TWM619410U - Automatic lens correction equipment - Google Patents
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Abstract
本新型涉及一種鏡片自動補正設備,包括機臺,機臺上設置有振動單元以及敲擊單元;振動單元包括設置在機臺上的振動裝置和振動料盤架,振動裝置上固定設置有振板,振板上設置有振動螺絲,振動螺絲通過頂升氣缸帶動振板上升與振動料盤架上的託盤接觸;敲擊單元包括設置在機臺上的敲擊料盤架、設置在機臺兩側的Y軸模組、橫臥在兩側Y軸模組上的X軸模組以及與X軸模組連接的Z軸模組,Z軸模組末端對應敲擊料盤架設置有氣動夾爪和敲擊裝置;鏡片自動補正設備通過運輸裝置將振動料盤架和敲擊料盤架上的鏡片進行交換。本新型的一種鏡片自動補正設備自動化程度高、節省時間、成本低、效率高。The new model relates to a lens automatic correction equipment, which includes a machine table, on which a vibration unit and a percussion unit are arranged; the vibration unit includes a vibration device and a vibrating material tray set on the machine table, and a vibration plate is fixedly arranged on the vibration device , The vibration plate is provided with a vibration screw, the vibration screw drives the vibration plate to rise through the jacking cylinder to contact the tray on the vibrating material tray; the knock unit includes a knock material tray set on the machine platform, and two The Y-axis module on the side, the X-axis module lying on the Y-axis modules on both sides, and the Z-axis module connected to the X-axis module. The end of the Z-axis module is equipped with a pneumatic clamp corresponding to the percussion tray rack. Claw and percussion device; the lens automatic correction equipment exchanges the lenses on the vibrating tray rack and the percussion tray rack through the transport device. The new type of automatic lens correction equipment has high degree of automation, time saving, low cost and high efficiency.
Description
本新型涉及鏡頭導正技術領域,尤其涉及鏡片自動補正設備。The new model relates to the technical field of lens guide correction, in particular to lens automatic correction equipment.
現有技術中,剪切後的鏡片由機械手下料至料盤後,部分鏡片會偏離套環導致凸起,後期需人工處理,自動化程度低,耗費時間,人工成本偏高,影響產量。In the prior art, after the cut lens is cut by the manipulator to the tray, some of the lenses will deviate from the collar and cause bulge, which requires manual processing in the later stage, which is low in automation, time-consuming, and high in labor costs, which affects output.
本新型要解決的技術問題是提供一種自動化程度高、節省時間、成本低、效率高的鏡片自動補正設備。The technical problem to be solved by the new model is to provide a lens automatic correction equipment with high degree of automation, time saving, low cost and high efficiency.
為實現上述目的,本新型提供的一種鏡片自動補正設備,包括機臺,所述機臺上設置有振動單元以及敲擊單元;所述振動單元包括設置在所述機臺上的振動裝置和振動料盤架,所述振動裝置上固定設置有振板,所述振板上設置有振動螺絲,所述振動螺絲通過頂升氣缸帶動所述振板上升與所述振動料盤架上的託盤接觸;所述敲擊單元包括設置在所述機臺上的敲擊料盤架、設置在所述機臺兩側的Y軸模組、橫臥在所述兩側Y軸模組上的X軸模組以及與所述X軸模組連接的Z軸模組,所述Z軸模組末端對應所述敲擊料盤架設置有氣動夾爪和敲擊裝置;所述鏡片自動補正設備通過運輸裝置將所述振動料盤架和所述敲擊料盤架上的鏡片進行交換。In order to achieve the above objective, the present invention provides an automatic lens correction equipment, which includes a machine table provided with a vibration unit and a percussion unit; the vibration unit includes a vibration device and a vibration device provided on the machine table. A material tray frame, the vibration device is fixedly provided with a vibration plate, the vibration plate is provided with a vibration screw, and the vibration screw drives the vibration plate to rise through a jacking cylinder to contact the tray on the vibration material tray frame The percussion unit includes a percussion tray rack set on the machine platform, a Y-axis module set on both sides of the machine platform, and an X-axis lying on the Y-axis module on both sides The module and the Z-axis module connected with the X-axis module, the end of the Z-axis module is provided with a pneumatic gripper and a percussion device corresponding to the percussion material tray; the automatic lens correction equipment is transported The device exchanges the lenses on the vibrating tray frame and the knocking tray frame.
作為本新型的一種改進,所述Z軸模組上還設置有檢測鏡片是否到位的取像裝置。As an improvement of the present invention, the Z-axis module is also provided with an imaging device for detecting whether the lens is in place.
作為本新型的一種改進,所述取像裝置包括固定在所述Z軸模組上的相機以及固定在所述Z軸模組上設置在所述相機下方的光源,所述光源底部設置有射燈,所述光源中部開有便於所述相機拍攝的取像孔。 As an improvement of the present invention, the image capturing device includes a camera fixed on the Z-axis module and a light source fixed on the Z-axis module and arranged below the camera. The bottom of the light source is provided with a light source. The light source is provided with an image-taking hole in the middle of the light source which is convenient for shooting by the camera.
作為本新型的一種改進,所述敲擊裝置包括固定在所述Z軸模組末端的振動器以及與所述振動器連接的敲擊頭;所述敲擊頭為兩個,其設置在所述敲擊單元上的所述氣動夾爪兩側。 As an improvement of the present invention, the percussion device includes a vibrator fixed at the end of the Z-axis module and a percussion head connected to the vibrator; there are two percussion heads, which are arranged at the On both sides of the pneumatic gripper on the percussion unit.
作為本新型的一種改進,所述敲擊單元側邊還設置有定位氣缸,所述定位氣缸連接有一卡位塊,所述敲擊料盤架側邊對應所述卡位塊設置有卡槽。 As an improvement of the present invention, a positioning cylinder is further provided on the side of the percussion unit, the positioning cylinder is connected with a locking block, and the side of the percussion tray rack is provided with a locking slot corresponding to the locking block.
作為本新型的一種改進,所述敲擊料盤架為雙層料盤架,所述雙層料盤架底部設置有升降電機。 As an improvement of the present invention, the percussion tray rack is a double-layer tray rack, and the bottom of the double-layer tray rack is provided with a lifting motor.
進一步的技術方案中,所述運輸裝置包括固定在所述機臺兩側的兩個夾爪Y軸模組、橫臥在所述兩個夾爪Y軸模組之間的夾爪X軸模組以及與所述夾爪X軸模組連接的夾爪Z軸模組,所述夾爪Z軸模組末端設置有氣動夾爪。 In a further technical solution, the transportation device includes two clamping jaw Y-axis modules fixed on both sides of the machine table, and a clamping jaw X-axis module lying between the two clamping jaw Y-axis modules. And a clamping jaw Z-axis module connected to the clamping jaw X-axis module, and the end of the clamping jaw Z-axis module is provided with a pneumatic clamping jaw.
作為本新型的一種改進,所述機臺上固定有支撐架,所述振動裝置設置在所述支撐架上。 As an improvement of the present invention, a support frame is fixed on the machine table, and the vibration device is arranged on the support frame.
作為本新型的一種改進,所述鏡片自動補正設備通過PLC集成在DCS系統中,實現遠端自動或手動控制。 As an improvement of the present invention, the automatic lens correction equipment is integrated into the DCS system through PLC to realize remote automatic or manual control.
本新型還提供的一種鏡片自動補正設備,包括機臺,所述機臺上設置有振動單元和敲擊單元;所述振動單元包括分別設於所述機臺上的氣振裝置以及振動料盤架,其中,所述氣振裝置包括氣振源組件、振動承載件以及振動敲擊件,所述氣振源組件包括調壓件、與所述調壓件連通的調速件以及與所述調速件連通的氣振動驅動件;所述氣振動驅動件設於所述振動承載件;所述振動敲擊件與所述氣振動驅動件的驅動端連接;所述氣振動驅動件用於驅動所 述振動敲擊件進行振動動作,所述調壓件用於調節所述氣振動驅動件的壓力大小,所述調速件用於調節所述氣振動驅動件的速度大小;所述振動料盤架上具有託盤;所述氣振動驅動件先驅動所述振動敲擊件與所述振動料盤架上的所述託盤接觸,然後再驅動所述振動敲擊件進行振動動作,使得所述振動敲擊件對所述託盤進行振動敲擊;所述敲擊單元包括設置在所述機臺上的敲擊料盤架、設置在所述機臺兩側的Y軸模組、橫臥在兩側所述Y軸模組上的X軸模組以及與所述X軸模組連接的Z軸模組,所述Z軸模組末端對應所述敲擊料盤架設置有氣動夾爪和敲擊裝置;所述鏡片自動補正設備通過運輸裝置將所述振動料盤架和所述敲擊料盤架上的鏡片進行交換。 The present invention also provides an automatic lens correction equipment, which includes a machine table on which a vibration unit and a percussion unit are provided; the vibration unit includes an air vibration device and a vibrating material tray respectively provided on the machine table Frame, wherein the air vibration device includes an air vibration source assembly, a vibration bearing member, and a vibration percussion member. The air vibration source assembly includes a pressure regulator, a speed regulator connected with the pressure regulator, and The air vibration driving part communicated with the speed regulating member; the air vibration driving part is arranged on the vibration bearing part; the vibration percussion part is connected with the driving end of the air vibration driving part; the air vibration driving part is used for Drive The vibration percussion member performs a vibrating action, the pressure adjusting member is used to adjust the pressure of the air vibration driving member, and the speed adjusting member is used to adjust the speed of the air vibration driving member; the vibrating tray The rack is provided with a tray; the air vibration driving member first drives the vibration percussion member to contact the tray on the vibrating material tray rack, and then drives the vibration percussion member to perform a vibrating action, so that the vibration The percussion member vibrates the tray; the percussion unit includes a percussion tray rack arranged on the machine platform, Y-axis modules arranged on both sides of the machine platform, lying on the two sides. The X-axis module on the Y-axis module and the Z-axis module connected with the X-axis module on the side, the end of the Z-axis module corresponding to the knocking material tray is provided with pneumatic grippers and knocking Strike device; The lens automatic correction equipment exchanges the lens on the vibrating tray rack and the knocking tray rack through a transport device.
由上可知,應用本新型技術方案的有益效果如下: It can be seen from the above that the beneficial effects of applying the new technical solution are as follows:
第一,振動裝置提供振源;振動料盤架支撐料盤,使料盤懸浮,便於料盤振動;振動螺絲與料盤為點接觸,傳遞振動,使振動作用於料盤上的鏡片上,讓鏡片完全落入料盤的套環內;敲擊單元中的Y軸模組帶動氣動夾爪和敲擊裝置前後移動,X軸模組帶動氣動夾爪和敲擊裝置左右移動,Z軸模組帶動氣動夾爪和敲擊裝置上下移動,通過X/Y/Z軸模組實現對振動料盤架上的料盤進行不同位置的敲擊以及裝取料盤;運輸裝置通過夾取料盤實現振動料盤架和敲擊料盤架的整盤產品交換,效率顯著提升。 First, the vibrating device provides the source of vibration; the vibrating tray rack supports the tray to suspend the tray, facilitating the vibration of the tray; the vibration screw is in point contact with the tray to transmit vibration, so that the vibration acts on the lens on the tray. Let the lens completely fall into the ring of the tray; the Y-axis module in the percussion unit drives the pneumatic gripper and percussion device to move back and forth, the X-axis module drives the pneumatic gripper and percussion device to move left and right, and the Z-axis mold The group drives the pneumatic gripper and the percussion device to move up and down, through the X/Y/Z axis module to achieve different positions of percussion on the material tray on the vibrating tray frame and load and take the material tray; the transport device uses the clamp to take the material tray The entire product exchange between the vibrating tray rack and the knocking tray rack is realized, and the efficiency is significantly improved.
第二,取像裝置自動拍攝檢測是否有鏡片凸起;兩個敲擊頭使得料盤上鏡片的振動傳遞更均勻,敲擊頭設置在敲擊單元上的氣動夾爪兩側節省空間並互不干涉。 Second, the imaging device automatically shoots and detects whether there is a lens protrusion; the two percussion heads make the vibration transmission of the lens on the tray more even, and the percussion head is arranged on both sides of the pneumatic gripper on the percussion unit to save space and interact with each other. Don't interfere.
第三,定位氣缸將卡位塊與卡槽連接,固定敲擊單元上的料盤,僅使鏡片震動,進行自動補位;雙層敲擊料盤架增加生產效率,使敲擊單元和振動單元能同時工作,升降氣缸將下一層料盤升至上一層。Third, the positioning cylinder connects the clamping block and the clamping slot to fix the material tray on the percussion unit, and only vibrates the lens for automatic repositioning; the double-layer percussion material tray rack increases production efficiency and makes the percussion unit and vibrate. The units can work at the same time, and the lifting cylinder lifts the next layer of the material tray to the upper layer.
第四,運輸裝置中的夾爪Y軸模組帶動氣動夾爪前後移動,夾爪X軸模組帶動氣動夾爪左右移動,夾爪Z軸模組帶動氣動夾爪上下移動,通過夾爪X/Y/Z軸模組實現振動料盤架和敲擊料盤架上的料盤進行交換。Fourth, the Y-axis module of the gripper in the transportation device drives the pneumatic gripper to move back and forth, the X-axis module of the gripper drives the pneumatic gripper to move left and right, and the Z-axis module of the gripper drives the pneumatic gripper to move up and down through the gripper X. The /Y/Z axis module realizes the exchange of vibrating the material tray rack and knocking the material tray on the tray rack.
第五,通過調壓件對氣振動驅動件的壓力大小進行控制,通過調速閥對氣振動驅動件的速度大小進行控制,從而能夠更好的控制振動敲擊件的衝量,穩定性好,且通過對調壓件和調速閥的調節就可以實現對振動敲擊件的調節控制,調節方便;而採用了具有氣振裝置的鏡片自動補正設備因為振動敲擊的穩定性和可控性得到提升,鏡片補正的可控性和穩定性也更高。Fifth, the pressure of the air vibration driving part is controlled by the pressure regulator, and the speed of the air vibration driving part is controlled by the speed control valve, so that the impulse of the vibration percussion part can be better controlled, and the stability is good. And by adjusting the pressure regulator and the speed control valve, the adjustment and control of the vibration percussion can be realized, and the adjustment is convenient; and the automatic lens correction equipment with the air vibration device is adopted because of the stability and controllability of the vibration percussion Improved, the controllability and stability of lens correction is also higher.
綜上所述,本新型一種鏡片自動補正設備自動化程度高、節省時間、成本低、效率高。In summary, the new type of automatic lens correction equipment has high automation, time saving, low cost and high efficiency.
下麵結合附圖對本新型的具體實施方式作進一步說明,在此需要說明的是,對於下述實施方式的說明用於幫忙理解新型,但並不構成對新型的限定。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings. It should be noted here that the description of the following embodiments is used to help understand the new style, but does not constitute a limitation on the new style.
實施例一Example one
圖1-7示出了本新型公開的一種鏡片自動補正設備,鏡片自動補正設備例如包括機臺1,機臺1上設置有振動單元2以及敲擊單元3。Figures 1-7 show an automatic lens correction device disclosed in the present invention. The automatic lens correction device includes, for example, a machine 1 on which a
振動單元2例如包括設置在機臺1上的振動裝置25和振動料盤架21,振動裝置25上固定設置有振板22,振板22上設置有振動螺絲23,振動螺絲23通過頂升氣缸24帶動振板22上升與振動料盤架21上的託盤接觸。The vibrating
敲擊單元3例如包括設置在機臺1上的敲擊料盤架31、設置在機臺1兩側的Y軸模組32、橫臥在兩側Y軸模組32上的X軸模組33以及與X軸模組33連接的Z軸模組34,Z軸模組34末端對應敲擊料盤架31設置有氣動夾爪35和敲擊裝置36。The
鏡片自動補正設備通過運輸裝置4將振動料盤架21和敲擊料盤架31上的產品進行交換。The automatic lens correction equipment exchanges the products on the vibrating
在上述技術方案中,振動裝置25提供振源。振動料盤架21支撐料盤1000,使料盤1000懸浮,便於料盤1000振動。振動螺絲23與料盤1000為點接觸,傳遞振動,使振動作用於料盤1000上的鏡片上,讓鏡片完全落入料盤1000的套環內。敲擊單元3中的Y軸模組32帶動氣動夾爪35和敲擊裝置36前後移動,X軸模組33帶動氣動夾爪35和敲擊裝置36左右移動,Z軸模組34帶動氣動夾爪35和敲擊裝置36上下移動,通過X/Y/Z軸模組33/32/34實現對振動料盤架21上的料盤1000進行不同位置的敲擊以及裝取料盤1000。運輸裝置4通過夾取料盤1000實現振動料盤架21和敲擊料盤架31的整盤產品交換,效率顯著提升。In the above technical solution, the
進一步地,Z軸模組34上還設置有檢測鏡片是否到位的取像裝置5。Furthermore, the Z-
其中,取像裝置5例如包括固定在Z軸模組34上的相機51以及固定在Z軸模組34上設置在相機51下方的光源52,光源52底部設置有射燈,光源52中部開有便於相機51拍攝的取像孔53。Among them, the
進一步地,敲擊裝置36例如包括固定在Z軸模組34末端的振動器以及與振動器連接的敲擊頭37。敲擊頭37為兩個,其設置在敲擊單元3上的氣動夾爪35兩側。Further, the
進一步地,敲擊單元3側邊還設置有定位氣缸301,定位氣缸301連接有一卡位塊302,敲擊料盤架31側邊對應卡位塊302設置有卡槽303。Further, a
其中,敲擊料盤架31為雙層料盤1000架,雙層料盤1000架底部設置有升降電機304。Among them, the knocking
進一步地,運輸裝置4為設置在振動單元2和敲擊單元3之間的移動夾爪裝置或機械手。Further, the
其中,運輸裝置4例如包括固定在機臺1兩側的兩個夾爪Y軸模組32、橫臥在兩個夾爪Y軸模組32之間的夾爪X軸模組33以及與夾爪X軸模組33連接的夾爪Z軸模組34,夾爪Z軸模組34末端設置有氣動夾爪35。Wherein, the
進一步地,機臺1上固定有支撐架6,振動裝置25設置在支撐架6上。Further, a
進一步地,鏡片自動補正設備通過PLC集成在DCS系統中,實現遠端自動或手動控制。Furthermore, the automatic lens correction equipment is integrated into the DCS system through PLC to realize remote automatic or manual control.
在本新型的實施例中, 震動單元聯接鏡片導軌機構(外部設備),鏡片完成剪切後,機械手吸取鏡片,下料至位於振動料盤架21上的料盤1000中,頂升氣缸24上升,振動螺絲23接觸託盤,振動補正,使未完全落入套環內的鏡片自動落入料盤1000中的套環內。In the embodiment of the present invention, the vibration unit is connected to the lens guide mechanism (external equipment). After the lens is cut, the manipulator sucks the lens and unloads the material into the material tray 1000 on the vibrating
完成振動補正後的料盤1000通過運輸裝置4移載至敲擊機構,取像裝置5自動拍照檢測是否有鏡片凸起(即未完全落入套環)。若有鏡片凸起,則X、Y、Z軸模組34聯動敲擊裝置36至存在鏡片凸起的料盤1000處,敲擊料盤1000,使鏡片完全落入套環。After the vibration correction is completed, the
本新型中,敲擊單元3使用升降電機304便於調節操控。夾爪裝置為氣動夾爪35。振動器為直振器。夾爪Z軸模組34末端對應料盤1000設置有氣動夾爪35。敲擊頭37設置在夾爪兩側,節省空間。敲擊料盤架31為雙層料盤1000架。振動螺絲23為兩個,與振動料盤架21的料盤1000底部兩側接觸,振動更均勻,補位效果更佳。料盤1000上放置多個鏡片,運輸裝置4將振動料盤架21和敲擊料盤架31上的料盤1000進行交換,一次交換整塊料盤上的鏡片,效率增加。In the present invention, the
工作原理:敲擊料盤架31的上料盤1000架為A工位,敲擊料盤架31的下料盤1000架為B工位,振動料盤架21為C工位。Working principle: The 1000 upper tray of the knocking
1、X/Y/Z軸模組33/32/34從料倉中夾取料盤1000至A工位,夾爪X/Y/Z軸模組33/32/34夾取A工位的料盤1000移至C工位,振動機構C工位的料盤1000擺上剪切後的鏡片,同時X/Y/Z軸模組33/32/34從料倉中夾取料盤1000至B工位,C工位上的料盤1000進行振動補位,此時A工位空載。1. The X/Y/
2、C工位上的料盤1000工作完成後,夾爪X/Y/Z軸模組33/32/34夾取C工位上的料盤1000移至A工位,升降電機304將B工位升至A工位,定位氣缸301進行定位,夾爪X/Y/Z軸模組33/32/34將B工位上的料盤1000移至C工位,此時B工位空載,A工位進行敲擊補正,C工位進行振動補位。待A工位和C工位完成工作後,定位氣缸301退位,升降電機304下降,將A工位上完成補正後的料盤1000卸下,夾爪X/Y/Z軸模組33/32/34將C工位上完成補位的料盤1000移至A工位,同時X/Y/Z軸模組33/32/34從料倉中夾取料盤1000至B工位,升降電機304帶動B工位上升至A工位,夾爪X/Y/Z軸模組33/32/34夾取B工位上的料盤1000移至C工位,此時B工位空載,C工位對料盤1000上的鏡片進行補位,A工位對料盤1000上的鏡片進行補正。
2. After the work of the
3、重複第2步。
3.
實施例二 Example two
參照圖8,本實施例與實施例一的不同之處在於:通過氣振裝置10對振動裝置25進行替換,以實現採用氣動源的振動敲擊。具體而而言:氣振裝置10例如包括氣振源組件100、振動承載件200以及振動敲擊件300。氣振源組件100例如包括調壓件101、與調壓件101連通的調速件102以及與調速件102連通的氣振動驅動件103。氣振動驅動件103設於振動承載件200。振動敲擊件300與氣振動驅動件103的驅動端連接。氣振動驅動件103用於驅動振動敲擊件300進行振動動作,調壓件101用於調節氣振動驅動件103的壓力大小,調速件102用於調節氣振動驅動件103的速度大小。
Referring to FIG. 8, the difference between this embodiment and the first embodiment is that the
通過調壓件101對氣振動驅動件103的壓力大小進行控制,通過調速閥102對氣振動驅動件103的速度大小進行控制,從而能夠更好的控制振動敲擊件300的衝量,穩定性好,且通過對調壓件101和調速閥102的調節就可以實現對振動敲擊件300的調節控制,調節方便。
The
複參照圖8,進一步,振動承載件200例如包括振動承載板201、平行於振動承載板201下方的底座202以及兩端分別與振動承載板201以及底座202連接的支撐柱203,氣振動驅動件103設於振動承載板201,調壓件101設於底座202。通過振動承載件200的振動承載板201和底座202分別實現氣振動驅動件103和調壓件101的承載,以便於為氣振動驅動件103提供一個穩定的驅動環境。具體的,支撐柱203的數量為四個,振動承載板201和底座202均近似為矩形平板狀,每一支撐柱203的上下兩端分別垂直連接於振動承載板201和底座202,四個支撐柱203分別靠近於振動承載板201的四角。如此就是使得振動承載件200形成一個框架式的承載結構,以便於穩定承載。8 again, further, the
調壓件101為調壓閥,其設置在底座202上,調壓件101通過管道與外部的氣源連通,例如,儲氣罐。調速件102為調速閥,其兩端分別通過管道與調壓件101以及氣振動驅動件103連通。氣振動驅動件103為氣缸,其嵌設在振動承載板201上,其一端穿過振動承載板201與調速件102連通。在優選方案中,調速件102還可以通過支架固定於振動承載件200上。調壓件101的數量為一個,調速件102的數量為多個,調壓件101通過管道分流氣源至多個調速件102上。調壓件101接收外界的氣源後,能夠調節改變氣源的壓力大小,而後再通過管道分散傳遞至調速件102上,調速件102能夠調節經過氣流的流量。如此,通過調壓件101和調速件102的配合,實現對氣振動驅動件103的氣動壓力和速度的調節,從而能夠更好的控制振動敲擊件300的衝量,提升振動敲擊的穩定性,而且,整個調節過程是對調壓件101和調速件102進行閥門調節,調節便捷性高。The
再參照圖8,更進一步,調速件102、氣振動驅動件103以及振動敲擊件300的數量分別為多個。調速件102、氣振動驅動件103以及振動敲擊件300的數量是相同的,一調速件102、一氣振動驅動件103以及一振動敲擊件300相對應,以便於實現多個振動敲擊件300的驅動,將振動敲擊件300的數量設置為多個,以便於實現敲擊託盤的多個方位。優選的,調速件102、氣振動驅動件103以及振動敲擊件300的數量為至少四個,本實施例中的調速件102、氣振動驅動件103以及振動敲擊件300的數量分別為四個,四個振動敲擊件300的順次連線為矩形。如此,通過順次連線為矩形的振動敲擊件300能夠對應託盤的形狀進行均衡振動敲擊,保證振動敲擊的效果。本實施例中的四個振動敲擊件300分別位於振動承載板201的四角。優選的,調速件102、氣振動驅動件103以及振動敲擊件300的數量分別為六個,其中四個振動敲擊件300的順次連線為矩形,其餘兩個振動敲擊件300位於矩形內。具體的,位於矩形內的兩個振動敲擊件300並排設置在振動承載板201的中間位置,如此,通過位於振動承載板201四角,順次連線為矩形的週邊的四個振動敲擊件300,再通過位於振動承載板201中間位置的兩個振動敲擊件300配合,同步進行振動敲擊,進一步提升振動敲擊的均衡性,保證振動敲擊的效果。本實施例中的振動敲擊件300為柱形塊狀,該形狀能夠適配的增加與託盤的接觸面積,進一步提升振動敲擊的穩定性和振動敲擊的效果。氣振動驅動件103先驅動振動敲擊件300與振動料盤架21上的託盤100接觸,然後再驅動振動敲擊件300進行振動動作,使得振動敲擊件300對託盤1000進行振動敲擊。從而實現振動補正,使未完全落入託盤1000上套環內的鏡片自動落入料盤1000中的套環內。Referring to FIG. 8 again, furthermore, the numbers of the
本實施例中的鏡片自動補正設備例如包括機臺1、機臺1上設置有振動單元2和敲擊單元3,其中振動單元2例如包括上述的氣振裝置10和振動料盤架21。振動料盤架21以及氣振裝置10分別設於機臺1上。其中氣振裝置10是通過支撐架6設置在機臺1。敲擊單元3例如包括設置在機臺1上的敲擊料盤架31、設置在機臺1兩側的Y軸模組32、橫臥在兩側Y軸模組32上的X軸模組33以及與X軸模組連接的Z軸模組34,Z軸模組34末端對應敲擊料盤架設置有氣動夾爪35和敲擊裝置36。鏡片自動補正設備通過運輸裝置4將振動料盤架21和敲擊料盤架上31的鏡片進行交換。採用了具有氣振裝置10的鏡片自動補正設備因為振動敲擊的穩定性和可控性得到提升,鏡片補正的可控性和穩定性也更高。The automatic lens correction equipment in this embodiment includes, for example, a machine table 1, which is provided with a
本新型的一種鏡片自動補正設備自動化程度高、節省時間、成本低、效率高,連續性強,產量顯著提升。The new type of lens automatic correction equipment has high degree of automation, time saving, low cost, high efficiency, strong continuity, and a significant increase in output.
以上所述僅為本新型的優選實施方式而已,並不用於限制本新型,對於本領域的技術人員來說,本新型可以有各種更改和變化。凡在本新型的精神和原則之內,所作的任何修改、等同替換、改進等,均應包含在本新型的保護範圍之內。The above descriptions are only the preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present model shall be included in the scope of protection of the present model.
1:機臺 2:振動單元 3:敲擊單元 4:運輸裝置 5:取像裝置 6:支撐架 21:振動料盤架 22:振板 23:振動螺絲 24:頂升氣缸 25:振動裝置 31:敲擊料盤架 32:Y軸模組 33:X軸模組 34:Z軸模組 35:氣動夾爪 36:敲擊裝置 37:敲擊頭 51:相機 52:光源 53:取像孔 301:定位氣缸 302:卡位塊 303:卡槽 304:升降電機 1000:料盤 10:氣振裝置 100:氣振源組件 101:調壓件 102:調速件 103:氣振動驅動件 200:振動承載件 201:振動承載板 202:底座 203:支撐柱 300:振動敲擊件。 1: Machine 2: Vibration unit 3: Percussion unit 4: Transport device 5: Capture device 6: Support frame 21: Vibrating material tray 22: Vibration plate 23: Vibration screw 24: jacking cylinder 25: Vibration device 31: Knock the tray rack 32: Y-axis module 33: X axis module 34: Z axis module 35: Pneumatic gripper 36: Percussion device 37: Knock the head 51: Camera 52: light source 53: acquisition hole 301: Positioning cylinder 302: card bit block 303: card slot 304: Lifting motor 1000: Reel 10: Air vibration device 100: Air vibration source component 101: pressure regulator 102: Speed control parts 103: Pneumatic vibration drive 200: Vibration bearing part 201: Vibration bearing plate 202: Base 203: support column 300: Vibration percussion parts.
圖1為本新型實施例提供的鏡片自動補正設備的結構示意。 圖2為圖1旋轉180°的結構示意圖。 圖3為敲擊單元的結構示意圖。 圖4為振動單元的結構示意圖。 圖5為敲擊裝置以及氣動夾爪的結構示意圖。 圖6為取像裝置的結構示意圖。 圖7為定位氣缸部分的卡位元塊以及卡槽的結構示意圖。 圖8為氣振裝置的結構示意圖。 Fig. 1 is a schematic diagram of the structure of an automatic lens correction device provided by an embodiment of the new type. Fig. 2 is a schematic diagram of the structure of Fig. 1 rotated by 180°. Figure 3 is a schematic diagram of the structure of the percussion unit. Fig. 4 is a schematic diagram of the structure of the vibration unit. Figure 5 is a schematic diagram of the structure of the percussion device and the pneumatic gripper. Fig. 6 is a schematic diagram of the structure of the image capturing device. Fig. 7 is a schematic diagram of the structure of the clamping block and the clamping slot of the positioning cylinder part. Fig. 8 is a schematic diagram of the structure of the air vibration device.
1:機臺 1: Machine
2:振動單元 2: Vibration unit
3:敲擊單元 3: Percussion unit
4:運輸裝置 4: Transport device
Claims (10)
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CN202011617548.2A CN112830196B (en) | 2020-12-30 | 2020-12-30 | Automatic lens correction equipment |
CN202011617548.2 | 2020-12-30 | ||
CN202121084632.2 | 2021-05-19 | ||
CN202121084632.2U CN215853449U (en) | 2021-05-19 | 2021-05-19 | Air vibration device, vibration unit and automatic lens correction equipment |
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