TWM599321U - Gas horizontal drum fermentation device - Google Patents

Gas horizontal drum fermentation device Download PDF

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Publication number
TWM599321U
TWM599321U TW109203926U TW109203926U TWM599321U TW M599321 U TWM599321 U TW M599321U TW 109203926 U TW109203926 U TW 109203926U TW 109203926 U TW109203926 U TW 109203926U TW M599321 U TWM599321 U TW M599321U
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Taiwan
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mixing barrel
fermentation device
gas
horizontal drum
drum fermentation
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TW109203926U
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Chinese (zh)
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伍冠霖
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五聖環保資源有限公司
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Publication of TWM599321U publication Critical patent/TWM599321U/en

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Abstract

一種瓦斯臥式滾筒發酵裝置,尤指一種在滾筒外部具有瓦斯加熱機構,用以加速脫水或發酵作用的臥式滾筒發酵裝置,包含臥式攪拌桶體,該攪拌桶體外部設有瓦斯加熱機構及聯結軸,動力機構連結於該聯結軸,透過一控制模組控制瓦斯加熱機構及動力機構,令攪拌桶體在預設溫度及轉速下,加速有機肥料發酵熟成的時間。A horizontal drum fermentation device for gas, especially a horizontal drum fermentation device with a gas heating mechanism on the outside of the drum to accelerate dehydration or fermentation. It includes a horizontal mixing barrel with a gas heating mechanism on the outside of the mixing barrel. And the coupling shaft, the power mechanism is connected to the coupling shaft, and the gas heating mechanism and the power mechanism are controlled through a control module, so that the mixing barrel can accelerate the fermentation and maturation time of the organic fertilizer at the preset temperature and speed.

Description

瓦斯臥式滾筒發酵裝置Gas horizontal drum fermentation device

本創作涉及一種臥式滾筒的物料發酵裝置,特別指一種在滾筒外部具有無明火的瓦斯加熱機構,用以加速脫水或發酵作用的臥式滾筒發酵結構新型創設。This creation relates to a horizontal drum material fermentation device, in particular to a new type of horizontal drum fermentation structure with a gas heating mechanism without open flame outside the drum to accelerate dehydration or fermentation.

按「有機肥料」是一種富含有機物質,能提供農作物生長、開花、結果等多種養分,又能混合於土壤中改良土壤性質的綜合發酵材。一般家庭常見的處理方式,是簡單的將果皮、菜葉等廚餘混合發酵菌,經過至少2週的發酵作用成為有機堆肥,據此在園藝、盆栽土壤中混入該些有機堆肥,提供植物多樣的養分。According to "Organic Fertilizer", it is a comprehensive fermentation material that is rich in organic matter, can provide crop growth, flowering, fruit and other nutrients, and can be mixed with the soil to improve soil properties. The common processing method in ordinary households is to simply mix the fruit peels, vegetable leaves and other food waste with fermentation bacteria, and then ferment them for at least 2 weeks to become organic compost. According to this, the organic compost is mixed into the gardening and potting soil to provide diverse plants. Of nutrients.

目前國內的禽畜等養殖業者多採集約化的養殖方式,因此禽畜排泄物累積的速度與數量自然並非一般;另外,農業栽種過程同樣會衍生許多農作物秸桿、枝葉等有機廢棄物,環保要求是不能隨意丟棄或焚燒,因此,如何處理持續產生的大量排泄物,及妥善合理利用該些有機廢棄物,自然是相關生產者需要克服的問題。而上述有機堆肥的製作技術,便經常被應用在處理農、牧、畜禽糞污、農作物秸桿、汰除資材、污泥等有機廢棄物上,透過生物發酵的轉化作用,將上述廢棄物轉變為富含養分的有機肥料,使可用資源能被循環利用,達到環境保護的目的。At present, domestic poultry and other livestock farmers mostly collect reduced breeding methods, so the speed and amount of livestock excrement accumulation are naturally not ordinary; in addition, the agricultural planting process will also generate many crop straws, branches and leaves and other organic wastes, which is environmentally friendly. The requirement is that it cannot be discarded or incinerated at will. Therefore, how to dispose of the large amount of excrement that continues to be produced, and to properly and rationally use the organic waste, is naturally a problem that relevant producers need to overcome. The above-mentioned organic compost production technology is often applied to the treatment of agricultural, animal husbandry, livestock and poultry manure, crop straw, elimination of materials, sludge and other organic wastes. Through the transformation of biological fermentation, the above wastes Converted into nutrient-rich organic fertilizers, so that the available resources can be recycled to achieve the purpose of environmental protection.

然而,有機肥料發酵熟成的時間大約需要15~30天的時間,而且每生產一萬噸的有機肥料,便需要5~6畝面積的場地儲放,加上需要人力管理、翻動,如此耗時、佔空間、佔用人力的情形,對業者實在不甚方便。可見該習知傳統有機肥料的生產方式,已不符合目前生產業者的需求,若能提供一種不佔空間,可縮短有機肥料生產時程的加工方式,將可為農漁禽畜等養殖業者帶來福祉。 However, the fermentation and maturation time of organic fertilizers takes about 15-30 days, and for every 10,000 tons of organic fertilizers, 5-6 acres of space are required for storage, plus the need for manpower management and turnover, which is time-consuming. The situation of occupying space and manpower is really inconvenient for the industry. It can be seen that the conventional production methods of organic fertilizers no longer meet the needs of current producers. If a processing method that does not take up space and can shorten the production time of organic fertilizers can be provided, it will be useful for farmers, fisheries and livestock. Come for well-being.

緣此,本創作之主要目的在提供一種可加快發酵過程,縮短有機堆肥產製時程的速成發酵裝置。 For this reason, the main purpose of this creation is to provide a quick fermentation device that can speed up the fermentation process and shorten the production time of organic compost.

為達到上述目的,本創作所提出的技術手段在於提供一種瓦斯臥式滾筒發酵裝置,包含一攪拌桶體設置於一座體,該攪拌桶體外部設置有瓦斯加熱機構及聯結軸,該聯結軸結合一導電滑環;一動力機構連結於該聯結軸;一控制模組通過該導電滑環連結該瓦斯加熱機構及該動力機構,據此,令攪拌桶體維持在一溫度下,由動力機構於一預設時間內帶動旋轉。 In order to achieve the above objective, the technical means proposed in this creation is to provide a gas horizontal drum fermentation device, which includes a mixing barrel body arranged on a base body, and a gas heating mechanism and a coupling shaft are arranged outside the mixing barrel body, and the coupling shaft is combined A conductive slip ring; a power mechanism is connected to the coupling shaft; a control module connects the gas heating mechanism and the power mechanism through the conductive slip ring, according to which the mixing barrel is maintained at a temperature, and the power mechanism is Drive rotation within a preset time.

前述瓦斯臥式滾筒發酵裝置,其中該攪拌桶體外設有至少一環形滾道,該座體設有至少一支撐滾輪,該環形滾道係倚靠於支撐滾輪令攪拌桶體略呈平臥狀態。 In the aforementioned gas horizontal drum fermentation device, the mixing barrel is provided with at least one annular raceway outside the body, the seat body is provided with at least one supporting roller, and the annular raceway leans against the supporting roller to make the mixing barrel slightly horizontal.

前述瓦斯臥式滾筒發酵裝置,其中該攪拌桶體內面造有複數個凸出的螺旋狀攪拌片。 In the aforementioned gas horizontal drum fermentation device, a plurality of protruding spiral stirring blades are formed on the inner surface of the stirring barrel.

前述瓦斯臥式滾筒發酵裝置,其中該瓦斯加熱機構包括無明火陶板燃燒器、瓦斯管線及電磁控制閥;該些無明火陶板燃燒器是安設於攪拌桶體的外部,該電磁控制閥是連結於該控制模組。In the aforementioned gas horizontal drum fermentation device, the gas heating mechanism includes a non-open flame ceramic plate burner, a gas pipeline and an electromagnetic control valve; the non-open flame ceramic plate burners are installed on the outside of the mixing barrel, and the electromagnetic control valve is connected In the control module.

前述瓦斯臥式滾筒發酵裝置,其中該動力機構包括一驅動馬達,該驅動馬達為液壓馬達或電動機馬達,連結於該控制模組。In the aforementioned gas horizontal drum fermentation device, the power mechanism includes a drive motor, and the drive motor is a hydraulic motor or an electric motor connected to the control module.

前述電熱臥式滾筒發酵裝置,其中該控制模組包含一溫度感知器,設於攪拌桶體內。In the aforementioned electric heating horizontal drum fermentation device, the control module includes a temperature sensor arranged in the mixing barrel.

前述瓦斯臥式滾筒發酵裝置,其中該攪拌桶體上方進一步設有一保溫蓋板。In the aforementioned gas horizontal drum fermentation device, a heat-preserving cover plate is further provided above the mixing barrel.

據此,本創作以外部加熱的方式提供攪拌桶體內適當的發酵溫度,同時在不斷的旋轉翻攪下提升混合粉碎效果,據此可令有機肥料發酵熟成的時間大幅縮短至3~5小時,相當具有增益性。Based on this, this creation uses external heating to provide an appropriate fermentation temperature in the mixing tank, and at the same time, the mixing and crushing effect is improved under continuous rotation and stirring. According to this, the fermentation and maturation time of organic fertilizer can be greatly shortened to 3 to 5 hours. Quite gainful.

為使本創作的結構特徵、技術內容、功效及其他特點能進行完整的描述,以下茲配合圖式並以較佳實施例詳細說明如后。In order to enable a complete description of the structural features, technical content, efficacy and other features of this creation, the following detailed descriptions are given in conjunction with the drawings and preferred embodiments.

首先,請參考第1圖所示,是揭示本創作瓦斯臥式滾筒發酵裝置的較佳實施例,包含一攪拌桶體(10)設置於一座體(20)上,該攪拌桶體(10)下方設置有一瓦斯加熱機構(30),一動力機構(40)連結於該攪拌桶體(10)所設聯結軸(11),配合一控制模組(50)連結瓦斯加熱機構(30)及動力機構(40),令攪拌桶體(10)內放入的有機廢棄物,經控制在適當溫度及不斷的翻攪下,加速有機廢棄物被發酵轉化熟成為無毒、無臭、養分豐富的有機肥料。First of all, please refer to Figure 1, which is a preferred embodiment of the inventive horizontal drum fermentation device for gas, including a mixing barrel (10) arranged on a base (20), and the mixing barrel (10) A gas heating mechanism (30) is provided below, a power mechanism (40) is connected to the coupling shaft (11) of the mixing barrel (10), and a control module (50) is used to connect the gas heating mechanism (30) and the power The mechanism (40) makes the organic waste put in the mixing tank (10) controlled at an appropriate temperature and continuously stirred to accelerate the fermentation and conversion of the organic waste into a non-toxic, odorless, nutrient-rich organic fertilizer .

請再參考第2圖所示,是揭示本創作較佳實施例的剖面示意。由圖中進一步揭露出,該攪拌桶體(10)具有開放的一進出料口(12),攪拌桶體(10)內面造有複數個螺旋狀的攪拌片(13),有助翻攪混合攪拌桶體(10)內的有機廢棄物,該攪拌桶體(10)外更設有至少一環形滾道(14),環形滾道(14)倚靠於座體(20)所設的支撐滾輪(21),用於支撐攪拌桶體(10)的重量,同時降低轉動的阻力。Please refer to Figure 2 again, which is a cross-sectional schematic diagram showing a preferred embodiment of the present creation. It is further revealed from the figure that the mixing barrel (10) has an open inlet and outlet (12), and the inner surface of the mixing barrel (10) is formed with a plurality of spiral stirring blades (13), which helps to stir For mixing the organic waste in the mixing barrel (10), the mixing barrel (10) is further provided with at least one annular raceway (14), and the annular raceway (14) leans against the support provided by the seat body (20) The roller (21) is used to support the weight of the mixing barrel (10) while reducing the resistance to rotation.

請再配合第3圖所示,該瓦斯加熱機構(30)包括複數個無明火陶板燃燒器(31)、瓦斯管線(32)及電磁控制閥(33),該些無明火陶板燃燒器(31)係安設於攪拌桶體(10)的外部,該電磁控制閥(33)是連結於控制模組(50);本實施例以排列於攪拌桶體(10)下半部作說明,但不限制其數量及位置;該無明火陶板燃燒器(31)為習見以瓦斯為燃料,能將瓦斯能量高效率轉變為紅外線,而無明顯火焰之高效率加熱器,該些無明火陶板燃燒器(31)連通複數個瓦斯管線(32),透過電磁控制閥(33)控制瓦斯流量大小。前述攪拌桶體(10)進一步設有一保溫蓋板(15),用以減少熱量從上方散失。Please cooperate as shown in Figure 3. The gas heating mechanism (30) includes a plurality of non-open flame ceramic plate burners (31), gas pipelines (32) and electromagnetic control valves (33). These non-open flame ceramic plate burners (31) ) Is installed on the outside of the mixing tank (10), and the electromagnetic control valve (33) is connected to the control module (50); this embodiment is arranged in the lower half of the mixing tank (10) for illustration, but The number and location are not limited; the open-flame ceramic plate burners (31) are conventionally used gas as fuel, which can convert the gas energy into infrared rays with high efficiency, and there is no obvious flame for high-efficiency heaters. These open-flame ceramic plate burners (31) Connect multiple gas pipelines (32), and control the gas flow through the solenoid control valve (33). The aforementioned mixing barrel (10) is further provided with a heat preservation cover (15) to reduce the heat loss from above.

該動力機構(40)至少包括一驅動馬達(41),該驅動馬達(41)的動力係聯結於前述聯結軸(11),據以透過皮帶、鍊條等傳動構件或直接驅動聯結軸(11),達到帶動攪拌桶體(10)旋轉的目的;該驅動馬達(41)則可為液壓馬達或電動機馬達,其轉速或轉向可透過控制模組(50)依需求或設定調變。該控制模組(50)包含一溫度感知器(51),該溫度感知器(51)是設於攪拌桶體(10)內適當位置,前述該聯結軸(11)更結合有一導電滑環(52)構件,前述瓦斯加熱機構(30)的電磁控制閥(33)、動力機構(40)的驅動馬達(41)及該溫度感知器(51),是透過該導電滑環(52)與控制模組(50)形成電性連結,是以運轉模式、工作溫度、運轉時間等控制變因,概可透過該控制模組(50)取得彈性的運轉功能與操作設定。The power mechanism (40) includes at least a drive motor (41), and the power train of the drive motor (41) is connected to the aforementioned coupling shaft (11), and the coupling shaft (11) is directly driven through transmission components such as belts, chains, etc. , To achieve the purpose of driving the mixing barrel (10) to rotate; the driving motor (41) can be a hydraulic motor or an electric motor, and its rotation speed or steering can be adjusted according to requirements or settings through the control module (50). The control module (50) includes a temperature sensor (51), the temperature sensor (51) is arranged in a suitable position in the mixing barrel (10), the aforementioned coupling shaft (11) is further combined with a conductive slip ring ( 52) The components, the electromagnetic control valve (33) of the aforementioned gas heating mechanism (30), the drive motor (41) of the power mechanism (40) and the temperature sensor (51) are controlled by the conductive slip ring (52) The module (50) forms an electrical connection, which controls variables such as operation mode, operating temperature, and operation time. Flexible operation functions and operating settings can be obtained through the control module (50).

據此,利用本創作處理畜禽排泄物做實施例說明的話,是將畜禽排泄物及農作物秸桿等有機廢棄物,直接置入攪拌桶體(10)內混合發酵菌,運作過程,瓦斯加熱機構(30)將以外部加熱的方式提供攪拌桶體(10)內適當的發酵溫度,同時攪拌桶體(10)以預設的轉速不斷的旋轉翻攪,除了有助廢棄物混合及粉碎效果,同時也提高轉化為有機肥料的效率,據此可將整體發酵熟成的時間縮短至3~5小時,大幅改善傳統堆肥生產時間長達半個月的缺失,相當具有增益性。Based on this, when using this creation to treat livestock and poultry excrement as an example, it is to directly put the livestock and poultry excrement and crop straws and other organic wastes into the mixing barrel (10) to mix the fermentation bacteria, the operation process, the gas The heating mechanism (30) will provide an appropriate fermentation temperature in the mixing barrel (10) by means of external heating. At the same time, the mixing barrel (10) will continuously rotate and stir at a preset speed, in addition to helping waste mixing and crushing It also improves the efficiency of conversion into organic fertilizers. According to this, the overall fermentation and maturation time can be shortened to 3 to 5 hours, which greatly improves the lack of traditional compost production time of up to half a month, which is quite beneficial.

透過上述實施例說明之後,可以輕易理解到的是,本創作結構簡單,控制容易,設置成本低,相對有利於推廣給相關業者一同處理有機廢棄物;此外,本創作產製有機肥料的時程大幅縮短,因此可以很快的將有機廢棄物處理成狀態穩定,無臭、無害的有機肥料,自然可以改善傳統堆肥場地需求大的問題。本實施例僅以處理有機肥料做說明,但不限於此,舉凡家庭廚餘、工廠濾泥、魚池污泥的減重減容處理同樣可以應用。After explaining through the above-mentioned embodiments, it can be easily understood that this creation has a simple structure, easy control, and low installation cost, which is relatively conducive to promotion to related businesses to treat organic waste together; in addition, the timeline of the creation of organic fertilizers Significantly shortened, so the organic waste can be quickly processed into a stable, odorless, harmless organic fertilizer, which can naturally improve the problem of large demand for traditional composting sites. This embodiment only uses the treatment of organic fertilizer as an illustration, but it is not limited to this. For example, the weight and volume reduction treatment of household kitchen waste, factory filter sludge, and fish pond sludge can also be applied.

綜上所述,本創作電熱臥式滾筒發酵裝置,確實已達到預設的目的,實已符合產業的需求,爰依法提出專利申請,惟,本創作雖已以前述較佳之實施例揭示,然而圖式所繪示的尺寸、形狀、或數量等並非用以限定本創作,任何熟悉此技藝者,在不脫離本創作之精神和範圍內,當可能加以潤飾或修改,因此本創作保護範圍當視後附的申請專利範圍所界定者為準。In summary, this creative electric heating horizontal drum fermentation device has indeed achieved the preset purpose, and it has actually met the needs of the industry. A patent application has been filed according to law. However, although this creation has been disclosed in the aforementioned preferred embodiment, The size, shape, or quantity shown in the drawings are not used to limit this creation. Anyone familiar with this technique may retouch or modify it without departing from the spirit and scope of this creation. Therefore, the protection scope of this creation should Subject to the definition of the attached patent application scope.

10:攪拌桶體 11:聯結軸 12:進出料口 13:攪拌片 14:環形滾道 15:保溫蓋板 20:座體 21:支撐滾輪 30:瓦斯加熱機構 31:無明火陶板燃燒器 32:瓦斯管線 33:電磁控制閥 40:動力機構 41:驅動馬達 50:控制模組 51:溫度感知器 52:導電滑環 10: Mixing barrel 11: coupling shaft 12: Material inlet and outlet 13: Stirring tablets 14: Circular raceway 15: Insulation cover 20: Seat 21: Support roller 30: Gas heating mechanism 31: No open flame ceramic plate burner 32: Gas pipeline 33: Solenoid control valve 40: power mechanism 41: drive motor 50: control module 51: temperature sensor 52: conductive slip ring

第1圖 是本創作較佳實施例的結構示意圖。 第2圖 是本創作較佳實施例的剖面示意圖。 第3圖 是本創作較佳實施例的切斷面示意圖。 Figure 1 is a schematic diagram of the structure of a preferred embodiment of the authoring. Figure 2 is a schematic cross-sectional view of a preferred embodiment of this creation. Figure 3 is a schematic diagram of a cut section of a preferred embodiment of the creation.

10:攪拌桶體 10: Mixing barrel

11:聯結軸 11: coupling shaft

12:進出料口 12: Material inlet and outlet

13:攪拌片 13: Stirring tablets

14:環形滾道 14: Circular raceway

15:保溫蓋板 15: Insulation cover

20:座體 20: Seat

21:支撐滾輪 21: Support roller

30:瓦斯加熱機構 30: Gas heating mechanism

31:無明火陶板燃燒器 31: No open flame ceramic plate burner

32:瓦斯管線 32: Gas pipeline

33:電磁控制閥 33: Solenoid control valve

40:動力機構 40: power mechanism

41:驅動馬達 41: drive motor

50:控制模組 50: control module

51:溫度感知器 51: temperature sensor

52:導電滑環 52: conductive slip ring

Claims (7)

一種瓦斯臥式滾筒發酵裝置,包含一攪拌桶體設置於一座體,該攪拌桶體外部設置有瓦斯加熱機構及聯結軸,該聯結軸結合一導電滑環;一動力機構連結於該聯結軸;一控制模組通過該導電滑環連結該瓦斯加熱機構及該動力機構,令攪拌桶體維持在一溫度下,由動力機構於一預設時間內帶動旋轉。 A gas horizontal drum fermentation device, comprising a mixing barrel body arranged on a base body, a gas heating mechanism and a coupling shaft are arranged outside the mixing barrel body, the coupling shaft is combined with a conductive slip ring; a power mechanism is connected to the coupling shaft; A control module connects the gas heating mechanism and the power mechanism through the conductive slip ring, so that the mixing barrel is maintained at a temperature, and the power mechanism is driven to rotate within a preset time. 如請求項1所述之瓦斯臥式滾筒發酵裝置,其中該攪拌桶體外設有至少一環形滾道,該座體設有至少一支撐滾輪,該環形滾道係倚靠於支撐滾輪令攪拌桶體略呈平臥狀態。 The gas horizontal drum fermentation device according to claim 1, wherein the mixing barrel is provided with at least one annular raceway outside the body, the seat body is provided with at least one supporting roller, and the annular raceway leans against the supporting roller to make the mixing barrel body Slightly lying flat. 如請求項1所述之電熱臥式滾筒發酵裝置,其中該攪拌桶體內面造有複數個螺旋狀攪拌片。 The electric heating horizontal drum fermentation device according to claim 1, wherein a plurality of spiral stirring blades are formed on the inner surface of the stirring barrel. 如請求項1所述之瓦斯臥式滾筒發酵裝置,其中該瓦斯加熱機構包括無明火陶板燃燒器、瓦斯管線及電磁控制閥;該些無明火陶板燃燒器是安設於攪拌桶體的外部,該電磁控制閥是連結於該控制模組。 The gas horizontal drum fermentation device according to claim 1, wherein the gas heating mechanism includes a non-open flame ceramic plate burner, a gas pipeline and an electromagnetic control valve; the non-open flame ceramic plate burners are installed outside the mixing barrel, The electromagnetic control valve is connected to the control module. 如請求項1所述之電熱臥式滾筒發酵裝置,其中該動力機構包括一驅動馬達,驅動馬達為液壓馬達或電動機馬達,連結於該控制模組。 The electric heating horizontal drum fermentation device according to claim 1, wherein the power mechanism includes a driving motor, and the driving motor is a hydraulic motor or an electric motor connected to the control module. 如請求項1所述之電熱臥式滾筒發酵裝置,其中該控制模組包含一溫度感知器,設於攪拌桶體內。 The electric heating horizontal drum fermentation device according to claim 1, wherein the control module includes a temperature sensor arranged in the mixing barrel. 如請求項1所述之瓦斯臥式滾筒發酵裝置,其中該攪拌桶體上方進一步設有一保溫蓋板。 The gas horizontal drum fermentation device according to claim 1, wherein a heat preservation cover plate is further provided above the mixing barrel.
TW109203926U 2020-04-06 2020-04-06 Gas horizontal drum fermentation device TWM599321U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113736599A (en) * 2021-10-09 2021-12-03 贵州省轻工业科学研究所 Integrated multifunctional intelligent brewing device and using method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113736599A (en) * 2021-10-09 2021-12-03 贵州省轻工业科学研究所 Integrated multifunctional intelligent brewing device and using method thereof
CN113736599B (en) * 2021-10-09 2023-12-12 贵州省轻工业科学研究所 Integrated multifunctional intelligent brewing device and application method thereof

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