TWM570303U - Intelligent pallet - Google Patents
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- TWM570303U TWM570303U TW107212119U TW107212119U TWM570303U TW M570303 U TWM570303 U TW M570303U TW 107212119 U TW107212119 U TW 107212119U TW 107212119 U TW107212119 U TW 107212119U TW M570303 U TWM570303 U TW M570303U
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Abstract
一種智慧棧板,包含一棧板座及一感測裝置。該感測裝置包括至少一設置在該棧板座上的感測器。A smart pallet comprising a pallet base and a sensing device. The sensing device includes at least one sensor disposed on the pallet base.
Description
本新型是有關於一種載具,特別是指一種能運送物件的智慧棧板。The present invention relates to a carrier, and more particularly to a smart pallet capable of transporting articles.
現今科技產品日趨精密,因此對於運送過程中的保護要求也日益提高。例如半導體製程中所使用的晶圓,其在半導體廠外的外界環境中進行晶圓運送時,一般是將晶圓放置在一潔淨基板容器,例如一前開式晶圓運送盒(front opening shipping box,FOSB)中,而在運送多個潔淨基板容器時,則通常是透過一棧板承載來承載該等潔淨基板容器。Today's technology products are becoming more sophisticated, so the protection requirements for transportation are also increasing. For example, in wafers used in semiconductor processes, when wafers are transported in an external environment outside the semiconductor factory, the wafers are typically placed in a clean substrate container, such as a front opening shipping box. In FOSB, when a plurality of clean substrate containers are transported, they are usually carried by a pallet to carry the clean substrate containers.
然而,習知的棧板都不具有保護或緩衝結構,以及監測/監控功能,無法提供足夠的保護,也無法讓搬運/運送人員確認承載的晶圓的狀態,且在透過該棧板承載該等潔淨基板容器進行運送的過程中,常因碰撞等因素影響晶圓的品質,因此,隨時偵測並管控在運送過程中該棧板承載該等潔淨基板容器的狀態是必要的。However, conventional pallets do not have a protective or buffer structure, and monitoring/monitoring functions that do not provide sufficient protection, nor allow the carrier/transporter to confirm the status of the loaded wafer and carry it through the pallet. When the clean substrate container is transported, the quality of the wafer is often affected by factors such as collisions. Therefore, it is necessary to detect and control the state in which the pallet carries the clean substrate containers during transportation.
因此,本新型之目的,即在提供一種智慧棧板。Therefore, the purpose of the present invention is to provide a smart pallet.
於是,本新型智慧棧板適用於承載至少一物件,並包含一棧板座及一感測裝置。Therefore, the novel smart pallet is suitable for carrying at least one object, and comprises a pallet seat and a sensing device.
該感測裝置包括至少一設置在該棧板座上的感測器。The sensing device includes at least one sensor disposed on the pallet base.
本新型之功效在於,藉由在該棧板座上設置該感測裝置,能在該智慧棧板承載該物件的運送過程中,即時偵測該棧板座所承受的重量狀態或透過遠端監控定位該棧板座的位置資訊。The utility model has the effect that by providing the sensing device on the pallet seat, the weight state of the pallet seat can be instantly detected or transmitted through the remote end during the transportation of the object carried by the smart pallet. Monitor and locate the position information of the pallet seat.
參閱圖1與圖2,本新型智慧棧板的一實施例適用於承載多個物件,該智慧棧板包含一棧板座2、一設置在該棧板座2上的感測裝置3,及設置在該棧板座2上的一辨識手段4及一傳輸裝置5。該等物件可以是例如潔淨基板容器,該潔淨基板容器可以是各種半導體、太陽能或光電等產業中慣用的密閉式潔淨容器,例如光罩盒、晶圓盒、…等。本實施例中則是以前開式晶圓運送盒 (FOSB)來作為範例說明。Referring to FIG. 1 and FIG. 2, an embodiment of the present smart pallet is adapted to carry a plurality of objects. The smart pallet includes a pallet base 2, a sensing device 3 disposed on the pallet base 2, and An identification means 4 and a transmission means 5 are disposed on the pallet base 2. Such objects may be, for example, clean substrate containers, which may be closed clean containers conventionally used in various industries such as semiconductor, solar or optoelectronics, such as photomask boxes, wafer cassettes, and the like. In the present embodiment, the former open wafer transport cassette (FOSB) is used as an example.
該感測裝置3包括多個設置在該棧板座2的感測器,能用以感測該棧板座2的狀態,其感測器的種類並無特別限制,可視需求安裝例如光電感測器、壓力感測器,或位置感測器。較佳地,於本實施例中,該感測裝置3包括一設置在該棧板座2上的壓力感測器31,及設置在該棧板座2的一重量提示器32與一位置感測器33。The sensing device 3 includes a plurality of sensors disposed on the pallet base 2, and can be used to sense the state of the pallet base 2. The type of the sensor is not particularly limited, and optical inductors can be installed, for example, as needed. Detector, pressure sensor, or position sensor. Preferably, in the embodiment, the sensing device 3 includes a pressure sensor 31 disposed on the pallet base 2, and a weight reminder 32 disposed on the pallet base 2 and a sense of position. Detector 33.
具體地說,該壓力感測器31設置在該棧板座2的一底部,該重量提示器32與該位置感測器33設置在該棧板座2的側周圍。該壓力感測31是與該重量提示器32電連接,並用以感測該棧板座2在承載該等物件的承載狀態,而可透過該重量提示器32的燈號顯示,以防止包材短少或晶圓片是否缺放等異常狀態。此外,還可透過該位置感測器33與外部攜帶裝置進行遠端連線,用以遠端接收該智慧棧板的位置資訊及定位追蹤。Specifically, the pressure sensor 31 is disposed at a bottom of the pallet base 2, and the weight prompter 32 and the position sensor 33 are disposed around the side of the pallet seat 2. The pressure sensing 31 is electrically connected to the weight prompting device 32, and is configured to sense the carrying state of the pallet seat 2 on the carrying object, and can be displayed through the light indicator of the weight prompting device 32 to prevent the packaging material. Abnormal state such as shortage or wafer shortage. In addition, the location sensor 33 can be remotely connected to the external portable device for remotely receiving location information and location tracking of the smart pallet.
本實施例的該智慧棧板還進一步設置了該辨識手段4,用以辨識該智慧棧板的電子資訊,該辨識手段4可以採用條碼,包括一維條碼或是如快速響應矩陣圖碼(QR code)等的二維條碼,或者是一無線射頻辨識標籤(RFID tag),以供作業人員或自動化設備易於辨識或管理。此外,該傳輸裝置5是與該感測裝置3電連接,用以接收並輸出該感測裝置3感測到的資料。該傳輸裝置5可以為一有線的電子裝置連接埠,或者是一無線傳輸裝置,本實施例並不對此加以限制。該傳輸裝置5與感測裝置3電性連接以接收其所感測到的資料,然後再將這些資料輸出到外部以供監控或記錄之用。The smart pallet of the embodiment further includes the identification means 4 for identifying the electronic information of the smart pallet. The identification means 4 can adopt a barcode, including a one-dimensional barcode or a fast response matrix code (QR). A two-dimensional bar code, such as code), or a radio frequency identification tag (RFID tag) for easy identification or management by an operator or automation device. In addition, the transmission device 5 is electrically connected to the sensing device 3 for receiving and outputting the data sensed by the sensing device 3. The transmission device 5 can be a wired electronic device connection port or a wireless transmission device, which is not limited in this embodiment. The transmission device 5 is electrically connected to the sensing device 3 to receive the data it senses, and then output the data to the outside for monitoring or recording.
要說明的是,該智慧棧板還能包含用以供應該感測裝置3及該傳輸裝置5所需要的電力的電池單元(圖未示),此電池單元除了是可拆卸安裝的乾電池之外,也可額外設置與該感測裝置3及該傳輸裝置5電連接的太陽能充電模組,以自行產生電能來提供該等感測器所需要的電力。It should be noted that the smart pallet can further include a battery unit (not shown) for supplying the sensing device 3 and the power required by the transmission device 5, the battery unit is in addition to the detachable dry battery. A solar charging module electrically connected to the sensing device 3 and the transmitting device 5 may be additionally provided to generate electric energy by itself to provide power required by the sensors.
配合參閱圖3與圖4,該棧板座2包括一輪廓呈矩形的基體21、多個由該基體21的一上表面凹陷的凹槽22、多個分別設置在該等凹槽22內的防震件23,及一設在該基體21上的支撐模組25,並透過該等防震件23用以支撐該支撐模組25。Referring to FIG. 3 and FIG. 4, the pallet base 2 includes a base body 21 having a rectangular shape, a plurality of recesses 22 recessed by an upper surface of the base body 21, and a plurality of recesses 22 respectively disposed in the recesses 22. The anti-vibration member 23 and a support module 25 disposed on the base 21 are supported by the anti-vibration member 23 for supporting the support module 25.
該等防震件23用以支撐該承載模組25,並隔絕由該棧板座2傳來的震動。該等防震件23可以採用各種不同的材質或結構,例如可以是以天然橡膠、矽膠、…材料所製成的等防震膠塊231,或者是金屬、塑膠或複合材料所製成的螺旋狀防震器232。本實施例並不對此加以限制,只要能達到支撐及防震的功效即可。The anti-vibration members 23 are used to support the carrying module 25 and to isolate vibrations transmitted from the pallet base 2. The anti-vibration members 23 can be made of various materials or structures, for example, anti-vibration rubber blocks 231 made of natural rubber, silicone rubber, or the like, or spiral shockproof materials made of metal, plastic or composite materials. 232. This embodiment does not limit this, as long as the support and shockproof effects can be achieved.
較佳地,該等凹槽22是分別呈陣列等分地排列在該基體21上,在本實施例中,是以九個凹槽22為例做說明,而讓該九個凹槽22分別形成在該基體21的中央處、四個角落,及各角落之間,且該等防震件23分別為多個防震膠塊231與多個螺旋狀防震器232。詳細地說,讓該等防震膠塊231設置在位在四個角落的凹槽22內,該等螺旋狀防震器232則是設置在該等防震膠塊231之間,,也就是讓該等防震件23與該等螺旋狀防震器232交互設置在該基體21的外周緣。Preferably, the grooves 22 are equally arranged in an array on the base body 21. In the embodiment, the nine grooves 22 are taken as an example for illustration, and the nine grooves 22 are respectively It is formed at the center of the base body 21, at four corners, and between the corners, and the anti-vibration members 23 are a plurality of anti-vibration rubber blocks 231 and a plurality of spiral shock absorbers 232, respectively. In detail, the anti-vibration rubber blocks 231 are disposed in the recesses 22 located at the four corners, and the spiral anti-vibration 232 is disposed between the anti-vibration rubber blocks 231, that is, to allow such The anti-vibration member 23 is disposed on the outer periphery of the base body 21 in interaction with the spiral shock absorbers 232.
其中,防震膠塊231主要是提供對於垂直地面方向震動的隔絕;當智慧棧板是用以承載如潔淨基板容器的物件時,螺旋狀防震器232是以軸線全部朝向潔淨基板容器中的晶圓疊置方向同向的方式設置,以提供對於沿著該方向的搖晃或震動的隔離功效。藉由這兩種不同結構的防震件23來提供更好的防震效果。Among them, the anti-vibration rubber block 231 mainly provides the isolation for the vertical ground direction vibration; when the smart pallet is used to carry the object such as the clean substrate container, the spiral shock absorber 232 is directed to the wafer in the clean substrate container. The stacking directions are set in the same direction to provide isolation for shaking or vibration along the direction. The shock-proof members 23 of the two different structures provide a better shock-proof effect.
參閱圖5與圖6,該支撐模組25包括兩相間隔設置的防震片251,及多個陣列位於該等防震片251之間的防震塊255。每一防震片251具有一內層252、一外層253,及一位於該內層252與該外層253之間的多孔結構254。較佳,多孔結構254可以是蜂巢結構。如此可以在具有極高的結構強度的前提下大幅減輕防震片251的重量,而可達到節省運輸成本的功效。要說明的是,該等防震塊255是由吸震材料製成,可以採用天然橡膠、矽膠、…等材料製作,於本實施例中,此吸震材料是以矽膠為例做說明,此外,該支撐模組25並不限於使用兩片防震片251,也可僅使用具有多孔結構254的單一片防震片251。Referring to FIG. 5 and FIG. 6 , the support module 25 includes two anti-vibration pieces 251 spaced apart from each other, and a plurality of anti-vibration blocks 255 disposed between the anti-vibration pieces 251 . Each of the anti-vibration pieces 251 has an inner layer 252, an outer layer 253, and a porous structure 254 between the inner layer 252 and the outer layer 253. Preferably, the porous structure 254 can be a honeycomb structure. In this way, the weight of the anti-vibration piece 251 can be greatly reduced under the premise of having extremely high structural strength, and the transportation cost can be achieved. It should be noted that the anti-vibration block 255 is made of a shock absorbing material and can be made of natural rubber, silicone rubber, or the like. In the embodiment, the shock absorbing material is exemplified by a silicone rubber, and the support is further described. The module 25 is not limited to the use of two pieces of the anti-vibration piece 251, and only a single piece of the anti-vibration piece 251 having the porous structure 254 may be used.
適用於該防震片251的材料是選自聚丙烯(PP),透過使用聚丙烯(PP)搭配多孔(蜂巢)結構,使該支撐模組25具有質量輕、承載力與耐用度高、防水、防塵,及隔熱性佳等優點;該棧板座2的該本體21則是由氣體輔助射出成型、吹氣成型或雙層吸塑成型等技術製造,以讓該棧板座2具有中空輕量化設計,用以避免厚尺寸處的凹陷、收縮、翹曲變形,還能縮短成型週期,及提高整體強度。The material suitable for the anti-vibration piece 251 is selected from the group consisting of polypropylene (PP), and the polypropylene (PP) is matched with the porous (honeycomb) structure, so that the support module 25 has light weight, high bearing capacity and durability, and is waterproof. The utility model has the advantages of dustproof and good heat insulation; the body 21 of the pallet seat 2 is manufactured by gas-assisted injection molding, air blowing molding or double-layer plastic molding to make the pallet seat 2 hollow and light. Quantitative design to avoid dents, shrinkage, warpage at thick dimensions, shorten molding cycle, and increase overall strength.
透過在該棧板座2設置該支撐模組25、該等防震膠塊231,及該等螺旋狀防震器232彼此相配合,以增強承載該等物件時的防震效果。The support module 25, the anti-vibration rubber blocks 231 are disposed on the pallet base 2, and the spiral shock absorbers 232 are matched with each other to enhance the anti-shock effect when the objects are carried.
綜上所述,本新型智慧棧板,藉由在該棧板座2上設置該感測裝置3,能在該智慧棧板承載該等物件的運送過程中,即時偵測該棧板座2所承受的重量狀態或透過遠端監控定位該棧板座2的位置資訊,此外,在該基體21上設置該支撐模組25並與該等防震膠塊231及該等螺旋狀防震器232彼此相配合,除了能提高承載重力之外,還可讓承載於其上的該等物件具減震緩衝的效果,故確實能達成本新型的目的。In summary, the smart pallet of the present invention, by providing the sensing device 3 on the pallet base 2, can instantly detect the pallet seat during the transportation of the smart pallet carrying the objects. Receiving the weight state or positioning information of the pallet seat 2 through the remote monitoring, and further, the supporting module 25 is disposed on the base 21 and the anti-vibration rubber blocks 231 and the spiral shock absorbers 232 are mutually In combination, in addition to being able to increase the load carrying gravity, the objects carried thereon can also have the effect of damping and buffering, so that the object of the present invention can be achieved.
惟以上所述者,僅為本新型之實施例而已,當不能以此限定本新型實施之範圍,凡是依本新型申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本新型專利涵蓋之範圍內。However, the above is only the embodiment of the present invention, and when it is not possible to limit the scope of the present invention, all the simple equivalent changes and modifications according to the scope of the patent application and the contents of the patent specification are still This new patent covers the scope.
2‧‧‧棧板座2‧‧‧Stack base
253‧‧‧外層 253‧‧‧ outer layer
21‧‧‧基體 21‧‧‧ base
254‧‧‧多孔結構 254‧‧‧Porous structure
22‧‧‧凹槽 22‧‧‧ Groove
255‧‧‧防震塊 255‧‧‧Anti-vibration block
23‧‧‧防震件 23‧‧‧Anti-vibration parts
3‧‧‧感測裝置 3‧‧‧Sensing device
231‧‧‧防震膠塊 231‧‧‧Anti-vibration rubber block
31‧‧‧壓力感測器 31‧‧‧ Pressure Sensor
232‧‧‧螺旋狀防震器 232‧‧‧Spiral shock absorber
32‧‧‧重量提示器 32‧‧‧ Weight reminder
25‧‧‧支撐模組 25‧‧‧Support module
33‧‧‧位置感測器 33‧‧‧ position sensor
251‧‧‧防震片 251‧‧‧Anti-vibration film
4‧‧‧辨識手段 4‧‧‧ Identification means
252‧‧‧內層 252‧‧‧ inner layer
5‧‧‧傳輸裝置 5‧‧‧Transportation device
本新型之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一立體圖,說明本新型智慧棧板的一實施例; 圖2是一立體圖,說明該實施例的該感測裝置; 圖3是一局部放大圖,說明該棧板座的一防震膠塊; 圖4是一局部放大圖,說明該棧板座的一螺旋狀避震器; 圖5是一側視圖,說明該實施例的一支撐模組;及 圖6是一側視圖,說明該支撐模組的兩防震片的結構。Other features and advantages of the present invention will be apparent from the embodiments of the present invention, wherein: FIG. 1 is a perspective view illustrating an embodiment of the present invention; FIG. 2 is a perspective view illustrating the implementation FIG. 3 is a partially enlarged view showing a shockproof rubber block of the pallet seat; FIG. 4 is a partially enlarged view showing a spiral shock absorber of the pallet seat; FIG. A side view illustrating a support module of the embodiment; and FIG. 6 is a side view illustrating the structure of the two anti-vibration pieces of the support module.
Claims (23)
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TW107212119U TWM570303U (en) | 2018-09-04 | 2018-09-04 | Intelligent pallet |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI805327B (en) * | 2021-12-14 | 2023-06-11 | 廣達電腦股份有限公司 | Shock-absorbing pallet and transprtation system |
TWI830459B (en) * | 2022-08-02 | 2024-01-21 | 采鈺科技股份有限公司 | Transfer system for wafer cassettes |
TWI830502B (en) * | 2022-11-17 | 2024-01-21 | 家碩科技股份有限公司 | A fixture that automatically measures the flow rate of the mask carrier |
-
2018
- 2018-09-04 TW TW107212119U patent/TWM570303U/en not_active IP Right Cessation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI805327B (en) * | 2021-12-14 | 2023-06-11 | 廣達電腦股份有限公司 | Shock-absorbing pallet and transprtation system |
US11745917B2 (en) | 2021-12-14 | 2023-09-05 | Quanta Computer Inc. | Shock-absorbing pallets for transporting servers |
TWI830459B (en) * | 2022-08-02 | 2024-01-21 | 采鈺科技股份有限公司 | Transfer system for wafer cassettes |
TWI830502B (en) * | 2022-11-17 | 2024-01-21 | 家碩科技股份有限公司 | A fixture that automatically measures the flow rate of the mask carrier |
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