-viscosity glue is transported under high pressure in the glue pipe. Affects the consistency and uniformity of dispense volume.
因此,習知技術仍存在以上缺失,對於上述所遭遇到的問題,業界無法提供有效的解決方式,實為當前業界亟待克服之問題。 Therefore, the conventional technology still has the above deficiencies, and the industry cannot provide an effective solution to the problems encountered above, which is an urgent problem to be overcome in the current industry.
為解決前述的問題,本新型創作提出一種高氣壓式點膠裝置,藉由中壓調節閥調整壓力,達到使出膠閥的點膠可以提供穩定膠量且塗佈均勻。 In order to solve the aforementioned problems, the present invention proposes a high-pressure glue dispensing device, which adjusts the pressure through a medium-pressure regulating valve, so that the dispensing of the glue valve can provide a stable glue amount and spread evenly.
為達成上述項目的,本新型創作係在於提供一種高氣壓式點膠裝置,至少包括:一氣動泵浦;一高壓調節閥,該高壓調節閥連接於該氣動泵浦;一儲料膠管,該儲料膠管連接該高壓調節閥;一壓力閥,該壓力閥連接該儲料膠管;一中壓調節閥,該中壓調節閥連接該壓力閥;一出膠閥,該出膠閥連接該中壓調節閥;以及,一承載座,該承載座是用以承載該中壓調節閥及該出膠閥。 In order to achieve the above-mentioned items, the new creation system is to provide a high-pressure glue dispensing device, which at least includes: a pneumatic pump; a high-pressure regulating valve, the high-pressure regulating valve is connected to the pneumatic pump; a material storage hose, the The material storage hose is connected to the high pressure regulating valve; a pressure valve is connected to the material storage hose; a medium pressure regulating valve is connected to the pressure valve; a glue discharge valve is connected to the middle pressure regulating valve a pressure regulating valve; and a bearing seat, the bearing seat is used for bearing the medium pressure regulating valve and the glue outlet valve.
依據上述技術特徵,其中該高氣壓式點膠裝置還設置有至少一高壓氣管,其中,該高壓調節閥通過該高壓氣管連接於該氣動泵浦,且該儲料膠管通過該高壓氣管連接於該高壓調節閥。 According to the above technical features, the high-pressure type glue dispensing device is also provided with at least one high-pressure gas pipe, wherein the high-pressure regulating valve is connected to the pneumatic pump through the high-pressure gas pipe, and the material storage rubber pipe is connected to the high-pressure gas pipe through the high-pressure gas pipe. High pressure regulating valve.
依據上述技術特徵,其中該高氣壓式點膠裝置還設置有至少一輸膠管體,其中,該壓力閥通過該輸膠管體連接該儲料膠管、該中壓調節閥通過該輸膠管體連接該壓力閥及該出膠閥通過該輸膠管體連接該中壓調節閥。 According to the above-mentioned technical features, the high-pressure glue dispensing device is also provided with at least one rubber delivery pipe body, wherein the pressure valve is connected to the material storage rubber pipe through the rubber delivery pipe body, and the medium pressure regulating valve is connected to the rubber delivery pipe body through the rubber delivery pipe body. The pressure valve and the rubber outlet valve are connected to the medium pressure regulating valve through the rubber delivery pipe body.
依據上述技術特徵,其中該氣動泵浦還設置有一調節旋鈕、一控制旋鈕及至少一氣動泵浦壓力錶,該壓力閥還設置有一壓力錶。 According to the above technical features, the pneumatic pump is further provided with an adjusting knob, a control knob and at least one pneumatic pump pressure gauge, and the pressure valve is also provided with a pressure gauge.
依據上述技術特徵,其中該儲料膠管還具有一上套筒及一下套筒,該上套筒還設置有一推抵桿,其中,該下套筒是用以放置一膠筒,該膠筒還包含一高黏度膠體。 According to the above technical features, wherein the material storage hose also has an upper sleeve and a lower sleeve, the upper sleeve is also provided with a push rod, wherein the lower sleeve is used for placing a rubber barrel, and the rubber barrel also Contains a high viscosity colloid.
依據上述技術特徵,其中該下套筒還設置有一檢視窗。 According to the above technical features, the lower sleeve is further provided with an inspection window.
依據上述技術特徵,其中該推抵桿是用以推擠該高黏度膠體。 According to the above technical features, the pushing rod is used for pushing the high-viscosity colloid.
依據上述技術特徵,其中該中壓調節閥是用以調節該輸膠管體內的壓力,其中,該中壓調節閥可在該承載座上進行垂直或者水平移動。 According to the above technical features, the medium pressure regulating valve is used to adjust the pressure in the hose, wherein the medium pressure regulating valve can move vertically or horizontally on the bearing seat.
依據上述技術特徵,其中該承載座還具有一懸掛架,其中,該中壓調節閥及該出膠閥設置於該懸掛架。 According to the above technical features, the bearing base further has a hanger, wherein the medium pressure regulating valve and the glue discharge valve are arranged on the hanger.
依據上述技術特徵,其中該承載座還設置有一承載台,該承載台是用以承載一被點膠物,並使該被點膠物可於該承載座上進行水平移動。 According to the above technical features, the bearing base is further provided with a bearing platform, and the bearing platform is used to carry an object to be dispensed and to allow the object to be dispensed to move horizontally on the bearing seat.
為讓本新型創作的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 In order to make the above-mentioned features and advantages of the novel creation more obvious and easy to understand, the following embodiments are given and described in detail with the accompanying drawings as follows.
100:高氣壓式點膠裝置 100: High-pressure dispensing device
110:氣動泵浦 110: Pneumatic pump
120:儲料膠管 120: Storage hose
121:上套筒 121: Upper sleeve
1211:推抵桿 1211: Push rod
122:下套筒 122: Lower sleeve
1221:檢視窗 1221: Viewer
1222:膠筒 1222: plastic cartridge
130:壓力閥 130: Pressure valve
131:壓力錶 131: Pressure gauge
140:高壓調節閥 140: High pressure regulating valve
150:中壓調節閥 150: Medium pressure regulating valve
160:出膠閥 160: Discharge valve
161:輸膠管體 161: Hose body
170:承載座 170: Bearing seat
171:懸掛架 171: Hanger
172:承載台 172: Bearing Table
200:承載櫃 200: Bearing Cabinet
第1圖是本創作之高氣壓式點膠裝置立體正視圖;第2圖是第1圖之立體後視圖;第3圖是第1圖之部分拆解圖;第4圖是本創作之儲料膠管之剖面圖;第5圖是第1圖之實際運作圖;第6圖是本創作之另一實施例之側面圖。 Figure 1 is a three-dimensional front view of the high-pressure dispensing device of this creation; Figure 2 is a three-dimensional rear view of Figure 1; Figure 3 is a partially disassembled view of Figure 1; Figure 4 is the storage of this creation Sectional view of the material hose; Figure 5 is the actual working diagram of Figure 1; Figure 6 is a side view of another embodiment of the invention.
為利 貴審查員瞭解本創作之技術特徵、內容與優點及其所能達成之功效,茲將本創作配合附圖,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,未必為本創作實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本創作於實際實施上的權利範圍,合先敘明。 In order to help the examiners to understand the technical features, content and advantages of this creation and the effects that can be achieved, this creation is hereby combined with the accompanying drawings, and is described in detail as follows in the form of embodiment. The subject matter is only for illustration and auxiliary instructions, and may not necessarily be the real proportion and precise configuration after the implementation of this creation. Therefore, the proportion and configuration relationship of the attached drawings should not be interpreted or limited to the scope of rights of this creation in actual implementation. Together first to describe.
請同時參閱第1圖及第2圖,分別是本創作之高氣壓式點膠裝置立體正視圖與第1圖之立體後視圖。具體來說,本實施例的一種高氣壓式點膠裝置100,至少包括:一氣動泵浦110,該氣動泵浦110是用以提供高壓氣體的裝置。一高壓調節閥140,該高壓調節閥140連接於該氣動泵浦110。一儲料膠管120,該儲料膠管120連接該高壓調節閥140。一壓力閥130,該壓力閥130連接該儲料膠管120,其中,該壓力閥130還設置有一壓力錶131。一中壓調節閥150,該中壓調節閥150連接該壓力閥130。一出膠閥160,該出膠閥160連接該中壓調節閥150。以及,一承載座170,該承載座170是用以承載該中壓調節閥150及該出膠閥160。該氣動泵浦110通過一高壓氣管連接於該高壓調節閥140,且該高壓調節閥140通過一高壓氣管連接於該儲料膠管120,該些高壓氣管是用以輸送由該氣動泵浦110所產生的高壓氣體。該儲料膠管120、該壓力閥130、該中壓調節閥150及該出膠閥160之間分別通過一輸膠管體161而相互接連。
Please refer to Figure 1 and Figure 2 at the same time, which are a three-dimensional front view and a three-dimensional rear view of Figure 1 of the high-pressure dispensing device of the present invention, respectively. Specifically, a high-pressure
詳細來說,請再同時參閱第3圖、第4圖及第5圖,分別是第1圖之部分拆解圖、本創作之儲料膠管之剖面圖與第1圖之實際運作圖。該儲料膠管120還具有一上套筒121及一下套筒122,該上套筒121還設置有一推抵桿1211,該下套筒122是用以放置一膠筒1222,該膠筒1222還包含一高黏度膠體,其中該下套筒122還設置有一檢視窗1221。該上套筒121是套設並抵靠於該下套筒122上,且該推抵桿1211是用以推壓該高黏度膠體。
For details, please refer to Figure 3, Figure 4 and Figure 5 at the same time, which are the partial disassembly of Figure 1, the cross-sectional view of the material storage hose of this creation, and the actual operation diagram of Figure 1. The
具體來說,當操作者操作氣動泵浦110時,提供一高壓氣體到高壓調節閥140,此時高壓氣體通過高壓調節閥140進行適當壓力調節後,通過一高壓氣管輸送進儲料膠管120的上套筒121中,高壓氣體可提供推抵桿1211一推動力,藉此讓推抵桿1211推壓高黏度膠體,以使高黏度膠體由下套筒122通過一輸膠管體161輸出,其中,操作者可通過檢視窗1221觀察高黏度膠體於膠筒1222的流動狀態,以利操作者發現有流動問題時,可即時進行問題排除。當高黏度膠體通過輸膠管體161輸送至壓力閥130時,操作者可通過壓力錶131確認自儲料膠管120流出的高黏度膠體的壓力值是否符合一預定壓力值,當壓力值低於或高於預定壓力值,操作者可通過氣動泵浦110進行適時的壓力調整,並通過高壓調節閥140進行氣壓調節,使壓力閥130所偵測到的壓力值能達到預定壓力值。據此,高黏度膠體可由壓力閥130處透過輸膠管體161進一步輸送至中壓調節閥150,並由中壓調節閥150將高黏度膠體送至出膠閥160而進行噴射點膠。進一步來說,由於高黏度膠體輸送至中壓調節閥150前,高黏度膠體處於高壓環境中,通過中壓調節閥150時,可對輸膠管體161內膠體的氣壓調節,使高黏度膠體處於一個相較低壓環境。藉此,當出膠閥160進行噴射點膠時,會因為內外壓力差的減少,使得噴射點膠的點膠量較為一致,並且可使整體點膠的均勻性變好。
Specifically, when the operator operates the
更進一步來說,該氣動泵浦110還設置有一調節旋鈕、一控制旋鈕及至少一氣動泵浦壓力錶,該調節旋鈕是用以調節該氣動泵浦110的氣體壓力,該控制旋鈕是用以控制該推抵桿1211的位置,例如,控制該推抵桿1211緩慢上升、停止或者緩慢下降,該些氣動泵浦壓力錶是用以監控泵浦及氣壓缸的壓力值。具體來說,當高氣壓式點膠裝置100需要輸出高黏度膠體時,啟動氣動泵浦110後,當氣壓缸的壓力值達到一設定值時,操作者可利用控制旋鈕通過高壓調節閥140進而控制推抵桿1211進行緩慢下降。
Furthermore, the
請再參閱第5圖,該中壓調節閥150還設置有一第一微型馬達。該承載座170設置有一懸掛架171及一承載台172,該懸掛架171是用以掛載該中壓調節閥150及該出膠閥160,該承載台172是用以承載一被點膠物,且該承載台172中還設置有微控制器及第二微型馬達,其中,該微控制器電連接該第一微型馬達及該第二微型馬達。微控制器可使第一微型馬達驅動中壓調節閥150及出膠閥160,使中壓調節閥150及出膠閥160可在懸掛架上進行垂直或者水平移動。微控制器同時可使第二微型馬達驅動承載台172,使承載台172上的被點膠物可於承載座170上進行水平移動。據此,操作者可藉由承載座170的控制,驅動出膠閥160及承載台172進行相對位置的移動,使出膠閥160所噴射出的高黏度膠體可以精準的放置在被點膠物上所預定的位置,進而提高點膠的精準度。
Please refer to FIG. 5 again, the medium
請進一步參閱第6圖,是本創作之另一實施例之側面圖。該高氣壓式點膠裝置100還可設置在一承載櫃200中,其中,該承載櫃200還進一步包含至少一儲藏空間,用以放置高黏度膠體或機械零件等備品。詳細來說,該承載櫃200還可包含多數個滾輪,使該承載櫃200方便搬移,使該高氣壓式點膠裝置100可依操作者的需求而進行移動。
Please refer to FIG. 6, which is a side view of another embodiment of the present invention. The high-pressure
綜上所述,在本新型創作的實施例中的一種高氣壓式點膠裝置,至少包括:一氣動泵浦。一高壓調節閥,該高壓調節閥連接於該氣動泵浦。一儲料膠管,該儲料膠管連接該高壓調節閥。一壓力閥,該壓力閥連接該儲料膠管,該壓力閥還設置有一壓力錶。一中壓調節閥,該中壓調節閥連接該壓力閥。一出膠閥,該出膠閥連接該中壓調節閥。以及,一承載座,該承載座是用以承載該中壓調節閥及該出膠閥。藉由中壓調節閥調整壓力,達到使出膠閥的點膠可以提供穩定膠量且塗佈均勻。 To sum up, a high-pressure glue dispensing device in an embodiment of the present invention at least includes: a pneumatic pump. a high-pressure regulating valve, the high-pressure regulating valve is connected to the pneumatic pump. a material storage hose, which is connected to the high pressure regulating valve. A pressure valve is connected to the material storage hose, and the pressure valve is also provided with a pressure gauge. A medium pressure regulating valve, the medium pressure regulating valve is connected with the pressure valve. A glue outlet valve is connected to the medium pressure regulating valve. And, a bearing seat is used for bearing the medium pressure regulating valve and the glue outlet valve. The pressure is adjusted by the medium pressure regulating valve, so that the dispensing of the glue valve can provide stable glue volume and uniform coating.
雖然本新型創作已以實施例揭露如上,然其並非用以限定本新型創作,任何所屬技術領域中具有通常知識者,在不脫離本新型創作的精神和範圍內,當可作些許的更動與潤飾,故本新型創作的保護範圍當視後附的申請專利範圍所界定者為準。 Although the present invention has been disclosed above with examples, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field may make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the new creation should be determined by the scope of the appended patent application.
100:高氣壓式點膠裝置 100: High-pressure dispensing device
150:中壓調節閥 150: Medium pressure regulating valve
160:出膠閥 160: Discharge valve
161:輸膠管體 161: Hose body
170:承載座 170: Bearing seat
200:承載櫃 200: Bearing Cabinet
Claims (10)
Priority Applications (1)
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TW111200772U TWM630627U (en) | 2022-01-19 | 2022-01-19 | High viscosity dispenser |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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TW111200772U TWM630627U (en) | 2022-01-19 | 2022-01-19 | High viscosity dispenser |
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Publication Number | Publication Date |
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TWM630627U true TWM630627U (en) | 2022-08-11 |
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Application Number | Title | Priority Date | Filing Date |
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TW111200772U TWM630627U (en) | 2022-01-19 | 2022-01-19 | High viscosity dispenser |
Country Status (1)
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2022
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