TW201602437A - Cloth dyeing machine with roller type conveyor - Google Patents

Cloth dyeing machine with roller type conveyor Download PDF

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Publication number
TW201602437A
TW201602437A TW103124083A TW103124083A TW201602437A TW 201602437 A TW201602437 A TW 201602437A TW 103124083 A TW103124083 A TW 103124083A TW 103124083 A TW103124083 A TW 103124083A TW 201602437 A TW201602437 A TW 201602437A
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TW
Taiwan
Prior art keywords
cloth
dyeing
nozzle
roller type
dyeing machine
Prior art date
Application number
TW103124083A
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Chinese (zh)
Inventor
qi-long Zhang
Original Assignee
qi-long Zhang
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by qi-long Zhang filed Critical qi-long Zhang
Priority to TW103124083A priority Critical patent/TW201602437A/en
Publication of TW201602437A publication Critical patent/TW201602437A/en

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Abstract

A cloth dyeing machine with a roller type conveyor is provided with a roller type conveyor comprising a plurality of conveying rollers arranged in the machine body. When the cloth passes through the dyeing tube in the machine body, it will fall onto the roller type conveyor, which in turn convey the cloth through the guide wheel and nozzle in the machine body and reintroduce it into the dyeing tube for dyeing, thereby reducing water consumption to increase the dyeing efficiency.

Description

具有滾輪式輸送裝置之布匹染色機 Cloth dyeing machine with roller conveyor

本發明涉及一種對布匹進行染色的染色機,特別是一種藉由滾輪式輸送裝置輔助將布匹輸送循環以大幅降低耗水量提升染色效率之染色機。 The present invention relates to a dyeing machine for dyeing cloth, and more particularly to a dyeing machine which assists in conveying the cloth by a roller conveyor to greatly reduce the water consumption and improve the dyeing efficiency.

一般的習知布匹染色機之布匹染色加工,係利用泵浦將染液加壓經由熱交換器升溫或降溫後進入噴嘴,產生噴射或溢流水流力量,再回到染色機的積布槽,而布匹則利用導布輪帶動(或無需導布輪)進入噴嘴,藉由噴嘴之噴射或溢流力量帶動布匹經染色管再回到染缸本體後方,再藉由染液的浮力與推力將布匹往前輸送至機體前方構成循環,同時泵浦也將助劑加壓注入染色機中,染液與布匹在循環中經由熱交換器加熱保溫與降溫過程中使染料被布匹吸收以達精煉、染色與水洗效果。 Generally, the cloth dyeing process of the conventional cloth dyeing machine uses a pump to pressurize the dye liquor through a heat exchanger to heat or cool the temperature, and then enters the nozzle to generate a jet or overflow water flow force, and then returns to the dyeing machine. The cloth is driven by the guide wheel (or without the guide wheel), and the spray or overflow force of the nozzle drives the cloth through the dye tube to return to the rear of the dye cylinder, and then the cloth is lifted by the buoyancy and thrust of the dye solution. It is transported to the front of the body to form a circulation. At the same time, the pump also injects the auxiliary agent into the dyeing machine. The dyeing liquid and the cloth are heated in the heat exchanger during the cycle, and the dye is absorbed by the cloth to refine and dye. With a washing effect.

本發明的主要目的,在於提供一種具有滾輪式輸送裝置之染色機,藉此可以達到使布匹穩定均勻排列、堆積於各滾輪上藉由滾輪輸送,促使布匹穩定的循環,大幅降低耗水量,進而增加實際的染布量的效果。 The main object of the present invention is to provide a dyeing machine with a roller conveyor, thereby achieving a cycle in which the cloth is stably and evenly arranged, accumulated on the rollers and conveyed by the rollers to promote the stability of the cloth, and the water consumption is greatly reduced, thereby further reducing the water consumption. Increase the actual amount of dyed cloth.

本發明在染色機的機體內設有布匹循環感應惰輪與布匹移動感應器,藉由電腦或程式控制的方式,當該布匹循環感應惰輪感應到機體 內的布匹未運轉時,該滾輪式輸送裝置即停止運轉或增速或減速,當該布匹移動感應器感應到布匹移動速度過快、過慢或阻塞停止時,該滾輪式輸送裝置即被控制自動調整運轉速度,甚至停止運轉,以避免布匹受到阻塞或過度拉引而損傷機器與布匹品質。 The invention is provided with a cloth circulation induction idler and a cloth movement sensor in the body of the dyeing machine, and the machine senses the inertia wheel to sense the body by means of computer or program control. When the inner cloth is not running, the roller conveyor stops or increases or decelerates. When the cloth movement sensor senses that the cloth moves too fast, too slow or stops, the roller conveyor is controlled. Automatically adjust the running speed or even stop running to avoid the cloth being blocked or over-pulled to damage the quality of the machine and the cloth.

本發明還在染色機的機體設有一染色管與位於機體內的噴嘴與導布輪,該滾輪式輸送裝置將布匹循環地輸送經由布匹循環感應惰輪及導布輪進入噴嘴並通過染色管與染液交互作用進行染色;以及設有一配合電腦程式控制該布匹染色機運轉的控制箱,其中,布匹循環感應惰輪與布匹移動感應器藉由控制箱的控制,當布匹循環感應惰輪感應到布匹未運轉時,該滾輪式輸送裝置即停止運轉;當布匹移動感應器感應到布匹移動速度過快、過慢或阻塞時,該滾輪式輸送裝置即被控制降低或增加運轉速度,或停止運轉,同時亦可藉由偵測布匹循環感應惰輪的速度,以控制或校正布匹循環速度的同步。 The invention also has a dyeing tube and a nozzle and a guide wheel located in the body of the dyeing machine. The roller conveyor conveys the cloth cyclically through the cloth circulation induction idler and the guide wheel into the nozzle and passes through the dye tube. Dyeing liquid interaction for dyeing; and a control box for controlling the operation of the cloth dyeing machine with a computer program, wherein the cloth loop sensing idler and the cloth moving sensor are controlled by the control box, and when the cloth loop senses the idler wheel to sense When the cloth is not running, the roller conveyor stops; when the cloth movement sensor senses that the cloth moves too fast, too slow or blocked, the roller conveyor is controlled to reduce or increase the running speed, or stop running. At the same time, the speed of the idler wheel can be sensed by detecting the loop of the cloth to control or correct the synchronization of the loop speed of the cloth.

1‧‧‧機體 1‧‧‧ body

11‧‧‧染色管 11‧‧‧Dyeing tube

12‧‧‧蓄液槽 12‧‧‧ liquid storage tank

121‧‧‧過濾器 121‧‧‧Filter

13‧‧‧導布板 13‧‧‧guide board

2‧‧‧滾輪式輸送裝置 2‧‧‧Roller conveyor

21‧‧‧輸送滾輪 21‧‧‧Transport roller

3‧‧‧布匹 3‧‧‧ cloth

4‧‧‧導布輪 4‧‧‧ Guide wheel

41‧‧‧布匹循環感應惰輪 41‧‧‧ cloth cycle induction idler

5‧‧‧噴嘴 5‧‧‧ nozzle

6‧‧‧助劑桶 6‧‧‧Auxiliary barrel

7‧‧‧泵浦 7‧‧‧ pump

8‧‧‧熱交換器 8‧‧‧ heat exchanger

9‧‧‧控制箱 9‧‧‧Control box

第一圖為顯示本發明之染色機結構之示意圖;以及第二圖為顯示本發明之染色機另一實施例之示意圖。 The first figure is a schematic view showing the structure of the dyeing machine of the present invention; and the second figure is a schematic view showing another embodiment of the dyeing machine of the present invention.

以下配合圖式及元件符號對本發明之實施方式做更詳細的說明,俾使熟習該項技藝者在閱讀本說明書後能據以實施。 The embodiments of the present invention will be described in more detail below with reference to the drawings and the <RTIgt;

如第一圖所示,本發明所提供之具有滾輪式輸送裝置的布匹染色機,係在機體1內部的上方設有供布匹3通過的染色管11,機體1前端 的上方則設有噴嘴5與導布輪4,導布輪4的下方則設置一布匹循環感應惰輪41,以及在機體內的染色管11下方設置一滾輪式輸送裝置2,該滾輪式輸送裝置2係由包含複數滾輪21所組構而成,所有滾輪21可全部或部分連接至動力(圖中未顯示)而能被驅動旋轉;在機體1的後端或前端,視機體1的傾斜方向而定設置一蓄液槽12,蓄液槽12底部設置過濾器121並以管路連接至噴嘴5,該管路上設置一泵浦7與一熱交換器8,泵浦7還以管路連接一助劑桶6。 As shown in the first figure, the cloth dyeing machine with a roller conveyor provided by the present invention is provided with a dyeing tube 11 for the passage of the cloth 3 above the inside of the body 1, and the front end of the body 1 The upper part is provided with a nozzle 5 and a guide wheel 4, a cloth circulation induction idler 41 is arranged below the guide wheel 4, and a roller conveyor 2 is arranged below the dyeing tube 11 in the body, the roller conveyor The device 2 is composed of a plurality of rollers 21, and all the rollers 21 can be connected to the power (not shown) in whole or in part to be driven to rotate; at the rear end or the front end of the body 1, the tilt of the body 1 is observed. A liquid storage tank 12 is disposed in the direction, and a filter 121 is disposed at the bottom of the liquid storage tank 12 and is connected to the nozzle 5 by a pipeline. The pipeline is provided with a pump 7 and a heat exchanger 8, and the pump 7 is also pipelined. Connect an auxiliary tank 6.

本發明之運作方式,係使布匹3被送入機體1內後,經由布匹循環感應惰輪41被導布輪4帶入噴嘴5,再送入染色管11,而經由導布板13後落置滾輪式輸送裝置2上,由滾輪21輸送至前端構成循環;泵浦7則將蓄積於蓄液槽12中的染液抽出通過熱交換器8後從噴嘴5噴出對布匹3進行推動,染液在噴嘴5與染色管11中同時對布匹3進行交互作用而染色。從染色管11尾端回落的染液會落至機體底部,大部分染液會直接落至蓄液槽12中,另一部分染液則會順著傾斜的底部流向蓄液槽12內;再經由泵浦7抽取送入熱交換器8後從噴嘴5噴出再經由染色管11回落機體1構成循環。 In the operation mode of the present invention, after the cloth 3 is fed into the body 1, the idler pulley 41 is brought into the nozzle 5 via the cloth circulation induction idler 41, and then sent to the dyeing tube 11 and then placed behind the guide plate 13 The roller conveyor 2 is transported by the roller 21 to the front end to form a circulation; the pump 7 draws the dye liquor accumulated in the liquid storage tank 12 through the heat exchanger 8, and then ejects from the nozzle 5 to push the cloth 3, and dyes the liquid. The cloth 3 is simultaneously dyed in the nozzle 5 and the dyeing tube 11 to be dyed. The dye solution falling back from the end of the dyeing tube 11 will fall to the bottom of the body, and most of the dye solution will fall directly into the liquid storage tank 12, and the other part of the dye liquid will flow into the liquid storage tank 12 along the inclined bottom; The pump 7 is pumped into the heat exchanger 8 and then ejected from the nozzle 5 and then returned to the body 1 via the dyeing tube 11 to form a circulation.

前述導布輪4與滾輪式輸送裝置2的運轉速度係由控制箱9控制,使其與布匹3循環速度同步,其速度可以任意調整;惟,藉由控制箱9之控制,在布匹3被輸送移動的過程中,當布匹循環感應惰輪41感應到布匹3未運轉或太快或太慢時,控制箱9即命令滾輪式輸送裝置2停止運轉或增速或減速;當布匹移動感應器感應到布匹3在滾輪式輸送裝置2上輸送速度過快或過慢時,控制箱9會自動調整運轉減速、加速,或是停止運 轉。 The operating speeds of the guide cloth wheel 4 and the roller conveyor 2 are controlled by the control box 9 so as to be synchronized with the cycle speed of the cloth 3, and the speed can be arbitrarily adjusted; however, by the control of the control box 9, the cloth 3 is During the transport movement, when the cloth circulation induction idler 41 senses that the cloth 3 is not running or is too fast or too slow, the control box 9 commands the roller conveyor 2 to stop running or increase or decrease; when the cloth moves the sensor When the conveying speed of the cloth 3 on the roller conveyor 2 is too fast or too slow, the control box 9 will automatically adjust the running speed, accelerate, or stop the operation. turn.

第二圖係顯示本發明之滾輪式輸送裝置2可以應用於具有弧形內容槽12之染色機,其實施方式係在該機型之弧形內容槽12底部,依其弧面形狀排列設置複數導輪21而構成滾輪式輸送裝置2,以提供對布匹3之輸送者。 The second figure shows that the roller conveyor 2 of the present invention can be applied to a dyeing machine having a curved content groove 12, the embodiment of which is at the bottom of the curved content groove 12 of the model, and arranged in a plurality of shapes according to the shape of the curved surface. The guide wheel 21 constitutes a roller conveyor 2 to provide a conveyor to the cloth 3.

簡言之,本發明以滾輪式輸送裝置取代習知由染液帶動布匹循環,再配合設於機體1前端的布匹循環感應惰輪41與布匹移動感應器,得以有效偵測布匹3被輸送移動的情況,配合電腦或程式控制的方式,得以在布匹3輸送速度異常時予以校正調整,甚至自動停機,以確保布匹3不會受到不正常輸送速度的影響而損傷,同時也確保機器不會受到損害。 In short, the present invention replaces the conventional circulation of the cloth by the dyeing liquid, and cooperates with the cloth circulation sensing idler 41 and the cloth moving sensor provided at the front end of the body 1 to effectively detect the movement of the cloth 3 In the case of computer or program control, it can be adjusted and adjusted when the conveying speed of the cloth 3 is abnormal, or even automatically stopped to ensure that the cloth 3 will not be damaged by the abnormal conveying speed, and also ensure that the machine will not be affected. damage.

以上所述者僅為用以解釋本發明之較佳實施例,並非企圖據以對本發明作任何形式上之限制,是以,凡有在相同之發明精神下所作有關本發明之任何修飾或變更,皆仍應包括在本發明意圖保護之範疇。 The above is only a preferred embodiment for explaining the present invention, and is not intended to limit the present invention in any way, and any modifications or alterations to the present invention made in the spirit of the same invention. All should still be included in the scope of the intention of the present invention.

1‧‧‧機體 1‧‧‧ body

11‧‧‧染色管 11‧‧‧Dyeing tube

12‧‧‧蓄液槽 12‧‧‧ liquid storage tank

121‧‧‧過濾器 121‧‧‧Filter

13‧‧‧導布板 13‧‧‧guide board

2‧‧‧滾輪式輸送裝置 2‧‧‧Roller conveyor

21‧‧‧輸送滾輪 21‧‧‧Transport roller

3‧‧‧布匹 3‧‧‧ cloth

4‧‧‧導布輪 4‧‧‧ Guide wheel

41‧‧‧布匹循環感應惰輪 41‧‧‧ cloth cycle induction idler

5‧‧‧噴嘴 5‧‧‧ nozzle

6‧‧‧助劑桶 6‧‧‧Auxiliary barrel

7‧‧‧泵浦 7‧‧‧ pump

8‧‧‧熱交換器 8‧‧‧ heat exchanger

9‧‧‧控制箱 9‧‧‧Control box

Claims (1)

一種具有滾輪式輸送裝置之布匹染色機,係在機體內設有染色管、噴嘴與導布輪,該機體的底部與該噴嘴之間連接一泵浦,該泵浦直接將該機體內的染液抽取,輸送至該噴嘴與該染色管對布匹進行染色後,再使染液直接回落至該機體底部,其特徵在於:該機體內部設置有包含由複數輸送滾輪排列構成的滾輪式輸送裝置。 A cloth dyeing machine with a roller conveyor is provided with a dyeing tube, a nozzle and a guide wheel in the body, and a pump is connected between the bottom of the body and the nozzle, and the pump directly dyes the body. After the liquid is pumped to the nozzle and the dyeing tube is dyed to the cloth, the dyeing liquid is directly returned to the bottom of the body, and the inside of the body is provided with a roller type conveying device comprising a plurality of conveying rollers arranged.
TW103124083A 2014-07-14 2014-07-14 Cloth dyeing machine with roller type conveyor TW201602437A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW103124083A TW201602437A (en) 2014-07-14 2014-07-14 Cloth dyeing machine with roller type conveyor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW103124083A TW201602437A (en) 2014-07-14 2014-07-14 Cloth dyeing machine with roller type conveyor

Publications (1)

Publication Number Publication Date
TW201602437A true TW201602437A (en) 2016-01-16

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
TW103124083A TW201602437A (en) 2014-07-14 2014-07-14 Cloth dyeing machine with roller type conveyor

Country Status (1)

Country Link
TW (1) TW201602437A (en)

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