TWM559335U - Horizontal cloth dyeing machine driven with conveyor belt - Google Patents
Horizontal cloth dyeing machine driven with conveyor belt Download PDFInfo
- Publication number
- TWM559335U TWM559335U TW106211117U TW106211117U TWM559335U TW M559335 U TWM559335 U TW M559335U TW 106211117 U TW106211117 U TW 106211117U TW 106211117 U TW106211117 U TW 106211117U TW M559335 U TWM559335 U TW M559335U
- Authority
- TW
- Taiwan
- Prior art keywords
- storage tank
- dyeing
- liquid storage
- liquid
- cloth
- Prior art date
Links
- 238000004043 dyeing Methods 0.000 title claims abstract description 72
- 239000004744 fabric Substances 0.000 title claims abstract description 34
- 239000007788 liquid Substances 0.000 claims abstract description 68
- 239000000284 extract Substances 0.000 claims 1
- 230000032258 transport Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/22—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics only one side of the fabric coming into contact with the guiding means
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
- D06B23/16—Containers, e.g. vats with means for introducing or removing textile materials without modifying container pressure
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
一種具有輸送帶帶動的水平式布匹染色機,係在設置為水平的機體內底部任何一適當位置設置一低於機體底部的蓄液槽,而該蓄液槽的容量足以承接全部或大部份從染色管尾端回落的染液,藉以大幅減少染液的使用量;此外,還可以依需求在該蓄液槽內單獨設置熱交換器或過濾器,或同時在蓄液槽內設置熱交換器及過濾器,以對染液進行昇降溫與過濾,藉以精簡染色機的結構。 The utility model relates to a horizontal cloth dyeing machine driven by a conveyor belt. A liquid storage tank lower than the bottom of the body is arranged at any appropriate position on the bottom of the horizontal body, and the capacity of the liquid storage tank is sufficient to receive all or most of the storage tank. The dyeing liquid dropped from the end of the dyeing tube, thereby greatly reducing the amount of dyeing liquid used; in addition, a heat exchanger or a filter can be separately installed in the liquid storage tank as required, or a heat exchange can be set in the liquid storage tank at the same time Filters and filters to reduce temperature and filter the dyeing liquid, thereby simplifying the structure of the dyeing machine.
Description
本創作涉及一種對布匹進行染色的染色機,特別是一種利用水平式染色機亦可以達到大量減少染液的使用,讓染布成本更為經濟且更符合環保,同時能降低布匹在染色過程受到過大張力而損傷的結構。 This creation relates to a dyeing machine for dyeing cloth, especially a horizontal dyeing machine can also reduce the use of a large amount of dyeing solution, so that the cost of dyeing cloth is more economical and environmentally friendly, and it can reduce the impact of cloth during the dyeing process. Structures damaged by excessive tension.
習知的具有輸送帶帶動的上傾式或下傾式布匹染色機,係將機體設為前端較高而後端較低的傾斜形態或前低後高的傾銷形態,在該機體底部後端設置一蓄意槽,以承接從染色管後端回落的染液,藉以大幅減少染液的使用量,以及可將染色管設置成水平或微傾狀態而可降低導布輪與輸送帶的高度,亦即縮短導布輪與輸送帶裝置的距離,達到降低布匹在染色過程所受到的張力與拉力。 The conventional up-tilt or down-tilt cloth dyeing machine driven by a conveyor belt sets the body into an inclined form with a higher front end and a lower rear end or a dumping form with a lower front and a higher rear. A deliberate slot to receive the dye solution falling from the back of the dyeing tube, thereby greatly reducing the amount of dye solution used, and the dyeing tube can be set horizontally or slightly to reduce the height of the cloth guide wheel and the conveyor belt. That is, the distance between the cloth guide wheel and the conveyor belt device is shortened, so as to reduce the tension and pull force on the cloth during the dyeing process.
本創作的主要目的,在於提供一種利用水平形態的機體,亦可以達到大量節省染液(亦即水量),藉以進一步降低布匹染色成本與提昇環保效果,同時又能進一步縮短導布輪與輸送帶裝置間之高度,使得受到導布輪與輸送帶裝置帶動的布匹受到更小的張力,避免布匹的組織及特性受到破壞的染色機。 The main purpose of this creation is to provide a machine that uses a horizontal form, which can also save a lot of dyeing liquid (that is, the amount of water), thereby further reducing the cost of fabric dyeing and improving the environmental protection effect, and at the same time can further shorten the cloth guide wheel and the conveyor belt. The height between the devices makes the cloth driven by the cloth guide wheel and the conveyor belt device receive less tension, and the dyeing machine to prevent the organization and characteristics of the cloth from being damaged.
本創作的特徵,係在布匹染色機之水平的機體內底部任何適當 位置設置一低於機體底部的蓄液槽,且該蓄液槽的容量足以承接全部或大部份從染色管尾端回落的染液,藉以大幅減少染液的使用量;此外,還可以依需求在該蓄液槽內單獨設置熱交換器或過濾器,或同時在蓄液槽內設置熱交換器與過濾器,以對染液進行昇降溫與過濾,藉以精簡染色機的結構及體積。 The characteristics of this creation are attached to the bottom of the body at the level of the cloth dyeing machine. A liquid storage tank lower than the bottom of the body is provided at a position, and the capacity of the liquid storage tank is sufficient to receive all or most of the dyeing liquid dropped from the end of the dyeing tube, thereby greatly reducing the amount of dyeing liquid used; It is required to separately set a heat exchanger or a filter in the liquid storage tank, or to set a heat exchanger and a filter in the liquid storage tank at the same time, so as to reduce the temperature and filter the dyeing liquid, thereby simplifying the structure and volume of the dyeing machine.
本創作的其中一技術手段,係將布匹染色機的機體設為水平形態,於該機體底部的任何適當位置,例如中間、前端或後端設置一低於機體底部的蓄液槽,並預設該蓄液槽積蓄染液的容量足以承接染色機循環時,從染色管回落至機體內的全部或大部份的染液,使染色機循環時機體內只積蓄少部份染液,甚至完全沒有染液;該蓄液槽的底部與設於機體內部之噴嘴之間連接一管路、一泵浦與機體外的熱交換器,該泵浦將蓄液槽內的染液抽出通過機體外的熱交換器輸送至該噴嘴噴出,從染布管尾端回落的染液則直接落入蓄液槽中構成染液的循環。 One of the technical means of this creation is to set the body of the cloth dyeing machine to a horizontal form, and set a liquid storage tank lower than the bottom of the body at any appropriate position on the bottom of the body, such as the middle, front or rear end, and preset The capacity of the liquid storage tank for storing the dyeing liquid is sufficient to take over all or most of the dyeing liquid from the dyeing tube when the dyeing machine is circulated, so that only a small part of the dyeing liquid is stored in the machine when the dyeing machine circulates. Dyeing liquid; a pipe, a pump and a heat exchanger outside the body are connected between the bottom of the liquid storage tank and a nozzle provided inside the body, and the pump draws out the dyeing liquid in the liquid storage tank through the body. The heat exchanger is sent to this nozzle for spraying, and the dyeing liquid falling back from the end of the dyeing tube directly falls into the liquid storage tank to constitute a circulation of the dyeing liquid.
本創作可以直接將機體外的熱交換器設置在蓄液槽內,同時在該蓄液槽內設置過濾器,以過濾染液中的棉絮及雜質,並藉此簡化染色機之結構,更進一步降低用水量(液化)。 This creation can directly set the heat exchanger outside the machine in the liquid storage tank, and at the same time set a filter in the liquid storage tank to filter the cotton wool and impurities in the dyeing liquid, thereby simplifying the structure of the dyeing machine, and further Reduce water consumption (liquefaction).
本創作也可以在蓄液槽內依需求只單獨設置熱交換器或過濾器。 In this creation, it is also possible to set only a heat exchanger or a filter in the liquid storage tank as required.
1‧‧‧機體 1‧‧‧ body
11‧‧‧助劑桶 11‧‧‧Auxiliary bucket
12‧‧‧染色管 12‧‧‧ dyeing tube
2‧‧‧輸送帶裝置 2‧‧‧ conveyor belt device
3‧‧‧布匹 3‧‧‧ Cloth
4‧‧‧導布輪 4‧‧‧ cloth guide wheel
5‧‧‧噴嘴 5‧‧‧ Nozzle
6‧‧‧蓄液槽 6‧‧‧ reservoir
61‧‧‧過濾器 61‧‧‧filter
7‧‧‧泵浦 7‧‧‧Pump
8‧‧‧熱交換器 8‧‧‧ heat exchanger
9‧‧‧控制箱 9‧‧‧Control Box
L‧‧‧染液 L‧‧‧ Dyeing Solution
第一圖為顯示本創作之染色機在機體中間位置設置蓄液槽之第一實施例示意圖; 第二圖為顯示本創作之染色機在機體尾端位置設置蓄液槽之第二實施例示意圖;以及第三圖為顯示本創作之染色機在機體前端位置設置蓄液槽之第三實施例示意圖。 The first figure is a schematic diagram showing the first embodiment of the dyeing machine of the present invention, which is provided with a liquid storage tank in the middle position of the body; The second figure is a schematic diagram showing the second embodiment of the dyeing machine of the present invention with a liquid storage tank at the end of the body; and the third figure shows the third embodiment of the dyeing machine of the creation with a liquid storage tank at the front of the body schematic diagram.
以下配合圖式及元件符號對本創作之實施方式做更詳細的說明,俾使熟習該項技藝者在閱讀本說明書後能據以實施。 The following describes the implementation of this creation in more detail with drawings and component symbols, so that those skilled in the art can implement it after reading this manual.
如第一圖所示之第一實施例,本創作提供之具有輸送帶帶動的水平式布匹染色機,係將機體1設為水平形態,並在機體1的上方設有供布匹通過且呈水平或傾斜的染色管12,染色管12下方設置一輸送帶裝置2,機體1內的前端上方處則設有噴嘴5與導布輪4,機體1內的大約中間位置底部設置一蓄液槽6,該蓄液槽6係從機體底部向下延伸一適當深度,並且預設該蓄液槽6積蓄染液的容量足以承接全部或大部份在機體1內進行染色的染液L量;蓄液槽6底部以管路連接至噴嘴5,該管路上設置一泵浦7與一位於機體外的熱交換器8,泵浦7還以管路連接一助劑桶11;染色加工過程(簡稱”染程”)的控制與染色機的控制係由一控制箱9之電腦或程式控制器(PLC)來控制 As shown in the first embodiment of the first figure, the horizontal cloth dyeing machine provided with a conveyor belt provided by this creation is to set the body 1 in a horizontal form, and a cloth is provided above the body 1 and is horizontal. Or inclined dyeing tube 12, a conveyor belt device 2 is arranged below the dyeing tube 12, a nozzle 5 and a cloth guide wheel 4 are arranged above the front end in the body 1, and a liquid storage tank 6 is arranged at the bottom of the body 1 at about the middle position The liquid storage tank 6 extends from the bottom of the body to an appropriate depth, and the capacity of the liquid storage tank 6 to store the dyeing liquid is sufficient to receive all or most of the amount of dyeing liquid L that is dyed in the body 1; The bottom of the liquid tank 6 is connected to the nozzle 5 by a pipeline, and a pump 7 and a heat exchanger 8 located outside the machine body are arranged on the pipeline. The pump 7 is also connected to an auxiliary tank 11 by a pipeline; the dyeing process (referred to as "" "Dyeing process") and the control of the dyeing machine are controlled by a computer or a program controller (PLC) in a control box 9
藉由第一圖所示的實施例,布匹3被送入機體1內後,係在機體1內經由導布輪4帶動送入噴嘴5,再進入染色管12,再回落至輸送帶裝置2而循環地輸送;在布匹3被循環輸送的過程中,泵浦7將蓄積於蓄液槽6與染色機機體中的染液L抽出,通過熱交換器8後,從噴嘴5噴出來,輔助對布匹3進行推動,染液L在噴嘴5與染色管12中同時對布匹3進行 交互作用而染色。從染色管12尾端回落的染液L回落至機體底部,全部或大部分染液L則流向並落入蓄液槽6而蓄存;由於蓄液槽6的水平面積較整體染色機機體底部小,故相同液量可提高液位高度,防止泵浦7抽真空,反之相同液位高度時則蓄液槽6需較少的液量,因此可以節省所需染液L的使用量。此外,藉由將蓄液槽6設於機體1內部的結構,得以使整個染色機的結構簡化。 With the embodiment shown in the first figure, after the cloth 3 is fed into the body 1, the cloth is driven into the nozzle 5 through the cloth guide wheel 4 in the body 1, then enters the dyeing tube 12, and then falls back to the conveyor belt device 2. And the pump is cyclically transported; in the process of the cloth 3 being cyclically transported, the pump 7 draws out the dyeing liquid L accumulated in the liquid storage tank 6 and the body of the dyeing machine, passes through the heat exchanger 8 and is ejected from the nozzle 5 to assist The cloth 3 is pushed, and the dyeing liquid L is simultaneously applied to the cloth 3 in the nozzle 5 and the dyeing tube 12 Interaction and staining. The dyeing liquid L dropped from the end of the dyeing tube 12 falls back to the bottom of the body, and all or most of the dyeing liquid L flows to and falls into the liquid storage tank 6 for storage; because the horizontal area of the liquid storage tank 6 is larger than the bottom of the whole dyeing machine body It is small, so the same liquid volume can increase the liquid level height and prevent the pump 7 from evacuating. Conversely, when the same liquid level height, the liquid storage tank 6 requires less liquid volume, so the required amount of dyeing liquid L can be saved. In addition, the structure of the liquid storage tank 6 provided inside the body 1 can simplify the structure of the entire dyeing machine.
除了前述的結構之外,第一圖還顯示了本創作可以在蓄液槽6內設置另外的熱交換器8,以及在蓄液槽6內設置過濾器61,以濾除染液中所含的棉絮或雜質,如此可進一步節省染液L的使用量,並更進一步簡化整體布匹染色機的結構。 In addition to the aforementioned structure, the first figure also shows that in the present invention, an additional heat exchanger 8 can be provided in the liquid storage tank 6 and a filter 61 is provided in the liquid storage tank 6 to filter out the content contained in the dye solution. This can further save the amount of dyeing liquid L used, and further simplify the structure of the overall cloth dyeing machine.
如第二圖所示的第二實施例,係沿用前述第一實施例的結構,但將蓄液槽6設置在機體1底部的尾端,同樣可以達到前述的功能與效果。 The second embodiment shown in the second figure follows the structure of the first embodiment, but the liquid storage tank 6 is provided at the tail end of the bottom of the body 1, and the aforementioned functions and effects can also be achieved.
如第三圖所示的第三實施例,係沿用前述第一實施例的結構,但將蓄液槽6設置在機體1的前端的底部,同樣可以達到前述的功能與效果。 The third embodiment shown in the third figure follows the structure of the aforementioned first embodiment, but the liquid storage tank 6 is provided at the bottom of the front end of the body 1, and the aforementioned functions and effects can also be achieved.
以上所述者僅為用以解釋本創作之較佳實施例,並非企圖據以對本創作作任何形式上之限制,是以,凡有在相同之創作精神下所作有關本創作之任何修飾或變更,皆仍應包括在本創作意圖保護之範疇。 The above are only for explaining the preferred embodiment of the creation, and are not intended to restrict the creation in any form. Therefore, any modification or change related to the creation under the same spirit of creation , Should still be included in the scope of protection of this creative intention.
Claims (3)
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW106211117U TWM559335U (en) | 2017-07-28 | 2017-07-28 | Horizontal cloth dyeing machine driven with conveyor belt |
US15/905,836 US20190032260A1 (en) | 2017-07-28 | 2018-02-27 | Conveyor-driven horizontal fabric dyeing machine |
JP2018000839U JP3216311U (en) | 2017-07-28 | 2018-03-07 | Horizontal cloth dyeing machine with belt conveyor |
DE202018101320.3U DE202018101320U1 (en) | 2017-07-28 | 2018-03-09 | A horizontal cloth dyeing machine driven by the conveyor belt |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW106211117U TWM559335U (en) | 2017-07-28 | 2017-07-28 | Horizontal cloth dyeing machine driven with conveyor belt |
Publications (1)
Publication Number | Publication Date |
---|---|
TWM559335U true TWM559335U (en) | 2018-05-01 |
Family
ID=61912310
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW106211117U TWM559335U (en) | 2017-07-28 | 2017-07-28 | Horizontal cloth dyeing machine driven with conveyor belt |
Country Status (4)
Country | Link |
---|---|
US (1) | US20190032260A1 (en) |
JP (1) | JP3216311U (en) |
DE (1) | DE202018101320U1 (en) |
TW (1) | TWM559335U (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20220307182A1 (en) * | 2021-03-29 | 2022-09-29 | Chi-Lung Chang | Saturated extreme low liquor ratio conveyor-driving atmospheric fabric dyeing machine |
CN115679575B (en) * | 2022-11-18 | 2024-05-28 | 湖南欣龙非织造材料有限公司 | Cloth dip dyeing liquid preparation process |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203977120U (en) * | 2014-06-12 | 2014-12-03 | 张棋龙 | There is the piece dyeing machine structure-improved that conveyer belt drives |
-
2017
- 2017-07-28 TW TW106211117U patent/TWM559335U/en unknown
-
2018
- 2018-02-27 US US15/905,836 patent/US20190032260A1/en not_active Abandoned
- 2018-03-07 JP JP2018000839U patent/JP3216311U/en active Active
- 2018-03-09 DE DE202018101320.3U patent/DE202018101320U1/en active Active
Also Published As
Publication number | Publication date |
---|---|
US20190032260A1 (en) | 2019-01-31 |
DE202018101320U1 (en) | 2018-03-23 |
JP3216311U (en) | 2018-05-24 |
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