TWM610458U - Die pressing device with package substrate detection function - Google Patents

Die pressing device with package substrate detection function Download PDF

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Publication number
TWM610458U
TWM610458U TW109216566U TW109216566U TWM610458U TW M610458 U TWM610458 U TW M610458U TW 109216566 U TW109216566 U TW 109216566U TW 109216566 U TW109216566 U TW 109216566U TW M610458 U TWM610458 U TW M610458U
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package substrate
molding
discharging
unit
vacuum
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TW109216566U
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Chinese (zh)
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代海亮
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大陸商蘇州震坤科技有限公司
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Abstract

一種具備封裝基板偵測功能之模壓設備,包括機台及分佈於機台上至少一模壓區及至少一出料區,模壓區設有壓模單元,出料區設有出料單元,出料單元能於模壓區與出料區之間移載,將於壓模單元加工後的封裝基板移載至出料區,出料單元設有多個接觸感應器及多個真空吸盤,真空吸盤連接的管路設有真空感應器,當出料單元由真空吸盤欲吸取封裝基板,會同步經接觸感應器及真空感應器的訊號判定封裝基板是否被吸起;藉此,確保封裝基板不會遺留於模壓區內,影響到後續加工作業。A molding equipment with package substrate detection function, including a machine table and at least one molding zone and at least one discharging zone distributed on the machine. The molding zone is provided with a compression mold unit, and the discharging zone is provided with a discharging unit. The unit can be transferred between the molding area and the discharging area. The package substrate processed by the molding unit is transferred to the discharging area. The discharging unit is equipped with multiple contact sensors and multiple vacuum suction cups, which are connected to the vacuum suction cups. The pipeline is equipped with a vacuum sensor. When the discharging unit wants to suck the package substrate by the vacuum chuck, it will synchronously determine whether the package substrate is sucked by the signal of the contact sensor and the vacuum sensor; this ensures that the package substrate will not be left behind In the molding area, it affects the subsequent processing operations.

Description

具備封裝基板偵測功能之模壓設備Molding equipment with package substrate detection function

本創作為一種半導體封裝基板模壓設備的技術領域,尤其指一種具備封裝基板偵測功能之模壓設備。This creation is a technical field of semiconductor packaging substrate molding equipment, especially a molding equipment with package substrate detection function.

半導體封裝作業會使用模壓設備,模壓設備包括機台及分佈於機台上至少一模壓區及至少一出料區,模壓區設有壓模單元,壓模單元採熱壓成型方式,將封裝基板上的數個晶片外圍以樹脂或其他材料封裝保護。出料區設有出料單元,出料單元能於模壓區與出料區之間移載,用以將於壓模單元加工後的封裝基板移載至出料區。習用模壓設備在封裝基板欲離開模壓區時,是由出料單元以數個真空吸盤吸附封裝基板,並設置真空感應器偵測真空管路中的壓力,過程中若真空管路壓力異常,原因就可能是未吸附住封裝基板或在移載過程中封裝基板掉落,此時可立即停機並將故障排出。但萬一真空感應器故障,系統並無法立即獲得封裝基板未移出的訊息,加工流程持續進行,會導致模壓區發生兩個封裝基板堆疊受壓,造成封裝基板上大量芯片損壞、報銷,甚至導致相關定位及機台設備受損,或須重新校正,費時費工。Semiconductor packaging operations will use molding equipment. The molding equipment includes a machine and at least one molding area and at least one discharging area distributed on the machine. The molding area is equipped with a compression molding unit. The compression molding unit adopts a hot compression molding method to encapsulate the substrate. The periphery of several chips on the board is encapsulated and protected by resin or other materials. The discharging area is provided with a discharging unit, and the discharging unit can be moved between the molding area and the discharging area to transfer the package substrate processed by the molding unit to the discharging area. When the conventional molding equipment is about to leave the molding area, the discharging unit uses several vacuum chucks to suck the package substrate and set up a vacuum sensor to detect the pressure in the vacuum line. If the vacuum line pressure is abnormal during the process, the cause may be possible If the package substrate is not adsorbed or the package substrate falls during the transfer process, the machine can be shut down immediately and the fault can be eliminated. However, if the vacuum sensor fails, the system cannot immediately obtain the message that the package substrate has not been removed. The processing process continues, which will cause the two package substrates to be stacked in the molding area and cause damage, reimbursement, or even damage to a large number of chips on the package substrate. Relevant positioning and machine equipment may be damaged or need to be re-calibrated, which is time-consuming and labor-intensive.

為解決上述問題,本創作的主要目的是提供一種具備封裝基板偵測功能之模壓設備,主要是設有兩種安全偵測機制,確保出料單元每次皆能確實將封裝基板移出模壓區,避免生疊料受損的情形。In order to solve the above problems, the main purpose of this creation is to provide a molding equipment with package substrate detection function, which is mainly equipped with two safety detection mechanisms to ensure that the discharging unit can indeed move the package substrate out of the molding area every time. Avoid damage to the raw material.

為實現前述目的,本創作採用了如下技術方案:In order to achieve the foregoing objectives, this creation adopts the following technical solutions:

本創作為一種具備封裝基板偵測功能之模壓設備,包括機台及分佈於機台上至少一模壓區及至少一出料區,模壓區設有壓模單元,出料區設有出料單元,出料單元能於模壓區與出料區之間移載,將於壓模單元加工封裝後的封裝基板移載至出料區,出料單元設有多個接觸感應器及多個真空吸盤,真空吸盤連接的管路設有真空感應器,當出料單元由真空吸盤接觸封裝基板,會同步經接觸感應器及真空感應器的訊號判定封裝基板是否被吸起。This creation is a molding equipment with package substrate detection function, including a machine and at least one molding zone and at least one discharging zone distributed on the machine. The molding zone is equipped with a compression mold unit, and the discharging zone is equipped with a discharging unit. , The discharging unit can be moved between the molding area and the discharging area, and the package substrate after processing and packaging by the molding unit is transferred to the discharging area. The discharging unit is equipped with multiple contact sensors and multiple vacuum suction cups. , The pipeline connected to the vacuum chuck is equipped with a vacuum sensor. When the discharging unit contacts the packaging substrate by the vacuum chuck, it will synchronously determine whether the packaging substrate is sucked up by the signals of the contact sensor and the vacuum sensor.

作為較佳優選實施方案之一, 多個接觸感應器分佈於真空吸盤的兩側位置 。As one of the preferred embodiments, a plurality of contact sensors are distributed on both sides of the vacuum chuck.

作為較佳優選實施方案之一,多個接觸感應器分佈於出料單元的底面周緣區域。As one of the preferred embodiments, a plurality of contact sensors are distributed in the peripheral area of the bottom surface of the discharging unit.

作為較佳優選實施方案之一,機台還包括一控制器,控制器串聯著接觸感應器及真空感應器。As one of the preferred embodiments, the machine further includes a controller, and the controller is connected in series with a contact sensor and a vacuum sensor.

作為較佳優選實施方案之一,出料單元另設有測高感應器。As one of the preferred embodiments, the discharging unit is additionally provided with a height sensor.

與現有技術相比,本創作具備封裝基板偵測功能之模壓設備具有下列具體的功效: 1.        本創作的設計確保能封裝基板在每次移載過程中,封裝基板確實被移出模壓區,避免發生兩個封裝基板被堆疊受壓造成晶片損壞,有效改善封裝良率。 2.        本創作利用真空感應器與接觸感應器雙重感應機制,能避免其中一種故障,讓設備產生誤判,導致晶片損壞或設備故障的情形。 3.        本創作利用多個接觸感應器能對不同位置的封裝基板確實感應,減少誤判情形。 4.        本創作增設幾個接觸感應器於出料單元,因接觸感應器結構簡單安裝方便,並不須大幅更動原有的控制系統,是一種能以較低的改良成本,換得高良率出貨品質的設計。 Compared with the prior art, the molding equipment with the detection function of the package substrate of this invention has the following specific functions: 1. The design of this creation ensures that the package substrate is indeed removed from the molding area during each transfer process of the package substrate, avoiding the occurrence of two package substrates being stacked and compressing and causing chip damage, effectively improving the package yield. 2. This creation uses the dual sensing mechanism of the vacuum sensor and the contact sensor, which can avoid one of the failures, causing the equipment to misjudge, leading to chip damage or equipment failure. 3. This creation uses multiple touch sensors to actually sense package substrates at different locations, reducing misjudgments. 4. This creation adds several touch sensors to the discharging unit. Because the structure of the touch sensor is simple and easy to install, it does not need to significantly change the original control system. It is a way to achieve high yield at a lower cost of improvement. Good quality design.

下面將結合具體實施例和附圖,對本創作的技術方案進行清楚、完整地描述。需要說明的是,當元件被稱為「安裝於或固定於」另一個元件,意指它可以直接在另一個元件上或者也可以存在居中的元件。當一個元件被認為是「連接」另一個元件,意指它可以是直接連接到另一個元件或者可能同時存在居中元件。在所示出的實施例中,方向表示上、下、左、右、前和後等是相對的,用於解釋本案中不同部件的結構和運動是相對的。當部件處於圖中所示的位置時,這些表示是恰當的。但是,如果元件位置的說明發生變化,那麼認為這些表示也將相應地發生變化。The technical solution of this creation will be clearly and completely described below in conjunction with specific embodiments and drawings. It should be noted that when a component is referred to as being "mounted on or fixed to" another component, it means that it can be directly on the other component or a centered component may also exist. When an element is considered to be "connected" to another element, it means that it can be directly connected to the other element or a central element may be present at the same time. In the illustrated embodiment, the directions indicate that up, down, left, right, front and back, etc. are relative, and are used to explain that the structure and movement of different components in this case are relative. These representations are appropriate when the parts are in the positions shown in the figure. However, if the description of the component location changes, it is considered that these representations will also change accordingly.

除非另有定義,本文所使用的所有技術和科學術語與屬於本創作技術領域的技術人員通常理解的含義相同。本文中所使用的術語只是為了描述具體實施例的目的,不是旨在限制本創作。本文所使用的術語「和/或」包括一個或多個相關的所列項目的任意的和所有的組合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art of creation. The terminology used herein is only for the purpose of describing specific embodiments, and is not intended to limit the creation. The term "and/or" as used herein includes any and all combinations of one or more related listed items.

如圖1為本創作示具備封裝基板偵測功能之模壓設備的第一實施例架構平面圖,本創作模壓設備至少包括一機台1及設置於機台1上的模壓區2、出料區3,當然機台1依不同的運作方式還可包括入料機構41、樹脂供應機構42、入料單元43、材料裝載機構44、去渣機構45、廢渣收集箱46、材料夾取機構47及出料機構48。承載著許多晶片的封裝基板放置於入料機構41,之後將進行移載、封裝材料(如樹脂)放置、熱壓成型、移出、去除廢渣、收集封裝基板等,利用一系列自動化的作業流程,完成基板封裝作業。Figure 1 is a plan view of the first embodiment of the creation of a molding equipment with a package substrate detection function. The creation of the molding equipment at least includes a machine 1 and a molding area 2 and a discharge area 3 provided on the machine 1. Of course, the machine 1 can also include a feeding mechanism 41, a resin supply mechanism 42, a feeding unit 43, a material loading mechanism 44, a slag removal mechanism 45, a waste collection box 46, a material clamping mechanism 47, and a discharge mechanism according to different operation modes.料机构48. The packaging substrate carrying many chips is placed in the feeding mechanism 41, and then it will be transferred, packaging material (such as resin) placement, thermo-compression molding, removal, waste removal, packaging substrate collection, etc., using a series of automated operating procedures, Complete the substrate packaging operation.

如圖1及圖2所示,本創作主要是針對模壓區2與出料區3兩者的封裝基板移載作業進行相關改良。模壓區2內設有壓模單元21,為立體上、下多層結構的熱壓成型機構。出料區3設有出料單元31,出料單元31能於模壓區2與出料區3之間移載。如圖2所示,出料單元31設有多個接觸感應器311及多個真空吸盤312。真空吸盤312連接的管路設有真空感應器313。出料單元31移動至模壓區2時,接觸感應器311及真空吸盤312由出料單元31朝向壓模單元21設置。由真空感應器313偵測管路的壓力,根據輸出的壓力值,判斷真空吸盤312是否吸附封裝基板A。接觸感應器311是在下壓且與封裝基板A接觸時內縮並觸發出一訊號。As shown in Fig. 1 and Fig. 2, this creation is mainly to improve the package substrate transfer operation in both the molding zone 2 and the discharging zone 3. The molding area 2 is provided with a molding unit 21, which is a hot press molding mechanism with a three-dimensional upper and lower multilayer structure. The discharging area 3 is provided with a discharging unit 31, and the discharging unit 31 can be moved between the molding area 2 and the discharging area 3. As shown in FIG. 2, the discharging unit 31 is provided with a plurality of contact sensors 311 and a plurality of vacuum suction cups 312. The pipeline connected to the vacuum chuck 312 is provided with a vacuum sensor 313. When the discharging unit 31 moves to the molding zone 2, the contact sensor 311 and the vacuum chuck 312 are set from the discharging unit 31 toward the molding unit 21. The vacuum sensor 313 detects the pressure of the pipeline, and determines whether the vacuum chuck 312 is adsorbing the package substrate A according to the output pressure value. The contact sensor 311 retracts when it is pressed down and contacts the package substrate A and triggers a signal.

如圖2所示,當壓模單元21完成熱壓封裝作業後,加工後的封裝基板A位於壓模單元21上,出料單元31移動至其上方位置。出料單元31下壓並由接觸感應器311及真空吸盤312分別與封裝基板A接觸,此過程中系統必須同時接收到真空感應器313與接觸感應器311兩者的訊號,確認封裝基板A已被真空吸盤312吸附,之後才能持續進行由模壓區2移載至出料區3的動作。其中在初始接觸狀態或移載路程中,只要真空感應器313與接觸感應器311其中一個訊號發生異常,立即停機檢查,確保封裝基板A維持被吸附狀態。另外多個接觸感應器311也能確認不同位置的封裝基板A是否為接觸狀態。藉此多重的感應機制,避免誤判情形發生,無習用方式雖真空感應器故障,系統卻仍能運作的情形,本創作能有效地避免發生兩個封裝基板A被堆疊且熱壓變形的情形。As shown in FIG. 2, after the compression molding unit 21 completes the hot-press packaging operation, the processed packaging substrate A is located on the compression molding unit 21, and the discharging unit 31 moves to its upper position. The discharge unit 31 is pressed down and contacted with the packaging substrate A by the contact sensor 311 and the vacuum chuck 312 respectively. During this process, the system must receive both the signals of the vacuum sensor 313 and the contact sensor 311 at the same time to confirm that the packaging substrate A has been After being sucked by the vacuum chuck 312, the movement of transferring from the molding area 2 to the discharging area 3 can be continued. In the initial contact state or the transfer path, as long as one of the signals of the vacuum sensor 313 and the contact sensor 311 is abnormal, the machine will be shut down for inspection immediately to ensure that the package substrate A maintains the adsorbed state. In addition, the plurality of contact sensors 311 can also confirm whether the package substrate A at different positions is in contact. By using multiple sensing mechanisms to avoid misjudgment situations, where the vacuum sensor fails in an unconventional way, the system can still operate. This invention can effectively avoid the situation where the two package substrates A are stacked and deformed by thermal compression.

如圖3所示,為本創作具備封裝基板偵測功能之模壓設備的第二實施例圖。在本實施例中,機台1還包括一控制器11,出料單元31亦安裝著接觸感應器311及真空感應器313,控制器11串聯著接觸感應器311及真空感應器313,因此模壓設備在運作時,控制器11必須同時獲得接觸感應器311及真空感應器313兩者的訊號,控制器11才能繼續控制後動各種機構運作,反之若未接獲接觸感應器311及真空感應器313其中之一訊號時,控制器11即令機台1停機並發出警報,以便立即排除故障,藉此提升生產的良率。As shown in FIG. 3, it is a diagram of a second embodiment of the creation of a molding equipment with a package substrate detection function. In this embodiment, the machine 1 further includes a controller 11, and the discharging unit 31 is also equipped with a contact sensor 311 and a vacuum sensor 313. The controller 11 is connected in series with the contact sensor 311 and the vacuum sensor 313, so it is molded When the equipment is in operation, the controller 11 must obtain the signals of both the contact sensor 311 and the vacuum sensor 313 at the same time, so that the controller 11 can continue to control the operation of various mechanisms, otherwise, if the contact sensor 311 and the vacuum sensor are not received When one of the signals is 313, the controller 11 stops the machine 1 and sends out an alarm, so as to eliminate the fault immediately, thereby improving the production yield.

如圖4所示,為本創作具備封裝基板偵測功能之模壓設備的第三實施例圖。在本實施例中,出料單元31所置的多個接觸感應器311是分佈底面周緣區域,例如多個接觸感應器311採用平均分佈於四角隅,如此在接觸時就能確認封裝基板是否有歪斜情形。As shown in FIG. 4, it is a diagram of the third embodiment of the creation of a molding equipment with a package substrate detection function. In this embodiment, the multiple contact sensors 311 placed on the discharging unit 31 are distributed in the peripheral area of the bottom surface. For example, the multiple contact sensors 311 are evenly distributed in the four corners. In this way, it can be confirmed whether the package substrate is present during contact. Skew situation.

如圖5所示,為本創作具備封裝基板偵測功能之模壓設備的第四個實施例圖。在本實施例中,出料單元31底部另設有一測高感應器314。測高感應器314可在出料單元31移動至壓模單元21正上方時,及早感測封基板是否有重複堆疊情形,避免出料單元31下降時壓迫到重複堆疊的封裝基板,造成封裝基板損毀。As shown in FIG. 5, it is a fourth embodiment diagram of a mold press device with a package substrate detection function. In this embodiment, a height sensor 314 is additionally provided at the bottom of the discharging unit 31. The height sensor 314 can detect whether the packaging substrates are repeatedly stacked when the discharging unit 31 moves directly above the die unit 21, so as to prevent the discharging unit 31 from being pressed to the repeatedly stacked packaging substrates when the discharging unit 31 is lowered, which may cause the packaging substrates. Damaged.

綜合以上所述,本創作具備封裝基板偵測功能之模壓設備能有效防止壓模單元21發生兩個封裝基板A堆疊黏模,或封裝基板A在移動中掉落於模具內的情形,提高封裝良率。另外於出料單元31增加多個接觸感應器311,因不須要大幅增複雜的控制系統,且配合真空吸盤312的真空感應器313,讓訊號串聯,即能獲得多重的安全機制,改善成本低又能提升封裝良率,符合專利之申請要件。Based on the above, the molding equipment with package substrate detection function of the present invention can effectively prevent the two package substrates A from stacking and sticking in the molding unit 21, or the package substrate A falling into the mold during movement, which improves the packaging. Yield. In addition, multiple contact sensors 311 are added to the discharging unit 31, because there is no need to greatly increase the complicated control system, and with the vacuum sensor 313 of the vacuum suction cup 312, the signals can be connected in series, which can obtain multiple safety mechanisms and improve the low cost. It can also increase the packaging yield and meet the requirements of patent application.

然而,上述實施例僅例示性說明本創作的功效,而非用於限制本創作,任何熟習此技術領域的人士均可在不違背本創作的精神及範疇下,對上述實施例進行修飾與改變。此外,在上述實施例中的元件的數量僅為例示性說明,也非用於限制本創作。因此本創作的權利保護範圍,應如以下的申請專利範圍所列。However, the above-mentioned embodiments are only illustrative of the effects of this creation, and are not used to limit this creation. Anyone familiar with this technical field can modify and change the above-mentioned embodiments without departing from the spirit and scope of this creation. . In addition, the number of elements in the above-mentioned embodiments is merely illustrative, and is not used to limit the creation. Therefore, the protection scope of this creation should be as listed in the following patent scope.

1:機台 11:控制器 2:模壓區 21:壓模單元 3:出料區 31:出料單元 311:接觸感應器 312:真空吸盤 313:真空感應器 314:測高感應器 41:入料機構 42:樹脂供機構 43:入料單元 44:材料裝載機構 45:去渣機構 46:廢渣收集箱 47:材料夾取機構 48:出料機構 A:封裝基板 1: Machine 11: Controller 2: Molded area 21: die unit 3: Discharge area 31: Discharge unit 311: Touch Sensor 312: Vacuum Suction Cup 313: Vacuum Sensor 314: Altitude Sensor 41: Feeding mechanism 42: Resin supply mechanism 43: Feeding unit 44: Material loading mechanism 45: Deslagging mechanism 46: Waste collection box 47: Material clamping mechanism 48: discharge mechanism A: Package substrate

圖1為本創作具備封裝基板偵測功能之模壓設備的第一實施例架構平面圖;Figure 1 is a plan view of the first embodiment of the creation of a molding equipment with package substrate detection function;

圖2為本創作具備封裝基板偵測功能之模壓設備的第一實施例局部架構圖。FIG. 2 is a partial structure diagram of the first embodiment of the creation of the molding equipment with the detection function of the package substrate.

圖3為本創作具備封裝基板偵測功能之模壓設備的第二實施例圖。Fig. 3 is a diagram of a second embodiment of the creation of a molding equipment with a package substrate detection function.

圖4為本創作具備封裝基板偵測功能之模壓設備的第三實施例圖。FIG. 4 is a diagram of a third embodiment of a molding equipment with a detection function of package substrates.

圖5為本創作具備封裝基板偵測功能之模壓設備的第四實施例圖。FIG. 5 is a diagram of a fourth embodiment of the creation of a molding equipment with a package substrate detection function.

21:壓模單元 21: die unit

31:出料單元 31: Discharge unit

311:接觸感應器 311: Touch Sensor

312:真空吸盤 312: Vacuum Suction Cup

313:真空感應器 313: Vacuum Sensor

A:封裝基板 A: Package substrate

Claims (5)

一種具備封裝基板偵測功能之模壓設備,包括機台及分佈於機台上至少一模壓區及至少一出料區,該模壓區設有壓模單元,該出料區設有出料單元,該出料單元能於該模壓區與該出料區之間移載,將於該壓模單元加工後的封裝基板移載至該出料區,其特徵在於:該出料單元設有多個接觸感應器及多個真空吸盤,該真空吸盤連接的管路設有真空感應器,當該出料單元由該真空吸盤接觸該封裝基板,會同步經該接觸感應器及該真空感應器的訊號判定該封裝基板是否被吸起。A molding equipment with a package substrate detection function, comprising a machine table and at least one molding zone and at least one discharging zone distributed on the machine table. The molding zone is provided with a compression mold unit, and the discharging zone is provided with a discharging unit, The discharging unit can be transferred between the molding zone and the discharging zone, and the package substrate processed by the molding unit is transferred to the discharging zone. The discharging unit is characterized in that: the discharging unit is provided with a plurality of A contact sensor and a plurality of vacuum chucks. The pipeline connected to the vacuum chuck is equipped with a vacuum sensor. When the discharging unit contacts the packaging substrate by the vacuum chuck, it will synchronize the signals via the contact sensor and the vacuum sensor Determine whether the package substrate is sucked up. 如請求項1所述之具備封裝基板偵測功能之模壓設備,多個該接觸感應器分佈於該真空吸盤的兩側位置。In the molding equipment with the detection function of the package substrate as described in claim 1, a plurality of the contact sensors are distributed on both sides of the vacuum chuck. 請求項1所述之具備封裝基板偵測功能之模壓設備,多個該接觸感應器是分佈該出料單元的底面周緣區域。In the molding equipment with the detection function of the package substrate according to claim 1, a plurality of the contact sensors are distributed in the peripheral area of the bottom surface of the discharging unit. 如請求項1所述之具備封裝基板偵測功能之模壓設備,該機台還包括一控制器,該控制器串聯著該接觸感應器及該真空感應器。According to the molding equipment with package substrate detection function as described in claim 1, the machine further includes a controller, and the controller is connected in series with the contact sensor and the vacuum sensor. 如請求項1所述之具備封裝基板偵測功能之模壓設備,該出料單元另設有測高感應器。For the molding equipment with package substrate detection function described in claim 1, the discharging unit is additionally provided with a height sensor.
TW109216566U 2020-12-11 2020-12-15 Die pressing device with package substrate detection function TWM610458U (en)

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CN202022952641.0U CN213366556U (en) 2020-12-11 2020-12-11 Mold pressing equipment with packaging substrate detection function
CN202022952641.0 2020-12-11

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