TWM559334U - Dual-nozzle cloth dyeing machine driven with conveyor belt - Google Patents

Dual-nozzle cloth dyeing machine driven with conveyor belt Download PDF

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Publication number
TWM559334U
TWM559334U TW106211116U TW106211116U TWM559334U TW M559334 U TWM559334 U TW M559334U TW 106211116 U TW106211116 U TW 106211116U TW 106211116 U TW106211116 U TW 106211116U TW M559334 U TWM559334 U TW M559334U
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TW
Taiwan
Prior art keywords
dyeing
cloth
tube
nozzle
conveyor belt
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Application number
TW106211116U
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Chinese (zh)
Inventor
qi-long Zhang
Original Assignee
Zhang qi long
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Zhang qi long filed Critical Zhang qi long
Priority to TW106211116U priority Critical patent/TWM559334U/en
Priority to DE202018101025.5U priority patent/DE202018101025U1/en
Priority to US15/905,834 priority patent/US20190032259A1/en
Priority to JP2018000838U priority patent/JP3216310U/en
Publication of TWM559334U publication Critical patent/TWM559334U/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/22Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics only one side of the fabric coming into contact with the guiding means
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/28Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B1/00Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
    • D06B1/02Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats
    • D06B23/16Containers, e.g. vats with means for introducing or removing textile materials without modifying container pressure

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

一種具有輸送帶帶動的雙噴嘴布匹染色機,係在機體內設有用來輸送布匹的輸送帶裝置與導布輪;供布匹通過以進行染色的第一染色管與第二染色管;位於導布輪下方且連接該第一染色管之第一噴嘴,以及位於水平或傾斜位置且連接該第二染色管之第二噴嘴;作業時,可以選擇將布匹繞過導布輪後通過第一噴嘴而導入第一染色管進行染色;或是將布匹繞過導布輪後通過第二噴嘴而導入第二染色管與第一染色管後段進行染色,使布匹可依布種之不同,通過不同之噴嘴與染色管而獲得更順暢之循環染色,進而獲致更佳之染色效果;通過第一染色管後之布匹則落置於輸送帶裝置上,再由輸送帶裝置將布匹往前輸送通過該導布輪、該第一染色管或第二染色管,以循環進行前述之染色作業。 A double nozzle cloth dyeing machine driven by a conveyor belt, which is provided with a conveyor belt device and a guide cloth wheel for conveying cloth in the machine body; a first dyeing tube and a second dyeing tube for dyeing the cloth for dyeing; a first nozzle connected to the first dyeing tube below the wheel, and a second nozzle connected to the second dyeing tube in a horizontal or inclined position; during operation, the cloth may be selected to pass through the first nozzle after bypassing the cloth guide wheel Introducing the first dyeing tube for dyeing; or passing the cloth around the guide cloth wheel and then passing through the second nozzle to introduce the second dyeing tube and the back portion of the first dyeing tube for dyeing, so that the cloth can pass different nozzles depending on the cloth type Smoother dyeing with the dyed tube, resulting in better dyeing effect; the cloth passing through the first dyeing tube falls on the conveyor belt device, and the conveyor belt device transports the cloth forward through the guide cloth wheel The first dyeing tube or the second dyeing tube is circulated for the aforementioned dyeing operation.

Description

具有輸送帶帶動的雙噴嘴布匹染色機 Double nozzle cloth dyeing machine with conveyor belt

本創作涉及一種具有輸送帶帶動的雙噴嘴布匹染色機,尤指一種在配備有輸送帶裝置的染色機進一步設置二個染色管,且每一染色管分別連接各自的噴嘴,染色作業時,可以依據布匹材料特性的差異而選擇將布匹通過適當的噴嘴與染色管,以獲得最佳的染色效果。 The present invention relates to a double nozzle cloth dyeing machine driven by a conveyor belt, in particular to a dyeing machine equipped with a conveyor belt device, which is further provided with two dyeing tubes, and each dyeing tube is connected to a respective nozzle, and during the dyeing operation, Depending on the material properties of the fabric, the cloth is selected to pass through the appropriate nozzle and dye tube for optimum dyeing.

習知上,為了使不同組織布種如針織、平織與纖維布等不同之布匹獲得較佳的染色,通常將染色機結構設計成噴嘴在導布輪下方或在後方呈水平或染布管同時呈傾斜狀態,如此則因噴嘴與導布輪之相對位置不同,造成布匹循環時布匹與導布輪呈不同弧度之接觸面,不同的接觸面與不同的噴嘴角度會對布匹產生不同的作用,如滑動率、張力、折痕.....等,因此為適應不同布種需求,有不同的染色機結構設計。 Conventionally, in order to obtain better dyeing of different tissues such as knitting, plain weave and fiber cloth, the dyeing machine structure is usually designed such that the nozzle is horizontal or dyed under the guide wheel or at the same time. It is inclined, so the relative position of the nozzle and the guide wheel is different, which causes the cloth and the guide wheel to have different arc contact faces when the cloth is cycled. Different contact faces and different nozzle angles will have different effects on the cloth. Such as sliding rate, tension, creases, etc., so in order to meet the needs of different types of cloth, there are different dyeing machine structure design.

本創作之主要目的在提供一種較實用的輸送帶式染色機,可同時適用多種不同布種進行染色,以簡化染色機機型。 The main purpose of this creation is to provide a more practical conveyor belt dyeing machine that can be used for dyeing at the same time to simplify the dyeing machine model.

本創作的特徵,係在染色機的機體內設有用來輸送布匹的輸送帶裝置與導布輪;供布匹通過以進行染色的第一染色管與第二染色管;位於導布輪下方位置且連接該第一染色管之第一噴嘴,以及位於水平或傾斜 位置且連接該第二染色管之第二噴嘴;染色作業時,可以因布種之不同將布匹繞過導布輪後,選擇通過第一噴嘴而導入第一染色管進行染色,或是通過第二噴嘴而導入第二染色管與第一染色管後段進行染色;通過第一染色管後之布匹則落置於輸送帶裝置上,再由輸送帶裝置將布匹往前輸送通過該導布輪、再經過第一染色管或第二染色管,以循環進行染色作業,使布匹循環速度更快,均染性更佳、可降低布匹張力,同時能防止布匹產生折痕,以達成最佳之染色效果。 The feature of the present invention is that a conveyor belt device and a guide roller for conveying the cloth are provided in the body of the dyeing machine; a first dyeing tube and a second dyeing tube for the cloth to pass the dyeing; and a position below the guide wheel and Connecting the first nozzle of the first dye tube, and being horizontal or inclined Positioning and connecting the second nozzle of the second dyeing tube; during the dyeing operation, the cloth may be passed through the first nozzle to be dyed by the first nozzle, or may be passed through the first nozzle. a second nozzle is introduced into the second dyeing tube and the back portion of the first dyeing tube for dyeing; the cloth passing through the first dyeing tube is placed on the conveyor belt device, and then the conveyor belt device transports the cloth forward through the guide cloth wheel, Then pass the first dyeing tube or the second dyeing tube to cycle the dyeing operation, so that the cloth can be cycled faster, the dyeing property is better, the tension of the cloth can be reduced, and the crease of the cloth can be prevented, so as to achieve the best dyeing. effect.

本創作的一技術手段,係在一機體內設有一輸送帶裝置、一導布輪、一第一染色管與一第二染色管,該第一染色管的前端連接有一位於導布輪下方位置的第一噴嘴,該第二染色管的前端連接有一位於水平位置的第二噴嘴,且該第二染色管後端連通該第一染色管的前、後端之間。 A technical means of the present invention is to provide a conveyor belt device, a guide cloth wheel, a first dyeing tube and a second dyeing tube in a machine body, and the front end of the first dyeing tube is connected to a position below the guide cloth wheel. a first nozzle, a front end of the second dyeing tube is connected to a second nozzle in a horizontal position, and a rear end of the second dyeing tube is connected between the front end and the rear end of the first dyeing tube.

本創作的再一技術手段,係使第二染色管相對於第一染色管呈傾斜一角度,使該第二染色管的前端高於該第一噴嘴。 A further technical means of the present invention is to incline the second dyeing tube at an angle with respect to the first dyeing tube such that the front end of the second dyeing tube is higher than the first nozzle.

1‧‧‧機體 1‧‧‧ body

10‧‧‧布頭檢知器 10‧‧‧ cloth head detector

11‧‧‧助劑桶 11‧‧‧Auxiliary barrel

13‧‧‧第一控制閥 13‧‧‧First control valve

14‧‧‧第二控制閥 14‧‧‧Second control valve

15‧‧‧第一染色管 15‧‧‧First staining tube

16‧‧‧第二染色管 16‧‧‧Second staining tube

2‧‧‧輸送帶裝置 2‧‧‧Conveyor belt device

3‧‧‧布匹 3‧‧‧ cloth

4‧‧‧導布輪 4‧‧‧ Guide wheel

5A‧‧‧第一噴嘴 5A‧‧‧first nozzle

5B‧‧‧第二噴嘴 5B‧‧‧second nozzle

6‧‧‧蓄液槽 6‧‧‧Liquid tank

61‧‧‧過濾器 61‧‧‧Filter

7‧‧‧泵浦 7‧‧‧ pump

8‧‧‧熱交換器 8‧‧‧ heat exchanger

9‧‧‧控制箱 9‧‧‧Control box

L‧‧‧染液 L‧‧‧ dye solution

第一圖為顯示本創作染色機結構,以及布匹經由第一噴嘴進行染色之示意圖;以及第二圖為顯示本創作染色機布匹經由第二噴嘴進行染色之示意圖。 The first figure is a schematic diagram showing the structure of the present dyeing machine, and the dyeing of the cloth through the first nozzle; and the second figure is a schematic view showing the dyeing of the cloth of the present dyeing machine via the second nozzle.

以下配合圖式及元件符號對本創作之實施方式做更詳細的說明,俾使熟習該項技藝者在閱讀本說明書後能據以實施。 The implementation of the present invention will be described in more detail below with reference to the drawings and component symbols, so that those skilled in the art can implement the present invention after reading this specification.

如第一圖所示,本創作的較佳實施例,係在機體1內部的上方 設有供布匹3通過且呈水平或微傾狀態的第一染色管15,第一染色管15的前端連接一位於導布輪4下方的噴嘴5A,更高的上方則設有導布輪4,機體1內部設置一輸送帶裝置2;機體1的導布輪4後方設置一相對於第一染色管15呈傾斜一角度的第二染色管16,並且在第二染色管16的前端設置一第二噴嘴5B,而第二噴嘴5B可水平或與第二染色管16呈順向裝設而第二染色管16的後端則連通至第一染色管15的前、後端之間;第二染色管16後端與第一染色管15後端之間的第一染色管15上還設有一布頭檢知器10。 As shown in the first figure, the preferred embodiment of the present creation is above the interior of the body 1. The first dyeing tube 15 is provided for the cloth 3 to pass through and is horizontal or slightly inclined. The front end of the first dyeing tube 15 is connected to a nozzle 5A located below the guide wheel 4, and the upper portion is provided with a guide wheel 4 A conveyor belt device 2 is disposed inside the body 1; a second dyeing tube 16 is disposed at an angle of the angle of the guide tube 4 of the body 1 with respect to the first dyeing tube 15, and a front end of the second dyeing tube 16 is disposed at the front end of the second dyeing tube 16 a second nozzle 5B, wherein the second nozzle 5B is horizontally or compliant with the second dyeing tube 16 and the rear end of the second dyeing tube 16 is connected to the front and rear ends of the first dyeing tube 15; A cloth head detector 10 is further disposed on the first dyeing tube 15 between the rear end of the second dyeing tube 16 and the rear end of the first dyeing tube 15.

在機體1傾斜而下的後端設置一蓄液槽6,較佳者,蓄液槽6內可以設置過濾器61,蓄液槽6底部以管路連接至第一噴嘴5A與第二噴嘴5B,該管路上設置一泵浦7與一熱交換器8,泵浦7還以管路連接一助劑桶11;熱交換器8與第一噴嘴5A之間的管路上設置一第一控制閥13;熱交換器8與第二噴嘴5B之間的管路上設置一第二控制閥14。 A liquid storage tank 6 is disposed at an inclined rear end of the body 1. Preferably, a filter 61 is disposed in the liquid storage tank 6, and the bottom of the liquid storage tank 6 is connected to the first nozzle 5A and the second nozzle 5B by a pipeline. a pump 7 and a heat exchanger 8 are disposed on the pipeline, and the pump 7 is further connected to the auxiliary tank 11 by a pipeline; a first control valve 13 is disposed on the pipeline between the heat exchanger 8 and the first nozzle 5A. A second control valve 14 is disposed on the line between the heat exchanger 8 and the second nozzle 5B.

進行染色作業時,布匹3係被送入機體1內循環地輸送以進行染色,其中,視布種之不同,可將布匹3繞過導布輪4後,再通過位於導布輪4下方之第一噴嘴5A與第一染色管15(如第一圖所示),對布匹3施行染色,通過第一染色管15後端的布匹3則會落於輸送帶裝置2上而被往前端循環輸送,通過導布輪4後再重複前述的染色程序進行染色。 When the dyeing operation is performed, the cloth 3 is fed into the body 1 to be conveyed cyclically for dyeing. The cloth 3 can be passed around the guide wheel 4 and then passed under the guide wheel 4 depending on the type of cloth. The first nozzle 5A and the first dyeing tube 15 (as shown in the first figure) dye the cloth 3, and the cloth 3 passing through the rear end of the first dyeing tube 15 falls on the conveyor device 2 and is circulated to the front end. The dyeing is carried out after passing through the guide wheel 4 and then repeating the aforementioned dyeing procedure.

視布種之不同,亦可將布匹3繞過導布輪4後再通過位於較高位置且呈水平或傾斜的第二噴嘴5B與第二染色管16(如第二圖所示),對布匹3施行染色,通過第二染色管16後端的布匹3則會進入第一染色管15繼續進行染色,布匹3通過第一染色管15後端後同様地落於輸送帶裝置2 上而被往前端循環輸送,通過導布輪4後再重複前述的染色程序進行染色。 Depending on the type of cloth, the cloth 3 can also be passed around the guide wheel 4 and then passed through the second nozzle 5B and the second dye tube 16 (shown in the second figure) which are horizontally or inclined at a higher position. The cloth 3 is dyed, and the cloth 3 passing through the rear end of the second dyeing tube 16 enters the first dyeing tube 15 to continue dyeing, and the cloth 3 passes through the rear end of the first dyeing tube 15 and falls on the conveyor belt device 2 The upper part is circulated and transported to the front end, and the dyeing process is repeated after passing through the guide wheel 4 to perform dyeing.

泵浦7將蓄積於蓄液槽6中的染液L抽出通過熱交換器8後從第一噴嘴5A或第二噴嘴5B噴出來輔助帶動布匹3循環染色,染液L在第一噴嘴5A與第一染色管15中,或第二噴嘴5B與第二染色管16中同時對布匹3進行交互作用而染色。從第一染色管15後端回落的染液L會落至機體1底部,全部或大部分染液L會直接回落至蓄液槽6中,再經由泵浦7抽取送入熱交換器8後從第一噴嘴5A或第二噴嘴5B噴出再經由第一染色管15回落機體1構成循環。 The pump 7 draws the dye liquor L accumulated in the liquid storage tank 6 through the heat exchanger 8 and then ejects it from the first nozzle 5A or the second nozzle 5B to assist the circulating cloth 3 to perform cycle dyeing. The dye liquor L is in the first nozzle 5A and In the first dyeing tube 15, or the second nozzle 5B and the second dyeing tube 16 simultaneously interact with the cloth 3 to dye. The dyeing liquid L falling back from the rear end of the first dyeing tube 15 will fall to the bottom of the body 1, and all or most of the dyeing liquid L will fall directly into the liquid storage tank 6, and then pumped into the heat exchanger 8 via the pump 7. The first nozzle 5A or the second nozzle 5B is ejected and then returned to the body 1 via the first dyeing tube 15 to constitute a circulation.

布匹3在輸送及染色過程中所脫落的棉絮,可以在染液L被抽出蓄液槽6時經由過濾器61予以過濾雜質。 The batt which is detached during the conveyance and dyeing process of the cloth 3 can filter impurities through the filter 61 when the dye liquid L is drawn out of the liquid storage tank 6.

前述的導布輪4、輸送帶裝置2的運轉速度、第一控制閥13與第二控制閥14的啟閉係由控制箱9控制,使其與布匹3循環速度同步,其速度可以任意調整,但亦可經設定後成為定速或等速,亦即布匹3之循環速度固定,每回循環時間亦相同,而染色加工過程(簡稱”染程”)除可以依傳統染色機以時間為單位控制染程,亦可以布頭檢測器10所偵測之布匹循環次數為控制單位,由控制箱9之電腦或程式控制器(PLC)或其他電機元件等控制器控制,以進行染色加工過程。 The above-mentioned guide roller 4, the operation speed of the conveyor device 2, and the opening and closing of the first control valve 13 and the second control valve 14 are controlled by the control box 9 so as to be synchronized with the cycle speed of the cloth 3, and the speed can be arbitrarily adjusted. However, it can also be set to a fixed speed or constant speed, that is, the cycle speed of the cloth 3 is fixed, and the cycle time is also the same every time, and the dyeing process (referred to as "dyeing process") can be performed according to the traditional dyeing machine. The unit controls the dyeing process, and the number of times of the cloth detected by the cloth head detector 10 is also a control unit, and is controlled by a computer such as a computer or a program controller (PLC) of the control box 9 or other motor components to perform a dyeing process. .

簡言之,本創作藉由在配備有輸送帶裝置2的染色機進一步設置第一染色管15與第二染色管16,且第一、二染色管15、16分別連接第一噴嘴5A與第二噴嘴5B,染色時,可以依據布匹材料特性的差異而選擇將布匹通過第一噴嘴5A與第一染色管15,或使布匹通過第二噴嘴5B與第二染色管16,以獲得最佳的染色效果。 In short, the present invention further provides the first dyeing tube 15 and the second dyeing tube 16 by a dyeing machine equipped with the conveyor device 2, and the first and second dyeing tubes 15, 16 are respectively connected to the first nozzle 5A and the first The two nozzles 5B, when dyeing, may choose to pass the cloth through the first nozzle 5A and the first dyeing tube 15 according to the difference in the material properties of the cloth, or pass the cloth through the second nozzle 5B and the second dyeing tube 16 to obtain the best. Dyeing effect.

以上所述者僅為用以解釋本創作之較佳實施例,並非企圖據以對本創作作任何形式上之限制,是以,凡有在相同之創作精神下所作有關本創作之任何修飾或變更,皆仍應包括在本創作意圖保護之範疇。 The above is only a preferred embodiment for explaining the present invention, and is not intended to impose any form of restriction on the present creation, so that any modifications or changes to the creation made in the same creative spirit are made. , should still be included in the scope of protection of this creative intent.

Claims (2)

一種具有輸送帶帶動的雙噴嘴布匹染色機,係在一機體內設有一輸送帶裝置、一第一染色管與一第二染色管,該第一染色管的前端連接有一位於導布輪下方位置的第一噴嘴,該第二染色管的前端連接有一位於水平位置或與第二染色管呈順向裝設的第二噴嘴,且該第二染色管後端連通該第一染色管的前、後端之間。 A double nozzle cloth dyeing machine with a conveyor belt is provided with a conveyor belt device, a first dyeing tube and a second dyeing tube in a body, and the front end of the first dyeing tube is connected to a position below the guide wheel. a first nozzle, the front end of the second dyeing tube is connected to a second nozzle in a horizontal position or disposed in a direction opposite to the second dyeing tube, and the rear end of the second dyeing tube is connected to the front of the first dyeing tube. Between the back ends. 依據申請專利範圍第1項所述之具有輸送帶帶動的雙噴嘴布匹染色機,其中,該第二染色管相對於該第一染色管呈傾斜一角度。 A two-nozzle cloth dyeing machine with a conveyor belt according to claim 1, wherein the second dyeing tube is inclined at an angle with respect to the first dyeing tube.
TW106211116U 2017-07-28 2017-07-28 Dual-nozzle cloth dyeing machine driven with conveyor belt TWM559334U (en)

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TW106211116U TWM559334U (en) 2017-07-28 2017-07-28 Dual-nozzle cloth dyeing machine driven with conveyor belt
DE202018101025.5U DE202018101025U1 (en) 2017-07-28 2018-02-26 Fabric dyeing machine with two nozzles and driving conveyor
US15/905,834 US20190032259A1 (en) 2017-07-28 2018-02-27 Conveyor-driven dual-nozzle fabric dyeing machine
JP2018000838U JP3216310U (en) 2017-07-28 2018-03-07 Double nozzle cloth dyeing machine with belt conveyor

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DE202018101025U1 (en) 2018-03-27
US20190032259A1 (en) 2019-01-31

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