CN111876945A

CN111876945A - High-temperature high-pressure energy-saving dyeing machine for dyeing cloth uniformly

Info

Publication number: CN111876945A
Application number: CN202010605031.5A
Authority: CN
Inventors: 姚旭东; 朱国栋; 马春铭
Original assignee: Wuxi Dong Tian Machinery Manufacturing Co ltd
Current assignee: Wuxi Dong Tian Machinery Manufacturing Co ltd
Priority date: 2020-06-29
Filing date: 2020-06-29
Publication date: 2020-11-03

Abstract

The invention relates to a high-temperature high-pressure energy-saving dyeing machine for uniformly dyeing cloth, which comprises a cloth running pipe, a dye vat, a cloth storage groove arranged in the dye vat and a water outlet arranged on the dye vat, wherein the side wall of the bottom of the cloth storage groove is provided with a through groove, a plurality of connecting rods are fixedly connected in the through groove, the connecting rods are arranged in an arc shape, the connecting rods are all arranged along the depth direction of an inner cavity of the cloth storage groove, a Teflon pipe is sleeved on each connecting rod, a seepage groove is formed between every two adjacent Teflon pipes, the water outlet is positioned below the Teflon pipe, a rectangular baffle is fixedly connected on the bottom surface of the cloth storage groove, the rectangular baffle is positioned above the water outlet and is shielded on the water outlet, a gap is reserved between the rectangular baffle and the water outlet, and a fixing device for fixing the Teflon pipe; the invention can improve the uniformity of dyeing cloth and the final dyeing effect of dyeing cloth.

Description

High-temperature high-pressure energy-saving dyeing machine for dyeing cloth uniformly

Technical Field

The invention relates to the technical field of dyeing machines, in particular to a high-temperature high-pressure energy-saving dyeing machine for dyeing cloth uniformly.

Background

The dyeing machine is made of stainless steel, has the advantages of no noise, convenient speed regulation and the like due to mechanical speed regulation, and is suitable for hemp, cotton, rayon, blended seamless underwear, silk stockings, silk and the like. When the dyeing machine works, the dyed fabric bypasses the cloth lifting wheel and the nozzle and then is connected end to form a ring to circulate in the dyeing liquid in the cylinder body. The circulating power of the fabric is mainly high-pressure water flow sprayed by the nozzle and assisted by the transmission of the fabric lifting wheel to the fabric.

The prior Chinese patent with publication number CN201162122Y discloses an airflow and liquid flow dyeing machine, which comprises a dye vat, a cloth lifting roller, an inner guide pipe, an outer guide pipe, a cloth placing mechanism and a cloth storage tank, wherein the dye vat is a closed cylinder body, and the top in the dye vat is provided with the cloth lifting roller and an airflow and liquid flow mixing nozzle. The dyeing machine can reduce tension in the cloth lifting process, reduce friction between dyed grey cloth and the cloth guide pipe and enhance the washing effect.

The lateral wall in above-mentioned cloth storage groove has been seted up and has been passed through the water mesh hole, the outlet has been seted up on the dye vat, in the in-process of dyeing is being carried out, the greige cloth gets into cloth storage groove under the drive of high-pressure rivers, along with the continuous emission of high-pressure rivers, when the water in cloth storage groove rises to a take the altitude, water in the cloth storage groove can spill over and discharge through the outlet through passing through the water mesh hole, however, the produced drainage effect of this kind of drainage mode is relatively poor, can cause the water accumulation volume in the cloth storage groove great, the great meeting of the accumulation volume of water causes the greige cloth to twist the upset in ponding and causes the turnover, the anomalous condition of greige cloth arrangement, the torsion of greige cloth, arrange irregularly can directly lead to the greige cloth coloring inhomogeneous, influence the effect of greige.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide a high-temperature high-pressure energy-saving dyeing machine for dyeing cloth uniformly, which can improve the uniform degree of dyeing cloth and the final dyeing effect of the dyed cloth.

The technical purpose of the invention is realized by the following technical scheme:

the utility model provides a dye cloth coloring's even energy-saving dyeing machine of high temperature high pressure, includes walk cloth pipe, dye vat, sets up in the dye vat store up the cloth groove, offers the outlet on the dye vat, it leads to the groove to have seted up on the bottom lateral wall in cloth groove, lead to a plurality of connecting rods of fixedly connected with in the groove, the connecting rod is the arc setting, the connecting rod all sets up along the depth direction of storing up the cloth inslot chamber, the cover is equipped with the teflon pipe on the connecting rod, and is adjacent form the seepage groove between the teflon pipe, the outlet is located the below of teflon pipe, fixedly connected with rectangle baffle on the bottom surface in cloth groove stores up, the rectangle baffle is located the top of outlet and shelters from in the outlet, leave the clearance between rectangle baffle and the outlet, be provided with the fixing device who is used for fixed teflon pipe on the connecting rod.

Through adopting above-mentioned technical scheme, the setting up of circulation groove has increased the emission route of storing up interior rivers of cloth groove, can make the rivers emission of storing up in the cloth groove faster, reduce because rivers pile up the influence of piling up to the greige cloth, be favorable to making the greige cloth more regular of shaping in storing up the cloth groove, realization water cloth separation that can furthest, and simultaneously, the teflon pipe can carry on spacingly to the trend of rivers, make rivers more regular of flowing in storing up the cloth groove, the route of flowing is more stable single, thereby further make the greige cloth in the blown down tank arrange more regularly, and the setting up of rectangle baffle can weaken the suction to the greige cloth of rivers emission, be favorable to making the greige cloth maintain the state of arranging of rule, thereby improve the colored even degree of cloth dyeing, improve the final dyeing effect of cloth dyeing.

The present invention in a preferred example may be further configured to: the fixing device comprises a threaded hole formed in the connecting rod, a blind hole formed in the wall of the Teflon tube, and a bolt inserted into the blind hole and connected to the threaded hole in a threaded mode.

Through adopting above-mentioned technical scheme, when the teflon pipe box was located on the connecting rod, utilize the bolt to fix the teflon pipe, prevent that the teflon pipe from skidding the removal on the connecting rod, be favorable to improving the stability that the teflon pipe set up.

The present invention in a preferred example may be further configured to: the fixing device comprises a sleeve fixedly connected with the pipe orifice of the Teflon pipe, a through hole arranged on the side wall of the sleeve, a positioning rod slidably connected in the through hole, a rotating plate rotatably connected with the end part of the positioning rod, and a positioning groove arranged on the side wall of the connecting rod and used for inserting the positioning rod, the sleeve is sleeved on the connecting rod in a sliding manner, a sliding groove is arranged on the side wall of the through hole, a connecting plate is fixedly connected on the side wall of the positioning rod, the connecting plate is connected in the sliding groove in a sliding way, a tension spring is fixedly connected between the connecting plate and the sliding groove, one end of the tension spring is fixedly connected with the side wall of the connecting plate, which faces to one side of the connecting rod, the other end of the tension spring is fixedly connected with the wall of the sliding groove, which is close to the connecting rod, the plate groove is formed in the outer side wall of the sleeve, the rotating plate can be attached to and abutted against the outer side wall of the sleeve, and the rotating plate can rotate and slide into the plate groove.

Through adopting above-mentioned technical scheme, when the teflon pipe box was located on the connecting rod, the sleeve was located on the connecting rod equally, rotated the rotor plate this moment, under taut spring's effect, the rotor plate slided to the board groove in, and the locating lever slides and pegs graft in the constant head tank, utilizes the grafting of locating lever and constant head tank to make teflon pipe be connected fixedly with the connecting rod, avoids teflon pipe to slide along with the rivers.

The present invention in a preferred example may be further configured to: the vertical section of the cloth feeding pipe is arranged in a rectangular shape.

Through adopting above-mentioned technical scheme, compare in traditional cylindric cloth pipe of walking, this kind of setting can avoid high-pressure rivers to be the heliciform when walking the cloth pipe and move, is favorable to making more steady that high-pressure rivers flow, is favorable to making more steady that the greige cloth removed, is favorable to reducing the condition that the greige cloth overturns along with the rivers, is favorable to making the greige cloth store up the cloth inslot shaping rule more that gets into.

The present invention in a preferred example may be further configured to: the bore of the inner cavity of the cloth storage groove is gradually enlarged from the opening to the outlet.

Through adopting above-mentioned technical scheme, this kind is provided with and is favorable to slowing down the trend of high-pressure rivers, is favorable to making more steady that rivers flow to be favorable to making the more rule that the embryo cloth in the cloth storage groove was arranged.

The present invention in a preferred example may be further configured to: fixedly connected with wet return on the lateral wall of dye vat, wet return and outlet through connection, fixedly connected with water pump on the lateral wall of dye vat, the inlet tube and the wet return through connection of water pump, the outlet pipe of water pump with walk cloth pipe through connection, fixedly connected with level sensor in the cloth storage groove, fixedly connected with controller on the lateral wall of dye vat, controller and level sensor electric connection, controller and water pump electric connection.

Through adopting above-mentioned technical scheme, when rivers in the cloth storage groove are low to the take the altitude, level sensor passes to the controller with the signal, and the controller drives the water pump operation, and the water pump can be to the water of going back the wet return and squeeze into away the cloth pipe with rivers again in, this kind of be provided with do benefit to the well water flow in the cloth storage groove and remain stable all the time, can enough realize the cyclic utilization of water resource, be favorable to the dyeing of greige cloth again stably.

The present invention in a preferred example may be further configured to: an observation window is formed in the side wall of the dye vat, and observation glass is fixedly connected to the observation window.

Through adopting above-mentioned technical scheme, observation window is favorable to the workman to observe the behavior in the dye vat, is favorable to the workman to stop and start the dyeing machine according to actual conditions.

The present invention in a preferred example may be further configured to: the distance between the adjacent Teflon tubes is 1.5 mm.

Through adopting above-mentioned technical scheme, the too big normal removal that is unfavorable for the greige cloth in clearance between the teflon pipe leads to the greige cloth to be absorbed in the seepage groove easily, and the clearance undersize between the teflon pipe can obstruct the normal flow of rivers, and 0.15mm can enough guarantee the normal emission of rivers, can be favorable to the regular removal of greige cloth again.

In summary, the invention has the following beneficial technical effects:

1. the arrangement of the Teflon tube and the rectangular baffle can improve the uniformity of dyeing cloth and the final dyeing effect of the dyed cloth;

2. through the setting of wet return, level sensor, can play the cyclic utilization who realizes the water resource, be favorable to the dyeing stable effect of greige cloth.

Drawings

Fig. 1 is a schematic view of the overall structure of the dyeing machine in embodiment 1;

fig. 2 is a schematic view for embodying a sectional view of the internal structure of the dying machine in embodiment 1;

FIG. 3 is a schematic view of an enlarged view at A in FIG. 2;

figure 4 is a schematic view for embodying the internal exploded view of the dying machine in example 1;

fig. 5 is a schematic view showing a cross-sectional view of the fixing device according to embodiment 2.

In the figure, 1, a dye vat; 2. a cloth feeding pipe; 3. a cloth swinging mechanism; 4. a cloth storage tank; 5. a water outlet; 6. a Teflon tube; 7. an observation window; 8. observing glass; 9. a through groove; 10. a connecting rod; 11. a seepage groove; 12. a fixing device; 121. a threaded hole; 122. blind holes; 123. a bolt; 124. a sleeve; 1241. splicing blocks; 125. perforating the hole; 126. positioning a rod; 127. a rotating plate; 128. positioning a groove; 13. a rectangular baffle plate; 14. a support bar; 15. a water return pipe; 16. a water pump; 17. a liquid level sensor; 18. a controller; 19. a sliding groove; 20. a connecting plate; 21. tensioning the spring; 22. and (4) plate grooves.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Example 1:

referring to fig. 2, the high-temperature high-pressure energy-saving dyeing machine for dyeing cloth uniformly comprises a dye vat 1, a cloth feeding pipe 2, a cloth placing mechanism 3, a cloth storage tank 4 arranged in the dye vat 1, and a water outlet 5 arranged on the dye vat 1. Wherein, a Teflon pipe 6 for realizing water cloth separation is arranged in the cloth storage tank 4.

Referring to fig. 1, an observation window 7 is arranged on the side wall of a dye vat 1, the observation window is circularly arranged, the observation window is communicated with the inner cavity of the dye vat 1, and an observation glass 8 is fixedly connected to the observation window 7.

Referring to fig. 2, walk vertical cross-section of cloth pipe 2 and be the square setting, this kind walk cloth pipe 2 compare in traditional cylindric cloth pipe 2 of walking, can avoid high-pressure rivers to be the heliciform when walking in cloth pipe 2 and flow, be favorable to making the more steady that high-pressure rivers flow, be favorable to making more steady, the reduction greige that greige cloth removed along with the rivers condition of upset.

Referring to fig. 2, the notch of the cloth storage groove 4 close to the cloth placing mechanism 3 is an opening, the notch far from the cloth placing mechanism 3 is an outlet, and the caliber of the inner cavity of the cloth storage groove 4 gradually increases from the opening to the outlet.

Referring to fig. 2, a through groove 9 is formed in the bottom side wall of the cloth storage groove 4, a plurality of connecting rods 10 are fixedly connected to the through groove 9, and the connecting rods 10 are arranged in an arc shape and are arranged along the depth direction of the inner cavity of the cloth storage groove 4. The end of the connecting rod 10 close to the opening of the cloth storage groove 4 is fixedly connected with the inner wall of the cloth storage groove 4, and a gap is reserved between the end of the connecting rod 10 far away from the opening of the cloth storage groove 4 and the wall of the cloth storage groove 4.

Referring to fig. 4, the teflon pipes 6 are sleeved on the connecting rod 10, a seepage groove 11 is formed between adjacent teflon pipes 6, and the distance between adjacent teflon pipes 6 is 1.5 mm.

Referring to fig. 2 and 3, a fixing device 12 for fixing the teflon tube 6 is disposed on the connecting rod 10, the fixing device 12 includes a threaded hole 121 disposed on the connecting rod 10, a blind hole 122 disposed on a wall of the teflon tube 6, and a bolt 123 inserted into the blind hole 122 and threadedly connected to the threaded hole 121, wherein the bolt 123 is disposed along a direction perpendicular to a shaft body of the connecting rod 10.

Referring to fig. 2 and 3, a rectangular baffle 13 is arranged at the bottom of the cloth storage groove 4, the rectangular baffle 13 is positioned above the water outlet 5 and is shielded from the water outlet 5, a gap is reserved between the rectangular baffle 13 and the water outlet 5, a support rod 14 is fixedly connected between the rectangular baffle 13 and the inner wall of the cloth storage groove 4, and the support rod 14 is arranged along the direction perpendicular to the plate surface of the rectangular baffle 13.

Referring to fig. 2 and 3, a water return pipe 15 is fixedly connected to a bottom side wall of the dye vat 1, the water return pipe 15 is cylindrically disposed and disposed in parallel to a longitudinal direction of the dye vat 1, and the water return pipe 15 is connected to the water discharge port 5 in a penetrating manner.

Referring to fig. 2 and 3, a water pump 16 is fixedly connected to the side wall of the dye vat 1, a water inlet pipe of the water pump 16 is in through connection with a water return pipe 15, and a water outlet pipe of the water pump 16 is in through connection with the cloth feeding pipe 2.

Referring to fig. 2 and 3, a liquid level sensor 17 is fixedly connected in the cloth storage tank 4, a controller 18 is fixedly connected to the side wall of the dye vat 1, the controller 18 is electrically connected with the liquid level sensor 17, and the controller 18 is electrically connected with the water pump 16. When rivers in the cloth storage tank 4 are low to a take the altitude, level sensor 17 passes to controller 18 with the signal, and controller 18 drives water pump 16 operation, and water pump 16 can be to the water of going back in the wet return 15 and squeeze rivers into away in the cloth pipe 2 again, and this kind of being provided with does benefit to the well water flow in the cloth storage tank 4 and remains stable all the time, can enough realize the cyclic utilization of water resource, is favorable to the dyeing of greige cloth again to be stable.

The specific implementation process comprises the following steps: under the drive of high-pressure rivers, the greige cloth is from walking in the cloth pipe 2 gets into storage cloth groove 4, can leak and discharge from outlet 5 from infiltration groove 11 between the teflon pipe 6 after rivers get into storage cloth groove 4, the greige cloth stretches out from storage cloth groove 4's opening under the drive of continuous rivers, the manual work is sewed up the ending of greige cloth this moment, at this moment, the greige cloth alright last rotation in dye vat 1, when the rivers in storage cloth groove 4 are low to a take the altitude, level sensor 17 passes the signal to controller 18, controller 18 drives the operation of water pump 16, water pump 16 can be to the water in the wet return 15 pump again and squeeze into rivers in storage cloth pipe 2.

Example 2:

referring to fig. 5, the difference between the high-temperature high-pressure energy-saving dyeing machine and embodiment 1 is that a fixing device 12 includes a sleeve 124 fixedly connected to the nozzle of a teflon tube 6, a through hole 125 formed in the sidewall of the sleeve 124, a positioning rod 126 slidably connected to the through hole 125, a rotating plate 127 rotatably connected to the end of the positioning rod 126, and a positioning slot 128 formed in the sidewall of a connecting rod 10 and used for inserting the positioning rod 126, wherein after the teflon tube 6 is sleeved on the connecting rod 10, the sleeve 124 is slidably sleeved on the connecting rod 10.

Wherein, the connecting rod 10 is disposed in a cylindrical shape and is disposed along a direction perpendicular to the connecting rod 10. The rotating plate 127 is disposed in a rectangular parallelepiped shape and is disposed in a direction perpendicular to the positioning rod 126.

Referring to fig. 5, the sleeve 124 includes two splicing blocks 1241 with the same shape and size, the splicing blocks 1241 are disposed in a semi-cylindrical shape, each splicing block 1241 includes a semi-cylindrical inner cavity, and after the two splicing blocks 1241 are spliced and fixed, the two semi-cylindrical inner cavities can be spliced into the cylindrical through hole 125.

Referring to fig. 5, a sliding groove 19 is formed in a side wall of the through hole 125, and the sliding groove 19 is provided in a cylindrical shape.

Referring to fig. 5, the side wall of the positioning rod 126 is fixedly connected with a connecting plate 20, the connecting plate 20 is arranged in a circular shape and is arranged along a direction perpendicular to the positioning rod 126, and the connecting plate 20 is slidably connected in the sliding groove 19. A tension spring 21 is fixedly connected between the connecting plate 20 and the sliding groove 19, one end of the tension spring 21 is fixedly connected to the side wall of the connecting plate 20 facing the connecting rod 10, and the other end is fixedly connected to the wall of the sliding groove 19 close to the connecting rod 10.

Referring to fig. 5, a plate groove 22 is formed on the outer side wall of the sleeve 124, an inner cavity of the plate groove 22 is rectangular, and the rotating plate 127 can abut against the outer side wall of the sleeve 124 and can also slide into the plate groove 22 in a rotating manner.

The specific implementation process comprises the following steps: when the teflon tube 6 is sleeved on the connecting rod 10, the sleeve 124 is also sleeved on the connecting rod 10, the rotating plate 127 is rotated at the moment, the rotating plate 127 slides to the plate groove 22 under the action of the tensioning spring 21, the positioning rod 126 slides and is inserted in the positioning groove 128, the teflon tube 6 is fixedly connected with the connecting rod 10 by utilizing the insertion of the positioning rod 126 and the positioning groove 128, and the teflon tube 6 is prevented from sliding along with water flow.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.

Claims

1. The utility model provides a dye cloth energy-saving dyeing machine of colored even high temperature high pressure, includes walk cloth pipe (2), dye vat (1), sets up storage cloth groove (4) in dye vat (1), sets up outlet (5) on dye vat (1), its characterized in that: a through groove (9) is arranged on the side wall of the bottom of the cloth storage groove (4), a plurality of connecting rods (10) are fixedly connected in the through groove (9), the connecting rods (10) are arranged in an arc shape, the connecting rods (10) are all arranged along the depth direction of the inner cavity of the cloth storage groove (4), the connecting rod (10) is sleeved with a Teflon pipe (6), a seepage groove (11) is formed between every two adjacent Teflon pipes (6), the water outlet (5) is positioned below the Teflon tube (6), the bottom surface of the cloth storage groove (4) is fixedly connected with a rectangular baffle (13), the rectangular baffle (13) is positioned above the water outlet (5) and is shielded from the water outlet (5), a gap is reserved between the rectangular baffle (13) and the water outlet (5), and a fixing device (12) used for fixing the Teflon tube (6) is arranged on the connecting rod (10).

2. The high-temperature high-pressure energy-saving dyeing machine for dyeing cloth uniformly according to claim 1, characterized in that: the fixing device (12) comprises a threaded hole (121) formed in the connecting rod (10), a blind hole (122) formed in the wall of the Teflon tube (6), and a bolt (123) inserted into the blind hole (122) and connected to the threaded hole (121) in a threaded mode.

3. The high-temperature high-pressure energy-saving dyeing machine for dyeing cloth uniformly according to claim 1, characterized in that: the fixing device (12) comprises a sleeve (124) fixedly connected with the pipe orifice of the Teflon pipe (6), a through hole (125) formed in the side wall of the sleeve (124), a positioning rod (126) slidably connected into the through hole (125), a rotating plate (127) rotatably connected to the end part of the positioning rod (126), and a positioning groove (128) formed in the side wall of the connecting rod (10) and used for inserting the positioning rod (126), wherein the sleeve (124) is slidably sleeved on the connecting rod (10), a sliding groove (19) is formed in the side wall of the through hole (125), a connecting plate (20) is fixedly connected to the side wall of the positioning rod (126), the connecting plate (20) is slidably connected into the sliding groove (19), a tensioning spring (21) is fixedly connected between the connecting plate (20) and the sliding groove (19), one end of the tensioning spring (21) is fixedly connected to the side wall of the connecting plate (20) facing the connecting rod (10, the other end of the connecting rod is fixedly connected with the groove wall of the sliding groove (19) close to the connecting rod (10), the outer side wall of the sleeve (124) is provided with a plate groove (22), the rotating plate (127) can be attached to and abutted against the outer side wall of the sleeve (124), and the rotating plate (127) can rotatably slide into the plate groove (22).

4. The high-temperature high-pressure energy-saving dyeing machine for dyeing cloth uniformly according to claim 1, characterized in that: the vertical section of the cloth feeding pipe (2) is arranged in a rectangular shape.

5. The high-temperature high-pressure energy-saving dyeing machine for dyeing cloth uniformly according to claim 1, characterized in that: the caliber of the inner cavity of the cloth storage groove (4) is gradually increased from the opening to the outlet.

6. The high-temperature high-pressure energy-saving dyeing machine for dyeing cloth uniformly according to claim 1, characterized in that: fixedly connected with wet return (15) on the lateral wall of dye vat (1), wet return (15) and outlet (5) through connection, fixedly connected with water pump (16) on the lateral wall of dye vat (1), the inlet tube and wet return (15) through connection of water pump (16), the outlet pipe and the walking cloth pipe (2) through connection of water pump (16), fixedly connected with level sensor (17) in storage cloth groove (4), fixedly connected with controller (18) on the lateral wall of dye vat (1), controller (18) and level sensor (17) electric connection, controller (18) and water pump (16) electric connection.

7. The high-temperature high-pressure energy-saving dyeing machine for dyeing cloth uniformly according to claim 1, characterized in that: an observation window (7) is formed in the side wall of the dye vat (1), and observation glass (8) is fixedly connected to the observation window (7).

8. The high-temperature high-pressure energy-saving dyeing machine for dyeing cloth uniformly according to claim 1, characterized in that: the distance between the adjacent Teflon tubes (6) is 1.5 mm.