TWM596453U - Defect inspection tray - Google Patents
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- TWM596453U TWM596453U TW109200091U TW109200091U TWM596453U TW M596453 U TWM596453 U TW M596453U TW 109200091 U TW109200091 U TW 109200091U TW 109200091 U TW109200091 U TW 109200091U TW M596453 U TWM596453 U TW M596453U
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Abstract
一種瑕疵檢測載盤,至少一上料盤與一檢測平台所構成;前述的上料盤具有一本體與數個容槽所構成,該些容槽用於安裝至少一物件,該容槽內更設置一貫穿部;該檢測平台提供該上料盤裝配其上進行檢測;其特徵在於:該檢測平台設有多個定位部,每一個定位部係由一定位凹部與一定位凸部所構成;該些定位凸部恰對應該容槽之位置並穿過該貫穿部,將該物件加以定位於該些定位部之定位凸部,再者,該些定位凸部設有多個吸附孔,該些吸附孔連接至一抽氣模組,藉由該抽氣模組產生負壓進而讓該些吸附孔吸附該些物件,使得該些物件貼合在該定位凸部,透過定位凸部預先調整物件位置可提升檢測效率。A defect detection carrier plate is composed of at least one loading tray and a detection platform; the aforementioned loading tray has a body and a plurality of receiving slots, and the receiving slots are used to install at least one object, and the receiving slot A penetration part is provided; the detection platform provides the loading tray to be assembled for detection; it is characterized in that the detection platform is provided with a plurality of positioning parts, each of which is composed of a positioning concave part and a positioning convex part; The positioning protrusions correspond to the positions of the receiving grooves and pass through the penetrating parts, and the object is positioned on the positioning protrusions of the positioning parts. Furthermore, the positioning protrusions are provided with a plurality of suction holes. The suction holes are connected to a suction module, and the suction module generates negative pressure to allow the suction holes to adsorb the objects, so that the objects are attached to the positioning convex portion, and the positioning convex portion is adjusted in advance The position of the object can improve the detection efficiency.
Description
本創作關於檢測設備有關,特別是指一種瑕疵檢測載盤。This work is about testing equipment, especially a kind of flaw detection carrier.
按,如半導體、晶片、PCB印刷電路板這類型精密產品從生產到包裝出貨幾乎都以自動化設備生產製造。According to press, almost all types of precision products such as semiconductors, wafers, PCB printed circuit boards are manufactured with automated equipment from production to packaging and shipment.
在品檢的過程中仰賴光學檢測機品檢物品上是否有瑕疵、不良之問題;常見用於承托物件檢測的載盤(Tray盤)結構與其運作方式如第一、二圖所示,透過機械手臂將物件逐一放置在料盤(91),利用機械手臂將料盤(91)裝滿物件(92)後,送往一檢測載台(93),前述的檢測載台(93)上設置抽氣單元(圖未繪出),其可將物件(92)、料盤(91)緊密的吸附在該檢測載台(93);接著由第二圖上端的光學檢測設備(94)對物件(92),物件(92)可以是半導體、或者晶片、或者PCB印刷電路板進行如外觀、表面等相關檢測作業。In the process of quality inspection, the optical inspection machine relies on whether there are defects or defects on the inspection items; the structure and operation mode of the tray (Tray disc) commonly used for supporting object inspection are shown in the first and second figures. The robot arm places the objects one by one on the material tray (91). After the robot arm fills the material tray (91) with the objects (92), it is sent to a detection stage (93), which is set on the aforementioned detection stage (93) An air extraction unit (not shown in the figure), which can closely adsorb the object (92) and the material tray (91) on the detection stage (93); then the optical detection device (94) at the upper end of the second figure (92), the object (92) may be a semiconductor, or a wafer, or a PCB printed circuit board to perform related inspection operations such as appearance and surface.
當物件(92)放置位置有偏移,需要一校準單元(95)或者一氣壓元件推動物件,使物件(92)能精準的配置以便於檢測作業進行。When the position of the object (92) is shifted, a calibration unit (95) or a pneumatic element is required to push the object, so that the object (92) can be accurately configured to facilitate the inspection operation.
然而,習用檢測設備的缺失在於:However, the lack of conventional testing equipment lies in:
1.當物件(92)放置在料盤(91)時,難免有放置不正的情況,必須透過校準單元(95)或氣壓元件推動使物件平整的,但這樣的操作方式拉長檢測時間,降低效率。1. When the object (92) is placed on the material tray (91), it is inevitable that it is placed incorrectly. The object must be pushed through the calibration unit (95) or the air pressure component to make the object flat, but this operation method lengthens the detection time and reduces effectiveness.
2.檢測載台(93)只對物件(92)抽吸,料盤(91)在長時間使用下,用於承接物件(92)的塑膠肋容易變形、物件擺放位置不正確。2. The detection stage (93) only sucks the objects (92). When the material tray (91) is used for a long time, the plastic ribs used to receive the objects (92) are easily deformed and the objects are not placed correctly.
3.呈上述,當塑膠肋歪斜後,物件(92)自然不平整,可能需要以人工或者重新檢測,造成重工、檢測效率差、影響交貨的困擾。3. As mentioned above, when the plastic ribs are skewed, the object (92) is naturally uneven, which may require manual or re-inspection, causing heavy work, poor inspection efficiency, and affecting delivery.
4.而有些實施例則是將物料(92)透過搬運設備將其放置在檢測載台(93),讓機械大多數的時間都耗費在上料、下料,大幅降低機械的稼動率。4. In some embodiments, the material (92) is placed on the detection stage (93) through the handling equipment, so that the machine spends most of its time loading and unloading, which greatly reduces the machine's utilization rate.
是以,要如何解決上述習知之問題與缺失,即為相關業者所亟欲研發之課題。Therefore, how to solve the above-mentioned problems and shortcomings of the conventional knowledge is a subject urgently required by the relevant industry to develop.
本創作之目的即在於改善上述之缺點,透過下列之技術手段達成:設有一上料盤、一檢測平台;The purpose of this creation is to improve the above-mentioned shortcomings, achieved through the following technical means: with a feeding tray, a detection platform;
前述的上料盤具有一本體與數個容槽所構成,該些容槽用於安裝至少一物件,該容槽內更設置一貫穿部;The aforementioned loading tray is composed of a body and a plurality of receiving grooves. The receiving grooves are used for installing at least one object, and a through portion is further provided in the receiving groove;
該檢測平台提供該上料盤裝配其上進行檢測;其特徵在於:The testing platform provides the loading tray to be assembled on it for testing; it is characterized by:
該檢測平台設有多個定位部,每一個定位部係由一定位凹部與一定位凸部所構成;該些定位凸部恰對應該容槽之位置並穿過該貫穿部,再者,該些定位凸部設有多個吸附孔,該些吸附孔連接至一抽氣模組,藉由該抽氣模組產生負壓進而讓該些吸附孔吸附該些物件,使得該些物件貼合在該定位凸部,將該物件加以定位於該些定位部之定位凸部。The detection platform is provided with a plurality of positioning parts, each of which is composed of a positioning concave part and a positioning convex part; the positioning convex parts correspond to the position of the receiving slot and pass through the penetrating part. Furthermore, the The positioning protrusions are provided with a plurality of suction holes, and the suction holes are connected to a suction module, and the suction module generates a negative pressure to allow the suction holes to adsorb the objects, so that the objects fit In the positioning convex part, the object is positioned on the positioning convex parts of the positioning parts.
在本創作的實施例中,該檢測平台對應該本體的區域上設置多個吸附孔。In the embodiment of the present invention, the detection platform is provided with a plurality of adsorption holes on the area corresponding to the body.
在本創作的實施例中,該檢測平台更包含有一光學檢測模組,該光學檢測模組檢測物件的外型、表面等瑕疵檢測。In the embodiment of the present invention, the detection platform further includes an optical detection module, which detects defects such as the appearance and surface of the object.
本創作與習用技術相較之下,可獲得的功效與優點如下:Comparing this creation with conventional techniques, the following functions and advantages can be obtained:
1.當上料盤利用搬運設備裝配於該檢測平台時,利用該些定位凸部即可校準物件在檢測區的位置;換言之即是透過定位凸部預先調整物件位置,可免除習用結構需要校準元件或氣壓元件後續調整,大幅增進檢測效率。1. When the loading tray is assembled on the detection platform by using conveying equipment, the positioning projections can be used to calibrate the position of the object in the detection area; Subsequent adjustment of components or pneumatic components greatly improves detection efficiency.
2.由於物件檢測過程中被定位在該定位凸部上,上料盤無須受到吸附力影響,因此上料盤不會產生變形、定位不準確的問題。2. Since the object is positioned on the positioning convex part during the detection process, the loading tray does not need to be affected by the adsorption force, so the loading tray will not be deformed and the positioning is not accurate.
請參閱第三至八圖,本創作瑕疵檢測載盤,基本上具有至少一上料盤(1)與一檢測平台(2)所構成。Please refer to the third to eighth figures. The creative defect detection carrier basically consists of at least one feeding tray (1) and a detection platform (2).
前述的上料盤(1)具有一本體(11)與數個容槽(12)所構成,該些容槽(12)用於安裝至少一物件(3),該容槽(12)內更設置一貫穿部(121)。The aforementioned loading tray (1) is composed of a body (11) and a plurality of receptacles (12). The receptacles (12) are used to install at least one object (3). The receptacle (12) A penetration portion (121) is provided.
該檢測平台(2)提供該上料盤(1)裝配其上進行檢測。The testing platform (2) provides the loading tray (1) to be mounted on it for testing.
請參閱第四至六圖,該檢測平台(2)設有多個定位部(21),每一個定位部(21)係由定位凹部(211)與定位凸部(212)所構成,如第四、五、六圖所示,該定位凸部(212)恰對應該容槽(12)之位置並穿過該貫穿部(121),再者,該些定位凸部(212)設有多個吸附孔(22),該些吸附孔(22)連接至一抽氣模組(23),藉由該抽氣模組(23)產生負壓進而讓該些吸附孔(22)吸附該些物件(3),使得該些物件(3)貼合在該定位凸部(212)。較佳的,該檢測平台(2)除了定位部(21)設有吸附孔(22)外,該檢測平台(2)對應本體(11)的區域也可設置多個吸附孔(22),其將該上料盤(1)全面吸附,以利於檢測進行。Please refer to figures 4 to 6, the detection platform (2) is provided with a plurality of positioning parts (21), each positioning part (21) is composed of a positioning concave part (211) and a positioning convex part (212), as shown in the first As shown in figures 4, 5, and 6, the positioning convex portion (212) corresponds to the position of the receiving groove (12) and passes through the penetrating portion (121). Furthermore, the positioning convex portions (212) are provided with multiple Suction holes (22), the suction holes (22) are connected to a suction module (23), and the suction module (23) generates a negative pressure to allow the suction holes (22) to adsorb the suction holes (22) The objects (3) make the objects (3) fit the positioning protrusion (212). Preferably, in addition to the positioning part (21) being provided with suction holes (22), the detection platform (2) may also be provided with a plurality of suction holes (22) in the area corresponding to the body (11) of the detection platform (2). The suction tray (1) is fully adsorbed to facilitate detection.
前述的定位凹部(211)係提供上料盤之容槽(12)抵靠,該定位凹部(211)尺寸略大於容槽(12),該貫穿部(121)尺寸略大於該定位凸部(212),使得該容槽(12)套設於該定位部(21)。The aforementioned positioning recess (211) provides a receiving groove (12) of the upper feeding tray. The positioning recess (211) is slightly larger than the receiving groove (12), and the penetration portion (121) is slightly larger than the positioning convex ( 212), so that the accommodating groove (12) is sleeved on the positioning portion (21).
本創作的運作流程與可獲得的功效,則如下所述:The operation process and available effects of this creation are as follows:
1.如第三圖所示,本創作上料流程係將物件(3)擺放在上料盤(1),透過搬運設備將上料盤(1)放置在該檢測平台(2)。1. As shown in the third figure, this creative feeding process places objects (3) on the loading tray (1), and places the loading tray (1) on the detection platform (2) through the handling equipment.
2.請參閱第五至七圖,本創作實際檢測時,利用該抽氣模組(23)產生負壓,將上料盤(1)與要檢測的物件(3)透過吸附孔(22)吸附在檢測平台(2)上,以一光學檢測模組(4)對物件(3)進行外觀、形狀、表面等相關的瑕疵檢測,透過定位凸部(212)預先調整物件(3)位置,並透過該吸附孔(22)將物件(3)平整的吸附在定位凸部(212),讓物件(3)在水平狀態下的取像檢測,提升檢測的精準度與檢測效率。2. Please refer to the fifth to seventh figures. During the actual inspection of this creation, the suction module (23) is used to generate negative pressure, and the loading tray (1) and the object to be inspected (3) are passed through the suction hole (22) Adhere to the detection platform (2), use an optical detection module (4) to detect the appearance, shape, surface and other related defects of the object (3), and pre-adjust the position of the object (3) through the positioning protrusion (212), And through the adsorption hole (22), the object (3) is smoothly adsorbed on the positioning convex portion (212), so that the object (3) is captured and detected in a horizontal state, and the detection accuracy and detection efficiency are improved.
3.如第八圖所示,檢測後透過搬運設備將上料盤(1)分離於該檢測平台(2),將檢測過的物件(3)交由下一工作站進行後續製程。3. As shown in the eighth figure, after the inspection, the loading tray (1) is separated from the inspection platform (2) through the conveying equipment, and the inspected object (3) is handed over to the next workstation for subsequent processing.
4.透過定位凸部(212)預先調整物件(3)位置,可免除習用結構需要校準元件或氣壓元件後續調整,大幅增進檢測效率。4. Pre-adjust the position of the object (3) by positioning the convex portion (212), which can eliminate the need for the subsequent adjustment of the calibration component or the pneumatic component of the conventional structure, and greatly improve the detection efficiency.
5.由於物件(3)檢測過程中被定位在該定位凸部(212)上,上料盤(1)之容槽(12)無須受到吸附力影響,因此上料盤(1)不會產生變形、定位不準確的問題。5. Since the object (3) is positioned on the positioning protrusion (212) during the detection process, the receiving groove (12) of the upper tray (1) does not need to be affected by the adsorption force, so the upper tray (1) will not produce The problem of deformation and inaccurate positioning.
請參閱第九至十二圖,係本創作第二實施例相關系統圖,其結構係由第一至八圖所衍生而來;基本上結構包含有:一上料盤(5)、一檢測平台(6)所構成。Please refer to the ninth to twelfth diagrams, which are related system diagrams of the second embodiment of this creation, and its structure is derived from the first to eighth diagrams; the basic structure includes: an upper tray (5), an inspection Platform (6).
前述的上料盤(5)具有一本體(51)與數個容槽(52)所構成,該些容槽(52)用於安裝至少一物件(7)。The aforementioned loading tray (5) is composed of a body (51) and a plurality of receiving grooves (52), which are used for installing at least one object (7).
該檢測平台(6)提供該上料盤(5)裝配其上進行檢測。The testing platform (6) provides the loading tray (5) to be mounted on it for testing.
如第九至十一圖所示,前述之檢測平台(6)設有多個定位部(61),在每一個定位部(61)設置多個吸附孔(62),該些吸附孔(62)連接至一抽氣模組(63),藉由該抽氣模組(63)產生負壓進而讓該些吸附孔(62)吸附該上料盤(5),使得該上料盤(5)貼合在該定位部(61)。較佳的,該檢測平台(6)除了定位部(61)設有吸附孔(62)外,該檢測平台(6)對應本體(51)的區域也可設置多個吸附孔(62),其將該上料盤(5)全面吸附,以利於檢測進行。As shown in the ninth to eleventh figures, the aforementioned detection platform (6) is provided with a plurality of positioning parts (61), each of the positioning parts (61) is provided with a plurality of suction holes (62), and these suction holes (62) ) Is connected to a suction module (63), and the suction module (63) generates a negative pressure to allow the suction holes (62) to adsorb the loading tray (5), so that the loading tray (5) ) Is attached to the positioning portion (61). Preferably, in addition to the positioning portion (61) being provided with suction holes (62), the detection platform (6) may also be provided with a plurality of suction holes (62) in the area corresponding to the body (51) of the detection platform (6). Fully adsorb the loading tray (5) to facilitate detection.
透過前述的說明,當上料盤(5)放置在檢測平台(6)時,由抽氣模組(63)產生負壓,該上料盤(5)即受到吸附孔(62)吸附作用而貼合在檢測平台(6),讓上料盤(5)上所設置的物件(7)在水平的狀態下受到光學檢測模組(8)進行外觀、形狀、表面等相關的瑕疵檢測;如第十二圖所示,物件檢測後透過搬運設備將上料盤(5)分離於該檢測平台(6),將檢測過的物件(7)交由下一工作站進行後續製程。Through the foregoing description, when the loading tray (5) is placed on the detection platform (6), the suction module (63) generates negative pressure, and the loading tray (5) is adsorbed by the suction hole (62). Lay on the inspection platform (6), so that the objects (7) set on the feeding tray (5) are horizontally subjected to the optical inspection module (8) to detect the appearance, shape, surface and other related defects; such as As shown in the twelfth figure, after the object is inspected, the loading tray (5) is separated from the inspection platform (6) through the conveying equipment, and the inspected object (7) is handed over to the next workstation for subsequent processing.
綜上所述,本創作主要結構均未曾見於諸書刊或公開使用,誠符合新型專利申請要件,懇請 鈞局明鑑,早日准予專利,至為感禱。In summary, the main structure of this creation has not been seen in various books or public use, since it meets the requirements of the new type of patent application, I urge the Jun Bureau to learn from it and grant the patent as soon as possible.
需陳明者,以上所述乃是本創作之具體實施立即所運用之技術原理,若依本創作之構想所作之改變,其所產生之功能仍未超出說明書及圖式所涵蓋之精神時,均應在本創作之範圍內,合予陳明。To be clear, the above is the technical principle immediately used in the specific implementation of this creation. If the changes made in accordance with the concept of this creation, the function produced does not exceed the spirit covered by the description and drawings, All should be within the scope of this creation, to Chen Ming.
(1):上料盤 (11):本體 (12):容槽 (121):貫穿部 (2):檢測平台 (21):定位部 (211):定位凹部 (212):定位凸部 (22):吸附孔 (23):抽氣模組 (3):物件 (4):光學檢測模組 (5):上料盤 (51):本體 (52):容槽 (6):檢測平台 (61):定位部 (62):吸附孔 (63):抽氣模組 (7):物件 (8):光學檢測模組 (91):料盤 (92):物件 (93):檢測載台 (94):光學檢測設備 (95):校準單元 (1): loading tray (11): Ontology (12): container (121): penetrating part (2): Detection platform (21): Positioning section (211): positioning recess (212): Positioning convex (22): Adsorption hole (23): Suction module (3): Object (4): Optical detection module (5): Loading tray (51): Ontology (52): container (6): Detection platform (61): Positioning part (62): Adsorption hole (63): Suction module (7): Object (8): Optical detection module (91): feed tray (92): Object (93): Test stage (94): Optical inspection equipment (95): Calibration unit
第一圖是習用檢測系統的檢測動作示意圖; 第二圖是習用檢測系統檢測狀態圖; 第三圖是本創作物件配置於上料盤的動作示意圖; 第四圖是檢測平台之結構圖; 第五圖是上料盤與檢測平台之組合動作示意圖; 第六圖是透過吸附孔將物件貼合在檢測平台之定位凸部之示意圖; 第七圖是檢測平台將上料盤、物件全面吸附並進行瑕疵檢測的示意圖; 第八圖是上料盤與檢測平台分離的狀態圖; 第九圖是本創作第二實施例的結構分離示意圖; 第十圖是本創作第二實施例之上料盤安裝在檢測平台示意圖; 第十一圖是本創作第二實施例檢測狀態圖; 第十二圖是本創作第二實施例檢測完成上料盤分離檢測平台示意圖。 The first figure is a schematic diagram of the detection action of the conventional detection system; The second picture is the detection state diagram of the conventional detection system; The third figure is a schematic diagram of the action of the creative object placed on the loading tray; The fourth picture is the structure diagram of the detection platform; The fifth figure is a schematic diagram of the combined action of the feeding tray and the detection platform; The sixth figure is a schematic diagram of attaching the object to the positioning convex portion of the detection platform through the suction hole; The seventh figure is a schematic diagram of the inspection platform fully adsorbing the feeding tray and objects and performing defect detection; The eighth picture is the state diagram of the separation of the feeding tray and the detection platform; The ninth figure is a schematic diagram of the structure separation of the second embodiment of the present creation; The tenth figure is a schematic diagram of the material tray installed on the detection platform on the second embodiment of the present creation; The eleventh figure is a detection state diagram of the second embodiment of this creation; The twelfth figure is a schematic diagram of the separation and detection platform for the loading tray after the completion of the second embodiment of the invention.
(1):上料盤 (1): loading tray
(2):檢測平台 (2): Detection platform
(21):定位部 (21): Positioning section
(22):吸附孔 (22): Adsorption hole
(3):物件 (3): Object
(4):光學檢測模組 (4): Optical detection module
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109200091U TWM596453U (en) | 2020-01-03 | 2020-01-03 | Defect inspection tray |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW109200091U TWM596453U (en) | 2020-01-03 | 2020-01-03 | Defect inspection tray |
Publications (1)
Publication Number | Publication Date |
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TWM596453U true TWM596453U (en) | 2020-06-01 |
Family
ID=72176644
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW109200091U TWM596453U (en) | 2020-01-03 | 2020-01-03 | Defect inspection tray |
Country Status (1)
Country | Link |
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TW (1) | TWM596453U (en) |
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2020
- 2020-01-03 TW TW109200091U patent/TWM596453U/en unknown
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