TWM610459U - Suspension type protective device - Google Patents

Suspension type protective device Download PDF

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Publication number
TWM610459U
TWM610459U TW109216568U TW109216568U TWM610459U TW M610459 U TWM610459 U TW M610459U TW 109216568 U TW109216568 U TW 109216568U TW 109216568 U TW109216568 U TW 109216568U TW M610459 U TWM610459 U TW M610459U
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Taiwan
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furnace
base
suspension
protective device
surrounding
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TW109216568U
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Chinese (zh)
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謝旭晃
張莒光
陳嘉文
簡立恆
洪延璟
沈柏誼
陳仲恭
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中國鋼鐵股份有限公司
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Priority to TW109216568U priority Critical patent/TWM610459U/en
Publication of TWM610459U publication Critical patent/TWM610459U/en

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Abstract

一種懸吊式防護裝置,適用於吊設在一淬火爐內,該淬火爐包含一圍繞界定出一具有一朝向上方之開口的爐體,該爐體包括一環繞界定該開口的爐口端,該懸吊式防護裝置包含一懸吊單元,及一本體。該懸吊單元包括一固定架,及多個吊掛件。該本體包括一呈中空環狀且緊密抵靠於該爐體內緣的底座,及一自該底座內周緣朝上延伸並配合該底座界定出一送料通道的圍繞座,該底座與該圍繞座朝向上方的頂部共同形成一朝向上方的阻隔面。該阻隔面形成防護而能阻擋自上方飛落的物體,加上可自該送料通道運送所需物料,故可達到兼具防護與送料便利的目的。A suspension type protective device is suitable for hanging in a quenching furnace. The quenching furnace includes a furnace body that surrounds and defines an opening facing upward, and the furnace body includes a furnace mouth end that surrounds and defines the opening, The suspension type protective device includes a suspension unit and a body. The suspension unit includes a fixed frame and a plurality of hanging parts. The body includes a hollow ring-shaped base that closely abuts against the inner edge of the furnace, and a surrounding seat extending upward from the inner periphery of the base and cooperating with the base to define a feeding channel, and the base and the surrounding seat face The upper tops together form a blocking surface facing upwards. The barrier surface forms protection and can block objects flying from above, and can transport required materials from the feeding channel, so that the purpose of both protection and convenience of feeding can be achieved.

Description

懸吊式防護裝置Suspended protective device

本新型是有關於一種施工保護設備,特別是指一種懸吊式防護裝置。The new model relates to a construction protection equipment, in particular to a suspension type protection device.

四階乾式焠火爐一般於工廠年度內例行性預防、保養的時間,會進行針對該四階乾式焠火爐的內部區域進行檢查及維護作業,在現有的作業方式中,是由現場檢修人員直接進入該四階乾式焠火爐內進行檢修作業。然而,該四階乾式焠火爐的內壁是用無數個耐火磚砌築而成。在整個檢修過程中,當該現場檢修人員維護位於下方的區域時,若是位於相對上方區域的該等耐火磚掉落,在該現場檢修人員上方沒有任何防護設施形成阻擋的情況下,會有砸傷該現場檢修人員的風險。The fourth-stage dry quenching furnace is generally inspected and maintained during the routine preventive and maintenance time of the factory's annual period. In the existing operation method, the on-site maintenance personnel will directly perform inspection and maintenance operations on the internal area of the fourth-stage dry quenching furnace. Enter the fourth-stage dry quenching furnace for maintenance work. However, the inner wall of the fourth-stage dry quenching furnace is built with countless refractory bricks. During the entire overhaul process, when the on-site maintenance personnel maintain the lower area, if the refractory bricks in the relatively upper area fall, there will be smashing if there is no protective device above the on-site maintenance personnel to block the area. Risk of injury to the on-site maintenance personnel.

因此,本新型之目的,即在提供一種能不改變原有焠火爐的設計,即可確實安裝且發揮保護功能的懸吊式防護裝置。Therefore, the purpose of the present invention is to provide a suspension protection device that can be reliably installed and has a protective function without changing the design of the original quenching furnace.

於是,本新型懸吊式防護裝置,適用於吊設在一淬火爐內,該淬火爐包含一圍繞界定出一具有一朝向上方之開口的爐體,該爐體包括一環繞界定該開口的爐口端,該懸吊式防護裝置包含一懸吊單元,及一連接該懸吊單元的本體。Therefore, the new type suspension protection device is suitable for hanging in a quenching furnace. The quenching furnace includes a furnace body that surrounds and defines an opening facing upwards, and the furnace body includes a furnace that surrounds and defines the opening. At the mouth end, the suspension protection device includes a suspension unit and a body connected to the suspension unit.

該懸吊單元包括一設置於該爐口端之頂緣的固定架,及多個連接該固定架的吊掛件。The suspension unit includes a fixing frame arranged on the top edge of the furnace mouth end, and a plurality of hanging parts connected to the fixing frame.

該本體包括一呈中空環狀且緊密抵靠於該爐體內緣的底座,及一自該底座內周緣朝上延伸並配合該底座界定出一送料通道的圍繞座,該底座與該圍繞座朝向上方的頂部共同形成一朝向上方的阻隔面。The body includes a hollow ring-shaped base that closely abuts against the inner edge of the furnace, and a surrounding seat extending upward from the inner periphery of the base and cooperating with the base to define a feeding channel, and the base and the surrounding seat face The upper tops together form a blocking surface facing upwards.

本新型之功效在於:在不改造現有淬火爐的條件下,有效利用該淬火爐的內部空間來安裝,且藉由該底座與該圍繞座朝向上方的頂部共同形成朝向上方的該阻隔面,及該底座與該圍繞座界定出的該送料通道,除了可以利用該阻隔面攔擋自上方的掉落物,也能讓檢修所需的物料由該送料通道輕易通過,藉此來達到兼具安全防護與送料便利性的目的。The effect of the present invention is that the inner space of the quenching furnace is effectively used for installation without modifying the existing quenching furnace, and the blocking surface facing upwards is formed by the base and the top of the surrounding seat facing upwards, and The feeding channel defined by the base and the surrounding seat can not only use the blocking surface to block falling objects from above, but also allow the materials required for maintenance to pass through the feeding channel easily, thereby achieving both safety protection With the purpose of feeding convenience.

參閱圖1,為本新型懸吊式防護裝置的一實施例,適用於吊設在一淬火爐9內,該淬火爐9包含一圍繞界定出一具有一朝向上方之開口912的爐體91,該爐體91包括一環繞界定該開口912的爐口端911,該實施例包含一與該爐體91連接的懸吊單元2、一連接該懸吊單元2的本體1,及一與該本體1可脫離地連接的充氣單元3。Refer to Figure 1, which is an embodiment of the new type of suspension protection device, which is suitable for being suspended in a quenching furnace 9 which includes a furnace body 91 which surrounds and defines an opening 912 facing upwards. The furnace body 91 includes a furnace mouth end 911 that surrounds and defines the opening 912. This embodiment includes a suspension unit connected to the furnace body 91 2, a body 1 connected to the suspension unit 2, and a body 1 connected to the body 1 Inflatable unit 3 detachably connected.

該懸吊單元2包括一個設置於該爐口端911之頂緣的固定架21,及多個連接該固定架21的吊掛件22。該固定架21需承載該等吊掛件22與該本體1的重量,所以要選用耐重力大於該重量且不易受熱變形的材質。每一吊掛件22是以耐熱材質所製成的繩索,也可以是能提供較高的耐重與使用壽命的材質製成,例如:鋼索,及鏈條等…,但不以此為限制。每一吊掛件22之一端銜接於該固定架21上,另一端與該本體1連接。The suspension unit 2 includes a fixing frame 21 arranged on the top edge of the furnace mouth end 911 and a plurality of hanging parts 22 connected to the fixing frame 21. The fixing frame 21 needs to bear the weight of the hanging parts 22 and the body 1, so a material that can withstand gravity greater than this weight and is not easily deformed by heat should be selected. Each hanging member 22 is a rope made of heat-resistant material, or a material that can provide higher weight resistance and service life, such as steel ropes, chains, etc., but it is not limited by this. One end of each hanger 22 is connected to the fixing frame 21, and the other end is connected to the main body 1.

參閱圖2、3並配合圖1,該本體1包括一呈中空環狀且緊密抵靠於該爐體91內緣的底座11、一自該底座11內周緣朝上延伸並配合該底座11界定出一送料通道13的圍繞座12、多個沿該底座11之外周緣與該圍繞座12之外周緣相間隔排列且與等吊掛件22相銜接的穿孔組14、一包覆於該底座11的外覆層16,及一連通該充氣單元3的進氣口15。該底座11與該圍繞座12朝向上方的頂部共同形成一朝向上方的阻隔面6,每一穿孔組14具有二上下相對應的穿孔141。Referring to Figures 2 and 3 and in conjunction with Figure 1, the body 1 includes a base 11 in a hollow ring shape and tightly abutting against the inner edge of the furnace body 91, and a base 11 that extends upward from the inner periphery of the base 11 and is bounded by the base 11 A surrounding seat 12 of a feeding channel 13 emerges, a plurality of perforation groups 14 arranged along the outer periphery of the base 11 and the outer periphery of the surrounding seat 12 spaced apart and connected with the hanger 22, and a perforation group 14 covered on the base 11 The outer covering 16 and an air inlet 15 connected to the inflatable unit 3. The base 11 and the upwardly facing top of the surrounding seat 12 jointly form an upwardly facing blocking surface 6, and each perforation group 14 has two upper and lower corresponding perforations 141.

該本體1具體而言為一種可充氣的氣墊,由該底座11與該圍繞座12所組成,該底座11的徑寬大於該圍繞座12的徑寬,且該底座11與該圍繞座12之間彼此相連通。由於該本體1需要設置在高溫的環境內,所以該底座11與該圍繞座12皆需要具有高耐熱的特性,該底座11是以覆設該外覆層16的方式,而該圍繞座12本身是以耐熱材質所製成。該外覆層16能抗高溫且避免包覆於內部的該氣墊結構受高溫而毀損。於本實施例中,該外覆層16是以耐溫100°C的聚氯乙烯(PVC)所製成的保護膜,也能是以聚醯亞胺(PI)或聚乙烯(PE)…等的材質來製成,但不以此為限制。The body 1 is specifically an inflatable air cushion composed of the base 11 and the surrounding seat 12, the diameter of the base 11 is greater than the diameter of the surrounding seat 12, and the distance between the base 11 and the surrounding seat 12 Connect with each other. Since the main body 1 needs to be placed in a high-temperature environment, both the base 11 and the surrounding seat 12 need to have high heat resistance. The base 11 is covered with the outer coating 16, and the surrounding seat 12 itself It is made of heat-resistant material. The outer coating layer 16 can resist high temperature and prevent the air cushion structure covered inside from being damaged by high temperature. In this embodiment, the outer coating 16 is a protective film made of polyvinyl chloride (PVC) with a temperature resistance of 100°C. It can also be made of polyimide (PI) or polyethylene (PE)... It is made of other materials, but it is not limited by this.

該本體1之送料通道13的內徑與該爐體91之開口912的內徑大小相等,該送料通道13用來運送檢修或施工所需的物料,可以讓在檢修作業進行的同時,施工作業也可一併實施而不影響施工進度。每一穿孔組14等間距排列並與相對應的每一吊掛件22相接合。於該實施例中是以繩索直接捲繞纏綁於每一穿孔組14的方式為例,但不拘限於其數量、配置位置以及形態,亦可隨需求而調整,只要能穩固地將該本體1吊掛於該爐體91內部即可,並不以上述描述為限。The inner diameter of the feeding channel 13 of the main body 1 is equal to the inner diameter of the opening 912 of the furnace body 91. The feeding channel 13 is used to transport materials required for maintenance or construction. It can also be implemented together without affecting the construction progress. Each perforation group 14 is arranged at equal intervals and is connected with each corresponding hanging member 22. In this embodiment, the method in which the rope is directly wound and tied to each perforation group 14 is taken as an example, but it is not limited to its number, arrangement position, and shape, and can also be adjusted as required, as long as the main body 1 can be stably It only needs to be hung inside the furnace body 91, and it is not limited to the above description.

該充氣單元3包括一用以產生將空氣引入該本體1內部之動力的鼓風機31,及一連通該鼓風機31與該本體1之進氣口15的充氣管32。該鼓風機31可以將氣體填充於該本體1內部,或反向自該本體1抽出氣體。該充氣管32是一可彎撓的柔軟管體,利於配合路徑的配置與便於充氣作業的實施。The inflating unit 3 includes a blower 31 for generating power to introduce air into the body 1, and an inflator 32 connecting the blower 31 and the air inlet 15 of the body 1. The blower 31 can fill the inside of the body 1 with gas, or extract gas from the body 1 in the reverse direction. The inflation tube 32 is a flexible flexible tube body, which facilitates the configuration of the matching path and facilitates the implementation of the inflation operation.

參閱圖4、5並配合圖3,於安裝本實施例時,是先將每一吊掛件22之一端定位於該固定架21上,接著將另一端捲繞纏綁於相對應的每一穿孔組14上,並將該充氣管32連通該本體1之進氣口15,此時該本體1呈一未充氣狀態。接著將該本體1自該爐體91之開口912吊入該爐體91內部所預定的一安裝區域,便可開啟該充氣單元3之鼓風機31進行充氣作業,待充氣作業完成後,該本體1自該未充氣狀態膨脹為一充氣狀態,且該底座11會環繞貼靠於該爐體91之內緣,並與該圍繞座12共同形成的該阻隔面6來阻擋自該本體1上方掉落的一掉落物7,而避免位於該本體1下方的一檢修人員被該掉落物7砸傷。Referring to Figures 4 and 5 and in conjunction with Figure 3, when installing this embodiment, one end of each hanger 22 is first positioned on the fixing frame 21, and then the other end is wound around each corresponding perforation The assembly 14 is connected to the air inlet 15 of the main body 1 with the inflation tube 32. At this time, the main body 1 is in an uninflated state. Then the body 1 is hoisted from the opening 912 of the furnace body 91 into a predetermined installation area inside the furnace body 91, and the blower 31 of the inflating unit 3 can be turned on to perform the inflating operation. After the inflating operation is completed, the main body 1 Expand from the uninflated state to an inflated state, and the base 11 will surround and abut against the inner edge of the furnace body 91, and the blocking surface 6 formed together with the surrounding base 12 prevents falling from above the body 1 A falling object 7 of the body 1 is prevented from being injured by the falling object 7 for maintenance personnel located under the main body 1.

在此要特別說明的是,該圍繞座12的頂面高度高於該底座11頂面的高度主要是因應該掉落物7落下至該本體1時,會有一反彈力而使該掉落物7彈向他處而有落入該送料通道13的風險,進而加高該圍繞座12的高度來攔擋經反彈後的該掉落物7,以確保該掉落物7不會自該送料通道13掉落而砸傷該檢修人員。在檢修作業實施完畢後欲拆除本實施例時,只要將該充氣單元3之鼓風機31反向運作抽出該本體1內部的氣體,而使該本體1自該充氣狀態變換至該未充氣狀態,接著將該本體1自該開口912吊離該爐體91並加以收納即可待下一次維修工程時使用。It should be noted here that the height of the top surface of the surrounding seat 12 is higher than the height of the top surface of the base 11 mainly because when the falling object 7 falls onto the body 1, there will be a rebound force to make the falling object 7 bounces to other places and there is a risk of falling into the feeding channel 13, and then increase the height of the surrounding seat 12 to block the falling object 7 after rebounding, so as to ensure that the falling object 7 will not come from the feeding channel 13 fell and injured the maintenance personnel. When the present embodiment is to be dismantled after the maintenance work is completed, the blower 31 of the inflating unit 3 only needs to operate in the reverse direction to extract the gas inside the body 1, so that the body 1 is changed from the inflated state to the uninflated state, and then The main body 1 is lifted from the furnace body 91 from the opening 912 and stored, and it can be used for the next maintenance project.

綜上所述,本新型懸吊式防護裝置的實施例,利用該底座11與該圍繞座12共同界定與形成的該阻隔面6與該送料通道13,得以阻擋來自上方的掉落物7,並能藉由該送料通道13運送所需物料,加上能配合既有的該爐體91,在不需更動暨有設計的情況下完成安裝,亦不會傷及該爐體91本身。故確實能達成本新型之目的。In summary, the embodiment of the new type of suspension protection device uses the base 11 and the surrounding seat 12 to define and form the blocking surface 6 and the feeding channel 13, so as to block falling objects 7 from above. Moreover, the required materials can be transported through the feeding channel 13, and the existing furnace body 91 can be matched to complete the installation without modification and design, and the furnace body 91 itself will not be damaged. Therefore, it can indeed achieve the purpose of cost and new style.

惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above are only examples of the present model, and should not be used to limit the scope of implementation of the present model, all simple equivalent changes and modifications made in accordance with the patent scope of the present model application and the contents of the patent specification still belong to This new patent covers the scope.

1:本體 11:底座 12:圍繞座 13:送料通道 14:穿孔組 141:穿孔 15:進氣口 16:外覆層 2:懸吊單元 21:固定架 22:吊掛件 3:充氣單元 31:鼓風機 32:充氣管 6:阻隔面 7:掉落物 9:淬火爐 91:爐體 911:爐口端 912:開口 1: body 11: Base 12: Surround the seat 13: Feeding channel 14: Perforation group 141: Piercing 15: Air inlet 16: outer cladding 2: Suspension unit 21: fixed frame 22: Hanging pendant 3: Inflatable unit 31: Blower 32: Inflatable tube 6: barrier surface 7: Drops 9: Quenching furnace 91: Furnace 911: Furnace mouth end 912: open

本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一示意圖,說明本新型懸吊式防護裝置的一實施例; 圖2是一立體圖,說明該實施例之一本體各元件的相對關係; 圖3是一方塊圖,說明該實施例之一充氣單元與該本體的運作方式; 圖4是一示意圖,說明該實施例的該本體自一未充氣狀態變換至一充氣狀態且環繞貼靠於一爐體內緣;及 圖5是一示意圖,說明該實施例的使用狀態以及所能達成的防護功效。 The other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, among which: Figure 1 is a schematic diagram illustrating an embodiment of the new type of suspension protection device; Figure 2 is a perspective view illustrating the relative relationship of the various elements of a body of the embodiment; Figure 3 is a block diagram illustrating the operation of an inflatable unit and the main body of the embodiment; Fig. 4 is a schematic diagram illustrating that the body of the embodiment is transformed from an uninflated state to an inflated state and surrounds and abuts against the inner edge of a furnace; and Fig. 5 is a schematic diagram illustrating the use state of the embodiment and the protective effect that can be achieved.

1:本體 1: body

15:進氣口 15: Air inlet

2:懸吊單元 2: Suspension unit

21:固定架 21: fixed frame

22:吊掛件 22: Hanging pendant

3:充氣單元 3: Inflatable unit

6:阻隔面 6: barrier surface

9:淬火爐 9: Quenching furnace

91:爐體 91: Furnace

911:爐口端 911: Furnace mouth end

912:開口 912: open

Claims (7)

一種懸吊式防護裝置,適用於吊設在一淬火爐內,該淬火爐包含一圍繞界定出一具有一朝向上方之開口的爐體,該爐體包括一環繞界定該開口的爐口端,該懸吊式防護裝置包含: 一懸吊單元,包括一個設置於該爐口端之頂緣的固定架,及多個連接該固定架的吊掛件;及 一本體,連接該等吊掛件,並包括一呈中空環狀且可緊密抵靠於該爐體內緣的底座,及一自該底座內周緣朝上延伸並配合該底座界定出一送料通道的圍繞座,該底座與該圍繞座朝向上方的頂部共同形成一朝向上方的阻隔面。 A suspension type protective device is suitable for hanging in a quenching furnace. The quenching furnace includes a furnace body that surrounds and defines an opening facing upward, and the furnace body includes a furnace mouth end that surrounds and defines the opening, The suspended protective device includes: A suspension unit, including a fixing frame arranged on the top edge of the furnace mouth end, and a plurality of hanging parts connected to the fixing frame; and A body, connected with the hanging parts, and including a hollow base that can tightly abut the inner edge of the furnace, and a surrounding that extends upward from the inner periphery of the base and cooperates with the base to define a feeding channel Seat, the base and the upper-facing top of the surrounding seat jointly form an upward blocking surface. 如請求項1所述的懸吊式防護裝置,還包含一與該本體可脫離地連接的充氣單元,該充氣單元包括一用以產生將空氣引入該本體內部之動力的鼓風機,及一連通該鼓風機的充氣管,該本體還包括一連通該充氣管的進氣口。The suspended protective device according to claim 1, further comprising an inflating unit detachably connected to the body, the inflating unit including a blower for generating power to introduce air into the body, and a communication The air-filling pipe of the blower, the body further includes an air inlet communicating with the air-filling pipe. 如請求項1所述的懸吊式防護裝置,其中,該本體還包括多個沿該底座之外周緣與該圍繞座之外周緣相間隔排列,且與該等吊掛件相銜接的穿孔組,每一穿孔組具有二上下相對應的穿孔。The suspension type protective device according to claim 1, wherein the body further includes a plurality of perforation groups arranged along the outer periphery of the base and the outer periphery of the surrounding seat at intervals and connected with the hanging parts, Each perforation group has two corresponding perforations up and down. 如請求項1所述的懸吊式防護裝置,其中,該本體還包括一包覆於該底座的外覆層。The suspended protection device according to claim 1, wherein the body further includes an outer coating layer covering the base. 如請求項1所述的懸吊式防護裝置,其中,每一吊掛件是以耐熱材質所製成。The suspension protection device according to claim 1, wherein each suspension member is made of heat-resistant material. 如請求項1所述的懸吊式防護裝置,其中,該本體之底座的徑寬大於該本體之圍繞座的徑寬。The suspension protection device according to claim 1, wherein the diameter of the base of the main body is greater than the diameter of the surrounding base of the main body. 如請求項1所述的懸吊式防護裝置,其中,該本體之送料通道的內徑與該爐體之開口的內徑相等。The suspension protection device according to claim 1, wherein the inner diameter of the feeding channel of the main body is equal to the inner diameter of the opening of the furnace body.
TW109216568U 2020-12-15 2020-12-15 Suspension type protective device TWM610459U (en)

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