TWM496025U - Cloth cross cycle dyeing machine driven by conveyor belt - Google Patents

Cloth cross cycle dyeing machine driven by conveyor belt Download PDF

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Publication number
TWM496025U
TWM496025U TW103212817U TW103212817U TWM496025U TW M496025 U TWM496025 U TW M496025U TW 103212817 U TW103212817 U TW 103212817U TW 103212817 U TW103212817 U TW 103212817U TW M496025 U TWM496025 U TW M496025U
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Taiwan
Prior art keywords
dyeing
cloth
conveyor belt
nozzle
tubes
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Application number
TW103212817U
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Chinese (zh)
Inventor
qi-long Zhang
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qi-long Zhang
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Priority to TW103212817U priority Critical patent/TWM496025U/en
Publication of TWM496025U publication Critical patent/TWM496025U/en

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Description

具有輸送帶帶動的布匹交叉循環染色機Cloth cross cycle dyeing machine with conveyor belt

本創作涉及一種對布匹進行染色的染色機,特別是一種將二條布匹接成同一條布匹以交叉循環方式在二組染色管進行染色,避免因為不同染色管因染色機條件不同,如噴嘴壓力不同、布匹速度不同等因素產生染色後之色差及管差等問題,同時由於二組染色管由已接成的一條的布匹在染色管內交叉循環,相較於二組各自獨立的染色管其布匹可減少一個布頭接頭,因此可減少布匹之損耗。The present invention relates to a dyeing machine for dyeing cloth, in particular, a method of dyeing two pieces of cloth into the same piece of cloth in a cross-cycle manner in two sets of dyeing tubes to avoid different dyeing tubes due to different dyeing machine conditions, such as different nozzle pressures. Factors such as different cloth speeds, such as chromatic aberration and tube difference after dyeing, and because the two sets of dyed tubes are crossed by a pair of cloths in the dyeing tube, compared with the two separate sets of dyed tubes. The cloth joint can be reduced, thus reducing the loss of the cloth.

一般的習知繩狀布匹染色機之布匹染色加工,係利用泵浦將染液加壓經由熱交換器升溫或降溫後進入噴嘴,產生噴射或溢流水流力量,再回到染色機的積布槽,而布匹則利用導布輪帶動(或無需導布輪)進入噴嘴,藉由噴嘴之噴射或溢流力量帶動布匹在染色管與染缸本體內循環,同時泵浦也將助劑加壓注入染色機中,染液與布匹在循環中經由熱交換器加熱保溫與降溫過程中使染料被布匹吸收以達精煉、染色與水洗效果。In the conventional dyeing process of the rope-like cloth dyeing machine, the pump is used to pressurize the dye liquor to heat or cool down through the heat exchanger and then enter the nozzle to generate the jet or overflow water flow force, and then return to the dyeing machine. The groove is driven by the guide cloth wheel (or the guide roller is not required) to enter the nozzle, and the spray or overflow force of the nozzle drives the cloth to circulate in the dyeing tube and the dyeing cylinder body, and the pump also injects the auxiliary agent into the nozzle. In the dyeing machine, the dye liquor and the cloth are heated by the heat exchanger during the heating and cooling process to absorb the dye by the cloth to achieve the effects of refining, dyeing and water washing.

具有輸送帶裝置的繩狀布匹染色機,係將輸送帶裝置設置在染色機機體內,布匹經由導布輪帶動通過噴嘴與染色管後回落至輸送帶裝置,再被輸送帶裝置往前輸送以循環進行染色加工。The rope cloth dyeing machine with the conveyor belt device is arranged in the dyeing machine body, and the cloth is driven to pass through the nozzle and the dyeing tube, and then falls back to the conveyor belt device, and then transported forward by the conveyor belt device. The dyeing process is cycled.

習知的繩狀染色機具有二組染色管、二組導布輪與二組噴嘴 時;二條布匹分別通過該二組導布輪、噴嘴與染色管進行循環染色;然而,由於二條布匹分別在二組染色管中進行染色,而二組噴嘴的壓力不完全相同或導布輪的速度不相同時,布匹被輸送的速度也不同,致使在同一機體內的同一染程所染製出來的二布匹會存在不等程度的色差。此外,二條布匹的循環染色也意謂著會產生二個布頭,形成無謂的布匹損耗。The conventional rope dyeing machine has two sets of dyeing tubes, two sets of guide rollers and two sets of nozzles. The two pieces of cloth are respectively subjected to cyclic dyeing through the two sets of guide wheels, nozzles and dyeing tubes; however, since the two pieces of cloth are respectively dyed in the two sets of dyed tubes, the pressures of the two sets of nozzles are not completely the same or the guide rolls are When the speed is different, the speed at which the cloth is transported is also different, so that the two cloths dyed in the same dyeing process in the same body will have different degrees of chromatic aberration. In addition, the cyclic dyeing of the two fabrics also means that two cloth heads are produced, resulting in unnecessary cloth loss.

本創作的其中一目的,在於提供一種可以使布匹獲得更均勻的染色而不會產生色差之染色機。One of the aims of the present invention is to provide a dyeing machine which can obtain a more uniform dyeing of the cloth without causing chromatic aberration.

本創作之另一目的,在於將具有二交叉染色管的染色機,同時對已將二條布匹接成同一條的布匹進行交叉循環染色,以避免布頭的損耗。Another purpose of the present invention is to use a dyeing machine with two cross-dyed tubes, and at the same time, cross-circulate dyeing the two cloths that have been joined into the same strip to avoid the loss of the cloth head.

本創作的特徵,係將習知染色機之二染色管改變為交叉設置,使得同一條布匹可以在二組導布輪與二組噴嘴間被交叉循環輸送及進行染色,藉此使得布匹皆交互經過不同的導布輪、噴嘴與染色管、因此受染程度皆相同,讓布匹受到均勻的染色,不會產生色差及管差。The feature of the creation is to change the second dyeing tube of the conventional dyeing machine to a cross setting, so that the same cloth can be cross-circulated and dyed between the two sets of guide wheels and the two sets of nozzles, thereby making the cloths interact. After different guide rollers, nozzles and dyeing tubes, the degree of dyeing is the same, so that the cloth is evenly dyed without chromatic aberration and tube difference.

本創作的其中一技術手段,係在一機體內部設有第一染色管與第二染色管,以及位於該第一、二染色管下方的輸送帶裝置,該機體內的前端上方設有第一噴嘴與第二噴嘴,以及第一導布輪與第二導布輪,或可共用一導布輪,該第一、二染色管呈交叉設置,使一布匹依序通過該第一導布輪、第一噴嘴與第一染色管而落於該輸送帶裝置上被輸送後,再依序通過第二導布輪,經由第二噴嘴與第二染色管而落於該輸送帶裝置上被輸送,藉以使該布匹進行交叉循環染色。One of the technical means of the present invention is that a first dyeing tube and a second dyeing tube are arranged inside a body, and a conveyor belt device located below the first and second dyeing tubes, the first end of the body is provided with a first The nozzle and the second nozzle, and the first guide roller and the second guide roller, or may share a guide roller, the first and second dyeing tubes are arranged in an intersection, so that a cloth passes through the first guide roller sequentially After the first nozzle and the first dyeing tube are transported on the conveyor belt device, and then passed through the second guide cloth wheel, and are transported on the conveyor belt device via the second nozzle and the second dyeing tube. In order to make the cloth cross-cycle dyeing.

1‧‧‧機體1‧‧‧ body

11‧‧‧助劑桶11‧‧‧Auxiliary barrel

12A‧‧‧第一染色管12A‧‧‧First staining tube

12B‧‧‧第二染色管12B‧‧‧Second staining tube

2‧‧‧輸送帶裝置2‧‧‧Conveyor belt device

3‧‧‧布匹3‧‧‧ cloth

4A‧‧‧第一導布輪4A‧‧‧First guide wheel

4B‧‧‧第二導布輪4B‧‧‧Second guide wheel

41A‧‧‧第一布匹循環感應惰輪41A‧‧‧First cloth cycle induction idler

41B‧‧‧第二布匹循環感應惰輪41B‧‧‧Second cloth cycle induction idler

5A‧‧‧第一噴嘴5A‧‧‧first nozzle

5B‧‧‧第二噴嘴5B‧‧‧second nozzle

6‧‧‧蓄液槽6‧‧‧Liquid tank

61‧‧‧過濾器61‧‧‧Filter

7‧‧‧泵浦7‧‧‧ pump

8‧‧‧熱交換器8‧‧‧ heat exchanger

9‧‧‧控制箱9‧‧‧Control box

L‧‧‧染液L‧‧‧ dye solution

第一圖為顯示本創作之染色機結構之示意圖;第二圖為顯示本創作之染色機之第一、二染色管以交叉形態設置,並配合第一、二導布輪與二組循環感應惰輪,以及一組輸送帶裝置之實施例立體圖;以及第三圖為顯示本創作之第一、二染色管以交叉形態設置之俯視平面示意圖。The first figure is a schematic diagram showing the structure of the dyeing machine of the present creation; the second figure shows that the first and second dyeing tubes of the dyeing machine of the present invention are arranged in a cross form, and cooperate with the first and second guide wheels and the two sets of cycle induction. A perspective view of an idler wheel, and an embodiment of a set of conveyor belt devices; and a third plan view showing a plan view of the first and second dyed tubes of the present invention in a cross-sectional configuration.

以下配合圖式及元件符號對本創作之實施方式做更詳細的說明,俾使熟習該項技藝者在閱讀本說明書後能據以實施。The implementation of the present invention will be described in more detail below with reference to the drawings and component symbols, so that those skilled in the art can implement the present invention after reading this specification.

如第一圖至第三圖所示,本創作所提供之具有輸送帶帶動的布匹交叉循環染色機,係在機體1內部的上方設有供布匹3通過且呈交叉設置的一第一染色管12A與一第二染色管12B,機體內前端更高的上方則設有一第一噴嘴5A一第二噴嘴5B,以及一第一導布輪4A與一第二導布輪4B,第一導布輪4A的下方則設置一第一布匹循環感應惰輪41A,第二導布輪4B的下方則設置一第二布匹循環感應惰輪41B;在機體的後端或前端,視機體1的傾斜方向而定設置一蓄液槽6,蓄液槽6底部以管路連接至第一噴嘴5A與第二噴嘴5B,該管路上設置一泵浦7與一熱交換器8,泵浦7還以管路連接一助劑桶11;機體1內設有一輸送帶裝置2;較佳者,蓄液槽6內可以設置過濾器61。As shown in the first to third figures, the cloth cross-circulating dyeing machine provided by the present invention with a conveyor belt is provided with a first dyeing tube for the passage of the cloth 3 and being disposed at the upper side inside the body 1. 12A and a second dyeing tube 12B, a higher end of the front end of the body is provided with a first nozzle 5A and a second nozzle 5B, and a first guide wheel 4A and a second guide wheel 4B, the first guide cloth A first cloth loop induction idler 41A is disposed below the wheel 4A, and a second cloth loop induction idler 41B is disposed below the second guide wheel 4B; at the rear end or the front end of the body, the tilt direction of the body 1 is viewed A liquid storage tank 6 is provided, and the bottom of the liquid storage tank 6 is connected to the first nozzle 5A and the second nozzle 5B by a pipeline. The pipeline is provided with a pump 7 and a heat exchanger 8, and the pump 7 is also a tube. The road is connected to an auxiliary tank 11; a conveyor belt device 2 is disposed in the body 1; preferably, a filter 61 may be disposed in the liquid storage tank 6.

如第二圖與第三圖所示,布匹3被送入機體1內後,經由第一布匹循環感應惰輪41A被第一導布輪4A帶入第一噴嘴5A,再送入第一染色管12A後落入輸送帶裝置2,而後再經由第二布匹循環感應惰輪41B被 第二導布輪4B帶入第二噴嘴5B,再送入第二染色管12B後落入輸送帶裝置2構成循環;泵浦7則將蓄積於蓄液槽6中的染液L抽出通過熱交換器8後從第一噴嘴5A與第二噴嘴5B噴出來輔助對布匹3進行推動,染液L在第一、二噴嘴5A、5B與第一、二染色管12A、12B中同時對布匹3進行交互作用而染色。從第一、二染色管12A、12B尾端回落的染液L會落至機體底部,大部分染液L會直接落至蓄液槽6中,另一部分染液L則會順著傾斜的底部流向蓄液槽6內;再經由泵浦7抽取送入熱交換器8後從第一、二噴嘴5A、5B噴出再經由第一、二染色管12A、12B回落機體1構成循環。As shown in the second and third figures, after the cloth 3 is fed into the body 1, the first cloth guide wheel 4A is brought into the first nozzle 5A via the first cloth loop induction idler 41A, and then fed to the first dye tube. After 12A, it falls into the conveyor device 2, and then the second inertia wheel 41B is sensed via the second cloth. The second guide roller 4B is carried into the second nozzle 5B, and then sent to the second dyeing tube 12B and then dropped into the conveyor device 2 to constitute a circulation; the pump 7 extracts the dye liquid L accumulated in the liquid storage tank 6 through the heat exchange. After the device 8 is ejected from the first nozzle 5A and the second nozzle 5B, the cloth 3 is pushed, and the dye liquid L is simultaneously applied to the cloth 3 in the first and second nozzles 5A, 5B and the first and second dye tubes 12A, 12B. Dyeing by interaction. The dyeing liquid L falling back from the end of the first and second dyeing tubes 12A, 12B will fall to the bottom of the body, and most of the dyeing liquid L will fall directly into the liquid storage tank 6, and the other part of the dyeing liquid L will follow the inclined bottom. The flow into the liquid storage tank 6 is performed, and after the pump 7 is pumped into the heat exchanger 8, it is discharged from the first and second nozzles 5A and 5B, and then the first and second dye tubes 12A and 12B are returned to the body 1 to form a circulation.

布匹3在輸送及染色過程中所脫落的棉絮,可以在染液L被抽出蓄液槽6時經由過濾器61予以過濾雜質。The batt which is detached during the conveyance and dyeing process of the cloth 3 can filter impurities through the filter 61 when the dye liquid L is drawn out of the liquid storage tank 6.

前述的第一、二導布輪4A、4B與輸送帶裝置2的運轉速度係由控制箱9控制,使其與布匹3循環速度同步,以進行染色加工過程。The aforementioned first and second guide rollers 4A, 4B and the operating speed of the conveyor device 2 are controlled by the control box 9 to synchronize with the cycle speed of the cloth 3 to perform the dyeing process.

綜合言之,本創作藉由將染色機之兩染色管設為交叉形態,使得同一條布匹可以在二組導布輪與二組噴嘴與兩組染色管間被交叉循環輸送及進行染色,藉此使得布匹受染程度皆相同,讓布匹受到均勻的染色,不會產生色差與管差,同時減少了布頭的損耗。In summary, the creation of the two dyeing tubes of the dyeing machine is set to a cross shape, so that the same cloth can be cross-circulated and dyed between the two sets of guide wheels and the two sets of nozzles and the two sets of dye tubes. This results in the same degree of dyeing of the cloth, so that the cloth is evenly dyed, no chromatic aberration and tube difference, and the loss of the cloth head is reduced.

以上所述者僅為用以解釋本創作之較佳實施例,並非企圖據以對本創作作任何形式上之限制,是以,凡有在相同之創作精神下所作有關本創作之任何修飾或變更,皆仍應包括在本創作意圖保護之範疇。The above is only a preferred embodiment for explaining the present invention, and is not intended to impose any form of restriction on the present creation, so that any modifications or changes to the creation made in the same creative spirit are made. , should still be included in the scope of protection of this creative intent.

12A‧‧‧第一染色管12A‧‧‧First staining tube

12B‧‧‧第二染色管12B‧‧‧Second staining tube

2‧‧‧輸送帶裝置2‧‧‧Conveyor belt device

3‧‧‧布匹3‧‧‧ cloth

4A‧‧‧第一導布輪4A‧‧‧First guide wheel

4B‧‧‧第二導布輪4B‧‧‧Second guide wheel

41A‧‧‧第一布匹循環感應惰輪41A‧‧‧First cloth cycle induction idler

41B‧‧‧第二布匹循環感應惰輪41B‧‧‧Second cloth cycle induction idler

5A‧‧‧第一噴嘴5A‧‧‧first nozzle

5B‧‧‧第二噴嘴5B‧‧‧second nozzle

Claims (1)

一種具有輸送帶帶動的布匹交叉循環染色機,係在一機體內部設有一第一染色管與一第二染色管,以及位於該第一、二染色管下方的輸送帶裝置,該機體內的前端上方設有一第一噴嘴與一第二噴嘴,以及一第一導布輪與一第二導布輪,或共用一導布輪,其特徵在於:該第一、二染色管呈交叉設置,使一布匹依序通過該第一導布輪、該第一噴嘴與該第一染色管而落於該輸送帶裝置上被輸送後,再依序通過該第二導布輪、該第二噴嘴與該第二染色管而落於該輸送帶裝置上被輸送,藉以使該布匹進行交叉循環染色。 A fabric cross-circulating dyeing machine with a conveyor belt is provided with a first dyeing tube and a second dyeing tube inside a body, and a conveyor belt device located below the first and second dyeing tubes, the front end of the body a first nozzle and a second nozzle are arranged on the top, and a first guide roller and a second guide roller, or a guide roller, wherein the first and second dye tubes are arranged in a cross, so that a cloth is sequentially conveyed on the conveyor belt device through the first guide roller, the first nozzle and the first dyeing tube, and then sequentially passes through the second guide roller and the second nozzle. The second dyeing tube is transported onto the conveyor belt device to cause the cloth to be cross-cycle dyed.
TW103212817U 2014-07-18 2014-07-18 Cloth cross cycle dyeing machine driven by conveyor belt TWM496025U (en)

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Application Number Priority Date Filing Date Title
TW103212817U TWM496025U (en) 2014-07-18 2014-07-18 Cloth cross cycle dyeing machine driven by conveyor belt

Publications (1)

Publication Number Publication Date
TWM496025U true TWM496025U (en) 2015-02-21

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Country Status (1)

Country Link
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