TWM619866U - Cleaning result inspecting apparatus for material transferring box - Google Patents
Cleaning result inspecting apparatus for material transferring box Download PDFInfo
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Abstract
本新型提供一種物料傳送盒之清潔成果檢測裝置,係設置於物料傳送盒的一清潔加工區站,針對清潔後的物料傳送盒或其盒體,執行包括濕度及落塵量在內的清潔成果檢測;其中,該盒體的清潔成果檢測係在該清潔加工區站中具有負壓環境的一乾燥腔室進行,該物料傳送盒的清潔成果檢測係在該清潔加工區站提供的一平台進行;藉以管制物料傳送盒執行自動清潔後的成果暨良率。 This model provides a cleaning result detection device for a material transfer box, which is set in a cleaning processing station of the material transfer box, and performs cleaning results detection including humidity and dust amount for the cleaned material transfer box or its box body ; Wherein, the cleaning result detection of the box body is carried out in a drying chamber with a negative pressure environment in the cleaning processing zone station, and the cleaning result detection of the material conveying box is carried out on a platform provided by the cleaning processing zone station; In this way, the results and yield rate of the automatic cleaning of the material transfer box can be controlled.
Description
本新型涉及在不同加工區站之間裝填及移載物料用的傳送盒,還涉及該傳送盒在完成濕清潔之後包含濕度及落塵量在內的清潔成果檢測技術,尤其是一種物料傳送盒之清潔成果檢測裝置。 The present invention relates to a transfer box for filling and transferring materials between different processing area stations. It also relates to a cleaning result detection technology including humidity and dust fall after the transfer box has completed wet cleaning, especially a material transfer box Cleaning result detection device.
現有技術中,最接近本新型之物料傳送盒的,是一種用於載運半導體晶元的前開式晶元傳送盒(Front Opening Unified Pod,FOUP,以下簡稱晶元傳送盒)。 In the prior art, the closest thing to the material transfer box of the present invention is a Front Opening Unified Pod (FOUP, hereinafter referred to as wafer transfer box) for carrying semiconductor wafers.
半導體晶元在產製過程中,特別是在各個加工區站內,以及在各個加工區站之間載運晶元的過程中,對於潔淨度的要求甚高,特別是避免環境中出現落塵微粒,而影響晶元的產製良率。 During the production process of semiconductor wafers, especially in the processing area stations, and the process of carrying wafers between processing area stations, the requirements for cleanliness are very high, especially to avoid dust particles in the environment. Affect the production yield of wafers.
且知,半導體晶元的載運,常見使用上述晶元傳送盒,通過自動化搬運系統的運作,使多個晶元傳送盒能分別在各個加工區站中擷取、容置晶元,並且能在各個加工區站之間移送晶元,而後在到達目標地的加工區站時卸載晶元。 Moreover, it is known that the transportation of semiconductor wafers often uses the above-mentioned wafer transfer box. Through the operation of an automated handling system, multiple wafer transfer boxes can pick up and contain wafers in each processing area station, and can The wafers are transferred between each processing area station, and then the wafers are unloaded when they reach the processing area station at the target site.
晶元傳送盒是由一可開啟式的前蓋和一盒體相互組扣而成,該盒體內部的雙側壁面上具有凸伸成梳狀的肋片,用於支撐容置於內的晶元,使得每一晶元傳送盒內皆可容置多數片晶元。 The wafer transfer box is composed of an openable front cover and a box body which are assembled and buckled together. The double side walls inside the box body are provided with comb-shaped ribs that are used to support the contained inside. The wafer makes it possible to accommodate a large number of wafers in each wafer transfer box.
基於潔淨度的高標準要求,晶元傳送盒在使用一段特定時間之後必須要進行自動化清潔。目前,已知的對晶元傳送盒進行自動化清潔的較先進技術,可見於 CN102804332B、TW201400202A、CN1082222A、US20140069467A1等專利,該等專利公開教示於晶元的生產線中設置一清潔區站,並且利用自動化搬運系統將待清洗的晶元傳送盒移送至該清潔區站的一裝載端口(load port)上,利用清潔區站內的自動手臂(robot)擷取裝載端口上的晶元傳送盒,並將晶元傳送盒的前蓋和盒體先行分離,而後自動擷取該前蓋和該盒體依序通過清洗液的濕清洗、乾燥等步驟,以淨化可能殘留於該前蓋和該盒體之內、外表面的微粒,進而提升無塵傳送的潔淨度。 Based on the high standards of cleanliness, the wafer transfer box must be automatically cleaned after being used for a certain period of time. At present, the more advanced technology known to automatically clean the wafer transfer box can be seen in CN102804332B, TW201400202A, CN1082222A, US20140069467A1 and other patents, these patents openly teach that a cleaning area station is set in the production line of the wafer, and the wafer transfer box to be cleaned is transferred to a loading port of the cleaning area station by an automated handling system (load port), use the robot in the cleaning area to capture the wafer transfer box on the load port, and separate the front cover and the box body of the wafer transfer box first, and then automatically capture the front cover and The box body sequentially passes through the steps of wet cleaning and drying of the cleaning liquid to purify particles that may remain on the front cover and the inner and outer surfaces of the box body, thereby improving the cleanliness of dust-free transmission.
且知,無塵傳送晶元用的晶元傳送盒,目前已經被應用至無塵傳送高階電路載板的場合,例如像崁入式多晶片互連橋接(Embedded Multi-Die Interconnect Bridge,EMIB)用電路載板或使用ABF作為增層材料的電路載板等,這些高階電路載板的面域相對較傳統PCB大,且採長方形的排版模式呈現,使得高階電路載板的硬度也相對較傳統PCB軟。依此,當傳送盒內之容置物必須由晶元變更成是高階電路載板時,必須改變傳送盒的內部構造,才能使每一個傳送盒內能夠穩定的容置多片高階電路載板。 Moreover, it is known that the wafer transfer box for dust-free transfer of wafers has been applied to the occasions of dust-free transfer of high-end circuit carrier boards, such as Embedded Multi-Die Interconnect Bridge (EMIB) Circuit carrier boards or circuit carrier boards using ABF as build-up materials, etc. These high-end circuit boards have a relatively larger area than traditional PCBs, and are presented in a rectangular layout mode, making the hardness of the high-end circuit boards relatively more traditional PCB is soft. Accordingly, when the contents in the transfer box must be changed from wafers to high-end circuit carriers, the internal structure of the transfer box must be changed so that multiple high-end circuit carriers can be stably contained in each transfer box.
請參閱圖1、圖2及圖3,揭露現有用於容置所述高階電路載板16(以下簡稱載板16)的物料傳送盒10的態樣,其盒體11及前蓋12具有晶元傳送盒的相同特徵,特別包括該盒體11的雙側壁面11a上具有凸伸成梳狀的肋片13。此外,基於作為容置物之載板16的面域相對較大且較軟,因此該盒體11內還必須形成由底部11b凸伸至容置腔14的懸狀支撐桿15,以便利用雙側肋片13來支撐載板16的雙端16a,並且利用懸狀支撐桿15來架持載板16的中段部16b,避免載板16在物料傳送盒10內發生塌陷或相互干涉的現象(詳如圖1、圖2及圖3所示)。
Please refer to FIGS. 1, 2 and 3, which disclose the state of the conventional
由此可知,基於不同容置物的差異,會影響傳送盒之盒體內部構造的複雜度,特別是,裝載載板16用的物料傳送盒10,其盒體11內部具有梳狀肋片13和懸狀支撐桿15的整體構造相對較晶元傳送盒的盒體構造複雜。然而,本新型所針對的物料傳送盒,除了包含上述晶元傳送盒之外,也包含裝載載板用的物料傳送盒10。
It can be seen that, based on the difference of different contents, the complexity of the internal structure of the box body of the transfer box will be affected. In particular, the
上述這些物料傳送盒在執行上述清潔技術之後,為能確保盒內殘留的水分子能被充分去除,而達到理想的乾燥效果,並且避免欲裝載之晶元或載板遭受濕氣影響,通常需要進行該清潔後之物料傳送盒或其盒體的濕度檢測;對此,CN102804332B專利中有概念性的教示在對前蓋及盒體濕清洗之後於具有負壓的腔室環境的乾燥工序中,可以使用濕度傳感器監測乾燥過程和結束點;惟,CN102804332B專利卻未進一步教示該濕度傳感器如何在乾燥腔室或其他位置對已清洗和乾燥後的傳送盒進行濕度監測;對此缺憾,本新型乃進一步地提出具體的技術,以克服該缺憾。 After the above-mentioned cleaning technology is performed on the above-mentioned material transfer boxes, in order to ensure that the residual water molecules in the box can be fully removed to achieve the desired drying effect, and to prevent the wafer or carrier to be loaded from being affected by moisture, it is usually necessary Carry out the humidity detection of the cleaned material transfer box or its box body; in this regard, the CN102804332B patent has a conceptual teaching in the drying process in a negative pressure chamber environment after wet cleaning of the front cover and box body. The humidity sensor can be used to monitor the drying process and the end point; however, the CN102804332B patent does not further teach how the humidity sensor can monitor the humidity of the transport box after cleaning and drying in the drying chamber or other locations; this is a shortcoming, the new model is Further specific techniques are proposed to overcome this shortcoming.
本新型之目的,旨在改進現有晶元或載板等物料的傳送盒,在進行自動清潔後能接序執行清潔成果的檢測,所述的清潔成果包含濕度及落塵量檢測。 The purpose of the present invention is to improve the existing transmission boxes of wafers or carrier boards, etc., which can sequentially perform the detection of cleaning results after automatic cleaning, and the cleaning results include detection of humidity and amount of dust.
為此,本新型特別將清潔成果檢測技術融入物料傳送盒的清潔加工區站中,以確保通過清潔後的物料傳送盒,自清潔加工區站對外輸出時,該物料傳送盒四周之內表面的濕度及落塵量,或其盒體四周之內、外表面的濕度及落塵量,皆能達到理想的乾燥度及潔淨度要求,以利於品管清潔成果。 For this reason, this new model specially integrates the cleaning result detection technology into the cleaning processing area station of the material transfer box to ensure that the material transfer box passes through the cleaned material transfer box. The humidity and the amount of dust falling, or the humidity and amount of dust falling on the inner and outer surfaces of the box, can meet the ideal dryness and cleanliness requirements to facilitate the cleaning results of quality control.
為此,本新型較佳的第一實施例,在於提供一種物料傳送盒之清潔成果檢測裝置,可廣泛地針對晶元傳送盒或包含EMIB、ABF增層材料製成之電路載板(以下簡稱載板)的傳送盒,進行自動化的清潔成果檢測作業。具體的說,本 新型之檢測裝置係設置於物料傳送盒的一清潔加工區站中,該物料傳送盒能在該清潔加工區站中分離成一前蓋及一盒體,該前蓋、該盒體並能各自或一起接受該加工區站中的多個腔室的清潔加工,而後結合成清潔後的物料傳送盒。其中, 該檢測裝置係以該前蓋、該盒體的至少其中之一作為檢測物件,多個所述腔室包含至少一乾燥腔室。該檢測裝置安裝於至少一所述乾燥腔室並且包含有:一進氣孔、一正壓通道及至少一檢測元件。其中,該進氣孔設於至少一所述乾燥腔室的一側並且連接一供氣機,該進氣孔能導引潔淨的乾燥空氣進入至少一所述乾燥腔室內解除真空,並生成能接觸該檢測物件四周之內表面及外表面的正壓乾燥空氣,用以吸收乾燥後殘留於該檢測物件上的至少一清潔成果判斷因子;該正壓通道是一多通管連接至少一所述乾燥腔室而建構形成,用以排放至少一所述乾燥腔室內的正壓乾燥空氣;至少一所述檢測元件安裝於該多通管上,用以檢知正壓乾燥空氣中的所述清潔成果判斷因子的含量。 For this reason, the preferred first embodiment of the present invention is to provide a cleaning result detection device for the material transfer box, which can be widely used for the wafer transfer box or the circuit carrier board made of EMIB and ABF build-up materials (hereinafter referred to as The transfer box of the carrier board) is used for automated cleaning results detection operations. Specifically, this The new detection device is set in a clean processing area station of the material transfer box. The material transfer box can be separated into a front cover and a box body in the cleaning processing area station. The front cover and the box body can each or Receive the cleaning processing of multiple chambers in the processing area station together, and then combine them into a cleaned material transfer box. in, The detection device uses at least one of the front cover and the box body as a detection object, and the plurality of chambers include at least one drying chamber. The detection device is installed in at least one of the drying chambers and includes: an air inlet, a positive pressure channel, and at least one detection element. Wherein, the air inlet is provided on one side of at least one of the drying chambers and is connected to an air supply. The air inlet can guide clean dry air into at least one of the drying chambers to release the vacuum and generate energy The positive pressure dry air contacting the inner surface and the outer surface of the detection object is used to absorb at least one cleaning result judgment factor remaining on the detection object after drying; the positive pressure channel is a multi-way pipe connected to at least one of the The drying chamber is constructed and formed to discharge at least one positive pressure dry air in the drying chamber; at least one detection element is installed on the multi-way pipe to detect the cleanliness in the positive pressure dry air The content of the outcome judgment factor.
在進一步實施中,還包含一負壓通道,該負壓通道及該正壓通道共用該多通管,且該負壓通道連接一抽氣泵,該抽氣泵經由該多通管連接至少一所述乾燥腔室。其中至少一所述乾燥腔室設有一負壓擷取孔,該多通管經由該負壓擷取孔而與至少一所述乾燥腔室相連接。 In a further implementation, it further includes a negative pressure channel, the negative pressure channel and the positive pressure channel share the multi-way pipe, and the negative pressure channel is connected to an air pump, and the air pump is connected to at least one of the multi-way pipes. Drying chamber. At least one of the drying chambers is provided with a negative pressure capturing hole, and the multi-way pipe is connected with at least one of the drying chambers through the negative pressure capturing hole.
在進一步實施中,該正壓通道形成於該多通管內,至少一所述乾燥腔室還設有一正壓擷取孔,該多通管經由該正壓擷取孔而與至少一所述乾燥腔室相連接。 In a further implementation, the positive pressure channel is formed in the multi-way tube, at least one of the drying chambers is also provided with a positive pressure capture hole, and the multi-way tube is connected to at least one of the at least one through the positive pressure capture hole. The drying chamber is connected.
除此之外,為能實現相同目的,本新型還揭露較佳的第二實施例,說明該檢測裝置同是設置於物料傳送盒的清潔加工區站中,且該清潔加工區站除了包括多個所述腔室之外,還包括至少一平台,該物料傳送盒能在至少一所述平台上分離成一前蓋及一盒體,該前蓋、該盒體能各自或一起接受該加工區站中的多個所述腔室的清潔加工,且該前蓋、 該盒體能在至少一所述平台上結合成清潔後的物料傳送盒,並以該物料傳送盒作為一檢測物件,該檢測物件具有一第一接口及一第二接口,該檢測裝置安裝於至少一所述平台並且包含有:一進氣接嘴、一排氣接嘴、一多通管及一檢測元件;其中, 該進氣接嘴設於至少一所述平台之一側並連通該第一接口,且該進氣接嘴連接一供氣機,用以導引潔淨的乾燥空氣依序經由進氣接嘴、第一接口進入該檢測物件的一封閉容置艙,而生成能接觸該封閉容置艙四周的內表面的正壓乾燥空氣,用以吸收乾燥後殘留於該封閉容置艙四周內表面的至少一清潔成果判斷因子;該排氣接嘴設於至少一所述平台之另一側並連通該第二接口,該排氣接嘴用於導引所述封閉容置艙內的正壓乾燥空氣對外排放;該多通管連接該排氣接嘴,用以擷取所述封閉容置艙內的正壓乾燥空氣;該檢測元件安裝於該多通管,用以檢知正壓乾燥空氣中的所述清潔成果判斷因子的含量。 In addition, in order to achieve the same purpose, the present invention also discloses a second preferred embodiment, explaining that the detection device is also set in the cleaning processing station of the material conveying box, and the cleaning processing station includes more than In addition to each of the chambers, it also includes at least one platform. The material transfer box can be separated on at least one of the platforms into a front cover and a box body. The front cover and the box body can receive the processing station separately or together. Cleaning processing of a plurality of said chambers, and the front cover, The box body can be combined on at least one of the platforms to form a cleaned material transfer box, and the material transfer box is used as a detection object. The detection object has a first interface and a second interface. The detection device is installed at least A said platform and includes: an air inlet nozzle, an exhaust nozzle, a multi-way pipe and a detection element; wherein, The air inlet nozzle is arranged on at least one side of the platform and communicates with the first interface, and the air inlet nozzle is connected to an air supply machine for guiding clean and dry air through the air inlet nozzle, The first interface enters a closed accommodating chamber of the detection object, and generates positive pressure dry air that can contact the inner surface around the closed accommodating chamber, so as to absorb at least the dry air remaining on the inner surface of the closed accommodating chamber after drying. A cleaning result judgment factor; the exhaust nozzle is arranged on the other side of at least one of the platforms and communicates with the second interface, and the exhaust nozzle is used to guide the positive pressure dry air in the enclosed compartment Exhaust to the outside; the multi-way pipe is connected to the exhaust nozzle to capture the positive pressure dry air in the enclosed accommodating compartment; the detection element is installed in the multi-way pipe to detect the positive pressure dry air The content of the cleaning result judgment factor.
在進一步實施中,至少一所述平台為該清潔加工區站中用以置放清潔前及清潔後之物料傳送盒用的裝載端口。 In a further implementation, at least one of the platforms is a loading port in the cleaning processing station for placing the material transfer boxes before and after cleaning.
除此之外,本新型還包括上述第一及第二實施例可單獨實施或共同實施的下列技術內容:多個所述腔室包含至少一清洗腔室,且至少一所述清洗腔室內佈設有多個噴液嘴,對該前蓋、該盒體進行濕清洗。此外,至少一所述清洗腔室內還可佈設有多個吹氣元件,對濕清洗後的該前蓋、該盒體進行除液。 In addition, the present invention also includes the following technical content that can be implemented separately or jointly in the above-mentioned first and second embodiments: a plurality of the chambers include at least one cleaning chamber, and at least one of the cleaning chambers is arranged There are multiple spray nozzles for wet cleaning the front cover and the box body. In addition, at least one of the cleaning chambers may be provided with a plurality of blowing elements to remove liquid from the front cover and the box body after wet cleaning.
多個所述腔室還包含至少一除液腔室,且至少一所述除液腔室內佈設有多個吹氣元件,對濕清洗後的該前蓋、該盒體進行除液。 The plurality of chambers further include at least one liquid removal chamber, and a plurality of blowing elements are arranged in at least one of the liquid removal chambers to remove liquid from the front cover and the box body after wet cleaning.
多個所述腔室包含至少一乾燥腔室,且至少一所 述乾燥腔室設有一負壓通道,該負壓通道連接一抽氣泵擷取該乾燥腔室內的空氣而生成真空,且至少該盒體係在真空的該乾燥腔室內進行乾燥。 The plurality of chambers includes at least one drying chamber, and at least one The drying chamber is provided with a negative pressure channel connected to an air pump to capture air in the drying chamber to generate a vacuum, and at least the box system is dried in the vacuum drying chamber.
該多通管還連接一抽氣機,使該檢測元件安裝於該排氣接嘴和該抽氣機之間的多通管。 The multi-way pipe is also connected with an air extractor, so that the detection element is installed in the multi-way pipe between the exhaust nozzle and the air extractor.
所述檢測元件為一濕度傳感器,所述清潔成果判斷因子為該正壓乾燥空氣所吸收的水分子。 The detection element is a humidity sensor, and the cleaning result judgment factor is water molecules absorbed by the positive pressure dry air.
所述檢測元件為一微粒子計數器,所述清潔成果判斷因子為該正壓乾燥空氣所吸收的落塵微粒。 The detection element is a particle counter, and the cleaning result judgment factor is the dust particles absorbed by the positive pressure dry air.
該盒體的底部凸伸有至少一懸狀支撐桿,該封閉容置艙四周的內表面包含該懸狀支撐桿的四周表面。 At least one suspension support rod protrudes from the bottom of the box body, and the inner surface around the enclosed storage compartment includes the surrounding surface of the suspension support rod.
根據上述,本新型所能呈現的技術功效在於: Based on the above, the technical effects of the present invention are:
1.使用清潔加工區站中既有的乾燥腔室,其可建立負壓而生成真空的條件,作為清潔後之檢測物件(包含盒體、前蓋的至少其中之一)所含清潔成果判斷因子(包含水分子、落塵微粒)的檢測場所,並能憑藉該乾燥腔室中導入正壓乾燥空氣之解除真空(即破真空)的手段,進一步在破真空之導引及排放正壓乾燥空氣的過程中,有效地捕集並檢知該正壓乾燥空氣中含有清潔成果判斷因子的含量暨數量;如此為之,不但能夠利用正壓乾燥空氣作為引流,而有效且方便地檢知經過濕清洗及乾燥後的該盒體的內、外表面,是否達到理想的乾燥度及潔淨度要求,而且還能簡化清潔成果檢測裝置的結構複雜度。 1. Use the existing drying chamber in the cleaning processing area station, which can establish negative pressure to generate vacuum conditions, as the cleaning result judgment of the inspection object (including at least one of the box body and the front cover) after cleaning Factors (including water molecules, dust particles) detection site, and can rely on the introduction of positive pressure dry air into the drying chamber to release the vacuum (that is, vacuum breaking), and further guide and discharge the positive pressure dry air During the process, the positive pressure dry air can be effectively captured and detected to contain the content and quantity of the cleaning result judgment factor; in this way, not only can the positive pressure dry air be used as a drainage, but it is also effective and convenient to detect the wet After cleaning and drying, the inner and outer surfaces of the box body meet the ideal dryness and cleanliness requirements, and the structure complexity of the cleaning result detection device can be simplified.
2.使用清潔加工區站中能置放物料傳送盒的一平台,作為檢測物件(即清潔後之物料傳送盒)所含清潔成果判斷因子(包含水分子、落塵微粒)的檢測場所,所述平台可以是引用清潔加工區站中既有的一裝載端口所具備的平台,或該清潔加工區站中構裝的獨立台面,或由所述腔室的頂面作為所述平台,以便能憑藉所述平台上既有或新增配置的進、排 氣接嘴,特別是能夠利用該進氣接嘴導引潔淨乾燥空氣進入檢測物件的封閉容置艙內生成正壓乾燥空氣,還能利用該排氣接嘴排出並且收集該正壓乾燥空氣;如此為之,當使用裝載端口上所提供的平台作為檢測場所時,不但能夠利用該裝載端口上既有的進、排氣接嘴來導引正壓乾燥空氣,而且還能利用正壓乾燥空氣作為引流,進而有效且方便地檢知檢測物件之封閉容置艙的內表面,是否達到理想的乾燥度及潔淨度要求,此外還能簡化清潔成果檢測裝置的結構複雜度。 2. Use a platform in the cleaning processing area station where the material transfer box can be placed as a testing place for the detection of the cleaning result judgment factors (including water molecules and falling dust particles) contained in the inspection object (ie the cleaned material transfer box). The platform can be a platform equipped with an existing load port in the cleaning processing area station, or an independent table constructed in the cleaning processing area station, or the top surface of the chamber can be used as the platform, so as to be able to rely on Existing or newly-added configuration on the described platform The air connector, in particular, can use the air inlet connector to guide clean and dry air into the enclosed accommodating chamber of the test object to generate positive pressure dry air, and can also use the exhaust connector to discharge and collect the positive pressure dry air; In this way, when the platform provided on the load port is used as a testing place, not only the existing inlet and exhaust nozzles on the load port can be used to guide the positive pressure dry air, but also the positive pressure dry air can be used As a drainage, it can effectively and conveniently detect whether the inner surface of the enclosed container of the test object meets the ideal dryness and cleanliness requirements. In addition, it can also simplify the structural complexity of the cleaning result detection device.
在此所揭露的各實施例的特徵及技術效果,將呈現於下方的描述與圖示中。 The features and technical effects of the various embodiments disclosed herein will be presented in the following description and illustrations.
10:物料傳送盒 10: Material transfer box
10a:封閉容置艙 10a: Enclosed storage compartment
11:盒體 11: Box body
11a:壁面 11a: wall surface
11b:底部 11b: bottom
11c:開口 11c: opening
11d:第一接口 11d: first interface
11e:第二接口 11e: second interface
11f:內表面 11f: inner surface
11g:外表面 11g: outer surface
12:前蓋 12: Front cover
13:肋片 13: Ribs
14:容置腔 14: containing cavity
15:支撐桿 15: Support rod
16:載板 16: carrier board
16a:雙端 16a: double ended
16b:中段部 16b: middle section
20:機械手臂 20: Robotic arm
30:裝載端口 30: load port
31:平台 31: Platform
32:線性驅動器 32: Linear drive
33:旋動器 33: Rotator
34:排氣接嘴 34: Exhaust nozzle
35:進氣接嘴 35: Inlet nozzle
36:側壁 36: side wall
40:前蓋清潔腔室 40: Front cover cleaning chamber
50:盒體清洗腔室 50: Box cleaning chamber
50a:蓋板 50a: cover
51:噴液嘴 51: Spray nozzle
511:壁面噴液嘴 511: Wall spray nozzle
512:旋轉噴液嘴 512: Rotary spray nozzle
60:盒體除液腔室 60: Box body liquid removal chamber
70:盒體乾燥腔室 70: box drying chamber
70a:蓋板 70a: cover
71:負壓通道 71: negative pressure channel
71a:負壓擷取孔 71a: Negative pressure capture hole
72:熱能元件 72: Thermal element
721:垂立式電熱板 721: Vertical electric heating plate
722:壁型電熱板 722: Wall type electric heating plate
73:正壓通道 73: Positive pressure channel
73a:正壓擷取孔 73a: Positive pressure capture hole
74:保溫層 74: Insulation layer
75:進氣孔 75: air inlet
76:抽氣泵 76: Air pump
77:抽氣機 77: Exhaust Machine
78:供氣機 78: air supply machine
80:多通管 80: Multi-channel
81:濕度傳感器 81: Humidity sensor
82:微粒子計數器 82: Particle Counter
90:清潔加工區站 90: Clean Processing Zone Station
D:預定方向 D: predetermined direction
L:開蓋位置 L: open position
S1至S4:第一及第二實施例之步驟說明 S1 to S4: Step description of the first and second embodiments
S3-1至S3-3:第一實施例之工序說明 S3-1 to S3-3: Process description of the first embodiment
S4-1至S4-4:第二實施例之工序說明 S4-1 to S4-4: Process description of the second embodiment
圖1是物料傳送盒的立體分解圖。 Figure 1 is an exploded perspective view of a material transfer box.
圖2及圖3分別是物料傳送盒之不同視角的剖示圖。 Figures 2 and 3 are cross-sectional views of the material transfer box from different perspectives.
圖4是本新型物料傳送盒之清潔成果檢測方法的第一實施例之步驟及工序流程圖。 Fig. 4 is a flowchart of the steps and process flow of the first embodiment of the cleaning result detection method of the new material transfer box.
圖5是本新型物料傳送盒之清潔成果檢測方法的第二實施例之步驟及工序流程圖。 Fig. 5 is a flowchart of the steps and process of the second embodiment of the cleaning result detection method of the new material conveying box.
圖6至圖12依序是本新型清潔成果檢測方法的動作示意圖。 6 to 12 are schematic diagrams of the actions of the new cleaning performance detection method in sequence.
圖13是本新型清潔加工區站的配置示意圖。 Figure 13 is a schematic diagram of the configuration of the new cleaning processing zone station.
圖14是圖13中由裝載端口提供之平台的立體示意圖。 Fig. 14 is a perspective schematic view of the platform provided by the loading port in Fig. 13.
圖15是圖13中盒體乾燥腔室的剖示圖。 15 is a cross-sectional view of the drying chamber of the box in FIG. 13.
在本新型說明於下的實施方式中,「清潔」用語與「清洗」用語不為相同,其中「清潔」包含「濕清洗及乾燥」的步驟;此外,本新型以「步驟」用語表明在一清潔加工區站中對物件執行所述清潔的程序,並以「工序」用語表明含藏於上述清潔步驟中對物料傳送盒或檢測物件執行「清潔成果檢測」的程序。 In the following embodiments of the present invention, the term "cleaning" is not the same as the term "cleaning", where "cleaning" includes the steps of "wet cleaning and drying"; in addition, the present invention uses the term "step" to indicate a In the cleaning processing area, the cleaning procedures are performed on the objects, and the term "process" indicates that the procedures for performing the "cleaning result detection" on the material conveying box or the inspection objects hidden in the above cleaning steps are included.
請參閱圖4,說明本新型所提供的物料傳送盒之清潔
成果檢測裝置是透過一種物料傳送盒之清潔成果檢測方法可以容易地被實施,該物料傳送盒之清潔成果檢測方法的第一實施例係實施於一清潔加工區站90中(如圖13所示),該清潔加工區站90可由執行物料傳送盒10之濕清洗及乾燥用的腔室及相關設備框圍形成多邊形的站地區域,而且該清潔加工區站90內部還配置有一擷取、移動、分離、釋放及組裝物料傳送盒10用的機械手臂20(如圖13所示),依此,便於利用該清潔加工區站90對物料傳送盒10執行下列清潔加工的步驟S1至步驟S4:
Please refer to Figure 4 to illustrate the cleaning of the material transfer box provided by the present invention
The result detection device can be easily implemented through a cleaning result detection method of a material transfer box. The first embodiment of the cleaning result detection method of the material transfer box is implemented in a cleaning processing station 90 (as shown in FIG. 13 ), the cleaning
步驟S1:分離物料傳送盒Step S1: Separate the material transfer box
請合併參閱圖7及圖13,說明清潔加工區站90周邊的移載設備(圖未示),會先將待清潔的物料傳送盒10移載至清潔加工區站90內,接續機械手臂20會以夾持所述物料傳送盒10之盒體11雙側外壁的方式,擷取並移動該物料傳送盒10至清潔加工區站90內的一開蓋位置L;該開蓋位置L上設有針對物料傳送盒10之前蓋12設置的固持件以及開蓋鑰匙(圖未示),該固持件可以實施成是吸盤或其他例如是活動卡勾等元件製成,且該前蓋12上原本即設有對應開蓋鑰匙的鑰匙孔(圖未示);當機械手臂20擷取並移動物料傳送盒10至開蓋位置L時,其盒體11預定的開口11c位置,正好能朝向該開蓋位置L方向,並使前蓋12能和開蓋位置L上的固持件接觸,令固持件吸附或嵌持該盒體11上的前蓋12,此時,開蓋位置L上的開蓋鑰匙能植入前蓋12的鑰匙孔內,開蓋鑰匙並啟動旋轉,以解除前蓋12和盒體11之間經由卡榫而相互扣持的狀態,隨後,令已夾持盒體11的機械手臂20產生退縮式移動,以完成開蓋動作,隨後機械手臂20並移動盒體11遠離前蓋12,使盒體11的開口11c對外顯露。
Please refer to Figure 7 and Figure 13 together to illustrate the transfer equipment (not shown) around the cleaning
步驟S2:濕清洗前蓋、盒體Step S2: Wet clean the front cover and box body
請參閱圖13,揭露在清潔加工區站90內對前蓋12及盒體11各自進行濕清洗為例,作為實施上的說明,包括該前蓋12在實施清潔(包含濕清洗步驟)時,是在一前蓋清潔腔室40內進
行,該盒體11的濕清洗步驟是在一盒體清洗腔室50內進行,該前蓋清潔腔室40和盒體清洗腔室50可分佈於該清潔加工區站90的四周。
Please refer to FIG. 13, which discloses the wet cleaning of the
除此之外,分離後的前蓋12及盒體11,亦可在同一清洗腔室中接受同步濕清洗,亦屬本新型可涵蓋的應用。但對於構造相對較前蓋12複雜的盒體11而言,本新型建議採用單獨的盒體清洗腔室50進行盒體11的濕清洗,能取得較佳的清洗效果。但對於其構造相對較盒體11單純(不複雜)的前蓋12而言,實施濕清洗、除液的步驟,可以在專用的前蓋清潔腔室40內依序進行,即能達到潔淨的效果。
In addition, the separated
對盒體11的濕清洗而言,必須說明的是,由於機械手臂20載運盒體11移動時能使開口11c對外顯露,因此當盒體11進行濕清洗時,機械手臂20能讓盒體11的開口11c以朝下的方式(亦即和地心引力的作用方向相同)置入盒體清洗腔室50內,能使殘留在盒體11四周之內表面11f及外表面11g的清洗液,能順應地心引力而更順暢的經由開口11c離開盒體11,以減輕或免除後序除液時的負擔。
Regarding the wet cleaning of the
另外,上述濕清洗步驟S2亦可包含或不包含對已濕清洗後的前蓋12、盒體11進行除液的步驟;進言之,該前蓋清潔腔室40、盒體清洗腔室50或前蓋與盒體共用的清洗腔室內,可同時佈設多個噴液元件及多個吹氣元件,令多個所述噴液元件先噴撒清洗液至前蓋12、盒體11的四周表面實施濕清洗,隨後令多個所述吹氣元件噴注乾燥氣體至前蓋12、盒體11的四周表面,使前蓋12及盒體11四周表面所附著的清洗液能充分地被吹除,進而完成前蓋12及盒體11的濕清洗步驟S2。
In addition, the above-mentioned wet cleaning step S2 may or may not include the step of removing liquid from the
當上述濕清洗步驟S2不包含所述的除液步驟時,可於該清潔加工區站90中增設至少一除液腔室,特別包含盒體11專用的盒體除液腔室60(如圖13所示)或盒體與前蓋共用的除液腔室,並使多個所述吹氣元件能佈設於該除液腔室內,以便對已
完成濕清洗後的前蓋12、盒體11進行除液。
When the wet cleaning step S2 does not include the liquid removing step, at least one liquid removing chamber can be added to the cleaning
請參閱圖8,說明在盒體清洗腔室50內專對該盒體11進行濕清洗時,盒體清洗腔室50內可佈設多個噴液嘴51作為所述噴液元件,對該盒體11的內表面11f及外表面11g噴撒清洗液而完成盒體11的濕清洗步驟。其中,多個所述噴液嘴51包含佈設於盒體清洗腔室50之四周內壁的多個壁面噴液嘴511,以及能植入盒體11之容置腔14內的多個旋轉噴液嘴512;多個所述壁面噴液嘴511能噴撒清洗液沖洗盒體11四周的外表面11g,且多個所述旋轉噴液嘴512能360度旋動式的噴撒清洗液沖洗盒體11四周的內表面11f。此外,該盒體11的內表面11f在實施上還包含該盒體11內所設置之梳狀肋片13和懸狀支撐桿15的四周表面;因此,多個所述旋轉噴液嘴512特別能針對梳狀肋片13和懸狀支撐桿15的四周表面進行360度旋動式的噴撒清洗液動作,使得梳狀肋片13和懸狀支撐桿15上所沾染的污垢,能獲得清洗液多角度的充分沖洗而離開所述內表面11f。所述盒體清洗腔室50在實施上設有一可掀式蓋板50a,當該蓋板50a掀開時,使所述盒體清洗腔室50連通外界,令該機械手臂20能將待進行所述濕清洗的該盒體11置入所述盒體清洗腔室50內,或由所述盒體清洗腔室50內擷取已完成所述濕清洗的該盒體11;反之,當該蓋板50a閉合時,使所述盒體清洗腔室50內形成封閉空間,以利於對所述盒體清洗腔室50內的該盒體11進行所述濕清洗步驟,並能避免在對該盒體11進行所述濕清洗步驟時清洗液飛濺至所述盒體清洗腔室50外。
Please refer to FIG. 8 to illustrate that when the
步驟S3:乾燥前蓋、盒體Step S3: Dry the front cover and box body
請參閱圖4及圖13,說明在清潔加工區站90內對前蓋12及盒體11各自進行乾燥的步驟;其中,由於前蓋12四周表面的構造較不複雜,因此該前蓋12的乾燥步驟可歸整在該前蓋清潔腔室40內進行,或者利用兩個或兩個以上的前蓋清潔腔室40分別執行前蓋12的所述濕清洗及乾燥步驟。該盒體11的乾燥步
驟是在一盒體乾燥腔室70進行,該盒體乾燥腔室70是佈設於該清潔加工區站90內。
Please refer to Figures 4 and 13 to illustrate the steps of drying the
請參閱圖9,說明盒體11能以開口11c朝下的方式在盒體乾燥腔室70內進行乾燥;在本實施(第一實施例)中,該盒體乾燥腔室70內部必須是可以生成負壓的真空腔室環境,並且搭配使用多個熱能元件72;此外,所述熱能元件72可為面狀的電熱板,以便當該盒體11置入盒體乾燥腔室70內部時,多個面狀的所述電熱板能分佈於盒體11的內表面11f及外表面11g的周圍,對該盒體11的內表面11f及外表面11g執行濕清洗後的乾燥步驟。此外,多個熱能元件72亦可為紅外線加熱器,但效果較不理想,故不贅述。
Please refer to Figure 9, which illustrates that the
特別的是,本新型在本實施(即第一實施例)中,該清潔成果檢測方法係含藏於上述步驟S3的盒體乾燥工序中,具體的說,該清潔成果檢測方法可以針對該盒體11或該前蓋12執行下列工序S3-1至工序S3-3的清潔成果檢測。其中:
In particular, in the present implementation (ie the first embodiment) of the present invention, the cleaning result detection method is included in the box body drying process in step S3. Specifically, the cleaning result detection method can be specific to the box. The
工序S3-1:選定檢測場所及檢測物件Process S3-1: Selection of testing locations and testing objects
請參閱圖10,說明本實施中,舉例以選定盒體乾燥腔室70作為檢測場所,並以真空環境下完成乾燥的盒體11作為檢測物件,以便於清潔後之盒體11能實施清潔成果的檢測。
Please refer to FIG. 10 to illustrate that in this implementation, for example, the box
工序S3-2:檢測場所導入乾燥空氣破真空Process S3-2: Introduce dry air into the inspection place to break the vacuum
如圖10所示,說明將潔淨的乾燥空氣導入被選定的盒體乾燥腔室70(即檢測場所)內,以便於利用乾燥空氣來解除盒體乾燥腔室70內的真空狀態(即破真空),並使被導入的乾燥空氣能於盒體乾燥腔室70內生成一正壓乾燥空氣,也就是使盒體乾燥腔室70內的氣壓大於外界的大氣壓力,以便於藉由正壓乾燥空氣接觸盒體11的內表面11f及外表面11g,並利用正壓乾燥空氣來吸收盒體11之內、外表面11f、11g尚未揮發之清洗液的水分子;本新型即是利用被正壓乾燥空氣吸收的水分子,來以作為後續實施檢測時的一項清潔成果判斷因子。
As shown in Figure 10, it is explained that the clean dry air is introduced into the selected box drying chamber 70 (i.e., the inspection place), so that the dry air can be used to release the vacuum state in the box drying chamber 70 (ie, breaking the vacuum). ), and the introduced dry air can generate a positive pressure dry air in the
工序S3-3:擷取正壓乾燥空氣Process S3-3: Extract positive pressure dry air
如圖10所示,說明以低於1atm的負壓流(可由一抽氣泵提供)來擷取該盒體乾燥腔室70內的正壓乾燥空氣。
As shown in FIG. 10, it is illustrated that a negative pressure flow of less than 1 atm (which can be provided by an air pump) is used to capture the positive pressure dry air in the
工序S3-4:檢知清潔成果判斷因子Process S3-4: Check the judgment factor of cleaning performance
如圖10所示,說明使用至少一檢測元件還檢知正壓乾燥空氣中的所述清潔成果判斷因子的含量。進一步的說,所述檢測元件可為一濕度傳感器81或為一微粒子計數器82;該濕度傳感器81及微粒子計數器82亦可同時存在。
As shown in FIG. 10, it is explained that at least one detecting element is used to also detect the content of the cleaning result judgment factor in the positive pressure dry air. Furthermore, the detection element may be a
當檢測元件為濕度傳感器81時,所述清潔成果判斷因子為該正壓乾燥空氣所吸收的水分子,以便經由濕度傳感器81來讀取所述水分子的含量,進而確知經過清潔後之盒體11之內、外表面11f、11g的濕度,是否已符合既定的乾燥標準。此外,當檢測元件為微粒子計數器82時,所述清潔成果判斷因子為該正壓乾燥空氣所吸收的落塵微粒,以便經由微粒子計數器82來讀取所述落塵微粒的含量,進而確知經過清潔後之盒體11之內、外表面11f、11g的潔淨度,是否已符合既定的清潔標準。
When the detection element is a
步驟S4:結合前蓋及盒體Step S4: Combine the front cover and the box body
本步驟係在完成上述工序S3-4之後進行。請參閱圖11,說明先將接受過濕清洗及乾燥步驟的前蓋12置放於該開蓋位置L上,該開蓋位置L亦可當作是一閉蓋位置,細言之,當前蓋12完成濕清洗(可含除液)及乾燥後,且盒體11也一併完成濕清洗(可含除液)、乾燥步驟之後,可分別經由機械手臂20的載運而在開蓋位置L(即閉蓋位置)組扣,以便結合成清潔後且完成清潔成果檢測後符合乾燥度及潔淨度雙重標準的物料傳送盒10。
This step is performed after completing the above-mentioned step S3-4. Please refer to FIG. 11, which illustrates that the
另一方面,請再次參閱圖13,說明本新型之清潔成果檢測裝置的裝配態樣,係設置於物料傳送盒的清潔加工區站90中。如前所述,該清潔加工區站90包括由前蓋12、盒體11的至少一所述清洗腔室及至少一所述乾燥腔室框圍形成,且清潔加工區站中90設有所述機械手臂20,以便前蓋12、盒體11能各自或
一起接受該加工區站90中多個腔室的清潔加工(請參照前述,不再贅述)。
On the other hand, please refer to FIG. 13 again to illustrate the assembly state of the cleaning result detection device of the present invention, which is set in the
請進一步參閱圖10及圖10a,說明本新型之清潔成果檢測裝置係安裝於至少一所述乾燥腔室,並且以該前蓋12、該盒體11的至少其中之一作為檢測物件。在圖10及圖10a中,至少一所述乾燥腔室係以盒體乾燥腔室70為例,並以盒體11作為檢測物件為例,說明盒體乾燥腔室70設置包含一負壓通道71及多個熱能元件72,該負壓通道71連通於盒體乾燥腔室70和一抽氣泵76之間,用以擷取盒體乾燥腔室70內的空氣而生成真空環境,多個所述熱能元件72能對植入盒體乾燥腔室70內的盒體11進行乾燥。
Please further refer to FIGS. 10 and 10a to illustrate that the cleaning result detection device of the present invention is installed in at least one of the drying chambers, and at least one of the
該清潔成果檢測裝置係在盒體乾燥腔室70設置包括一負壓擷取孔71a、一進氣孔75、一多通管80及至少一所述檢測元件。其中:該負壓擷取孔71a設於盒體乾燥腔室70的一側,用以銜接能生成負壓動力源的所述抽氣泵76,而建構出盒體乾燥腔室70的一負壓通道71,用以導引抽氣泵76生成的負壓而使盒體乾燥腔室70形成所述真空環境。
The cleaning result detection device is provided in the box
該進氣孔75設於該盒體乾燥腔室70的另一側,可連接管路而直接擷取能夠生成正壓動力的超純淨空氣(X-CDA)進入盒體乾燥腔室70內;或者,令進氣孔75經由管路連接一加裝有過濾元件的供氣機78,或將過濾元件裝設於進氣孔75與供氣機78之間的管路上,憑藉供氣機78生成正壓動力,進而提供潔淨的乾燥空氣(CDA)經由進氣孔75導入盒體乾燥腔室70內。根據此等配置,能使盒體乾燥腔室70內負壓環境轉變成正壓環境,以解除盒體乾燥腔室70內的真空狀態,並且在盒體乾燥腔室70生成能接觸盒體11四周之內、外表面11f、11g的正壓乾燥空氣,用以吸收所述清潔成果判斷因子,且吸收有清潔成果判斷因子的正壓乾燥空氣,能經由負壓擷取孔71a維持一定週期的排放至多通管80,
使濕度傳感器81、微粒子計數器82(即檢測元件)能順利的從正壓乾燥空氣中取樣(即清潔成果判斷因子),以檢知濕度及落塵微粒的含量。
The
該多通管80為具有多個相連通之接口的管狀物或流道,使該多通管80的多個接口中的一接口連接於盒體乾燥腔室70;進一步的說,該多通管80與盒體乾燥腔室70之間的連接方式及其產生的作用,在本新型中可有兩種選擇。其中,圖10揭露該多通管80的第一種連接方式,圖10a揭露該多通管80的第二種連接方式。
The
在圖10實施中,該多通管80能同時當作是盒體乾燥腔室70的負壓通道71和正壓通道73使用;更進一步的說,該多通管80的多個通路端口中的兩個端口係分別連接於負壓擷取孔71a與抽氣泵76之間作為盒體乾燥腔室70的所述負壓通道71使用,同時,並使多通管80的多個通路端口中另外的一個或二個端口用來安裝至少一所述檢測元件,使多通管80還能兼具排放正壓乾燥空氣的正壓通道73使用。其中,必須說明的是,多通管80具有叉狀分歧(即非串接)的多個通道,且多通管80的多個通路端口係分佈在叉狀分歧的通道中,以便安裝或組設在所述端口的檢測元件和抽氣泵76能坐落於多通管80的非串接通道中,使得多通管80能以分流方式來導引負壓流和正壓乾燥空氣流;此外,至少一所述檢測元件可為濕度傳感器81或微粒子計數器82,或者是濕度傳感器81和微粒子計數器82;當濕度傳感器81和微粒子計數器82一起配置時,可安裝在上述叉狀分歧通道中同一個通道內的兩個端口上,用來檢知正壓乾燥空氣中清潔成果判斷因子的含量,而且當所述檢測元件在檢測時,抽氣泵76並未啟動,故正壓乾燥空氣可順利的經由多通管80的正壓通道73排流,進而接受檢測元件檢知正壓乾燥空氣中清潔成果判斷因子的含量。
In the implementation of FIG. 10, the
在圖10a實施中,揭露該多通管80只用來當作是盒體乾燥腔室70排放正壓乾燥空氣的正壓通道73使用,而不作為
的負壓通道71使用。該負壓通道71可使用一般管件或流道連接於盒體乾燥腔室70的負壓擷取孔71a和抽氣泵76之間,專責導引抽氣泵76生成的負壓至所述乾燥腔室形成真空。在此應用下,所述盒體乾燥腔室70還必須設置一正壓擷取孔73a,該多通管80經由該正壓擷取孔73a連接盒體乾燥腔室70,而使該多通管80內成為導流正壓乾燥空氣對外排放的正壓通道73,至少一所述檢測元件並於該正壓通道73內檢知正壓乾燥空氣中的所述清潔成果判斷因子的含量。
In the implementation of FIG. 10a, it is revealed that the
此外,在圖10及圖10a實施中,多個所述熱能元件72包含多個內置用的垂立式電熱板721及多個壁型電熱板722;所述垂立式電熱板721是立置於所述盒體乾燥腔室70內,當盒體11擺放進入盒體乾燥腔室70之後,垂立式電熱板721能植入該盒體11的容置腔14內,使得所述垂立式電熱板721能能植入雙側肋片13和懸狀支撐桿15之間的間隙提供熱輻射能,進而鄰近地乾燥該盒體11的內表面11f;所述多個壁型電熱板722係分別貼設於該盒體乾燥腔室70的四周外壁上,且該盒體乾燥腔室70的四周外壁在貼設所述壁型電熱板722之後,其外圍還包覆一層由保溫材製成的保溫層74,使得所述壁型電熱板722能位於盒體乾燥腔室70的四周外壁和其保溫層74之間。依此實施,能使所述垂立式電熱板721生成的熱輻射,能直接輻射至盒體11四周的內表面11f,且所述壁型電熱板722所生成的熱輻射,能通過該盒體乾燥腔室70的四周壁面的傳導,而將熱能輻射至盒體11四周的外表面11g;特別的,能使得除液後(即去除液珠後)之盒體11的內、外表面11f、11g可能殘留的水分子,能在乾燥步驟中充分被熱輻射能蒸發,而獲得理想的乾燥效果。
In addition, in the implementation of FIGS. 10 and 10a, the plurality of
再者,所述盒體乾燥腔室70在實施上設有一可掀式蓋板70a,當該蓋板70a掀開時,使所述盒體乾燥腔室70連通外界,令該機械手臂20能將待進行所述乾燥的該盒體11置入所述盒體乾燥腔室70內,或由所述盒體乾燥腔室70內擷取已完成所
述乾燥的該盒體11;反之,當該蓋板70a閉合時,使所述盒體乾燥腔室70內形成封閉空間,以利於對所述盒體乾燥腔室70內的該盒體11能在真空環境下順利的完成所述乾燥步驟。
Furthermore, the
其中,必須說明的是,該負壓擷取孔71a、該正壓擷取孔73a和該進氣孔75分別設有自動閥門(例如電磁閥)。
It should be noted that the negative
在圖10所示實施中,負壓擷取孔71a的自動閥門能管制負壓流經由負壓擷取孔71a進入盒體乾燥腔室70的時機,以及正壓乾燥空氣經由負壓擷取孔71a排出盒體乾燥腔室70的時機,且進氣孔75的自動閥門能管制乾燥空氣經由進氣孔75進入盒體乾燥腔室70內生成正壓的時機。進一步的說,當負壓擷取孔71a在擷取盒體乾燥腔室70內的空氣生成負壓時,該進氣孔75為關閉狀態,以利盒體乾燥腔室70內生成真空環境;另當開啟進氣孔75導引乾燥空氣進入盒體乾燥腔室70時,該負壓擷取孔71a為關閉狀態,以利盒體乾燥腔室70內生成正壓的乾燥空氣;再當開通該負壓擷取孔71a排放正壓乾燥空氣時,該進氣孔75維持開啟狀態,使該盒體乾燥腔室70內之乾燥空氣氣能維持一定週期的正壓排流狀態,以利清潔成果判斷因子的取樣。
In the implementation shown in FIG. 10, the automatic valve of the negative
在圖10a所示實施中,負壓擷取孔71a的自動閥門能管制負壓流經由負壓擷取孔71a進入盒體乾燥腔室70的時機,以及正壓乾燥空氣經由正壓擷取孔73a排出盒體乾燥腔室70的時機,且進氣孔75的自動閥門能管制乾燥空氣經由進氣孔75進入盒體乾燥腔室70內生成正壓的時機。進一步的說,當負壓擷取孔71a在擷取盒體乾燥腔室70內的空氣生成負壓時,該正壓擷取孔73a和該進氣孔75為關閉狀態,以利盒體乾燥腔室70內生成真空環境;另當開啟進氣孔75導引乾燥空氣進入盒體乾燥腔室70時,該負壓擷取孔71a和該正壓擷取孔73a為關閉狀態,以利盒體乾燥腔室70內生成正壓的乾燥空氣;再當開通該正壓擷取孔73a排放正壓乾燥空氣時,該進氣孔75維持開啟狀態,該負壓擷取孔71a為關閉狀態,使該盒體乾燥腔室70內之乾燥空氣氣能維持一定週
期的正壓排流狀態,以利清潔成果判斷因子的取樣。
In the implementation shown in Figure 10a, the automatic valve of the negative
在此必須說明的是,面對構造較複雜的盒體11時,盒體11底部凸伸的懸狀支撐桿15(如圖10所示),上述盒體11(即檢測物件)四周的內表面11f包含懸狀支撐桿15的四周表面,且通過本新型實施的清潔成果檢測,能充分確知並管制具有懸狀支撐桿15等複雜構造的盒體11,在實施所述清潔加工後,是否已真實達到既定的乾燥度及潔淨度要求。
It must be noted here that when facing the
請參閱圖5,為本新型第二實施例的步驟及工序流程圖,說明本新型提供物料傳送盒的清潔成果檢測方法,其與第一實施例大致相同的,是實施於圖13所示的清潔加工區站90中,對尚未清潔的物料傳送盒10,執行第一實施例之步驟1至步驟4的清潔程序。但必須說明的是,在第二實施例中,特別是在執行第一實施例之步驟3的乾燥前蓋12、盒體11時,並不一定需要在真空環境下進行;換言之,在第二實施例中而對前蓋12、盒體11進行乾燥時,該乾燥腔室或盒體乾燥腔室70內部可以只存在常壓或能生成真空環境者,皆可為之。再者,第二實施例不同於第一實施例的,還包括將該檢測物件替換成是接受乾燥後結合而成的物料傳送盒10,而非以乾燥後尚未結合的前蓋12、盒體11作為檢測物件,換言之,第二實施例的清潔成果檢測,不在乾燥腔室或盒體乾燥腔室70內進行。除此之外,第二實施例對前蓋12、盒體11的清潔步驟,皆與第一實施例的內容相同。
Please refer to FIG. 5, which is a flowchart of the steps and processes of the second embodiment of the present invention, which illustrates the method for detecting the cleaning results of the material conveying box provided by the present invention. It is roughly the same as the first embodiment and is implemented as shown in FIG. 13 In the cleaning
依此,第二實施例的清潔成果檢測方法,可以針對第一實施例中完成步驟4暨完成清潔後而結合成的物料傳送盒10,執行下列工序S4-1至工序S4-4的清潔成果檢測。其中:
Accordingly, the cleaning result detection method of the second embodiment can perform the cleaning results of the following steps S4-1 to S4-4 for the
工序S4-1:選定檢測場所及檢測物件Process S4-1: Selection of testing locations and objects to be tested
在本工序中,可選定該清潔加工區站90中能夠置放物料傳送盒10的一平台31,作為實施清潔成果檢測的場所;該平台31可以坐落於清潔加工區站90中能提供平坦面域的任一位置,例如像獨立的台面、所述腔室的頂面、或既有用於提供機械
手臂20擷取待清潔及清潔後之物料傳送盒10用的一裝載端口30。在下述的第二實施例中,將以裝載端口30提供的平台31作為檢測場所的說明。
In this process, a
在第一實施例中所述開蓋位置L(即閉蓋位置),可以坐落於該裝載端口30之平台31的一側壁36,以便機械手臂20能就近對置放在平台31上的待清潔或清潔後的物料傳送盒10進行開蓋及閉蓋操作。進一步的說,完成乾燥後的前蓋12,可經由機械手臂20的載運而先行移動至閉蓋位置(即開蓋位置L)定位,隨後完成乾燥後的盒體11亦可經由機械手臂20的載運而移動至閉蓋位置(即開蓋位置L),使盒體11能與前蓋12結合而成清潔後的物料傳送盒10,且該清潔後的物料傳送盒10內具有相當乾燥度及相當潔淨度的一封閉容置艙10a;接著,經由機械手臂20的載運及移動,清潔後的物料傳送盒10完可被置放在該平台31(如圖14所示)上定位。在本程序中,即選定該平台31上已被定位之清潔後的物料傳送盒10作為清潔成果的檢測物件。
In the first embodiment, the opening position L (ie, closing position) can be located on a
工序S4-2:檢測場所導入乾燥空氣Process S4-2: Introduce dry air into the inspection place
在本工序中,是利用該平台31導引潔淨的乾燥空氣進入該檢測物件的封閉容置艙10a,而於所述封閉容置艙10a內生成一正壓乾燥空氣接觸所述封閉容置艙10a四周的內表面11f,令正壓乾燥空氣吸收乾燥後殘留於該封閉容置艙10a四周內表面11f的所述清潔成果判斷因子。
In this process, the
工序S4-3:擷取正壓乾燥空氣Process S4-3: Extract positive pressure dry air
在本工序中,是利用該平台31上銜接多通管80,來導引封閉容置艙10a內已吸收清潔成果判斷因子的正壓乾燥空氣對外排放,以利接受檢測;其中,由於正壓乾燥空氣已具備大於1atm的正壓,因此可順利的經由管道而對外排放。
In this process, the
工序S4-4:檢知清潔成果判斷因子Process S4-4: Checking the judgment factor of cleaning performance
本工序為在上述多通管80上使用至少一檢測元件檢知該正壓乾燥空氣中的所述清潔成果判斷因子的含量。本工序的
實施內容以及可檢知清潔成果判斷因子的具體對象及其細節,皆與第一實施例所揭的上述工序S3-4相同(不再贅述),並依此完成第二實施例的清潔成果檢測方法。
In this step, at least one detection element is used on the
另一方面,請復參閱圖13及圖14,揭露該物料傳送盒10具有多個用以灌注氣體進入物料傳送盒10的第一接口11d,以及多個能排放氣體的第二接口11e;第一接口11d和第二接口11e分別設有逆止功能,用管制氣體只能單向經由第一接口11d進入物料傳送盒10內,並且單向經由第二接口11e排出物料傳送盒10;該平台31上設有一進氣接嘴35及一排氣接嘴34。
On the other hand, please refer to FIGS. 13 and 14 again. It is disclosed that the
進一步的,該平台31上還配置有用以移動該物料傳送盒10的至少一線性驅動器32,該物料傳送盒10經由線性驅動器32的驅動而在該平台31上位移,所述線性驅動器32在實施上是多個滾子相互對應的佈設於該平台31上,各滾子能經由馬達等驅動器的帶動而同步轉動,進而帶動該物料傳送盒10位移;該平台31上還配置有用以驅使該物料傳送盒10調整盒體11之開口11c方向的一旋動器33,該旋動器33是坐落於線性驅動器32的下方。
Further, the
依此,針對待清潔(即清潔前)的物料傳送盒10而言,可經由線性驅動器32的驅動而位移至旋動器33的上方,接續,旋動器33能上升而將待清潔的物料傳送盒10抬離線性驅動器32;而後,該物料傳送盒10經由旋動器33的驅動而使該盒體11之開口11c背對機械手臂20(也就是朝向預定方向D),隨後,該旋動器33下降而將已轉向過的物料傳送盒10置放於線性驅動器32上;最後,機械手臂20能擷取已轉向之待清潔的物料傳送盒10並移動至鄰近平台31端側的開蓋位置L,使該物料傳送盒10在開蓋位置L分離成為前蓋12及盒體11。
Accordingly, for the
此外,針對完成乾燥(即完成清潔)的物料傳送盒10而言,該機械手臂20能擷取乾燥腔室內一起完成乾燥的前蓋12及盒體11,或擷取盒體乾燥腔室70以及前蓋清潔腔室40內各自完成清潔的盒體11、前蓋12,並使盒體11及前蓋12在開蓋位置
L相互組扣結合成物料傳送盒10後再置放於該平台31上。
In addition, for the
該進氣接嘴35是設於平台31之一側並且連接所述供氣機78。依此,在實施第二實施例的上述工序4-1至工序4-2過程中,亦即在物料傳送盒10置放及定位於平台31時,該進氣接嘴35能插入並且連通該第一接口11d,令供氣機78導引潔淨的乾燥空氣依序經由進氣接嘴35、第一接口11d而進入清潔後的物料傳送盒10之封閉容置艙10a內生成正壓乾燥空氣。
The
該排氣接嘴34是設於平台31之另一側,排氣接嘴34並經由第一實施例中的所述多通管80以具有多個通路端口的方式連接檢測元件(包括濕度傳感器81、微粒子計數器82)(如圖12所示),但第二實施例的多通管80上可以不連接第一實施例中的抽氣泵76。依此,在實施第二實施例的上述工序4-1至工序4-2過程中,亦即在物料傳送盒10置放及定位於平台31時,排氣接嘴34能插入並且連通該第二接口11e,使該物料傳送盒10之封閉容置艙10a內已吸收清潔成果判斷因子的正壓乾燥空氣,能經由該第二接口11e、排氣接嘴34而排放至多通管80,並且經由該濕度傳感器81檢知正壓乾燥空氣中的水分子含量、經由微粒子計數器82檢知正壓乾燥空氣中的落塵量(檢知方式相同於第一實施例)。
The
在此必須說明的是,在第二實施例的上述工序S4-3中,也可於多通管80銜接一抽氣機77,以便生成負壓流,而加快物料傳送盒10內的正壓乾燥空氣經由多通管80接受濕度傳感器81、微粒子計數器82檢測的速度,以便提升檢知清潔成果判斷因子的速度,但該抽氣機77可視正壓乾燥空氣的排效率而選擇是否安裝,並非絕對必要,併予說明。
It must be noted here that in the above-mentioned step S4-3 of the second embodiment, an
以上實施例僅為表達了本新型的較佳實施方式,但並不能因此而理解為對本新型專利範圍的限制。因此,本新型應以申請專利範圍中限定的請求項內容為準。 The above embodiments only express the preferred embodiments of the present invention, but they should not be interpreted as limiting the scope of the present invention. Therefore, this new model should be subject to the content of the claims defined in the scope of the patent application.
10:物料傳送盒 10: Material transfer box
20:機械手臂 20: Robotic arm
30:裝載端口 30: load port
31:平台 31: Platform
32:線性驅動器 32: Linear drive
33:旋動器 33: Rotator
34:排氣接嘴 34: Exhaust nozzle
35:進氣接嘴 35: Inlet nozzle
36:側壁 36: side wall
40:前蓋清潔腔室 40: Front cover cleaning chamber
50:盒體清洗腔室 50: Box cleaning chamber
50a:蓋板 50a: cover
60:盒體除液腔室 60: Box body liquid removal chamber
70:盒體乾燥腔室 70: box drying chamber
70a:蓋板 70a: cover
90:清潔加工區站 90: Clean Processing Zone Station
D:預定方向 D: predetermined direction
L:開蓋位置 L: open position
Claims (20)
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TW110205422U TWM619866U (en) | 2021-05-13 | 2021-05-13 | Cleaning result inspecting apparatus for material transferring box |
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Publication Number | Publication Date |
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TWM619866U true TWM619866U (en) | 2021-11-21 |
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