JP7085858B2 - Fallen object protection device in the furnace and its installation method - Google Patents

Fallen object protection device in the furnace and its installation method Download PDF

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JP7085858B2
JP7085858B2 JP2018029900A JP2018029900A JP7085858B2 JP 7085858 B2 JP7085858 B2 JP 7085858B2 JP 2018029900 A JP2018029900 A JP 2018029900A JP 2018029900 A JP2018029900 A JP 2018029900A JP 7085858 B2 JP7085858 B2 JP 7085858B2
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balloon
furnace
compressed air
protection device
eyelet
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JP2019143924A (en
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直大 上杉
愼一 杉永
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Nippon Steel Engineering Co Ltd
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Description

本発明は、溶融炉や燃焼室などの炉内で作業を行う際に、剥離した耐火材等の落下物から作業者を防護するために設置される炉内落下物防護装置とその設置方法に関する。 The present invention relates to an in-core fallen object protection device installed to protect an operator from falling objects such as peeled refractory materials when working in a furnace such as a melting furnace or a combustion chamber, and an installation method thereof. ..

炉内で作業を行う際、炉内上部より劣化して剥離した耐火材や炉内付着物(クリンカ、ダスト塊等)が落下し、これら耐火材等の落下物が作業者にあたることが危惧される。そこで従来一般的には、作業者が炉内に入る前に落下しそうな物がないか目視確認し、必要に応じて長尺物や圧縮空気を利用して除去した上で、炉内に進入して落下物養生として仮設足場を組む作業を行っていた。しかし、この従来の手法では、炉内点検・整備作業に着手するまでに時間を要することに加え、仮設足場を組む作業中の安全面に一抹の不安もあった。 When working in a furnace, there is a concern that the refractory material and debris (clinker, dust lumps, etc.) that have deteriorated and peeled off from the upper part of the furnace will fall, and that the fallen objects such as these refractory materials will hit the operator. .. Therefore, in the past, in general, before entering the furnace, the operator visually checks for objects that are likely to fall, removes them using long objects or compressed air as necessary, and then enters the furnace. Then, I was working on building a temporary scaffolding as a cure for falling objects. However, with this conventional method, in addition to the time required to start the inspection and maintenance work inside the furnace, there was a slight concern about safety during the work of assembling the temporary scaffolding.

一方、落下物養生として仮設足場を組むことに代えて炉内にバルーン(エアバック)を設置する技術も知られている(例えば特許文献1,2)。しかし、これら従来のバルーンはいずれも支持部材に載置した状態で膨張させるようにしており、膨張時、バルーンの外側面は炉内壁に密着するものの、その密着力(張力)は小さい。この場合、炉内上部より重い落下物が落下すると、その落下物は一旦バルーンで受け止められるがバルーンの上面形状に従いバルーンの外側面側に移動する。そうすると、バルーンの外側面と炉内壁との密着力が小さいため、この密着力が落下物の重力に負けて、この落下物がバルーンの外側面と炉内壁との間を滑り落ちるようにしてバルーンの下方に落下するおそれがある。炉内上部より落下する耐火材や炉内付着物などの落下物には10kgを超える重量物もあり、このような重量物が落下すると、上述のとおり従来のバルーンでは受け止めきれずバルーンの下方に落下することが危惧される。 On the other hand, a technique of installing a balloon (airbag) in a furnace instead of assembling a temporary scaffold as a curing for falling objects is also known (for example, Patent Documents 1 and 2). However, all of these conventional balloons are inflated while being placed on the support member, and although the outer surface of the balloon is in close contact with the inner wall of the furnace when inflated, the close contact force (tension) is small. In this case, when a falling object that is heavier than the upper part of the furnace falls, the falling object is once received by the balloon, but moves to the outer surface side of the balloon according to the shape of the upper surface of the balloon. Then, since the adhesion between the outer surface of the balloon and the inner wall of the furnace is small, this adhesion is lost to the gravity of the falling object, and the falling object slides down between the outer surface of the balloon and the inner wall of the furnace. There is a risk of falling downward. Some of the falling objects such as refractory materials and deposits in the furnace that fall from the upper part of the furnace weigh more than 10 kg, and when such heavy objects fall, they cannot be received by the conventional balloon as described above and are below the balloon. There is a risk of falling.

特開平5-113293号公報Japanese Unexamined Patent Publication No. 5-113293 特開2014-136892号公報Japanese Unexamined Patent Publication No. 2014-136892

本発明が解決しようとする課題は、炉内上部より落下する落下物を確実に受け止めることができる炉内落下物防護装置及びその設置方法を提供することにある。 An object to be solved by the present invention is to provide a fallen object protection device in a furnace capable of reliably receiving a fallen object falling from the upper part of the furnace and an installation method thereof.

本発明によれば、次の(1)から(5)の炉内落下物防護装置及び(5)から(9)の炉内落下物防護装置の設置方法が提供される。
(1)
炉内に設置されて落下物を受け止める炉内落下物防護装置であって、
内部に圧縮空気を供給することにより膨張し、この圧縮空気の供給により発生する張力によって炉内で自己保持されるバルーンを有する、炉内落下物防護装置。
(2)
前記バルーンはその上面及び下面にそれぞれ、当該バルーンの膨張時の外郭形状に倣うように配列された外側ハトメ列と、この外側ハトメ列より内側で前記外郭形状に倣うように配列された少なくとも1つの内側ハトメ列とを備え、隣接するハトメ列を括ることによりバルーンの膨張時の外郭形状の大きさを調整可能である、(1)に記載の炉内落下物防護装置。
(3)
前記バルーンは膨張時、中央部に貫通孔が形成される形状であり、前記貫通孔にネットが設けられている、(1)又は(2)に記載の炉内落下物防護装置。
(4)
前記バルーンの材質は、上面がターポリン、外側面が前記ターポリンより薄くて軽量な軽量ターポリン、下面がナイロン布地である、(1)から(3)のいずれかに記載の炉内落下物防護装置。
(5)
前記バルーンの内部に、下面側に向けて照明する照明手段を設置している、(1)から(4)のいずれかに記載の炉内落下物防護装置。
(6)
(1)から(5)のいずれかに記載の炉内落下物防護装置を炉内に設置する炉内落下物防護装置の設置方法であって、
炉内で前記バルーンの内部に圧縮空気を供給することにより膨張させ、この圧縮空気の供給により発生する張力によって当該バルーンを炉内で自己保持させる、炉内落下物防護装置の設置方法。
(7)
前記バルーンを膨張させる前に、隣接するハトメ列を括ることにより当該バルーンの膨張時の外郭形状の大きさを、炉内形状の大きさに対して1.05倍以上1.25倍以下の範囲となるように調整する、(6)に記載の炉内落下物防護装置の設置方法。
(8)
前記バルーンを膨張させる前に当該バルーンを炉内でワイヤロープにて吊り下げ、前記ワイヤロープの巻上げ又は巻下げにより当該バルーンの炉内での高さ位置を調整後、当該バルーンを膨張させる、(6)又は(7)に記載の炉内落下物防護装置の設置方法。
(9)
炉内にある前記ワイヤロープの先端を、炉に設けられている作業用の開口部から炉外に出し、このワイヤロープの先端と前記バルーンとを連結し、前記開口部から前記バルーンを炉内に装入し、この装入時、前記バルーンに圧縮空気を供給するために当該バルーンに連結されている圧縮空気供給ダクトの先端は炉外に残したままとし、この圧縮空気供給ダクトの先端側から圧縮空気を供給する、(8)に記載の炉内落下物防護装置の設置方法。
According to the present invention, the following methods (1) to (5) for installing the in-core fallen object protection device and (5) to (9) the in-core fallen object protection device are provided.
(1)
It is a fallen object protection device installed in the furnace to catch falling objects.
A fallen object protection device in a furnace having a balloon that expands by supplying compressed air to the inside and is self-held in the furnace by the tension generated by the supply of the compressed air.
(2)
The balloon has an outer eyelet row arranged to imitate the outer shape of the balloon on its upper surface and lower surface, respectively, and at least one arranged to imitate the outer shape inside the outer eyelet row. The in-core eyelet protection device according to (1), which is provided with an inner eyelet row and can adjust the size of the outer shell shape when the balloon is inflated by binding the adjacent eyelet rows.
(3)
The fallen object protection device in a furnace according to (1) or (2), wherein the balloon has a shape in which a through hole is formed in a central portion when the balloon is inflated, and a net is provided in the through hole.
(4)
The fallen object protection device in a furnace according to any one of (1) to (3), wherein the material of the balloon is a tarpaulin on the upper surface, a lightweight tarpaulin whose outer surface is thinner and lighter than the tarpaulin, and a nylon cloth on the lower surface.
(5)
The fallen object protection device in a furnace according to any one of (1) to (4), wherein a lighting means for illuminating the lower surface side is installed inside the balloon.
(6)
It is a method of installing the in-core fallen object protection device according to any one of (1) to (5), in which the in-core fallen object protection device is installed in the furnace.
A method of installing a fallen object protection device in a furnace, in which the inside of the balloon is expanded by supplying compressed air in the furnace, and the balloon is self-held in the furnace by the tension generated by the supply of the compressed air.
(7)
Before inflating the balloon, the size of the outer shape of the balloon at the time of inflating is in the range of 1.05 times or more and 1.25 times or less with respect to the size of the shape inside the furnace by constricting the adjacent eyelet rows. The method for installing the fallen object protection device in the furnace according to (6), which is adjusted so as to be.
(8)
Before inflating the balloon, the balloon is hung with a wire rope in the furnace, and the height position of the balloon in the furnace is adjusted by winding or unwinding the wire rope, and then the balloon is inflated. 6) Or the method for installing the fallen object protection device in the furnace according to (7).
(9)
The tip of the wire rope in the furnace is taken out of the furnace through a working opening provided in the furnace, the tip of the wire rope is connected to the balloon, and the balloon is inserted into the furnace from the opening. At the time of charging, the tip of the compressed air supply duct connected to the balloon to supply the compressed air to the balloon is left outside the furnace, and the tip side of the compressed air supply duct is left. The method for installing a fallen object protection device in a furnace according to (8), which supplies compressed air from the air.

前記(1)の炉内落下物防護装置によれば、バルーンが炉内で自己保持されるほどの強い密着力をもって炉内壁に密着するから、落下物がバルーンの外側面と炉内壁との間を滑り落ちることを防止でき、その落下物を確実に受け止めることができる。 According to the above-mentioned (1) in-furnace falling object protection device, the balloon adheres to the inner wall of the furnace with a strong adhesion enough to be self-held in the furnace, so that the falling object is between the outer surface of the balloon and the inner wall of the furnace. Can be prevented from slipping down, and the falling object can be reliably received.

前記(2)の炉内落下物防護装置によれば、バルーンの膨張時の外郭形状の大きさを、このバルーンを設置する炉内形状の大きさに対して適切な大きさとなるように調整可能であるので、炉内上部より落下する落下物をより確実に受け止めることができる。
バルーンの膨張時の外郭形状の大きさは当然、このバルーンを設置する炉内形状の大きさより大きいものとするが、これが大きすぎると、炉内でバルーンを膨張させたときにいびつな外郭形状となって、バルーンの外側面と炉内壁との間に隙間が生じたり部分的に密着力の弱い部分が生じたりするおそれがある。これに対して、前記(2)の炉内落下物防護装置によれば、隣接するハトメ列を括ることによりバルーンの膨張時の外郭形状の大きさを小さくすることができるので、バルーンの外側面と炉内壁とを強い密着力をもって確実に密着させることができる。これにより、炉内上部より落下する落下物をより確実に受け止めることができる。
According to the above-mentioned (2) in-furnace falling object protection device, the size of the outer shell shape when the balloon is inflated can be adjusted to be an appropriate size with respect to the size of the in-furnace shape in which the balloon is installed. Therefore, it is possible to more reliably catch the falling object falling from the upper part of the furnace.
Naturally, the size of the outer shell shape when the balloon is inflated is larger than the size of the inner shape of the furnace in which this balloon is installed, but if it is too large, the outer outer shape will be distorted when the balloon is inflated in the furnace. As a result, there is a possibility that a gap may be formed between the outer surface of the balloon and the inner wall of the furnace, or a portion having a weak adhesion may be partially formed. On the other hand, according to the above-mentioned (2) in-core fallen object protection device, the size of the outer shape of the balloon when the balloon is inflated can be reduced by tying the adjacent eyelet rows, so that the outer surface of the balloon can be reduced. And the inner wall of the furnace can be reliably brought into close contact with each other with strong adhesion. As a result, it is possible to more reliably catch the falling object falling from the upper part of the furnace.

前記(3)の炉内落下物防護装置によれば、中央部の貫通孔を通じ、既設又は仮設の送風機等により、バルーン下方の作業空間の換気を行うことができる。また、中央部の貫通孔にはネットが設けられているので、換気性を損なうことなく、この貫通孔から落下物が下方に落下することを防止できる。
なお、この貫通孔は、バルーンの膨張時の外郭形状の大きさが炉内形状の大きさより大きくなるほど、膨張時に潰れて縮小する傾向となるが、前記(3)のように隣接するハトメ列を括ることによりバルーンの膨張時の外郭形状の大きさを小さくすることができるようにしておけば、貫通孔の大きさも十分に確保できる。
According to the above-mentioned (3) in-furnace fallen object protection device, the work space below the balloon can be ventilated by an existing or temporary blower or the like through the through hole in the central portion. Further, since the net is provided in the through hole in the central portion, it is possible to prevent a falling object from falling downward from this through hole without impairing the ventilation property.
It should be noted that this through hole tends to collapse and shrink when the balloon is inflated as the size of the outer shell shape when the balloon is inflated becomes larger than the size of the inner shape of the furnace. If the size of the outer shell shape when the balloon is inflated can be reduced by tying it up, the size of the through hole can be sufficiently secured.

前記(4)の炉内落下物防護装置によれば、バルーンの材質を使い分けることで、落下物を確実に受け止めるために必要な強度を確保しつつ、軽量化を図ることができる。すなわち、落下物を直接受け止める上面については高強度の材質であるターポリンとし、外側面については炉内壁と密着するものの落下物を直接受け止めることはないので、上面に使用したターポリンより薄くて軽量な軽量ターポリンとし、落下物を直接受け止めることも炉内壁と密着することもない下面については高い強度は必要ないので、軽量ターポリンより軽量なナイロン布地とすることで、落下物を確実に受け止めるために必要な強度を確保しつつ、軽量化を図ることができる。
なお、前記(3)のようにバルーンが中央部に貫通孔を有する場合、このバルーンの内側面の材質は下面と同じナイロン布地とすることが好ましい。
According to the above-mentioned (4) in-furnace falling object protection device, by properly using the material of the balloon, it is possible to reduce the weight while ensuring the strength required to reliably catch the falling object. That is, the upper surface that directly receives the falling object is made of tarpaulin, which is a high-strength material, and the outer surface is thinner and lighter than the tarpaulin used for the upper surface because it is in close contact with the inner wall of the furnace but does not directly receive the falling object. Since it is a tarpaulin and does not need to have high strength on the lower surface that does not directly receive the falling objects and does not come into close contact with the inner wall of the furnace, it is necessary to use a nylon cloth that is lighter than the lightweight tarpaulin to reliably catch the falling objects. It is possible to reduce the weight while ensuring the strength.
When the balloon has a through hole in the center as in (3) above, it is preferable that the material of the inner surface of the balloon is the same nylon cloth as the lower surface.

前記(5)の炉内落下物防護装置によれば、バルーン下方の作業空間を照明することができるので、この作業空間が暗い場合には特に有効である。また、照明手段はバルーンの内部に設置されているので、この照明手段が炉内で損傷することを防止できる。
なお、照明手段をバルーンの内部に設置してバルーン下方の作業空間を照明する場合、バルーンの下面の少なくとも一部は透光性の材質とする必要があるが、前記(3)のようにバルーンの下面の材質をナイロン布地としておけば、軽量化を図りつつ下方の作業空間を問題なく照明することができる。
According to the above-mentioned (5) in-furnace falling object protection device, the work space below the balloon can be illuminated, which is particularly effective when the work space is dark. Further, since the lighting means is installed inside the balloon, it is possible to prevent the lighting means from being damaged in the furnace.
When the lighting means is installed inside the balloon to illuminate the work space below the balloon, at least a part of the lower surface of the balloon needs to be made of a translucent material. If the material of the lower surface of the balloon is nylon cloth, the work space below can be illuminated without any problem while reducing the weight.

前記(6)の炉内落下物防護装置の設置方法によれば、前記(1)と同様にバルーンが炉内で自己保持されるほどの強い密着力をもって炉内壁に密着するから、落下物がバルーンの外側面と炉内壁との間を滑り落ちることを防止でき、その落下物を確実に受け止めることができる。 According to the method of installing the falling object protection device in the furnace of (6), the falling object adheres to the inner wall of the furnace with such a strong adhesion that the balloon is self-held in the furnace as in (1) above. It is possible to prevent the balloon from slipping down between the outer surface of the balloon and the inner wall of the furnace, and it is possible to reliably catch the falling object.

前記(7)の炉内落下物防護装置の設置方法によれば、バルーンの膨張時の外郭形状の大きさを、このバルーンを設置する炉内形状の大きさに対して適切な大きさ、具体的には炉内形状の大きさに対して1.05倍以上1.25倍以下の範囲となるように調整することで、前記(2)で説明したように、炉内上部より落下する落下物をより確実に受け止めることができる。 According to the method of installing the in-furnace fallen object protection device in (7), the size of the outer shell shape when the balloon is inflated is an appropriate size, specifically, the size of the in-furnace shape in which the balloon is installed. By adjusting the size of the inside of the furnace so that it is in the range of 1.05 times or more and 1.25 times or less, as described in (2) above, the fall falls from the upper part of the furnace. You can receive things more reliably.

前記(8)の炉内落下物防護装置の設置方法によれば、バルーンを炉内の任意の高さ位置に設置することができるので、炉内落下物防護装置の有用性が向上する。なお、本発明ではバルーンを炉内で自己保持させるから、支持部材を伴うことなくバルーンを炉内の任意の高さ位置に容易に設置することができる。 According to the method of installing the falling object protection device in the furnace according to the above (8), the balloon can be installed at an arbitrary height position in the furnace, so that the usefulness of the falling object protection device in the furnace is improved. In the present invention, since the balloon is self-held in the furnace, the balloon can be easily installed at an arbitrary height position in the furnace without a support member.

前記(9)の炉内落下物防護装置の設置方法によれば、作業者が一切炉内に入ることなく、バルーンを炉内に設置することができる。 According to the method of installing the fallen object protection device in the furnace according to the above (9), the balloon can be installed in the furnace without any operator entering the furnace.

以上のとおり本発明によれば、炉内上部より落下する落下物を確実に受け止めることができる。 As described above, according to the present invention, it is possible to reliably catch a falling object falling from the upper part of the furnace.

本発明の一実施形態である炉内落下物防護装置を炉内に設置した状態を概念的に示す縦断面図。A vertical sectional view conceptually showing a state in which a falling object protection device in a furnace, which is an embodiment of the present invention, is installed in a furnace. 図1に示した本発明の一実施形態である炉内落下物防護装置の平面図。The plan view of the falling object protection device in a furnace which is one Embodiment of this invention shown in FIG. 図2に示した炉内落下物防護装置の正面図。The front view of the falling object protection device in a furnace shown in FIG. 図3のA-A矢視図。AA arrow view of FIG. 図2に示した炉内落下物防護装置の概略斜視図。The schematic perspective view of the falling object protection device in a furnace shown in FIG. 図2に示した炉内落下物防護装置のバルーンの膨張時の外郭形状の大きさを調整する要領を示す説明図で、(a)は大きさの調整前、(b)は大きさの調整後。It is explanatory drawing which shows the procedure of adjusting the size of the outer shell shape at the time of expansion of the balloon of the falling object protection device in a furnace shown in FIG. 2, (a) is before the size adjustment, (b) is the size adjustment. rear.

図1に、本発明の一実施形態である炉内落下物防護装置を炉内に設置した状態を縦断面によって概念的に示している。
炉10は円筒状の直胴部11と逆円錐台状の炉底部12とを有し、直胴部11の内径(炉内直径)は3000~6500mm程度である。この炉10の内壁(炉内壁)には耐火材が施工され、この炉内壁にはクリンカ、ダスト塊等の炉内付着物13が付着している。
そしてこの炉10の内部(炉内)に本発明の一実施形態である炉内落下物防護装置20が設置されている。
FIG. 1 conceptually shows a state in which a falling object protection device in a furnace, which is an embodiment of the present invention, is installed in a furnace by a vertical cross section.
The furnace 10 has a cylindrical straight body portion 11 and an inverted conical table-shaped furnace bottom portion 12, and the inner diameter (inner diameter inside the furnace) of the straight body portion 11 is about 3000 to 6500 mm. A refractory material is applied to the inner wall (inner wall of the furnace) of the furnace 10, and deposits 13 in the furnace such as clinker and dust lumps are attached to the inner wall of the furnace.
An in-core fallen object protection device 20, which is an embodiment of the present invention, is installed inside the furnace 10 (inside the furnace).

図2~5にこの炉内落下物防護装置20を示しており、図2は平面図、図3は正面図、図4は図3のA-A矢視図、図5は概略斜視図である。なお、図5では後述するハトメ(ハトメ列)については省略ないし簡略化して示している。
この炉内落下物防護装置20は、圧縮空気を供給することにより膨張するバルーン21を有する。なお、図2~5はいずれもこのバルーン21を膨張させた状態を示している。
FIGS. 2 to 5 show the in-core fallen object protection device 20, FIG. 2 is a plan view, FIG. 3 is a front view, FIG. 4 is an arrow view of AA of FIG. 3, and FIG. 5 is a schematic perspective view. be. In FIG. 5, eyelets (eyelet rows) described later are omitted or simplified.
The in-furnace fallen object protection device 20 has a balloon 21 that inflates by supplying compressed air. Note that FIGS. 2 to 5 show a state in which the balloon 21 is inflated.

バルーン21の上面には圧縮空気を供給するために2本の圧縮空気供給ダクト22が連結されている。この圧縮空気供給ダクト22はバルーン21から空気を抜いてこのバルーン21を収縮させるときの空気排出ダクトにもなる。圧縮空気供給ダクト22の本数は1本でもよいが、圧縮空気供給ダクト22を複数本設けておけば、図1に示すように炉10の上部に設けられている作業用の開口部(上部マンホール14)に近い1本又は複数本の圧縮空気供給ダクト22を用いることで、炉外にある圧縮空気供給ファン30から供給される圧縮空気をバルーン21に簡単に供給することができる。なお、この圧縮空気供給時に使用しない圧縮空気供給ダクト22については止め具などにより密閉しておけばよい。 Two compressed air supply ducts 22 are connected to the upper surface of the balloon 21 to supply compressed air. The compressed air supply duct 22 also serves as an air discharge duct when air is removed from the balloon 21 and the balloon 21 is contracted. The number of the compressed air supply ducts 22 may be one, but if a plurality of compressed air supply ducts 22 are provided, a work opening (upper manhole) provided in the upper part of the furnace 10 as shown in FIG. 1 is provided. By using one or a plurality of compressed air supply ducts 22 close to 14), the compressed air supplied from the compressed air supply fan 30 outside the furnace can be easily supplied to the balloon 21. The compressed air supply duct 22 that is not used when supplying the compressed air may be sealed with a stopper or the like.

このバルーン21は膨張時、中央部に貫通孔23が形成されてドーナッツ型となるが、この貫通孔23にはネット24が設けられている。このネット24は貫通孔23の高さ方向のいずれの箇所に設けてもよく、1枚に限らず複数枚設けてもよい。ネット24の素材(材質)は、例えば直径2mmのポリエチレンとすることができ、メッシュサイズは例えば□25mmとすることができる。 When the balloon 21 is inflated, a through hole 23 is formed in the central portion to form a donut shape, and the through hole 23 is provided with a net 24. The net 24 may be provided at any position in the height direction of the through hole 23, and may be provided not only as one but also as a plurality of nets 24. The material of the net 24 can be, for example, polyethylene having a diameter of 2 mm, and the mesh size can be, for example, □ 25 mm.

バルーン21の内部には照明手段としてLEDライト25が設置されている。この実施形態では図4に示すように、バルーン21内部の外側面に円周方向に沿って等間隔で8個のLEDライト25が、いずれもバルーン21の下面側に向けて照明するように設置されている。これら8個のLEDライト25は例えば直列に接続したうえで、バルーン21の内側面にあるチャック26を開け、その開口からバルーン21の内部に入れることができる。なお、各LEDライト25へ電力を供給する電線(図示省略)は、チャック26部分から引き出すことができる。 An LED light 25 is installed inside the balloon 21 as a lighting means. In this embodiment, as shown in FIG. 4, eight LED lights 25 are installed on the outer surface inside the balloon 21 at equal intervals along the circumferential direction so as to illuminate the lower surface side of the balloon 21. Has been done. These eight LED lights 25 can be connected in series, for example, and then the chuck 26 on the inner surface of the balloon 21 can be opened and inserted into the balloon 21 through the opening thereof. The electric wire (not shown) that supplies electric power to each LED light 25 can be pulled out from the chuck 26 portion.

バルーン21はその上面及び下面にそれぞれ、外側ハトメ列27Aと、3つの内側ハトメ列27B~Cを備えている。
外側ハトメ列27Aは、膨張時のバルーン21の外郭形状(以下、単に「バルーン21の外郭形状」という。)に倣うように、具体的にはバルーン21の外郭形状(最外郭)に沿って複数のハトメ27を配列したものである。
内側ハトメ列27B(以下「第一の内側ハトメ列27B」という。)は、外側ハトメ列27Aより内側でバルーン21の外郭形状に倣うように複数のハトメ27を配列したものである。
内側ハトメ列27C(以下「第二の内側ハトメ列27C」という。)は、第一の内側ハトメ列27Bより内側でバルーン21の外郭形状に倣うように複数のハトメ27を配列したものである。
内側ハトメ列27D(以下「第三の内側ハトメ列27D」という。)は、第二の内側ハトメ列27Cより内側でバルーン21の外郭形状に倣うように複数のハトメ27を配列したものである。
The balloon 21 is provided with an outer eyelet row 27A and three inner eyelet rows 27B to C, respectively, on the upper surface and the lower surface thereof.
A plurality of outer eyelet rows 27A are specifically along the outer shape (outermost outer shape) of the balloon 21 so as to follow the outer shape of the balloon 21 at the time of expansion (hereinafter, simply referred to as “outer shape of the balloon 21”). This is an array of eyelets 27.
The inner eyelet row 27B (hereinafter referred to as “first inner eyelet row 27B”) is an arrangement of a plurality of eyelets 27 so as to follow the outer shape of the balloon 21 inside the outer eyelet row 27A.
The inner eyelet row 27C (hereinafter referred to as “second inner eyelet row 27C”) is an array of a plurality of eyelets 27 so as to follow the outer shape of the balloon 21 inside the first inner eyelet row 27B.
The inner eyelet row 27D (hereinafter referred to as “third inner eyelet row 27D”) is an array of a plurality of eyelets 27 so as to follow the outer shape of the balloon 21 inside the second inner eyelet row 27C.

このように各ハトメ列27A~Dはいずれもバルーン21の外郭形状に倣うように複数のハトメ27を配列したもので、この実施形態ではバルーン21の外郭形状は円であるから各ハトメ列27A~Dは同心円状に配置されている。また、この同心円状の配置において各ハトメ列27A~Dの直径は、外側ハトメ列27A、第一の内側ハトメ列27B、第二の内側ハトメ列27C、第三の内側ハトメ列27Bの順に小さく、一例としてこの実施形態では、外側ハトメ列27Aの直径はバルーン21の外郭形状の直径と同じで6800mm、第一の内側ハトメ列27Bの直径は6000mm、第二の内側ハトメ列27Cの直径は5000mm、第三の内側ハトメ列27Dの直径は4000mmである、
なお、バルーン21の上面の各ハトメ列27A~Dの直径とバルーン21の下面の各ハトメ列27A~Dの直径とはそれぞれ同一である。言い換えればバルーン21の上面の各ハトメ列27A~Dとバルーン21の下面の各ハトメ列27A~Dとは、上下方向から見たときにそれぞれ重なるように配置されている。
また、この実施形態において各ハトメ列27A~Dでは、各64個のハトメ27が等間隔(約5.6°間隔)で配列されている。
In this way, each eyelet row 27A to D is an array of a plurality of eyelets 27 so as to imitate the outer shape of the balloon 21, and in this embodiment, the outer shape of the balloon 21 is a circle, so that each eyelet row 27A to D is D are arranged concentrically. Further, in this concentric arrangement, the diameters of the eyelet rows 27A to D are smaller in the order of the outer eyelet row 27A, the first inner eyelet row 27B, the second inner eyelet row 27C, and the third inner eyelet row 27B. As an example, in this embodiment, the diameter of the outer eyelet row 27A is 6800 mm, which is the same as the diameter of the outer shape of the balloon 21, the diameter of the first inner eyelet row 27B is 6000 mm, and the diameter of the second inner eyelet row 27C is 5000 mm. The diameter of the third inner eyelet row 27D is 4000 mm,
The diameters of the eyelet rows 27A to D on the upper surface of the balloon 21 and the diameters of the eyelet rows 27A to D on the lower surface of the balloon 21 are the same. In other words, the eyelet rows 27A to D on the upper surface of the balloon 21 and the eyelet rows 27A to D on the lower surface of the balloon 21 are arranged so as to overlap each other when viewed from the vertical direction.
Further, in each eyelet row 27A to D in this embodiment, 64 eyelets 27 are arranged at equal intervals (about 5.6 ° intervals).

このようにこの実施形態のバルーン21は、外側ハトメ列27Aと3つの内側ハトメ列27B~Dを備えることで、バルーン21の膨張時の外郭形状の大きさ(直径)を4段階に調整可能である。
すなわち、各ハトメ列27A~Dを全く括らないときは、図2や図6(a)に示しているように最も直径が大きくなる(このときの直径は上述のとおり6800mm。)。
次に、図6(b)に示しているように、外側ハトメ列27Aと第一の内側ハトメ列27Bとを括ることにより、バルーン21の膨張時の外郭形状の大きさ(直径)は第一の内側ハトメ列27Bの直径(6000mm)まで小さくなる。
また、外側ハトメ列27Aと第一の内側ハトメ列27Bと第二の内側ハトメ列27Cとを括れば、バルーン21の膨張時の外郭形状の大きさ(直径)は第二の内側ハトメ列27Cの直径(5000mm)まで小さくなる。さらに、外側ハトメ列27Aと第一の内側ハトメ列27Bと第二の内側ハトメ列27Cと第三の内側ハトメ列27Dとを括れば、バルーン21の膨張時の外郭形状の大きさ(直径)は第三の内側ハトメ列27Dの直径(4000mm)まで小さくなる。
このようにこの実施形態のバルーン21は、隣接するハトメ列27A~Dを括る組合せを変えることにより、膨張時の外郭形状の大きさ(直径)を6800mm、6000mm、5000mm、4000mmの4段階に変更可能である。なお、このバルーン21の膨張時の厚み(高さ)は1000mmである。
As described above, the balloon 21 of this embodiment includes the outer eyelet row 27A and the three inner eyelet rows 27B to D, so that the size (diameter) of the outer shape of the balloon 21 at the time of expansion can be adjusted in four stages. be.
That is, when the eyelet rows 27A to D are not enclosed at all, the diameter is the largest as shown in FIGS. 2 and 6 (a) (the diameter at this time is 6800 mm as described above).
Next, as shown in FIG. 6B, by confining the outer eyelet row 27A and the first inner eyelet row 27B, the size (diameter) of the outer shell shape of the balloon 21 when inflated is first. The diameter of the inner eyelet row 27B (6000 mm) is reduced.
Further, if the outer eyelet row 27A, the first inner eyelet row 27B, and the second inner eyelet row 27C are combined, the size (diameter) of the outer shell shape of the balloon 21 when inflated is that of the second inner eyelet row 27C. It is reduced to the diameter (5000 mm). Further, if the outer eyelet row 27A, the first inner eyelet row 27B, the second inner eyelet row 27C, and the third inner eyelet row 27D are combined, the size (diameter) of the outer shape of the balloon 21 at the time of expansion can be obtained. It is reduced to the diameter (4000 mm) of the third inner eyelet row 27D.
As described above, the balloon 21 of this embodiment changes the size (diameter) of the outer shape at the time of expansion into four stages of 6800 mm, 6000 mm, 5000 mm, and 4000 mm by changing the combination that encloses the adjacent eyelet rows 27A to D. It is possible. The thickness (height) of the balloon 21 when inflated is 1000 mm.

ここで、隣接するハトメ列27A~Dを括るときは、例えば図6(b)に拡大して示しているように、外側ハトメ列27Aのハトメ27とこれと隣接する第一の内側ハトメ列27Bのハトメ27とをロープ28で縛りまとめるようにすればよい。ただし、隣接するハトメ列を括る方法はこれに限定されず、例えば図6(b)のように一対のハトメ単位で縛るのではなく、複数対のハトメ単位で縛るようにしてもよい。また、この実施形態では外側のハトメ列から順次内側のハトメ列へと括るようにしたが、隣接するハトメ列を括る順番はこの実施形態には限定されない。 Here, when enclosing the adjacent eyelet rows 27A to D, for example, as shown in an enlarged manner in FIG. 6B, the eyelet 27 of the outer eyelet row 27A and the first inner eyelet row 27B adjacent thereto are used. The eyelet 27 and the eyelet 27 may be tied together with the rope 28. However, the method of binding adjacent eyelet rows is not limited to this, and may be bound by a plurality of pairs of eyelets instead of binding by a pair of eyelets as shown in FIG. 6B, for example. Further, in this embodiment, the outer eyelet row is sequentially bundled to the inner eyelet row, but the order in which the adjacent eyelet rows are bundled is not limited to this embodiment.

上述のとおり、この実施形態においてバルーン21は膨張時の外郭形状の大きさ(直径)を6800mm、6000mm、5000mm、4000mmの4段階に変更可能であるが、本発明者らがこのバルーン21の外郭形状の直径を変えながら、炉内直径4180mmの炉内に設置する試験を重ねたところ、バルーンの膨張時の外郭形状の直径を「炉内直径+300~1000mm」の範囲に設定することが好ましいことがわかった。これを大きさの比として換算すると、バルーンの膨張時の外郭形状の大きさは炉内形状の大きさに対して、4480/4180≒1.05倍以上、5180/4180≒1.25倍以下の範囲に設定することが好ましいといえる。
すなわち、バルーンの膨張時の外郭形状の大きさは炉内形状の大きさに対して小さすぎると上述の「自己保持」の実現が難しくなる。一方、バルーンの膨張時の外郭形状の大きさは炉内形状の大きさに対して大きすぎると、上述のとおり、炉内でバルーンを膨張させたときにいびつな外郭形状となって、バルーンの外側面と炉内壁との間に隙間が生じたり部分的に密着力の弱い部分が生じたりするおそれがある。
As described above, in this embodiment, the size (diameter) of the outer shape of the balloon 21 at the time of expansion can be changed in four stages of 6800 mm, 6000 mm, 5000 mm and 4000 mm. After repeated tests of installing in a furnace with a diameter of 4180 mm inside the furnace while changing the diameter of the shape, it is preferable to set the diameter of the outer shape of the balloon when the balloon is inflated to the range of "diameter inside the furnace + 300 to 1000 mm". I understood. When this is converted as a ratio of sizes, the size of the outer shell shape when the balloon is inflated is 4480/4180 ≈ 1.05 times or more and 5180/4180 ≈ 1.25 times or less the size of the in-furnace shape. It can be said that it is preferable to set it in the range of.
That is, if the size of the outer shell shape when the balloon is inflated is too small with respect to the size of the inner shape of the furnace, it becomes difficult to realize the above-mentioned "self-holding". On the other hand, if the size of the outer shell shape when the balloon is inflated is too large for the size of the inner shape of the furnace, as described above, when the balloon is inflated in the furnace, the outer shape becomes distorted and the balloon becomes There is a risk that a gap may be created between the outer side surface and the inner wall of the furnace, or a part with weak adhesion may be created.

なお、この実施形態では、内側ハトメ列を3つ設けたが、本発明において内側ハトメ列は少なくとも1つあればよい。すなわち、内側ハトメ列が1つあれば、この内側ハトメ列と外側ハトメ列とを括ることにより、バルーンの膨張時の外郭形状の大きさ(直径)を少なくとも2段階に調整可能である。このとき、内側ハトメ列と外側ハトメ列とを完全に括るのではなく、内側ハトメ列と外側ハトメ列とを所定の間隔を残して括るようにし、その所定の間隔を調整するようにすれば、より多くの段階にバルーンの膨張時の外郭形状の大きさ(直径)を調整可能である。ただし、内側ハトメ列と外側ハトメ列とを所定の間隔を残して括るようにすることには手間がかかるので、簡単な作業でバルーンの膨張時の外郭形状の大きさ(直径)を多くの段階に調整可能とするには、内側ハトメ列は複数設けることが好ましい。 In this embodiment, three inner eyelet rows are provided, but in the present invention, at least one inner eyelet row is sufficient. That is, if there is one inner eyelet row, the size (diameter) of the outer shape of the balloon when the balloon is inflated can be adjusted in at least two stages by binding the inner eyelet row and the outer eyelet row. At this time, instead of completely binding the inner eyelet row and the outer eyelet row, the inner eyelet row and the outer eyelet row may be bound with a predetermined gap, and the predetermined spacing may be adjusted. The size (diameter) of the outer shape of the balloon when inflated can be adjusted in more stages. However, it takes time to tie the inner eyelet row and the outer eyelet row with a predetermined interval, so the size (diameter) of the outer shape when the balloon is inflated can be adjusted in many stages with a simple operation. It is preferable to provide a plurality of inner eyelet rows in order to be adjustable.

また、この実施形態では、バルーン21の外郭形状は炉内形状に合わせて円としたが、炉内形状が異なればこれに合わせて適宜変更され、例えば楕円や四角形とすることもできる。この場合、外側ハトメ列と内側ハトメ列もバルーンの外郭形状に倣って楕円や四角形とする。 Further, in this embodiment, the outer shape of the balloon 21 is made into a circle according to the shape inside the furnace, but if the shape inside the furnace is different, it can be appropriately changed according to this, for example, an ellipse or a quadrangle. In this case, the outer eyelet row and the inner eyelet row are also made into ellipses or quadrangles following the outer shape of the balloon.

次にバルーン21の材質について説明すると、この実施形態ではバルーン21の上面をターポリン、外側面を軽量ターポリン、下面及び内側面をナイロン布地としている。各材質の詳細は表1に示すとおりである。なお、ターポリン(軽量ターポリン)とは繊維の布を軟質の合成樹脂フィルムでサンドイッチした複合シートのことであり、表1にはその厚さ、重量及び引裂強力を示している。 Next, the material of the balloon 21 will be described. In this embodiment, the upper surface of the balloon 21 is a tarpaulin, the outer surface is a lightweight tarpaulin, and the lower surface and the inner surface are nylon cloth. The details of each material are as shown in Table 1. The tarpaulin (lightweight tarpaulin) is a composite sheet in which a fiber cloth is sandwiched between soft synthetic resin films, and Table 1 shows its thickness, weight and tear strength.

Figure 0007085858000001
Figure 0007085858000001

このように、バルーン21の材質を使い分けることで、落下物を確実に受け止めるために必要な強度を確保しつつ、軽量化を図ることができる。すなわち、落下物を直接受け止める上面については高強度の材質であるターポリンとし、外側面については炉内壁と密着するものの落下物を直接受け止めることはないので、上面に使用したターポリンより薄くて軽量な軽量ターポリンとし、落下物を直接受け止めることも炉内壁と密着することもない下面及び内側面については高い強度は必要ないので、軽量ターポリンより軽量なナイロン布地とすることで、落下物を確実に受け止めるために必要な強度を確保しつつ、軽量化を図ることができる。軽量化の具体例を示すと、全面を表1のターポリンで形成したバルーンの重量は100kgを超えていたのに対し、上述のように材質を使い分けることで、その重量は約60kgまで減少し40%以上の軽量化が図られている。 In this way, by properly using the material of the balloon 21, it is possible to reduce the weight while ensuring the strength required to reliably catch the falling object. That is, the upper surface that directly receives the falling object is made of tarpaulin, which is a high-strength material, and the outer surface is thinner and lighter than the tarpaulin used for the upper surface because it is in close contact with the inner wall of the furnace but does not directly receive the falling object. Since it is a tarpaulin and does not need to have high strength on the lower surface and inner side surface that do not directly receive falling objects or come into close contact with the inner wall of the furnace, a nylon cloth that is lighter than a lightweight tarpaulin is used to reliably catch falling objects. It is possible to reduce the weight while ensuring the strength required for. To show a specific example of weight reduction, the weight of a balloon whose entire surface was formed of tarpaulin in Table 1 exceeded 100 kg, but by using different materials as described above, the weight was reduced to about 60 kg, 40. Weight reduction of% or more is planned.

次に、このバルーン21(炉内落下物防護装置20)を炉内に設置する方法について説明する。 Next, a method of installing the balloon 21 (in-furnace falling object protection device 20) in the furnace will be described.

この実施形態においてバルーン21は図1に示す上部マンホール14から炉内に装入するが、装入前にバルーン21を収縮させた状態で、このバルーン21の膨張時の外郭形状直径が炉内直径に対して適切な範囲内(「炉内直径+300~1000mm」)となるように調整する。このバルーン21の膨張時の外郭形状の直径の調整は、上述のとおり隣接するハトメ列27A~Dを括る組合せを変えることにより行う。一例として炉内直径が4180mmの場合、バルーン21の膨張時の外郭形状の直径の適切な範囲は4480~5180mmであるから、外側ハトメ列27Aと第一の内側ハトメ列27Bと第二の内側ハトメ列27Cとを括ることにより、バルーン21の膨張時の外郭形状の直径を5000mmに設定する。 In this embodiment, the balloon 21 is charged into the furnace from the upper manhole 14 shown in FIG. 1, but in a state where the balloon 21 is contracted before charging, the outer diameter of the balloon 21 at the time of expansion is the diameter inside the furnace. Adjust so that it is within an appropriate range (“inner diameter + 300 to 1000 mm”). The diameter of the outer shape of the balloon 21 at the time of expansion is adjusted by changing the combination of the adjacent eyelet rows 27A to D as described above. As an example, when the diameter inside the furnace is 4180 mm, the appropriate range of the diameter of the outer shell shape when the balloon 21 is inflated is 4480 to 5180 mm, so that the outer eyelet row 27A, the first inner eyelet row 27B, and the second inner eyelet row By binding the row 27C, the diameter of the outer shape of the balloon 21 when inflated is set to 5000 mm.

一方、図1に示すように炉10の炉頂部には、バルーン21の炉内での高さ位置を調整するためにウィンチ40が設置されており、このウィンチ40からワイヤロープ41が炉内に垂下されている。そこで、長尺物等を用いて、炉内にあるワイヤロープ40の先端を上部マンホール14から炉外に出し、このワイヤロープ41の先端とバルーン21とを連結具等(図示せず)で連結する。その後、上部マンホール14からバルーン21を炉内に装入する。このとき、バルーン21に圧縮空気を供給するために連結されている圧縮空気供給ダクト22の先端は炉外に残したままとし、この圧縮空気供給ダクト22の先端と圧縮空気供給ファン30から伸びる圧縮空気ダクト31の先端とを連結具32等によって連結する。 On the other hand, as shown in FIG. 1, a winch 40 is installed at the top of the furnace 10 in order to adjust the height position of the balloon 21 in the furnace, and a wire rope 41 is placed in the furnace from the winch 40. It is hanging. Therefore, using a long object or the like, the tip of the wire rope 40 in the furnace is taken out of the furnace from the upper manhole 14, and the tip of the wire rope 41 and the balloon 21 are connected by a connecting tool or the like (not shown). do. After that, the balloon 21 is charged into the furnace from the upper manhole 14. At this time, the tip of the compressed air supply duct 22 connected to supply the compressed air to the balloon 21 is left outside the furnace, and the tip of the compressed air supply duct 22 and the compression extending from the compressed air supply fan 30 are left. The tip of the air duct 31 is connected by a connecting tool 32 or the like.

この状態において炉内ではバルーン21はワイヤロープ41で吊り下げられているので、ウィンチ40によりワイヤロープ41の巻上げ又は巻下げを行い、これによりバルーン21の炉内での高さ位置を所望の位置に調整する。その後、圧縮空気供給ファン30から圧縮空気ダクト31及び圧縮空気供給ダクト22を介して、バルーン21の内部に圧縮空気を供給することによりバルーン21を膨張させ、この圧縮空気の供給により発生する張力によってバルーン21を炉内で自己保持させる。このようにバルーン21は所望の高さ位置に自己保持されるので、この自己保持後はワイヤロープ41で吊り下げておく必要はなく、このワイヤロープ41は弛ませておくこともできる。なお、バルーン21の自己保持中はバルーン21への圧縮空気の供給を継続する In this state, since the balloon 21 is suspended by the wire rope 41 in the furnace, the wire rope 41 is wound or unwound by the winch 40, whereby the height position of the balloon 21 in the furnace is set to a desired position. Adjust to. After that, the balloon 21 is expanded by supplying compressed air from the compressed air supply fan 30 to the inside of the balloon 21 via the compressed air duct 31 and the compressed air supply duct 22, and the tension generated by the supply of the compressed air causes the balloon 21 to expand. The balloon 21 is self-held in the furnace. Since the balloon 21 is self-held at a desired height position in this way, it is not necessary to suspend it with the wire rope 41 after the self-holding, and the wire rope 41 can be loosened. During the self-holding of the balloon 21, the supply of compressed air to the balloon 21 is continued.

このようにこの実施形態によれば、作業者が一切炉内に入ることなく、バルーン21を炉内に設置することができる。そして炉内で作業する作業者はバルーン21を設置後、例えば図1に示す下部マンホール15から炉内に入って作業を行うことができる。 As described above, according to this embodiment, the balloon 21 can be installed in the furnace without any operator entering the furnace. After installing the balloon 21, a worker working in the furnace can enter the furnace from, for example, the lower manhole 15 shown in FIG. 1 to perform the work.

炉内での作業が終わってバルーン21を撤去するときは、圧縮空気供給ファン30からバルーン21への圧縮空気の供給を停止し、圧縮空気供給ダクト22と圧縮空気ダクト31との連結を外し、バルーン21内の圧縮空気を抜くことで炉内にてバルーン21を収縮させる。その後、ウィンチ40によりワイヤロープ41の巻上げ又は巻下げを行い、収縮したバルーン21を上部マンホール14の近傍まで移動させ、収縮したバルーン21を上部マンホール14から取り出し、ワイヤロープ41の先端とバルーン21との連結を外す。
このようにこの実施形態によれば、作業者が一切炉内に入ることなく、バルーン21を炉外に取り出すこともできる。
When the work in the furnace is completed and the balloon 21 is removed, the supply of compressed air from the compressed air supply fan 30 to the balloon 21 is stopped, and the connection between the compressed air supply duct 22 and the compressed air duct 31 is disconnected. By removing the compressed air in the balloon 21, the balloon 21 is contracted in the furnace. After that, the wire rope 41 is wound or unwound by the winch 40, the contracted balloon 21 is moved to the vicinity of the upper manhole 14, the contracted balloon 21 is taken out from the upper manhole 14, and the tip of the wire rope 41 and the balloon 21 are combined. Disconnect.
As described above, according to this embodiment, the balloon 21 can be taken out of the furnace without the operator entering the furnace at all.

図2~5に示したバルーン21を炉内直径4180mmの炉内に設置し、落下物を模擬して20kgの重りを受け止める試験を行った。試験条件として、バルーン21の膨張時の外郭形状の直径は5000mmに設定し、バルーン21に供給する圧縮空気の圧力は1.67kPaとしてこの圧力の圧縮空気を供給し続けた。これによりバルーン21は炉内で問題なく自己保持された。 The balloons 21 shown in FIGS. 2 to 5 were installed in a furnace having a diameter of 4180 mm, and a test was conducted in which a weight of 20 kg was received by simulating a falling object. As a test condition, the diameter of the outer shape of the balloon 21 at the time of expansion was set to 5000 mm, and the pressure of the compressed air supplied to the balloon 21 was 1.67 kPa, and the compressed air at this pressure was continuously supplied. As a result, the balloon 21 was self-held in the furnace without any problem.

試験では、5mの落差から20kgの重りを投げ込み、バルーン21の上面部又はネット24部分に落下させた。その結果、バルーン21の上面部及びネット24部分共に問題なく20kgの重りを受け止めることができた。
すなわち、この試験においてバルーン21は自重(約60kg)に加え、5mの落差から落下する20kgの重りの重量分を支えることができる程度の密着力をもって炉内壁に密着していることが確認された。
なお、この密着力については、バルーンに供給する圧縮空気の圧力とバルーンが炉内壁と接する面積(バルーンの厚み)を調整することにより、調整可能である、
In the test, a 20 kg weight was thrown from a head of 5 m and dropped onto the upper surface of the balloon 21 or the net 24. As a result, both the upper surface portion of the balloon 21 and the net 24 portion were able to receive a weight of 20 kg without any problem.
That is, in this test, it was confirmed that the balloon 21 is in close contact with the inner wall of the furnace with sufficient adhesion to support the weight of 20 kg falling from a head of 5 m in addition to its own weight (about 60 kg). ..
This adhesion can be adjusted by adjusting the pressure of the compressed air supplied to the balloon and the area where the balloon is in contact with the inner wall of the furnace (thickness of the balloon).

10 炉
11 直胴部
12 炉底部
13 炉内付着物
14 上部マンホール
15 下部マンホール
20 炉内落下物防護装置
21 バルーン
22 圧縮空気供給ダクト
23 貫通孔
24 ネット
25 LEDライト(照明手段)
26 チャック
27 ハトメ
27A 外側ハトメ列
27B 第一の内側ハトメ列
27C 第二の内側ハトメ列
27D 第三の内側ハトメ列
28 ロープ
30 圧縮空気供給ファン
31 圧縮空気ダクト
32 連結具
40 ウィンチ
41 ワイヤロープ
10 Furnace 11 Straight body 12 Furnace bottom 13 Deposits in the furnace 14 Upper manhole 15 Lower manhole 20 Fallen object protection device in the furnace 21 Balloon 22 Compressed air supply duct 23 Through hole 24 Net 25 LED light (lighting means)
26 Chuck 27 Eyelet 27A Outer Eyelet Row 27B First Inner Eyelet Row 27C Second Inner Eyelet Row 27D Third Inner Eyelet Row 28 Rope 30 Compressed Air Supply Fan 31 Compressed Air Duct 32 Connector 40 Winch 41 Wire Rope

Claims (7)

炉内に設置されて落下物を受け止める炉内落下物防護装置であって、
内部に圧縮空気を供給することにより膨張し、この圧縮空気の供給により発生する張力によって炉内で自己保持されるバルーンを有し、
前記バルーンはその上面及び下面にそれぞれ、当該バルーンの膨張時の外郭形状に倣うように配列された外側ハトメ列と、この外側ハトメ列より内側で前記外郭形状に倣うように配列された少なくとも1つの内側ハトメ列とを備え、隣接するハトメ列を括ることによりバルーンの膨張時の外郭形状の大きさを調整可能である、炉内落下物防護装置。
It is a fallen object protection device installed in the furnace to catch falling objects.
It has a balloon that expands by supplying compressed air inside and is self-held in the furnace by the tension generated by the supply of this compressed air.
The balloon has an outer eyelet row arranged to imitate the outer shape of the balloon on its upper surface and lower surface, respectively, and at least one arranged to imitate the outer shape inside the outer eyelet row. An in-core eyelet protection device that has an inner eyelet row and can adjust the size of the outer shell shape when the balloon is inflated by binding the adjacent eyelet rows .
炉内に設置されて落下物を受け止める炉内落下物防護装置であって、
内部に圧縮空気を供給することにより膨張し、この圧縮空気の供給により発生する張力によって炉内で自己保持されるバルーンを有し、
前記バルーンの材質は、上面がターポリン、外側面が前記ターポリンより薄くて軽量な軽量ターポリン、下面がナイロン布地である、炉内落下物防護装置。
It is a fallen object protection device installed in the furnace to catch falling objects.
It has a balloon that expands by supplying compressed air inside and is self-held in the furnace by the tension generated by the supply of this compressed air.
The material of the balloon is a lightweight tarpaulin whose upper surface is tarpaulin, whose outer surface is thinner and lighter than the tarpaulin, and whose lower surface is nylon cloth .
炉内に設置されて落下物を受け止める炉内落下物防護装置であって、
内部に圧縮空気を供給することにより膨張し、この圧縮空気の供給により発生する張力によって炉内で自己保持されるバルーンを有し、
前記バルーンの内部に、下面側に向けて照明する照明手段を設置している、炉内落下物防護装置。
It is a fallen object protection device installed in the furnace to catch falling objects.
It has a balloon that expands by supplying compressed air inside and is self-held in the furnace by the tension generated by the supply of this compressed air.
A fallen object protection device in a furnace in which a lighting means for illuminating the lower surface side is installed inside the balloon .
前記バルーンは膨張時、中央部に貫通孔が形成される形状であり、前記貫通孔にネットが設けられている、請求項1から3のいずれかに記載の炉内落下物防護装置。 The fallen object protection device in a furnace according to any one of claims 1 to 3, wherein the balloon has a shape in which a through hole is formed in a central portion when the balloon is inflated, and a net is provided in the through hole. 請求項1から4のいずれかに記載の炉内落下物防護装置を炉内に設置する炉内落下物防護装置の設置方法であって、
炉内で前記バルーンの内部に圧縮空気を供給することにより膨張させ、この圧縮空気の供給により発生する張力によって当該バルーンを炉内で自己保持させる工程を含み
前記バルーンはその上面及び下面にそれぞれ、当該バルーンの膨張時の外郭形状に倣うように配列された外側ハトメ列と、この外側ハトメ列より内側で前記外郭形状に倣うように配列された少なくとも1つの内側ハトメ列とを備え、隣接するハトメ列を括ることによりバルーンの膨張時の外郭形状の大きさを調整可能であり、
前記バルーンを膨張させる前に、前記隣接するハトメ列を括ることにより当該バルーンの膨張時の外郭形状の大きさを、炉内形状の大きさに対して1.05倍以上1.25倍以下の範囲となるように調整する、炉内落下物防護装置の設置方法。
A method for installing an in-core fallen object protection device according to any one of claims 1 to 4, wherein the in-core fallen object protection device is installed in the furnace.
Including a step of expanding by supplying compressed air to the inside of the balloon in the furnace and self-holding the balloon in the furnace by the tension generated by the supply of the compressed air.
The balloon has an outer eyelet row arranged to imitate the outer shape of the balloon on its upper surface and lower surface, respectively, and at least one arranged to imitate the outer shape inside the outer eyelet row. It is equipped with an inner eyelet row, and the size of the outer shell shape when the balloon is inflated can be adjusted by binding the adjacent eyelet rows.
Before inflating the balloon, the size of the outer shell shape of the balloon at the time of expansion is 1.05 times or more and 1.25 times or less with respect to the size of the inside shape of the balloon by constricting the adjacent eyelet rows. How to install a fallen object protection device in the furnace, which is adjusted to be within the range .
前記バルーンを膨張させる前に当該バルーンを炉内でワイヤロープにて吊り下げ、前記ワイヤロープの巻上げ又は巻下げにより当該バルーンの炉内での高さ位置を調整後、当該バルーンを膨張させる、請求項に記載の炉内落下物防護装置の設置方法。 Before inflating the balloon, the balloon is hung with a wire rope in the furnace, the height position of the balloon in the furnace is adjusted by winding or unwinding the wire rope, and then the balloon is inflated. Item 5. The method for installing the fallen object protection device in the furnace according to Item 5. 炉内にある前記ワイヤロープの先端を、炉に設けられている作業用の開口部から炉外に出し、このワイヤロープの先端と前記バルーンとを連結し、前記開口部から前記バルーンを炉内に装入し、この装入時、前記バルーンに圧縮空気を供給するために当該バルーンに連結されている圧縮空気供給ダクトの先端は炉外に残したままとし、この圧縮空気供給ダクトの先端側から圧縮空気を供給する、請求項に記載の炉内落下物防護装置の設置方法。 The tip of the wire rope in the furnace is taken out of the furnace through a working opening provided in the furnace, the tip of the wire rope is connected to the balloon, and the balloon is inserted into the furnace from the opening. At the time of charging, the tip of the compressed air supply duct connected to the balloon to supply the compressed air to the balloon is left outside the furnace, and the tip side of the compressed air supply duct is left. The method for installing a fallen object protection device in a furnace according to claim 6 , wherein compressed air is supplied from the air.
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