TWM610013U - Chip transfer apparatus with self-alignment and positioning functions - Google Patents
Chip transfer apparatus with self-alignment and positioning functions Download PDFInfo
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Abstract
一種具自我對準定位之晶片移載設備,包含:承載基板、液體添加裝置、晶片搬運裝置、承載基板搬移裝置及晶片轉移裝置。於承載基板的承載面形成複數個分隔溝槽,該承載面具有親水性,該分隔溝槽具有疏水性,複數個該分隔溝槽形成複數個載晶座。液體聚集於複數個該載晶座。晶片受該液體之表面自由能而被定位及被承載於各個該載晶座。對於該承載基板施加電磁波而使體受熱蒸發,各個該晶片脫離各個該載晶座而至接收基板的接收面。 A wafer transfer equipment with self-aligned positioning includes: a carrier substrate, a liquid adding device, a wafer transfer device, a carrier substrate transfer device, and a wafer transfer device. A plurality of separation grooves are formed on the carrying surface of the carrying substrate, the carrying surface has hydrophilicity, the separation grooves have hydrophobicity, and the plurality of separation grooves form a plurality of crystal mounting seats. The liquid collects in a plurality of the crystal holders. The wafer is positioned by the surface free energy of the liquid and is carried on each of the crystal holders. Electromagnetic waves are applied to the carrier substrate to heat and evaporate the body, and each of the wafers is separated from each of the crystal carrier to the receiving surface of the receiving substrate.
Description
本創作相關於一種具自我對準定位之晶片移載設備,特別是相關於一種利用液體吸附晶片以進行轉移的具自我對準定位之晶片移載設備。 This creation is related to a self-aligned wafer transfer equipment, especially a self-aligned wafer transfer equipment that uses liquid to adsorb wafers for transfer.
在電子裝置的生產、製造過程,為使多個晶片能夠大量地轉移至電路基板上,雷射剝離(Laser lift-off)的製程為部分電子產品之製造所採用。具體而言,雷射剝離,為將雷射束照射犧牲層(Sacrificial layer,或稱為,Dynamic release layer,簡稱DRL),繼而使犧牲層升溫、形成微小爆炸,以產生推動晶片轉移至電路基板的驅動力。 In the production and manufacturing process of electronic devices, in order to enable a large number of wafers to be transferred to the circuit board, the laser lift-off process is used in the manufacture of some electronic products. Specifically, laser stripping is to irradiate the sacrificial layer (also known as Dynamic release layer, or DRL) with a laser beam, and then heat the sacrificial layer to form a small explosion, so as to push the wafer to transfer to the circuit substrate. Driving force.
然而,現有技術之生產設備的雷射剝離,必須透過採用含有特定化學材料的犧牲層方可實施。進一步而言,所述的犧牲層所費不貲因而造成電子裝置之生產、製程成本的提高。並且,所述的犧牲層的化學材料經升溫、微小爆炸後產生不可逆的性質變化並無法回收再利用,而需將所述的犧牲層視為列管的化學廢棄物處理,故由此造成環境保護上的隱憂。 However, the laser stripping of the production equipment in the prior art can only be implemented by using a sacrificial layer containing a specific chemical material. Furthermore, the cost of the sacrificial layer is expensive, which leads to an increase in the production and manufacturing cost of the electronic device. Moreover, the chemical material of the sacrificial layer undergoes an irreversible change in properties after heating up and a small explosion, and cannot be recycled and reused, and the sacrificial layer needs to be treated as a chemical waste of the tube, thus causing the environment The hidden worries of protection.
因此,本創作的目的即在提供一種具自我對準定位之晶片移載設備,可在兼顧製程的環保需求之餘一併降低成本。Therefore, the purpose of this creation is to provide a chip transfer device with self-aligning positioning, which can reduce the cost while taking into account the environmental protection requirements of the manufacturing process.
本創作為解決習知技術之問題所採用之技術手段係提供一種具自我對準定位之晶片移載設備,包含:承載基板,具有承載面及複數個分隔溝槽,其中該承載面係為具有親水性,各個該分隔溝槽係為具有疏水性的溝槽體,且複數個該分隔溝槽形成於該承載面,而由複數個該分隔溝槽經交錯而由相互交錯的該分隔溝槽於該承載面上圍繞形成載晶座的方式而形成複數個載晶座;液體添加裝置,以噴口朝向該承載基板之該承載面的方式設置,而將液體施加於該承載基板的承載面,而使該液體聚集於複數個該載晶座且遠離於複數個該分隔溝槽的各個溝槽體;晶片搬運裝置,經配置而鄰接該承載基板,並搬運複數個晶片至複數個該載晶座,而使聚集於各個該載晶座的液體位在於各個該載晶座及各個該晶片之間,藉此各個該晶片受該液體之表面自由能而被定位及被承載於所在位置的各個該載晶座;承載基板搬移裝置,以鄰接該承載基板的方式設置,並搬移承載有複數個該晶片的該承載基板,並使該承載基板的該承載面對向於一接收基板的一接收面;以及,晶片轉移裝置,經配置而鄰接於該承載基板搬移裝置,並施加電磁波至該承載基板而使位在複數個該載晶座及複數個該晶片之間的液體受熱蒸發,而使各個該晶片脫離各個該載晶座而下落至該接收基板的該接收面。The technical means used in this creation to solve the problems of the conventional technology is to provide a self-aligned wafer transfer equipment, including: a carrier substrate with a carrier surface and a plurality of separation grooves, wherein the carrier surface is provided with Hydrophilic, each of the separation grooves is a hydrophobic groove body, and a plurality of the separation grooves are formed on the bearing surface, and a plurality of the separation grooves are staggered by the mutually staggered separation grooves A plurality of crystal holders are formed by surrounding the crystal holder on the carrying surface; the liquid adding device is arranged in such a way that the nozzle faces the carrying surface of the carrying substrate, and the liquid is applied to the carrying surface of the carrying substrate, The liquid is collected in the plurality of the crystal carrier and each groove body away from the plurality of the separation grooves; the wafer transfer device is configured to be adjacent to the carrier substrate, and transfer the plurality of wafers to the plurality of the crystal carrier The liquid level gathered in each of the crystal holders is between each of the crystal holders and each of the wafers, whereby each of the wafers is positioned by the surface free energy of the liquid and is carried at each position The crystal carrier; the carrier substrate transfer device is arranged in a manner adjacent to the carrier substrate, and transfers the carrier substrate carrying a plurality of the wafers, and makes the carrier surface of the carrier substrate face a receiving substrate of a receiving substrate Surface; and, the wafer transfer device is configured to be adjacent to the carrier substrate transfer device, and applies electromagnetic waves to the carrier substrate so that the liquid located between the plurality of the wafer carrier and the plurality of wafers is heated to evaporate, so that Each of the wafers is separated from each of the crystal carrier and falls to the receiving surface of the receiving substrate.
在本創作的一實施例中係提供一種具自我對準定位之晶片移載設備,其中於該承載基板,複數個該分隔溝槽為複數個相互以間隔距離設置的縱向溝槽體及複數個相互以間隔距離設置的橫向溝槽體,且複數個該橫向溝槽體與複數個該縱向溝槽體相互交錯而形成棋盤式分布的複數個該載晶座。In an embodiment of the present invention, a self-aligned wafer transfer device is provided, wherein on the carrier substrate, the plurality of separation grooves are a plurality of longitudinal groove bodies and a plurality of grooves arranged at an interval from each other. The horizontal groove bodies are arranged at an interval distance from each other, and a plurality of the horizontal groove bodies and a plurality of the longitudinal groove bodies are interlaced with each other to form a plurality of the crystal holders distributed in a checkerboard manner.
在本創作的一實施例中係提供一種具自我對準定位之晶片移載設備,其中該晶片轉移裝置所施加的電磁波為雷射光束。In one embodiment of the present invention, a self-aligned wafer transfer device is provided, wherein the electromagnetic wave applied by the wafer transfer device is a laser beam.
在本創作的一實施例中係提供一種具自我對準定位之晶片移載設備,其中該接收基板的接收面具有複數個晶片接收座,且該承載基板搬移裝置以各個該載晶座為對向於該接收面的各個該晶片接收座的方式搬移該承載基板。In an embodiment of the present creation, a self-aligned wafer transfer equipment is provided, wherein the receiving surface of the receiving substrate has a plurality of wafer receiving seats, and the carrier substrate transfer device is paired with each of the wafer carrier The carrier substrate is moved to each of the wafer receiving seats on the receiving surface.
在本創作的一實施例中係提供一種具自我對準定位之晶片移載設備,其中於該承載基板,該承載面係進行平滑化處理而具有親水性,且該分隔溝槽係進行粗糙化處理而具有疏水性。In an embodiment of the present invention, a self-aligned wafer transfer device is provided, wherein on the carrier substrate, the carrier surface is smoothed to have hydrophilicity, and the separation groove is roughened Treated to be hydrophobic.
在本創作的一實施例中係提供一種具自我對準定位之晶片移載設備,其中該承載基板為玻璃基板,而供該晶片轉移裝置所施加的電磁波穿透,以加熱位在各個該載晶座及各個該晶片之間的液體。In an embodiment of the present invention, a self-aligned wafer transfer equipment is provided, wherein the carrier substrate is a glass substrate, and electromagnetic waves applied by the wafer transfer device penetrate to heat the wafers on each of the carrier substrates. The liquid between the crystal seat and each of the wafers.
在本創作的一實施例中係提供一種具自我對準定位之晶片移載設備,其中該液體添加裝置所施加於該承載基板之承載面的液體為水,而供該晶片轉移裝置所施加的電磁波加熱蒸發。In an embodiment of the present invention, a self-aligned wafer transfer device is provided, wherein the liquid applied by the liquid adding device to the bearing surface of the carrier substrate is water, and the liquid applied by the wafer transfer device Electromagnetic waves heat and evaporate.
經由本創作的具自我對準定位之晶片移載設備所採用之技術手段,能夠獲得以下技術功效。藉由液體所具有的表面自由能而使各個晶片能夠自我對準於各個載晶座。並且,藉由採用液體以執行雷射剝離的製程,使得電子裝置之生產、製程的所需成本能夠降低,且改善以往犧牲層之化學材料造成環境保護隱憂的缺失。The following technical effects can be obtained through the technical means adopted by the self-aligned chip transfer equipment of this creation. The surface free energy of the liquid enables each wafer to be self-aligned to each carrier. In addition, by using liquid to perform the laser stripping process, the required cost of the production and process of the electronic device can be reduced, and the improvement of the chemical materials of the sacrificial layer in the past causes the lack of environmental protection concerns.
以下根據第1圖至第5圖,而說明本創作的實施方式。該說明並非為限制本創作的實施方式,而為本創作之實施例的一種。The following describes the implementation of this creation based on Figures 1 to 5. This description is not intended to limit the implementation of this creation, but is a kind of embodiment of this creation.
如第1圖所示,依據本創作的一實施例的一種具自我對準定位之晶片移載設備100,包含:承載基板1、液體添加裝置2、晶片搬運裝置3、承載基板搬移裝置4及晶片轉移裝置5。藉此,本創作得以使各個晶片能夠自我對準(Self-aligned)於各個載晶座。進一步而言,本創作藉由採用液體以執行雷射剝離的製程,使得電子裝置之生產、製程的所需成本能夠降低,且改善以往犧牲層之化學材料造成環境保護隱憂的缺失。As shown in Figure 1, a self-aligned
如第1圖至第3圖所示,該承載基板1具有承載面11及複數個分隔溝槽12,其中該承載面1係為具有親水性,且各個該分隔溝槽12係為具有疏水性的溝槽體。進一步而言,複數個該分隔溝槽12形成於該承載面11,而由複數個該分隔溝槽12經交錯而由相互交錯的該分隔溝槽12於該承載面上圍繞形成載晶座13的方式而形成複數個載晶座13。詳細而言,該承載面11為對於預設之工作液體(例如:水)具有親水性,以及,該分隔溝槽12為對於該預設之工作液體具有疏水性。As shown in FIGS. 1 to 3, the
具體而言,如第2圖至第4圖所示,依據本創作的一實施例的具自我對準定位之晶片移載設備100,其中於該承載基板1,該承載面11係進行平滑化處理而具有親水性(亦即,該載晶座13也具有親水性),且該分隔溝槽12係進行粗糙化處理而具有疏水性。當然,本創作並不以平滑化處理而形成親水性、粗糙化處理而形成疏水性為限,該承載面11的親水性、該分隔溝槽12的疏水性亦可透過化學或物理鍍層而達成。Specifically, as shown in FIGS. 2 to 4, according to an embodiment of the present invention, a self-aligned
進一步而言,如第2圖所示,依據本創作的一實施例的具自我對準定位之晶片移載設備100,其中於該承載基板1,複數個該分隔溝槽12為複數個相互以間隔距離設置的縱向溝槽體121及複數個相互以間隔距離設置的橫向溝槽體122。並且,複數個該橫向溝槽體122與複數個該縱向溝槽體121相互交錯而形成棋盤式分布的複數個該載晶座13。Furthermore, as shown in FIG. 2, according to an embodiment of the present invention, a self-aligned
如第1圖至第3圖所示,該液體添加裝置2為以噴口朝向該承載基板1之該承載面11的方式設置。並且,該液體添加裝置2將該液體L施加於該承載基板1的承載面11,而使該液體L聚集於複數個該載晶座13且遠離於複數個該分隔溝槽12的各個溝槽體。As shown in FIG. 1 to FIG. 3, the
如第1圖、第3圖及第4圖所示,該晶片搬運裝置3經配置而鄰接該承載基板1。並且,該晶片搬運裝置3搬運複數個晶片C至複數個該載晶座12,而使聚集於各個該載晶座13的液體L位在於各個該載晶座13及各個該晶片C之間。藉此,各個該晶片C受該液體L之表面自由能(Surface free energy)而被定位及被承載於所在位置的各個該載晶座13。換句話說,各個該晶片C能夠於各個載晶座13上形成自我對準(Self-aligned)的定位。As shown in FIG. 1, FIG. 3 and FIG. 4, the
如第1圖及第5圖所示,該承載基板搬移裝置4為以鄰接該承載基板1的方式設置。並且,該承載基板搬移裝置4搬移承載有複數個該晶片C的該承載基板1,並使該承載基板1的該承載面11對向於一接收基板R(例如:電子裝置的電路基板)的一接收面S(亦即,用以安裝電子元件之電路基板的表面)。As shown in FIG. 1 and FIG. 5, the carrier
如第1圖及第5圖所示,該晶片轉移裝置5經配置而鄰接於該承載基板搬移裝置4。並且,該晶片轉移裝置5施加電磁波A至該承載基板1而使位在複數個該載晶座1及複數個該晶片C之間的液體L受熱蒸發,而使各個該晶片C脫離各個該載晶座13而下落至該接收基板R的該接收面S。As shown in FIGS. 1 and 5, the
進一步而言,如第1圖及第5圖所示,依據本創作的一實施例的具自我對準定位之晶片移載設備100,其中該接收基板R的接收面S具有複數個晶片接收座T(例如:電路基板的導電部)。並且,該承載基板搬移裝置4以各個該載晶座13為對向於該接收面S的各個該晶片接收座T的方式搬移該承載基板1,而使各個該晶片C得以下落至該接收基板R的各個該晶片接收座T。Furthermore, as shown in FIG. 1 and FIG. 5, according to an embodiment of the present invention, the self-aligned
如第1圖及第5圖所示,依據本創作的一實施例的具自我對準定位之晶片移載設備100,其中該晶片轉移裝置5所施加的電磁波A為雷射光束。當然,本創作並不以該電磁波A是雷射光束為限,該電磁波A亦可為其他形式的能量束(Energy beam),如:紅外線(IR,Infrared)。As shown in FIGS. 1 and 5, according to an embodiment of the self-aligned
如第1圖及第5圖所示,依據本創作的一實施例的具自我對準定位之晶片移載設備100,其中該承載基板1為玻璃基板,而供該晶片轉移裝置5所施加的電磁波A穿透,以加熱位在各個該載晶座13及各個該晶片C之間的液體L。當然,本創作並不以該承載基板1是玻璃基板為限,該承載基板1亦可為聚甲基丙烯酸甲酯(PMMA,Poly methylmethacrylate)等可透光材質之基板。As shown in Figures 1 and 5, according to an embodiment of the present invention, a self-aligned
如第1圖、第3圖及第5圖所示,依據本創作的一實施例的具自我對準定位之晶片移載設備100,其中該液體添加裝置2所施加於該承載基板1之承載面11的液體L為水,而供該晶片轉移裝置5所施加的電磁波A加熱蒸發。當然,本創作並不以該液體L是水為限,該液體L亦可為去離子水或酒精等其他類型的液體。As shown in FIG. 1, FIG. 3, and FIG. 5, a self-aligned
具體而言,本創作之具自我對準定位之晶片移載設備100透過該承載基板1的載晶座成型步驟,於承載基板1的承載面11形成複數個分隔溝槽12,其中該承載面11具有親水性,且各個該分隔溝槽12具有疏水性。於本創作,該承載面11係進行平滑化處理而具有親水性,且該分隔溝槽12係進行粗糙化處理而具有疏水性。此外,複數個該分隔溝槽12經交錯而由相互交錯的該分隔溝槽12於該承載面11上圍繞形成載晶座13而形成複數個載晶座13。舉例而言,複數個該分隔溝槽12為複數個相互以間隔距離設置的縱向溝槽體121及複數個相互以間隔距離設置的橫向溝槽體122,而形成棋盤式分布的複數個該載晶座13。Specifically, the self-aligned
進一步而言,本創作之具自我對準定位之晶片移載設備100藉由該液體添加裝置2進行液體添加步驟,而於該承載基板1的承載面11施加液體L。由於,該承載面11具有親水性(亦即,該載晶座13也具有親水性)且該分隔溝槽12具有疏水性,而使該液體L聚集於複數個該載晶座13且遠離於複數個該分隔溝槽12的各個溝槽體。Furthermore, the self-aligned
再者,本創作之具自我對準定位之晶片移載設備100以該晶片搬運裝置3執行晶片搬運步驟,而將複數個晶片C各別搬運至複數個該載晶座13。因此,聚集於各個該載晶座13的液體L將位在於各個該載晶座13及各個該晶片C之間。換言之,各個該晶片C受該液體L之表面自由能而被定位(自我對準,Self-aligned)及被承載於所在位置的各個該載晶座13。Furthermore, the self-aligned
詳細而言,本創作之具自我對準定位之晶片移載設備100藉由該承載基板搬移裝置4進行承載基板搬移步驟,而搬移承載有複數個該晶片C的該承載基板1,並使該承載基板1的該承載面11對向於一接收基板R的一接收面S。In detail, the self-aligned
此外,本創作之具自我對準定位之晶片移載設備100透過該晶片轉移裝置5執行晶片轉移步驟,而對於該承載基板施加電磁波A,以使位在於各個該載晶座13及各個該晶片C之間的液體L受熱蒸發。藉此,本創作將使各個該晶片C脫離各個該載晶座13而下落至該接收基板R之該接收面S的晶片接收座T。In addition, the self-aligned
由上述可知,本創作之具自我對準定位之晶片移載設備100藉由該承載面11為親水性(該載晶座13也具有親水性)且該分隔溝槽12為疏水性而使該液體L聚集於複數個該載晶座13,並且透過該液體L所具有的表面自由能而使各個晶片C能夠自我對準於各個該載晶座13。進一步而言,本創作透過採用該液體L以執行晶片轉移(相當於以往製程的雷射剝離),而省去含有特定化學材料之犧牲層的採用,以使得電子裝置之生產、製程的所需成本能夠降低,並且能夠改善以往犧牲層之化學材料造成環境保護隱憂的缺失。It can be seen from the above that the self-aligned
以上之敘述以及說明僅為本創作之較佳實施例之說明,對於此項技術具有通常知識者當可依據以下所界定申請專利範圍以及上述之說明而作其他之修改,惟此些修改仍應是為本創作之創作精神而在本創作之權利範圍中。The above descriptions and descriptions are only descriptions of the preferred embodiments of this creation. Those with ordinary knowledge of this technology should make other modifications based on the scope of patent application defined below and the above descriptions, but these modifications should still be made. It is the creative spirit of this creation and within the scope of the rights of this creation.
100:具自我對準定位之晶片移載設備 1:承載基板 11:承載面 12:分隔溝槽 121:縱向溝槽體 122:橫向溝槽體 13:載晶座 2:液體添加裝置 3:晶片搬運裝置 4:承載基板搬移裝置 5:晶片轉移裝置 A:電磁波 C:晶片 L:液體 R:接收基板 S:接收面 T:晶片接收座 100: Chip transfer equipment with self-aligned positioning 1: Carrier substrate 11: Bearing surface 12: Separation groove 121: Longitudinal groove body 122: horizontal groove body 13: Crystal holder 2: Liquid adding device 3: Wafer handling device 4: Carrying substrate transfer device 5: Wafer transfer device A: Electromagnetic wave C: chip L: Liquid R: receiving board S: receiving surface T: chip receiver
[第1圖]為顯示根據本創作的一實施例的具自我對準定位之晶片移載設備的示意圖; [第2圖]為顯示根據本創作實施例的具自我對準定位之晶片移載設備之承載基板的上視示意圖; [第3圖]為顯示根據本創作實施例的具自我對準定位之晶片移載設備之承載基板的側視局部放大示意圖; [第4圖]為顯示根據本創作實施例的具自我對準定位之晶片移載設備之承載基板的另一側視局部放大示意圖;以及, [第5圖]為顯示根據本創作實施例的具自我對準定位之晶片移載設備進行晶片轉移的示意圖。 [Figure 1] is a schematic diagram showing a chip transfer device with self-aligned positioning according to an embodiment of the present creation; [Figure 2] is a schematic top view showing the carrier substrate of the chip transfer device with self-alignment positioning according to this creative embodiment; [Figure 3] is a partial enlarged schematic diagram showing a side view of the carrier substrate of the chip transfer device with self-alignment positioning according to this creative embodiment; [Figure 4] is a partial enlarged schematic diagram showing another side view of the carrier substrate of the chip transfer device with self-alignment positioning according to the present creative embodiment; and, [Figure 5] is a schematic diagram showing the wafer transfer device with self-aligned positioning according to the present creative embodiment.
100:具自我對準定位之晶片移載設備 100: Chip transfer equipment with self-aligned positioning
1:承載基板 1: Carrier substrate
11:承載面 11: Bearing surface
2:液體添加裝置 2: Liquid adding device
3:晶片搬運裝置 3: Wafer handling device
4:承載基板搬移裝置 4: Carrying substrate transfer device
5:晶片轉移裝置 5: Wafer transfer device
A:電磁波 A: Electromagnetic wave
C:晶片 C: chip
L:液體 L: Liquid
R:接收基板 R: receiving board
S:接收面 S: receiving surface
Claims (7)
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