JP3194565U - Fabric dyeing machine with roller transport - Google Patents
Fabric dyeing machine with roller transport Download PDFInfo
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- JP3194565U JP3194565U JP2014004969U JP2014004969U JP3194565U JP 3194565 U JP3194565 U JP 3194565U JP 2014004969 U JP2014004969 U JP 2014004969U JP 2014004969 U JP2014004969 U JP 2014004969U JP 3194565 U JP3194565 U JP 3194565U
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- 239000004744 fabric Substances 0.000 title claims abstract description 78
- 238000004043 dyeing Methods 0.000 title claims abstract description 46
- 239000007788 liquid Substances 0.000 claims description 14
- 239000000284 extract Substances 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 4
- 230000032258 transport Effects 0.000 description 28
- 238000000034 method Methods 0.000 description 6
- 230000002159 abnormal effect Effects 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/023—Guiding rollers
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
【課題】使用水量の削減と染色効率の向上を可能にする、ローラー式輸送装置を備えた布地染色機を提供する。【解決手段】機械本体１内には、複数の輸送用ローラー２１が配列してなるローラー式輸送装置２が設けられる。布地３は、機械本体１内に設けられた染色管１１を通過した後、前記ローラー式輸送装置２上へと落ちる。更に前記ローラー式輸送装置２によって、布地３は前へ送られて機械本体１内の布誘導歯車４とノズル５を通過した後、再び前記染色管１１へ入って染色される。【選択図】図１The present invention provides a fabric dyeing machine equipped with a roller-type transport device that can reduce the amount of water used and improve the dyeing efficiency. In a machine main body 1, a roller type transport device 2 in which a plurality of transport rollers 21 are arranged is provided. After passing through the dyeing tube 11 provided in the machine body 1, the fabric 3 falls onto the roller transport device 2. Furthermore, the cloth 3 is fed forward by the roller-type transport device 2 and passes through the cloth guide gear 4 and the nozzle 5 in the machine main body 1 and then enters the dyeing tube 11 and is dyed again. [Selection] Figure 1
Description
本考案は、布地を染色するための染色機に関し、特にローラー式輸送装置が布地の循環輸送を助けることにより、消費水量を大幅に削減し、染色効率を向上させることができる、ローラー式輸送装置を備えた布地染色機に関する。 The present invention relates to a dyeing machine for dyeing fabric, and in particular, a roller-type transport device that can significantly reduce water consumption and improve dyeing efficiency by helping the roller-type transport device circulate and transport the fabric. It is related with the fabric dyeing machine provided with.
従来の一般的な布地染色機の布地染色加工は、ポンプによって加圧された染液が熱交換器を経由して加熱或いは冷却された後、ノズルに入り、出力されるか、或いは溢流の水力によって、染色機の布滞留槽に戻る。また布地は、布誘導歯車によって連動されて（或いは布誘導歯車を必要とせず）ノズルに入り、ノズルによって出力されるか、或いは溢流の力に連動されることにより、布地は、染色管を経由して染め釜本体に戻った後、染液の浮力と推力によって機械本体前方へ送られる、というように循環する。これと同時に、ポンプが助剤を染色機中に加圧注入する。染液と布地は、循環中に熱交換器によって加熱保温・冷却される過程において、染料が布地に吸収されることにより、精練・染色及び水洗効果が得られる。 In the conventional fabric dyeing process of a general dyeing machine, the dyeing liquid pressurized by a pump is heated or cooled via a heat exchanger, and then enters a nozzle and is output or overflows. Return to the cloth storage tank of the dyeing machine by hydraulic power. In addition, the cloth enters the nozzle in conjunction with the cloth guide gear (or does not require the cloth guide gear) and is output by the nozzle, or is interlocked with the overflow force, so that the cloth is connected to the dyeing tube. After returning to the main body of the dyeing kettle, it circulates such that it is sent to the front of the machine main body by the buoyancy and thrust of the dyeing liquid. At the same time, the pump pressurizes the auxiliary agent into the dyeing machine. The dye liquor and the fabric are scoured / dyed and washed with water by the dye being absorbed by the fabric in the process of being heated and kept warm and cooled by the heat exchanger during circulation.
本考案は、布地を安定的且つ均一な状態でローラー上に配列・積重ねるとともに、ローラーで輸送して、布地を安定的に循環させることにより、大幅に消費水量を削減し、更に実際に染布する量を増やす効果が得られる、ローラー式輸送装置を備えた布地染色機を提供することを目的とする。 The present invention arranges and stacks fabrics on a roller in a stable and uniform state, transports them with rollers, and circulates the fabric in a stable manner, thereby greatly reducing the amount of water consumed and actually dyeing. An object of the present invention is to provide a fabric dyeing machine equipped with a roller-type transport device that can increase the amount of cloth.
上述の目的を達成するため、本考案は、染色機の機械本体内に布地循環センサー遊び歯車と布地移動センサーが設けられるとともに、コンピュータ或いはプログラムによって制御される。前記布地循環センサー遊び歯車が機械本体内の布地について動いていないと感知した時、前記ローラー式輸送装置は、運転停止、或いは加速、或いは減速する。また、前記布地移動センサーが布地の移動速度について速過ぎる・遅すぎる、或いは詰まって停止していると感知した時、前記ローラー式輸送装置は、運転速度の調整や、場合によっては運転停止するように自動で制御される。以上により、布地が詰まったり強く引っ張られたりして、機械や布地の品質が損なわれることを防止する。 In order to achieve the above object, the present invention is provided with a cloth circulation sensor idle gear and a cloth movement sensor in the machine body of the dyeing machine, and is controlled by a computer or a program. When the cloth circulation sensor idle gear senses that it is not moving with respect to the cloth in the machine body, the roller transport device stops operation, accelerates, or decelerates. In addition, when the cloth movement sensor senses that the cloth moving speed is too fast, too slow, or stopped due to clogging, the roller transport device may adjust the operation speed or, in some cases, stop operation. Automatically controlled. As described above, the quality of the machine and the fabric is prevented from being damaged due to the fabric being jammed or strongly pulled.
また、本考案の染色機の機械本体には、染色管と、機械本体内部に位置するノズル及び布誘導歯車とが設けられる。布地は、前記ローラー式輸送装置によって循環輸送されることにより、布地循環センサー遊び歯車と布誘導歯車を経由してノズルに入るとともに染色管を通る過程において、染液との相互作用により染色される。更に、コンピュータプログラムによって前記布地染色機の運転を制御する制御ボックスが設けられる。このうち、布地循環センサー遊び歯車と布地移動センサーは、制御ボックスによって制御される。布地循環センサー遊び歯車が布地について動いていないと感知した時、前記ローラー式輸送装置は、運転を停止する。また布地移動センサーが布地の移動速度について速過ぎる・遅過ぎる、或いは詰まっていると感知した時、前記ローラー式輸送装置は、運転速度を下げる・上げる、或いは運転停止するように制御される。同時に、布地循環センサー遊び歯車の速度を検知することにより、布地の循環速度が同期するように制御、或いは矯正することができる。 The machine body of the dyeing machine of the present invention is provided with a dyeing tube, a nozzle and a cloth guide gear located inside the machine body. The fabric is circulated and transported by the roller-type transport device, so that the fabric enters the nozzle via the fabric circulation sensor idle gear and the fabric guide gear and is dyed by the interaction with the dyeing liquid in the process of passing through the dyeing tube. . Furthermore, a control box for controlling the operation of the fabric dyeing machine by a computer program is provided. Among these, the cloth circulation sensor idle gear and the cloth movement sensor are controlled by the control box. When the cloth circulation sensor senses that the idle gear is not moving with respect to the fabric, the roller transport device stops operating. Further, when the cloth movement sensor senses that the cloth moving speed is too fast, too slow, or clogged, the roller transport device is controlled to decrease / increase the operating speed or stop the operation. At the same time, by detecting the speed of the cloth circulation sensor idle gear, it is possible to control or correct the cloth circulation speed to be synchronized.
（実施例１）
図１を参照する。図は、本考案が提供するローラー式輸送装置を備えた布地染色機である。機械本体１内部の上方には、布地３を通過させるための染色管１１が設けられ、機械本体１前端の上方には、ノズル５と布誘導歯車４が設けられる。布誘導歯車４下方には、布地循環センサー遊び歯車４１が設けられる。更に、機械本体１内の染色管１１下方には、ローラー式輸送装置２が設けられる。ローラー式輸送装置２は、複数のローラー２１が組み合わされてなるとともに、全ての或いは一部のローラー２１が動力システムと接続されることにより（図示せず）、駆動されて回転する。更にローラー式輸送装置２には、布地移動センサーが設けられる（図示せず）。機械本体１の後端或いは前端には、機械本体１の傾斜方向に応じて蓄液槽１２が設けられる。蓄液槽１２底部は、濾過器１２１が設けられるとともに管路によってノズル５と接続される。前記管路上には、ポンプ７及び熱交換器８が設けられ、更にポンプ７は管路によって助剤槽６と接続される。
Example 1
Please refer to FIG. The figure shows a fabric dyeing machine provided with a roller type transport device provided by the present invention. A dyeing tube 11 for allowing the fabric 3 to pass therethrough is provided above the inside of the machine body 1, and a nozzle 5 and a cloth guide gear 4 are provided above the front end of the machine body 1. A cloth circulation sensor idle gear 41 is provided below the cloth guide gear 4. Furthermore, a roller type transport device 2 is provided below the dyeing tube 11 in the machine body 1. The roller-type transport device 2 is driven and rotated by combining a plurality of rollers 21 and connecting all or some of the rollers 21 to a power system (not shown). Further, the roller transport device 2 is provided with a fabric movement sensor (not shown). A liquid storage tank 12 is provided at the rear end or the front end of the machine body 1 according to the inclination direction of the machine body 1. The bottom of the liquid storage tank 12 is provided with a filter 121 and connected to the nozzle 5 by a pipe line. A pump 7 and a heat exchanger 8 are provided on the pipe line, and the pump 7 is connected to the auxiliary tank 6 by a pipe line.
本考案の運転方法において、布地３は、まず機械本体１内に送られた後、布地循環センサー遊び歯車４１を経由するとともに布誘導歯車４に連動されてノズル５に入り、染色管１１へ送られ、続いて布誘導板１３を経由した後、ローラー式輸送装置２上へと落ちて、ローラー２１によって前端へ輸送される、というように循環する。またポンプ７は、蓄液槽１２中に蓄積された染液を抽出するとともに熱交換器８を通過させた後、ノズル５から出力させて、布地３を押し動かす。また染液は、ノズル５と染色管１１において、同時に布地３に対して染色作用を生じる。染色管１１尾端から落ちた染液は、機械本体１底部まで落ちるとともに、大部分の染液は直接蓄液槽１２へ落ち、残りの一部分の染液は傾斜した底部に沿って蓄液槽１２へ流れる。更に染液は、ポンプ７によって抽出されて熱交換器８へ送られた後、ノズル５から出力され、染色管１１を経由して機械本体１へ落ちる、というように循環する。 In the operation method of the present invention, the fabric 3 is first fed into the machine body 1, then passes through the fabric circulation sensor idle gear 41 and is linked to the fabric guide gear 4 to enter the nozzle 5 and is sent to the dyeing tube 11. Then, after passing through the cloth guide plate 13, it falls onto the roller transport device 2 and is transported to the front end by the roller 21. Further, the pump 7 extracts the dye liquor accumulated in the liquid storage tank 12 and passes it through the heat exchanger 8, and then outputs it from the nozzle 5 to push the fabric 3. Further, the dyeing solution simultaneously produces a dyeing action on the fabric 3 in the nozzle 5 and the dyeing tube 11. The dye liquor that has fallen from the tail end of the dyeing tube 11 falls to the bottom of the machine body 1, and most of the dye liquor falls directly to the liquid storage tank 12, and the remaining part of the dye liquor accumulates along the sloped bottom. It flows to 12. Further, the dye liquor is extracted by the pump 7 and sent to the heat exchanger 8, then outputted from the nozzle 5, and circulated in such a manner that it falls to the machine body 1 through the dyeing tube 11.
前述した布誘導歯車４とローラー式輸送装置２の運転速度は、制御ボックス９によって制御されることにより、布地３の循環速度と同期するとともに、自由に速度調整ができる。制御ボックス９は、布地３の輸送過程中に以下の制御を行う。即ち、布地循環センサー遊び歯車４１が布地３について動いていない、或いは速過ぎる、或いは遅過ぎると感知した時、制御ボックス９は、ローラー式輸送装置２に対して運転停止、或いは加速、或いは減速の指令を出す。また、布地移動センサーが布地３について、ローラー式輸送装置２上における輸送速度が速過ぎる、或いは遅過ぎると感知した時、制御ボックス９は、減速・加速、或いは運転停止するよう自動で運転を調整する。 The operation speeds of the cloth guide gear 4 and the roller-type transport device 2 described above are controlled by the control box 9, thereby synchronizing with the circulation speed of the cloth 3 and freely adjusting the speed. The control box 9 performs the following control during the transport process of the fabric 3. That is, when the cloth circulation sensor idle gear 41 senses that the cloth 3 is not moving, too fast, or too slow, the control box 9 stops operation, accelerates, or decelerates the roller transport device 2. Issue a command. When the fabric movement sensor senses that the transport speed on the roller transport device 2 is too fast or too slow for the fabric 3, the control box 9 automatically adjusts the operation to decelerate / accelerate or stop the operation. To do.
（実施例２）
図２は、本考案のローラー式輸送装置２を、弧形の蓄液槽１２を備えた染色機に使用した実施例を示している。本実施例における弧形の蓄液槽１２底部は、弧面形状に応じて複数の輸送用ローラー２１が配列して設けられることにより、ローラー式輸送装置２をなしている。これにより、布地を輸送することができる。
(Example 2)
FIG. 2 shows an embodiment in which the roller transport device 2 of the present invention is used in a dyeing machine equipped with an arc-shaped liquid storage tank 12. The bottom of the arc-shaped liquid storage tank 12 in this embodiment forms a roller-type transport device 2 by arranging a plurality of transport rollers 21 in accordance with the arc surface shape. Thereby, the fabric can be transported.
総じて言えば本考案は、ローラー式輸送装置によって、染液が布地を連動して循環するという従来における方法を代替するとともに、機械本体１前端に設けられた布地循環センサー遊び歯車４１と布地移動センサーが布地３の輸送状況を効果的に検知し、且つコンピュータ或いはプログラムによる制御方法を合わせることにより、布地３の輸送速度に異常がある時に矯正や調整を行い、場合によっては自動停止することが可能なため、布地３が不正常な輸送速度の影響を受けて傷つくことを防ぐと同時に、機械の破損を防ぐことができる。 In general, the present invention replaces the conventional method in which the dyeing liquid circulates in conjunction with the cloth by means of a roller-type transport device, and the cloth circulation sensor idle gear 41 provided on the front end of the machine body 1 and the cloth movement sensor. By effectively detecting the transport status of the fabric 3 and adjusting the control method by computer or program, it is possible to correct or adjust when the transport speed of the fabric 3 is abnormal, and in some cases it can be automatically stopped Therefore, it is possible to prevent the fabric 3 from being damaged due to the influence of the abnormal transportation speed and at the same time to prevent the machine from being damaged.
１ 機械本体
１１ 染色管
１２ 蓄液槽
１２１ 濾過器
１３ 布誘導板
２ ローラー式輸送装置
２１ 輸送用ローラー
３ 布地
４ 布誘導歯車
４１ 布地循環センサー遊び歯車
５ ノズル
６ 助剤槽
７ ポンプ
８ 熱交換器
９ 制御ボックス
DESCRIPTION OF SYMBOLS 1 Machine main body 11 Dyeing tube 12 Liquid storage tank 121 Filter 13 Cloth guide plate 2 Roller type transport apparatus 21 Roller for transport 3 Cloth 4 Cloth guide gear 41 Cloth circulation sensor idle gear 5 Nozzle 6 Auxiliary tank 7 Pump 8 Heat exchanger 9 Control box
Claims (1)
前記布地染色機の機械本体内には、染色管と、ノズルと、布誘導歯車が設けられ、
前記機械本体底部と前記ノズルの間には、ポンプが接続され
前記ポンプは、前記機械本体内の染液を直接抽出するとともに、前記染液によって布地が染色されるように前記染液を前記ノズルと前記染色管へ送り、
布地を染色した後の前記染液は、直接前記機械本体底部へと落ち、
更に前記機械本体内部には、複数の輸送用ローラーが配列されてなるローラー式輸送装置が設けられることを特徴とする、ローラー式輸送装置を備えた布地染色機。 A fabric dyeing machine equipped with a roller-type transport device,
In the machine body of the fabric dyeing machine, a dyeing tube, a nozzle, and a cloth guiding gear are provided,
A pump is connected between the bottom of the machine main body and the nozzle, and the pump directly extracts the dye liquid in the machine main body, and the dye liquid is dyed so that the fabric is dyed by the dye liquid. To the dyeing tube,
The dyeing solution after dyeing the fabric falls directly to the bottom of the machine body,
Furthermore, the fabric dyeing machine provided with the roller-type transport device, wherein a roller-type transport device in which a plurality of transport rollers are arranged is provided inside the machine body.
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|---|---|---|---|
| JP2014004969U JP3194565U (en) | 2014-09-18 | 2014-09-18 | Fabric dyeing machine with roller transport |
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| JP2014004969U JP3194565U (en) | 2014-09-18 | 2014-09-18 | Fabric dyeing machine with roller transport |
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| JP3194565U true JP3194565U (en) | 2014-11-27 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107012619A (en) * | 2017-05-26 | 2017-08-04 | 德意佳机械江苏有限公司 | No-station pole canopy squeezing arrangement for rope form fabric dyeing machine |
| CN109371604A (en) * | 2018-12-24 | 2019-02-22 | 福建省宏港纺织科技有限公司 | A kind of full-automatic cloth dyeing apparatus |
| CN111876945A (en) * | 2020-06-29 | 2020-11-03 | 无锡市天东机械制造有限公司 | High-temperature high-pressure energy-saving dyeing machine for dyeing cloth uniformly |
| CN114000293A (en) * | 2021-11-22 | 2022-02-01 | 浙江嘉欣兴昌印染有限公司 | Uniform dyeing process for heavy fabric |
-
2014
- 2014-09-18 JP JP2014004969U patent/JP3194565U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107012619A (en) * | 2017-05-26 | 2017-08-04 | 德意佳机械江苏有限公司 | No-station pole canopy squeezing arrangement for rope form fabric dyeing machine |
| CN109371604A (en) * | 2018-12-24 | 2019-02-22 | 福建省宏港纺织科技有限公司 | A kind of full-automatic cloth dyeing apparatus |
| CN111876945A (en) * | 2020-06-29 | 2020-11-03 | 无锡市天东机械制造有限公司 | High-temperature high-pressure energy-saving dyeing machine for dyeing cloth uniformly |
| CN114000293A (en) * | 2021-11-22 | 2022-02-01 | 浙江嘉欣兴昌印染有限公司 | Uniform dyeing process for heavy fabric |
| CN114000293B (en) * | 2021-11-22 | 2024-05-03 | 浙江嘉欣兴昌印染有限公司 | Uniform dyeing process for heavy fabric |
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