CN215441019U

CN215441019U - Saturated ultralow bath ratio conveyer belt type low-temperature cloth dyeing machine

Info

Publication number: CN215441019U
Application number: CN202120741283.0U
Authority: CN
Inventors: 张棋龙
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-04-12
Filing date: 2021-04-12
Publication date: 2022-01-07
Anticipated expiration: 2031-04-12

Abstract

The utility model provides a saturated ultra-low bath ratio conveyor belt type low-temperature cloth dyeing machine.A conveyor belt device is arranged in the internal space of a dyeing machine body to convey cloth for circulation, and the transverse section of the internal space of the dyeing machine body is rectangular; the conveyer belt device is arranged in parallel along the length and the width of the machine body, and a built-in heat exchanger and a filter screen are arranged on the inner side of a water storage tank at the bottom of the machine body; the top of this organism is equipped with a dyeing pipe of connecting the preceding, back both ends of this organism, and the front end of this dyeing pipe sets up a first nozzle, and the rear end of this dyeing pipe sets up a second nozzle, is equipped with a pendulum cloth device below the rear end organism of this dyeing pipe in, and the below that corresponds the position of this pendulum cloth device sets up one and leads the cloth device. The utility model can ensure that cloth only absorbs saturated water quantity without being soaked in dye liquor with high liquid level in the dyeing process, thereby greatly reducing water consumption, steam consumption, power consumption and partial auxiliary agent consumption compared with the traditional soaking dyeing type dyeing machine, greatly reducing the discharge of waste water and CO2 and thoroughly solving the problem of environmental protection.

Description

Saturated ultralow bath ratio conveyer belt type low-temperature cloth dyeing machine

Technical Field

The utility model relates to a saturated ultra-low bath ratio conveyor belt type low-temperature cloth dyeing machine for dyeing cloth, in particular to a cloth dyeing machine which replaces the traditional water buoyancy by mechanical force (a conveyor belt device) to drive the circulation of the cloth and dye the cloth at low temperature and has a rectangular or non-circular machine body space.

Background

The machine body of the existing high-temperature conveyer belt type dyeing machine belongs to a pressure container, and in order to deal with the internal environment of the machine body with high pressure and high temperature, the machine body is usually designed to be a barrel type, so that the interior of the machine body is correspondingly formed to be the barrel type. However, the drum-type internal space is not optimized because of the limited space of the machine body when the peripheral related equipment, components or devices are arranged, the effective space for accommodating the cloth is small, the cloth dyeing amount is small, and the related workers are not easy to construct during maintenance, so that the machine body of the conventional drum-type cloth dyeing machine has the congenital defects.

In addition, the swinging angle and amplitude of the cloth placing device for arranging the cloth in the conventional cloth dyeing machine cannot be optimally adjusted due to the shape of the cylinder, and the guiding angle of the cloth guiding device for guiding the cloth cannot be optimally adjusted, so that the function is limited.

On the other hand, the conventional cloth dyeing machine has a structure in which a conveyor belt device installed inside the machine body is disposed in a horizontal state with respect to the machine body dye vat, and when the inclination angle is adjusted, the machine body dye vat body is also inclined, and since the relative positions of the components inside the dye vat are not changed, the performance of the machine body dye vat cannot be optimized for different kinds of cloth.

Disclosure of Invention

The main object of the present invention is to provide a dyeing machine which can make full use of the internal space of the rectangular body of the dyeing machine, optimize the design of the dyeing vessel body and the internal structure thereof, so as to enhance the performance of the dyeing machine, increase the cloth containing amount of the dyeing vessel of the body, and facilitate the maintenance operation of the worker.

It is still another object of the present invention to provide a cloth dyeing machine capable of spraying and dyeing cloth in a dyeing tube by selecting a single nozzle or a double nozzle according to the type, texture and amount of cloth to be transported and driving the cloth to run.

Another object of the present invention is to provide a piece dyeing machine capable of adjusting the swing angle and amplitude of a cloth swinging device and the cloth guiding angle of a cloth guiding device.

Another object of the present invention is to provide a piece dyeing machine capable of adjusting the inclination angle of the front end or the rear end or both of the belt conveyor device inside the machine body.

The utility model provides a saturated ultra-low bath ratio conveyor belt type low-temperature cloth dyeing machine which is characterized in that: the inner space of a dyeing machine body is provided with a conveying belt device for conveying cloth to circulate, and the transverse section of the inner space of the machine body is formed into a rectangle; the conveyer belt device is arranged in parallel along the length and the width of the machine body, and a built-in heat exchanger and a filter screen are arranged on the inner side of a water storage tank at the bottom of the machine body;

the top of this organism is equipped with a dyeing pipe of connecting the preceding, back both ends of this organism, and the front end of this dyeing pipe sets up a first nozzle, and the rear end of this dyeing pipe sets up a second nozzle, is equipped with a pendulum cloth device below the rear end organism of this dyeing pipe in, and the below that corresponds the position of this pendulum cloth device sets up one and leads the cloth device.

Wherein, the conveyer belt device is a full-section horizontal type without an inclined adjusting section.

The cloth swinging device can adjust the angle and the amplitude of the guided cloth in the left and right directions.

Wherein the position of the cloth guide device is fixed or can be adjusted in the front-back direction.

Wherein, the angle of the cloth guiding device is fixed or can be adjusted.

Wherein the machine body is provided with a single nozzle or a double nozzle.

Wherein, the front end and/or the rear end of the conveying belt device is provided with an inclination angle adjusting section.

The saturated ultra-low bath ratio conveyor belt type low-temperature cloth dyeing machine with the structural design can achieve the following advantages:

1. the cloth can only absorb the saturated water amount without being soaked in the dye solution with high liquid level in the dyeing process, so that the water consumption, the steam consumption, the power consumption and partial auxiliary agent consumption can be greatly reduced compared with the traditional soaking dyeing type dyeing machine, the discharge amount of waste water and CO2 is greatly reduced, and the environmental protection problem is thoroughly solved.

2. The internal space of the dyeing machine body can be fully and effectively utilized, the performance and the structure of the dyeing machine are optimized, the cloth containing quantity of the dyeing tank of the machine body is increased, and the internal maintenance operation of the machine body is more convenient for workers.

3. The single nozzle or double nozzles can be selected according to the characteristics of the conveyed cloth or the thickness of the cloth, and the dyeing liquid is sprayed out of the dyeing tube to dye the cloth and push the cloth to move, thereby enhancing the uniform dyeing effect.

4. The cloth swinging device can adjust the swinging angle and amplitude in the left and right directions, and the cloth guiding and guiding device can move in the front and back directions and adjust the angle of the cloth guiding device to adjust the angle of guiding the cloth, so that the cloth can enter the conveying belt according to the ordered stacking of different cloth types and cloth quantities, the operation is smoother, and the cloth dyeing quantity is increased.

5. The front end or the rear end or both of the conveyer belt device in the machine body can be adjusted with an inclination angle, thereby enabling cloth of different types and cloth amount to run more smoothly and reducing the distance from the cloth guide wheel to the conveyer belt so as to reduce the tension of the cloth.

Drawings

FIG. 1 is an internal schematic view showing the overall structure of a saturated ultra low bath ratio conveyorized low temperature cloth dyeing machine of the present invention;

FIG. 2 is a schematic top view showing the body structure of the saturated ultra low bath ratio conveyorized low temperature cloth dyeing machine of the present invention;

FIG. 3 is a schematic diagram showing a front view of the body structure of the saturated ultra-low bath ratio conveyorized low temperature cloth dyeing machine of the present invention; and

fig. 4 is a schematic side view showing the body structure of the saturated ultra-low bath ratio conveyor belt type low temperature cloth dyeing machine of the present invention.

Description of reference numerals: 1-body; 2-a conveyor belt device; 3-a first communicating pipe; 3A-a second communicating tube; 4-a cloth guide wheel; 5-a first nozzle; 6-a water storage tank; 6A-built-in heat exchanger and filter screen; 7-a pump; 8-a cloth swinging device; 9-a cloth guide device; 10-a watering device; 11-spraying holes; 12-a staining tube; 13-a second nozzle; 14-an auxiliary agent barrel; 16-sprockets (or other mechanical elements); an L-tilt angle adjusting section.

Detailed Description

The following detailed description of the present invention will be provided in conjunction with the drawings and reference numerals to enable those skilled in the art to practice the utility model.

As shown in fig. 1 to 4, the saturated ultra-low bath ratio conveyor belt type low temperature cloth dyeing machine provided by the present invention is provided with a dyeing tube 12 above a machine body 1 for passing cloth and in a horizontal or slightly inclined state, and a cloth guide wheel 4 above the front end of the machine body 1; the front end of the dyeing pipe 12 is provided with a first nozzle 5, the rear end of the dyeing pipe 12 is provided with a second nozzle 13 and a cloth swinging device 8, the cloth swinging device 8 can be adjusted in the left-right direction by the swinging angle and the swinging amplitude, so that the cloth falls through the rear end of the dyeing pipe 12 and simultaneously falls down to the cloth guiding device 9 positioned below in an alternating and orderly manner through the swinging of the cloth swinging device 8, the cloth guiding device 9 has an arc-shaped or inclined surface, and the position and the angle can be adjusted in the front-rear direction so as to guide the dyed cloth falling from the cloth swinging device 8 to the conveying belt device 2.

A conveyer belt device 2 is arranged in a dye vat of a machine body 1, the conveyer belt device 2 can be arranged along the length and the width of the machine body 1, a chain wheel 16 (or other mechanism elements) is arranged at the position of the length of the front end of the conveyer belt device 2, a bendable inclination angle adjusting section L is formed between the chain wheel 16 (or other mechanism elements) and the front end of the conveyer belt device 2, and the inclination angle adjusting section L can be adjusted; that is, when the inclination angle of the inclination angle adjusting section L is larger, the distance between the front end of the conveyer belt device 2 and the cloth guide wheel 4 is smaller, so that the tension applied to the cloth can be reduced, and when the cloth is separated from the conveyer belt device 2, the defect that the cloth at the rear end is toppled forwards and stacked on the cloth at the front end can be prevented and improved, preferably, the conveyer belt device 2 at the rear end can also be designed as the front end, so that the cloth is more smoothly dropped into the conveyer belt device 2 through the cloth swaying device 8, the cloth is prevented or reduced from toppling forwards and stacking forwards, and the cloth is conveyed to the front end by the conveyer belt device 2 and then is pulled by the cloth guide wheel 4 to enter the nozzle to form the circular operation.

A water spraying device 10 is installed at the appropriate position of the upper side and the side of the inner side of the machine body 1, and a plurality of spraying holes 11 are arranged at the lower end of the water spraying device 10 along the length thereof; the sprinkler 10 can be directly connected to the water inlet pipe or to the outlet of the pump, and when supplying water, or when the valve is started during the operation of the pump, the water or the dye liquor can be sprayed upwards or downwards or all around through the spraying holes 11 to clean the inside of the body 1 and wet the dyed cloth.

The utility model can also set up a water storage tank 6 in the bottom of the organism 1, its inside sets up built-in heat exchanger and filter screen 6A, the water storage tank 6 connects the pump 7 by the pipeline, and the pump 7 connects the first spray nozzle 5 by the first connecting pipe 3 and connects to the second spray nozzle 13 by the second connecting pipe 3A, the impurity that the dyeing liquor in the organism 1 contains will be filtered by the filter screen, the dyeing liquor enters the built-in heat exchanger and carries on the heat exchange with the filter screen 6A to heat and cool, the dyeing liquor after heat exchange and filtration is transported to the first spray nozzle 5 and second spray nozzle 13 to squirt by the pump 7, in order to dye and promote the cloth in the dyeing tube 12 to move, so recycle and transport the dyeing liquor cyclically.

The inlet end of the pump 7 is further connected with an auxiliary agent barrel 14 through a communicating pipe, when adding the agent, the pump 7 pumps the auxiliary agent stored in the auxiliary agent barrel 14 and mixes the auxiliary agent with the dye liquor in circulation while running, and the auxiliary agent is conveyed to the first nozzle 5 and the second nozzle 13 through the first communicating pipe 3 and the second communicating pipe 3A so as to drive and mix the dye liquor in the dyeing pipe 12 to dye the cloth. According to different cloth characteristics or cloth quantities, the present invention can choose to open only the first nozzle 5 to spray the dye liquor, or open the first nozzle 5 and the second nozzle 13 simultaneously to spray the dye liquor, so as to obtain the best cloth spray dyeing effect.

The saturated ultra-low bath ratio conveyor belt type low-temperature cloth dyeing machine provided by the utility model not only can fully utilize the internal space of the dyeing machine body, so that the design and the configuration of internal components are proper and convenient, the performance and the structure of the dyeing machine are optimized, the cloth containing amount of a dyeing cylinder of the dyeing machine body is large, and the maintenance operation of workers is more convenient, but also can select a single nozzle or double nozzles to spray dyeing liquid in a dyeing pipe according to the characteristics of conveyed cloth so as to push the cloth to run and dye, thereby improving the uniform dyeing effect and improving the defects of creases; the cloth swinging device can adjust the swinging angle and the swinging amplitude in the left and right directions, and the cloth guide device can move in the front and back directions and adjust the angle for guiding the cloth, so that the cloth can smoothly and orderly enter the conveying belt device according to different cloth; the two ends of the conveyer belt device inside the machine body can be adjusted with inclination angles, so that the defects of cloth toppling and cloth stacking before the back cloth is piled can be prevented or improved according to different conveying cycles of the dyed cloth.

The foregoing description is intended to be illustrative rather than limiting, and it will be appreciated by those skilled in the art that many modifications, variations or equivalents may be made without departing from the spirit and scope of the utility model as defined in the appended claims.

Claims

1. The utility model provides a saturated formula ultralow bath ratio conveyer belt low temperature cloth dyeing machine which characterized in that: the inner space of a dyeing machine body is provided with a conveying belt device for conveying cloth to circulate, and the transverse section of the inner space of the machine body is formed into a rectangle; the conveyer belt device is arranged in parallel along the length and the width of the machine body, and a built-in heat exchanger and a filter screen are arranged on the inner side of a water storage tank at the bottom of the machine body;

2. The saturated ultra-low bath ratio conveyor belt low temperature cloth dyeing machine of claim 1, wherein the conveyor belt means is full-section horizontal, no-tilt adjustment section.

3. The saturated ultra-low bath ratio conveyor belt type low-temperature cloth dyeing machine as claimed in claim 1, characterized in that the cloth swinging device can adjust the angle and amplitude of guiding the cloth in the left-right direction.

4. The saturated ultra-low bath ratio conveyor belt type low-temperature cloth dyeing machine as claimed in claim 1, characterized in that the position of the cloth guide is fixed or adjustable in the forward and backward direction.

5. The saturated ultra-low bath ratio conveyor belt type low-temperature cloth dyeing machine as claimed in claim 1, characterized in that the angle of the cloth guide is fixed or adjustable.

6. The saturated ultra-low bath ratio conveyor belt type low temperature cloth dyeing machine as claimed in claim 1, characterized in that the machine body is provided with a single nozzle or a double nozzle.

7. The saturated ultra-low bath ratio conveyor belt type low temperature cloth dyeing machine as claimed in claim 1, characterized in that an inclination adjusting section is provided at the front end and/or the rear end of the conveyor belt means.