TWM629575U - Collecting system - Google Patents
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- TWM629575U TWM629575U TW111203033U TW111203033U TWM629575U TW M629575 U TWM629575 U TW M629575U TW 111203033 U TW111203033 U TW 111203033U TW 111203033 U TW111203033 U TW 111203033U TW M629575 U TWM629575 U TW M629575U
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本創作是有關於一種收料系統,尤其是有關於一種用於分板機的收料系統。This creation is about a material receiving system, especially a material receiving system for a splitter.
傳統分板機完成分割作業的多個板材多透過平面式的皮帶將多個板材輸送出來,其收板的設備架構與設計簡單,花費成本相對低廉,但因以皮帶的方式進行出料,無法進行精準的定位,後續須透過人工進行取料,或是於後站加裝視覺辨識系統。The traditional splitting machine completes the splitting operation of multiple sheets, and most of the sheets are transported out through a flat belt. The equipment structure and design of the sheet-receiving device are simple, and the cost is relatively low. For precise positioning, the material must be retrieved manually later, or a visual recognition system must be installed at the rear station.
另一種收料方式係利用市售的收板機搭配金屬托盤進行收料,然金屬托盤價格昂貴,且因無法堆疊而須一個一個地將金屬托盤放置於專用的金屬托架中的隔層,因此使用金屬托盤進行收料亦較佔空間,又金屬材料的加工困難,當所欲收集板材改變時,金屬托盤的設計變更難度也比較高。Another way of collecting materials is to use a commercially available unloading machine with metal trays to collect materials. However, metal trays are expensive, and because they cannot be stacked, the metal trays must be placed one by one in a special metal bracket. Therefore, the use of metal trays to collect materials also takes up more space, and the processing of metal materials is difficult. When the plates to be collected are changed, the design of the metal trays is also more difficult to change.
傳統人工收板方式,除耗費人力外,若須將產線擴充成自動化產線難度亦較高,而以市售收板機搭配金屬托盤其成本過於昂貴且所需空間較大,因此本創作提供一收料系統,以解決上述問題。The traditional manual closing method is not only labor-intensive, but also difficult to expand the production line into an automated one. The cost of using a commercially available closing machine with metal trays is too expensive and requires a lot of space. Therefore, this creation A material receiving system is provided to solve the above problems.
本創作所提供的收料系統,應用於加工機,收料系統包括接料裝置與收料裝置,接料裝置用以接收由加工機加工完成的物料,收料裝置包括收料基座、托盤取放裝置、物料取放裝置與控制器,收料基座之頂面設有托盤提供區、收料作業區、及托盤收集區,托盤取放裝置用以移動托盤且托盤上設有凹處,物料取放裝置用以移動物料,控制器電性連接托盤取放裝置與物料取放裝置,其中,控制器控制托盤取放裝置將托盤提供區所提供的尚未承載有物料的托盤移至收料作業區,並控制物料取放裝置將接料裝置中的物料移至收料作業區上的托盤的凹處中以完成收料作業,控制器並控制托盤取放裝置從收料作業區將托盤移至托盤收集區。The receiving system provided by this creation is applied to the processing machine. The receiving system includes a receiving device and a receiving device. The receiving device is used to receive the materials processed by the processing machine. The receiving device includes a receiving base and a tray. Pick-and-place device, material pick-and-place device and controller. The top surface of the receiving base is provided with a tray supply area, a material receiving operation area, and a tray collection area. The tray pick-and-place device is used to move the tray and the tray is provided with a recess , The material pick-and-place device is used to move the material, and the controller is electrically connected to the pallet pick-and-place device and the material pick-and-place device, wherein the controller controls the pallet pick-and-place device to move the tray provided by the tray supply area that has not yet carried the material to the receiving and placing device. material operation area, and control the material pick and place device to move the material in the receiving device to the recess of the tray on the receiving operation area to complete the material receiving operation, the controller and control the pallet pick and place device from the receiving operation area to The pallet is moved to the pallet collection area.
在本創作的一實施例中,上述之接料裝置包括接料基座、接料滑軌以及接料盤,接料滑軌設置於接料基座上且延伸至加工機,接料盤設置於接料滑軌,用以放置加工完成的物料。In an embodiment of the present invention, the above-mentioned feeding device includes a feeding base, a feeding sliding rail and a feeding tray, the feeding sliding rail is arranged on the feeding base and extends to the processing machine, and the feeding tray is provided with On the receiving slide rail, it is used to place the processed materials.
在本創作的一實施例中,上述之接料裝置更包含輔助滑軌,設置於接料滑軌上且可於接料滑軌上沿第一方向滑動,接料盤藉由輔助滑軌設置於接料滑軌上,並可於輔助滑軌上沿第二方向滑動。In an embodiment of the present invention, the above-mentioned feeding device further includes an auxiliary sliding rail, which is disposed on the feeding sliding rail and can slide along the first direction on the feeding sliding rail, and the feeding tray is arranged by the auxiliary sliding rail on the feeding slide rail, and can slide along the second direction on the auxiliary slide rail.
在本創作的一實施例中,上述之輔助滑軌的一端設有對準面,控制器電性連接接料盤,在進行收料作業前,控制器控制接料盤朝對準面移動並抵靠對準面,使接料盤移至進行收料作業的位置。In an embodiment of the present invention, one end of the above-mentioned auxiliary slide rail is provided with an alignment surface, and the controller is electrically connected to the receiving plate. Before the receiving operation, the controller controls the receiving plate to move toward the alignment surface and Abut the alignment surface to move the receiving tray to the position for the receiving operation.
在本創作的一實施例中,上述之接料裝置包括掃碼器,掃碼器鄰近輔助滑軌相對於對準面的另端,掃碼器用以讀取物料上的生產資訊。In an embodiment of the present invention, the above-mentioned material receiving device includes a barcode scanner, the barcode scanner is adjacent to the other end of the auxiliary slide rail relative to the alignment surface, and the barcode scanner is used to read the production information on the material.
在本創作的一實施例中,上述之收料裝置包括供盤升降架以及收盤升降架,供盤升降架與收盤升降架設置於收料基座的內部並分別對應托盤提供區與托盤收集區。In an embodiment of the present invention, the above-mentioned receiving device includes a supply tray lifting frame and a tray lifting frame, and the supply tray lifting frame and the tray lifting frame are arranged inside the receiving base and correspond to the tray supply area and the tray collection area respectively. .
在本創作的一實施例中,上述之托盤的數量可為多個且多個托盤相互堆疊,供盤升降架與收盤升降架用以收納相互堆疊的多個托盤。In an embodiment of the present invention, the number of the above-mentioned trays can be multiple, and the multiple trays are stacked on each other, and the tray lift frame and the tray lift frame are used to accommodate the stacked trays.
在本創作的一實施例中,上述之收料裝置包含供盤窗口及收盤窗口,供盤窗口設置於收料基座且對應供盤升降架,使操作人員可以放入多個托盤至供盤升降架,收盤窗口設置於收料基座且對應收盤升降架,使操作人員可自收盤升降架收回承載有物料的多個托盤。In an embodiment of the present invention, the above-mentioned receiving device includes a tray supply window and a tray receiving window, and the tray supply window is set on the receiving base and corresponds to the tray supply lifting frame, so that the operator can put multiple trays into the tray supply. Lifting frame, the closing window is arranged on the receiving base and corresponds to the closing lifting frame, so that the operator can recover multiple trays carrying materials from the closing lifting frame.
在本創作的一實施例中,上述之收料裝置更包括有拖拉裝置,對應供盤窗口與收盤窗口的至少其中之一設置,以使供盤升降架或收盤升降架可自收料基座拉出。In an embodiment of the present invention, the above-mentioned receiving device further includes a pulling device, which is disposed corresponding to at least one of the tray supply window and the tray receiving window, so that the tray supply lifting frame or the tray lifting frame can be moved from the receiving base pull out.
在本創作的一實施例中,上述之托盤取放裝置包括托盤取放滑軌與托盤取放吸盤,托盤取放吸盤設置於托盤取放滑軌上,托盤取放吸盤適於在托盤取放滑軌上沿第二方向滑動。In an embodiment of the present invention, the above-mentioned tray pick and place device includes a tray pick and place slide rail and a tray pick and place suction cup, the tray pick and place suction cup is arranged on the tray pick and place slide rail, and the tray pick and place suction cup is suitable for the tray pick and place. The slide rail slides in the second direction.
在本創作的一實施例中,上述之托盤取放吸盤上設有多個吸嘴,多個吸嘴對應托盤上未設有凹處的地方配置。In an embodiment of the present invention, the above-mentioned tray pick-and-place suction cup is provided with a plurality of suction nozzles, and the plurality of suction nozzles are arranged corresponding to places on the tray without recesses.
在本創作的一實施例中,上述之物料取放裝置包括搬送滑軌與物料取放吸盤,物料取放吸盤設置於搬送滑軌上,物料取放吸盤適於在搬送滑軌上沿第一方向滑動。In an embodiment of the present invention, the above-mentioned material pick-and-place device includes a transport slide rail and a material pick-and-place suction cup, the material pick-and-place suction cup is arranged on the transport slide rail, and the material pick and place suction cup is suitable for being on the transport slide rail along the first Swipe in the direction.
在本創作的一實施例中,上述之物料取放吸盤上設有多個吸嘴。In an embodiment of the present invention, a plurality of suction nozzles are provided on the above-mentioned material pick-and-place suction cup.
在本創作的一實施例中,上述之物料的數量為多個,物料取放吸盤適於一次移動多個物料至收料作業區上的托盤中放置。In an embodiment of the present invention, the quantity of the above-mentioned materials is multiple, and the material pick-and-place suction cup is suitable for moving multiple materials at one time to a tray on the receiving operation area for placement.
在本創作的一實施例中,上述之物料取放吸盤包括第三方向移動機構與旋轉機構。In an embodiment of the present invention, the above-mentioned material pick-and-place suction cup includes a third directional moving mechanism and a rotating mechanism.
在本創作的一實施例中,上述之收料裝置包括作業平台與作業滑軌,作業滑軌設置於收料基座上,作業平台設置於作業滑軌上且收料作業區設置於作業平台上,控制器電性連接作業平台與物料取放吸盤,並控制物料取放吸盤與作業平台協作以將接料裝置中的物料移至作業平台上的托盤中放置,以完成收料作業。In an embodiment of the present invention, the above-mentioned material receiving device includes a working platform and a working slide rail, the working slide rail is set on the receiving base, the working platform is set on the working slide rail, and the collecting working area is set on the working platform On the upper side, the controller electrically connects the work platform with the material pick-and-place suction cup, and controls the material pick-and-place suction cup to cooperate with the work platform to move the material in the material receiving device to the tray on the work platform to complete the material receiving operation.
在本創作的一實施例中,上述之作業平台上設有限位凸塊,用以限制托盤於作業平台上的位移。In an embodiment of the present invention, the above-mentioned working platform is provided with a limiting protrusion to limit the displacement of the pallet on the working platform.
在本創作的一實施例中,上述之收料裝置包括不良品收集盤與不良品收集滑軌,不良品收集盤設置於不良品收集滑軌上。In an embodiment of the present invention, the above-mentioned receiving device includes a defective product collecting tray and a defective product collecting slide rail, and the defective product collecting tray is arranged on the defective product collecting slide rail.
在本創作的一實施例中,上述之不良品收集盤於不良品收集滑軌上沿第二方向滑動。In an embodiment of the present invention, the above-mentioned defective product collecting tray slides along the second direction on the defective product collecting slide rail.
在本創作的一實施例中,上述之收料裝置包括不良品收集窗口,不良品收集窗口設於收料基座對應不良品收集滑軌之一端。In an embodiment of the present invention, the above-mentioned receiving device includes a defective product collecting window, and the defective product collecting window is arranged on one end of the receiving base corresponding to the defective product collecting slide rail.
在本創作的一實施例中,上述之物料為板材。In an embodiment of the present invention, the above-mentioned material is a plate.
在本創作的一實施例中,上述之加工機為一分板機。In an embodiment of the present invention, the above-mentioned processing machine is a splitter.
在本創作的一實施例中,上述之托盤的材質為塑膠或保麗龍。In an embodiment of the present invention, the material of the above-mentioned tray is plastic or styrofoam.
本創作的收料系統透過接料裝置承接加工機所完成加工的物料,並以物料取放裝置將物料移至收料裝置內之托盤進行收料作業,省去人工撿料的過程,亦無須昂貴的視覺辨識設備,即可自動將加工完成的物料收集於托盤中,使加工機與收料系統集成為一高度自動化產線。The material receiving system of this creation accepts the material processed by the processing machine through the material receiving device, and uses the material pick-and-place device to move the material to the tray in the receiving device for material receiving operation, which saves the process of manual picking and does not require Expensive visual recognition equipment can automatically collect the processed materials in the tray, so that the processing machine and the receiving system can be integrated into a highly automated production line.
本創作的收料系統設有接料裝置,透過接料裝置的接料滑軌與接料盤承接前一工序的加工成品,因此任何可出料至接料盤的加工機皆可與本創作的收料系統搭配,應用層面廣且實用性高。The material receiving system of this creation is equipped with a material receiving device. The finished product of the previous process is received through the material receiving slide rail and the receiving tray of the material receiving device. Therefore, any processing machine that can discharge material to the receiving tray can be compatible with this creation. It has a wide range of applications and high practicability.
又,本創作的收料系統將三個方向的移動機構分散在取放裝置與承載托盤及物料的裝置,如物料取放裝置於搬送滑軌上沿第一方向滑動,而作業平台可於作業滑軌上沿第二方向滑動,兩者協作以同時達成兩個方向的取放位置調控,透過將至少一個方向的移動機構設計在基座上,以減少取放裝置的重量與尺寸,從而減少收料系統的尺寸。In addition, the collection system of this creation disperses the moving mechanisms in three directions on the pick-and-place device and the device for carrying trays and materials. For example, the material pick-and-place device slides in the first direction on the conveying slide rail, and the operation platform can be used for operation. The slide rail slides along the second direction, and the two cooperate to achieve the adjustment of the pick-and-place position in two directions at the same time. By designing the moving mechanism in at least one direction on the base, the weight and size of the pick-and-place device can be reduced, thereby reducing the Dimensions of the take-up system.
本創作的托盤為塑膠或保麗龍托盤,除價格較金屬托盤便宜外,塑膠或保麗龍托盤容易加工的特性使其可以公母模具製成,因而可成為相互堆疊的態樣,在透過托盤取放裝置、供盤升降架以及收盤升降架的搭配使用,操作人員可一次供給多個尚未承載有物料的托盤,亦可一次回收多個已收滿物料的托盤,減少操作人員收料與供料的作業次數與時間,提升收料系統的自動化程度。The trays in this creation are plastic or styrofoam trays. In addition to being cheaper than metal trays, plastic or styrofoam trays are easy to process and can be made of male and female molds, so they can be stacked on each other. The combination of tray pick-and-place device, supply tray lifter and closing tray lifter allows operators to supply multiple trays that have not yet loaded materials at one time, and can also collect multiple trays that have been filled with materials at one time, reducing the need for operators to collect and store materials. The number and time of feeding operations improve the automation of the receiving system.
為讓本創作之上述和其他目的、特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式,作詳細說明如下。In order to make the above-mentioned and other objects, features and advantages of the present invention more obvious and easy to understand, the following embodiments are given and described in detail in conjunction with the accompanying drawings.
圖1為本創作一實施例分板設備的外觀示意圖,分板設備100包括有分板機10與收料系統20,兩者沿物料產線生產加工的第一方向依序配置,第一方向可為X方向。收料系統20包括有接料裝置21與收料裝置22,兩者亦沿物料產線生產加工的第一方向依序配置。接料裝置21包括接料基座211,收料裝置22包括收料基座221,接料基座211與收料基座221兩者可為各自獨立且分離的結構,亦可為固定相連的或可拆卸組合的一體結構。控制器224設置於收料系統20的外部,接料裝置21與收料裝置22可共用同一個控制器224,使兩個裝置的軟體能夠相容,操作簡便。控制器224可電性連接接料裝置21與收料裝置22內部的各個組件,以控制物料或用以承載物料的托盤與接料盤的位置。FIG. 1 is a schematic diagram of the appearance of a depaneling device according to an embodiment of the invention. The
圖2為本創作一實施例分板設備的內部結構示意圖,其中,收料系統20包括接料裝置21與收料裝置22。接料裝置21用以接收分板機10加工完成的物料40,收料裝置22包括有收料基座221、托盤取放裝置222、物料取放裝置223以及設置於收料基座221外的控制器224。收料基座221的頂面設有托盤提供區Z1、收料作業區Z2與托盤收集區Z3,托盤取放裝置222用以使托盤30於托盤提供區Z1、收料作業區Z2與托盤收集區Z3三者間移動。托盤30上具有多個凹處31,物料取放裝置223用以將接料裝置21中的物料40移至收料作業區Z2中托盤30的凹處31中,控制器224電性連接托盤取放裝置222與物料取放裝置223,以控制收料作業中對托盤30與物料40的取放。於一實施例中,物料40為經分板機10加工的板材。FIG. 2 is a schematic diagram of the internal structure of the plate-splitting device according to an embodiment of the invention, wherein the
接料裝置21還包括有接料滑軌212、輔助滑軌213與接料盤214,接料滑軌212設置於接料基座211上,輔助滑軌213設置於接料滑軌212上,接料盤214設置在輔助滑軌213上,因此接料盤214經由輔助滑軌213而間接設置於接料滑軌212上,然本創作不以此為限。接料盤214、接料滑軌212與輔助滑軌213的配置可以為各種形式,如接料盤214直接設置於接料滑軌212上,並省去輔助滑軌213的配置,或是接料盤214直接設置於接料滑軌212上,且接料滑軌212設置於輔助滑軌213上,而輔助滑軌213設置於接料基座211上。The
請續參照圖2,接料滑軌212延伸至加工機,於本創作一實施例中加工機為分板機10,因此直接或間接設置於接料滑軌212上的接料盤214可移動至分板機10以接收並放置由分板機10完成加工的物料40。輔助滑軌213可於接料滑軌212上沿第一方向滑動,接料盤214可於輔助滑軌213上沿第二方向滑動。其中,第一方向與第二方向相交有一夾角,於本創作一實施例中,夾角為90∘,即第一方向與第二方向兩者正交。於本創作一實施例中,第一方向為X方向,第二方向為Y方向。因設置有可使接料盤214沿兩個方向(即X方向及Y方向)移動的滑軌,本創作實施例的接料裝置21可因應加工機出料的位置與收料裝置22取料的位置進行接料盤214位置的調整,因而可適用於多種加工機的收料作業。Please continue to refer to FIG. 2 , the
又,輔助滑軌213的一端設有對準面(未繪示於圖中),接料盤214與控制器224電性連接。在將物料40經由物料取放裝置223移動至托盤30的凹處31前,即進行收料作業前,控制器224控制接料盤214朝對準面移動並抵靠對準面,再移至進行收料作業的位置。因對準面的位置為固定的,因此當接料盤214抵靠對準面時,控制器224中關於接料盤214的位置訊息會更為準確,從而可使接料盤214可以準確地移動到欲進行收料作業的位置。接料裝置21更包括掃碼器(圖未繪示),掃碼器可鄰近輔助滑軌213相對於對準面的另一端,用以讀取物料40上的生產資訊,生產資訊可包含物料生產批號、品質檢測數據等。In addition, one end of the
圖3為本創作一實施例收料系統的內部結構示意圖,其中,物料取放裝置223包括搬送滑軌2231與物料取放吸盤2232,物料取放吸盤2232設置於搬送滑軌2231上,且可於搬送滑軌2231上沿第一方向移動,第一方向可為X方向。於一實施例中,搬送滑軌2231設置於收料裝置22的收料基座221上,然本創作不以此為限。物料取放吸盤2232具有第三方向移動機構與旋轉機構,第三方向可為Z方向,以使物料取放吸盤2232可相對於搬送滑軌2231進行上下位移以及旋轉動作,以進行物料40的取放並改變物料40的擺放方位。物料取放吸盤2232上具有多個吸嘴,多個吸嘴的配置可依據欲取放的物料40進行設計變更,如物料40為矩形板材。吸嘴的數量可為4個並配置成可吸取所述矩形板材的四個角落,或物料40為多個面積較小的板材,可將吸嘴配置成矩陣形式或單列多個吸嘴的形式,在收料作業中以一個吸嘴對應一個物料40的方式,一次移動多個物料40至收料作業區Z2的托盤30中放置。3 is a schematic diagram of the internal structure of a material receiving system according to an embodiment of the invention, wherein the material picking and placing
請續參閱圖3,其中,托盤取放裝置222包括托盤取放滑軌2221與托盤取放吸盤2222,托盤取放吸盤2222設置於托盤取放滑軌2221上且可沿第二方向在托盤取放滑軌2221上滑動,於一實施例中,托盤取放滑軌2221設置於收料基座221上。托盤取放吸盤2222上設有多個吸嘴2222A,多個吸嘴2222A對應托盤30上未設有凹處31的地方配置,由於托盤取放吸盤2222係由多個吸嘴2222A組成,多個吸嘴2222A可輕易的變更其配置與位置,因此當托盤30的形狀或輪廓變更時,托盤取放吸盤2222適於調整吸嘴2222A位置以因應新的托盤形式。Please continue to refer to FIG. 3 , wherein, the tray pick-and-
圖4為本創作一實施例收料系統的內部結構俯視圖,請參閱圖3與圖4所示,托盤取放裝置222(繪示於圖2)適於將托盤30於托盤提供區Z1、收料作業區Z2與托盤收集區Z3之間移動,如圖4所示,當進行收料作業前,控制器224控制托盤取放裝置222將托盤提供區Z1所提供的尚未承載有物料40的托盤30移至收料作業區Z2。接著,控制物料取放裝置223將接料裝置21中的物料40移至收料作業區Z2上的托盤30的凹處31中以完成收料作業。之後,如圖3所示,控制器224控制托盤取放裝置222從收料作業區Z2將托盤30移至托盤收集區Z3。FIG. 4 is a top view of the internal structure of the receiving system according to an embodiment of the invention. Please refer to FIG. 3 and FIG. 4 . As shown in FIG. 4 , the
接續上述說明,收料裝置22更包含作業平台227與作業滑軌228,作業滑軌228設於收料基座221上,作業平台227設於作業滑軌228上且沿第二方向滑動。於一實施例中,第二方向為Y方向,上述的收料作業區Z2可設於作業平台227上,控制器224電性連接作業平台227與物料取放吸盤2232,並控制作業平台227於第二方向上移動且控制物料取放吸盤2232於第一方向、第三方向移動以及旋轉動作。於一實施例中第一方向為X方向且第三方向為Z方向,作業平台227與物料取放吸盤2232兩者協作以將接料裝置21的接料盤214中的物料40移置作業平台227上的托盤30中放置,以完成收料作業。於一實施例中,物料40於第二方向上的相對移動以設置於收料基座221上的作業平台227與作業滑軌228來實現,從而減少物料取放裝置223用於移動物料取放吸盤2232的搬送滑軌2231的重量與尺寸,從而減少收料系統20的尺寸。Continuing the above description, the receiving
又,作業平台227上設有至少一限位凸塊2271,當托盤取放裝置222將托盤提供區Z1所提供的尚未承載有物料40的托盤30移至作業平台227上的收料作業區Z2後,透過限位凸塊2271將托盤30固定在作業平台227中一固定的位置,以限制作業平台227與托盤30之間不會有位移,確保後續收料作業中物料40可基於作業平台227的移動而準確地放置於托盤30中的凹處31。於一實施例中,限位凸塊2271的數量為4個,對應托盤30的四個角落設置。In addition, the working
圖5為本創作一實施例收料系統的內部結構部分示意圖,其中,收料裝置22包括供盤升降架(圖未繪示)與收盤升降架226,兩者設置於收料基座221的內部並分別對應收料基座221之頂面的托盤提供區Z1與托盤收集區Z3設置。於一實施例中,托盤30的數量為多個且多個托盤30可相互堆疊,托盤30可設計成具有凹凸結構使多個托盤30之間可相互堆疊,如托盤30可為以模具射出成型的塑膠托盤。上述供盤升降架與收盤升降架226用以收納相互堆疊的多個托盤30,由於托盤30可相互堆疊並收納於供盤升降架或收盤升降架226上,因此操作人員可一次提供整疊的托盤30至供盤升降架,且自收盤升降架226一次回收整疊的托盤30,減少操作人員收料與供料的作業次數與時間,提升收料系統20的自動化程度。5 is a partial schematic diagram of the internal structure of the receiving system according to an embodiment of the invention, wherein the receiving
接續上述說明,收料裝置包含供盤窗口2211與收盤窗口2212,供盤窗口2211與收盤窗口2212設於收料基座221且分別對應供盤升降架與收盤升降架226設置,以供操作人員於供盤窗口2211放入尚未承載有物料40的托盤30至供盤升降架,並於收盤窗口2212將收盤升降架226上收回承載有物料40的托盤30。於一實施例中,單次可收回與放入的托盤30數量為多個。收料裝置22更包括有拖拉裝置(圖中未示),對應供盤窗口2211或收盤窗口2212設置,並與供盤升降架或收盤升降架226連接,以使供盤升降架或收盤升降架226可自收料基座221中拉出,方便操作人員作業。Continuing the above description, the receiving device includes a
請參閱圖3,本創作一實施例中,收料裝置22更包含有不良品收集盤229與不良品收集滑軌230,不良品收集盤229設置於不良品收集滑軌230上且可於不良品收集滑軌230上沿第二方向滑動。於一實施例中,不良品收集滑軌可230設於收料基座221上,且第二方向為Y方向。收料裝置22於不良品收集滑軌230的一端設有不良品收集窗口(圖未繪示)於收料基座221上,當接料裝置21自分板機10接收物料40後,藉由接料裝置21中的掃碼器進行生產資訊的讀取,如掃碼器讀取到的生產資訊顯示物料40為先前製程中的不良品,則物料取放裝置223於後續的收料作業中會將顯示為不良品的物料40放置於不良品收集盤229上,而非作業平台227上的托盤30。控制器224與不良品收集盤229電性連接,當不良品收集盤229上已無多餘的空位可容置下一個顯示為不良品的物料40時,控制器224控制不良品收集盤229沿第二方向滑動至不良品收集窗口,以供操作人員將不良品收集盤229上的物料40取下,使不良品收集盤229可再次承載顯示為不良品的物料40,透過於收料基座221上設置不良品收集盤229,於收料作業的同時亦進行不良品的揀選,而不用透過操作人員進行人工分類區別良品與不良品,使自動化收料作業更為完善。Please refer to FIG. 3 , in an embodiment of the present invention, the
本創作的收料系統透過接料裝置承接加工機所完成加工的物料,並以物料取放裝置將物料移至收料裝置內之托盤進行收料作業,省去人工撿料的過程,亦無須昂貴的視覺辨識設備,即可自動將加工完成的物料收集於托盤中,使加工機與收料系統集成為一高度自動化產線。The material receiving system of this creation accepts the material processed by the processing machine through the material receiving device, and uses the material pick-and-place device to move the material to the tray in the receiving device for material receiving operation, which saves the process of manual picking and does not require Expensive visual recognition equipment can automatically collect the processed materials in the tray, so that the processing machine and the receiving system can be integrated into a highly automated production line.
本創作的收料系統設有接料裝置,透過接料裝置的接料滑軌與接料盤承接前一工序的加工成品,因此任何可出料至接料盤的加工機皆可與本創作的收料系統搭配,應用層面廣且實用性高。The material receiving system of this creation is equipped with a material receiving device. The finished product of the previous process is received through the material receiving slide rail and the receiving tray of the material receiving device. Therefore, any processing machine that can discharge material to the receiving tray can be compatible with this creation. It has a wide range of applications and high practicability.
又,本創作的收料系統將三個方向的移動機構分散在取放裝置(如托盤取放裝置與物料取放裝置)以及承載托盤及物料的裝置。舉例來說,物料取放裝置於搬送滑軌上沿第一方向滑動,而作業平台可於作業滑軌上沿第二方向滑動,兩者協作以同時達成兩個方向的取放位置調控,透過將至少一個方向的移動機構設計在基座上,以減少取放裝置的重量與尺寸,從而減少收料系統的尺寸。In addition, the collection system of the present invention disperses the moving mechanisms in three directions in the pick-and-place device (such as the tray pick-and-place device and the material pick-and-place device) and the device for carrying the tray and the material. For example, the material pick-and-place device slides in the first direction on the conveying slide rail, and the work platform can slide in the second direction on the operation slide rail, and the two cooperate to achieve the control of the pick-and-place position in two directions at the same time. The moving mechanism in at least one direction is designed on the base to reduce the weight and size of the pick-and-place device, thereby reducing the size of the receiving system.
本創作的收料系統所使用的托盤可為塑膠或保麗龍托盤,除價格較金屬托盤便宜外,塑膠或保麗龍托盤容易加工的特性使其可以公母模具製成,因而可成為可相互堆疊的態樣,在透過托盤取放裝置、供盤升降架以及收盤升降架的搭配使用,操作人員可一次供給多個尚未承載有物料的托盤,亦可一次回收多個已收滿物料的托盤,減少操作人員收料與供料的作業次數與時間,提升收料系統的自動化程度。The trays used in the collection system of this creation can be plastic or styrofoam trays. In addition to being cheaper than metal trays, plastic or styrofoam trays are easy to process and can be made of male and female molds, so they can be In the form of stacking on each other, through the combination of the tray pick-and-place device, the supply tray lifting frame and the receiving tray lifting frame, the operator can supply multiple trays that have not yet carried materials at one time, and can also collect multiple trays that are full of materials at one time. Pallet, reduce the number of operations and time for operators to receive and supply materials, and improve the automation of the receiving system.
雖然本創作已以實施例揭露如上,然其並非用以限定本創作,本創作所屬技術領域中具有通常知識者,在不脫離本創作之精神和範圍內,當可作些許之更動與潤飾,因此本創作之保護範圍當視後附之申請專利範圍所界定者為準。Although the present creation has been disclosed as above with examples, it is not intended to limit the present creation. Those with ordinary knowledge in the technical field to which the present creation belongs may make some changes and modifications without departing from the spirit and scope of the present creation. Therefore, the scope of protection of this creation should be determined by the scope of the appended patent application.
100:分板設備
10:分板機
20:收料系統
21:接料裝置
211:接料基座
212:接料滑軌
213:輔助滑軌
214:接料盤
22:收料裝置
221:收料基座
2211:供盤窗口
2212:收盤窗口
222:托盤取放裝置
2221:托盤取放滑軌
2222:托盤取放吸盤
2222A:吸嘴
223:物料取放裝置
2231:搬送滑軌
2232:物料取放吸盤
224:控制器
226:收盤升降架
227:作業平台
2271:限位凸塊
228:作業滑軌
229:不良品收集盤
230:不良品收集滑軌
30:托盤
31:凹處
40:物料
Z1:托盤提供區
Z2:收料作業區
Z3:不良品收集窗口
X、Y、Z:方向
100: Sub-board equipment
10: Splitter
20: Receiving system
21: Feeding device
211: splice base
212: Splicing rail
213: Auxiliary slide
214: Receiving tray
22: Receiving device
221: Receiving base
2211: Supply window
2212: Closing window
222: Tray pick and place device
2221: Pallet Pick and Place Slides
2222: Tray Pick and
圖1為本創作一實施例分板設備的外觀示意圖。 圖2為本創作一實施例分板設備的內部結構示意圖。 圖3為本創作一實施例收料系統的內部結構示意圖。 圖4為本創作一實施例收料系統的內部結構俯視圖。 圖5為本創作一實施例收料系統的內部結構部分示意圖。 FIG. 1 is a schematic diagram of the appearance of a sub-board device according to an embodiment of the invention. FIG. 2 is a schematic diagram of the internal structure of a sub-board device according to an embodiment of the invention. FIG. 3 is a schematic diagram of the internal structure of a material receiving system according to an embodiment of the invention. FIG. 4 is a top view of the internal structure of a material receiving system according to an embodiment of the invention. FIG. 5 is a schematic diagram of a part of the internal structure of a material receiving system according to an embodiment of the invention.
100:分板設備 100: Sub-board equipment
10:分板機 10: Splitter
20:收料系統 20: Receiving system
21:接料裝置 21: Feeding device
211:接料基座 211: splice base
212:接料滑軌 212: Splicing rail
213:輔助滑軌 213: Auxiliary slide
214:接料盤 214: Receiving tray
22:收料裝置 22: Receiving device
221:收料基座 221: Receiving base
2211:供盤窗口 2211: Supply window
2212:收盤窗口 2212: Closing window
222:托盤取放裝置 222: Tray pick and place device
2221:托盤取放滑軌 2221: Pallet Pick and Place Slides
2222:托盤取放吸盤 2222: Tray Pick and Place Suction Cup
2222A:吸嘴 2222A: Nozzle
223:物料取放裝置 223: Material pick and place device
2231:搬送滑軌 2231: Conveying rails
2232:物料取放吸盤 2232: Material pick and place suction cup
226:收盤升降架 226: Closing Lift
227:作業平台 227: Working Platform
2271:限位凸塊 2271: Limit bump
228:作業滑軌 228: Working Rails
229:不良品收集盤 229: defective product collection tray
230:不良品收集滑軌 230: Defective product collection rail
30:托盤 30: Tray
40:物料 40:Material
Z1:托盤提供區 Z1: tray providing area
Z2:收料作業區 Z2: Receiving work area
Z3:不良品收集窗口 Z3: Defective product collection window
X、Y、Z:方向 X, Y, Z: direction
Claims (23)
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TW111203033U TWM629575U (en) | 2022-03-25 | 2022-03-25 | Collecting system |
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TW111203033U TWM629575U (en) | 2022-03-25 | 2022-03-25 | Collecting system |
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