TWM557159U - Laser surface treatment device - Google Patents

Laser surface treatment device Download PDF

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Publication number
TWM557159U
TWM557159U TW106207448U TW106207448U TWM557159U TW M557159 U TWM557159 U TW M557159U TW 106207448 U TW106207448 U TW 106207448U TW 106207448 U TW106207448 U TW 106207448U TW M557159 U TWM557159 U TW M557159U
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Taiwan
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laser
surface treatment
machine
light
treatment apparatus
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TW106207448U
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Chinese (zh)
Inventor
zhong-yi Lin
Cheng-Ping Huang
Yun-Jin Lai
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Fittech Co Ltd
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Priority to TW106207448U priority Critical patent/TWM557159U/en
Publication of TWM557159U publication Critical patent/TWM557159U/en

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Abstract

本創作之雷射表面處理裝置包括:一機台,設有一雷射產生器及一與該雷射產生器通聯之控制介面,該控制介面可控制該雷射產生器所產生之雷射光之功率及出光輪廓;一雷射槍體,連接該雷射產生器且射出該雷射光。The laser surface treatment device of the present invention comprises: a machine having a laser generator and a control interface connected to the laser generator, the control interface controlling the power of the laser light generated by the laser generator And a light exiting profile; a laser gun body connected to the laser generator and emitting the laser light.

Description

雷射表面處理裝置Laser surface treatment device

本創作係與表面處理裝置有關,特別是有關於一種雷射表面處理裝置。This creation is related to surface treatment devices, and in particular to a laser surface treatment device.

按,一般金屬表面會氧化生成一鏽層而影響外觀,因而需要進一步除鏽。According to the general, the metal surface will oxidize to form a rust layer and affect the appearance, so further rust removal is required.

習知常用之除鏽方式例如化學除鏽及噴砂除鏽,然而皆存在不良之影響,分別表列說明如下: <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td></td><td> 化學除鏽 </td><td> 噴砂除鏽 </td></tr><tr><td> 可應用範圍 </td><td> 除鏽,但某些金屬無法用此法 </td><td> 除鏽、去污,但某些材質無法採用此法 </td></tr><tr><td> 環保 </td><td> 化學酸洗,過程中會產生化學霧氣,且需要大量清水清洗,產生大量廢水,很不環保 </td><td> 運用高速壓縮空氣噴射噴料,或者採用水當噴料,同樣都會造成空氣汙染或者 廢水,並不環保 </td></tr><tr><td> 速度 </td><td> 需要時間處理 </td><td> 需要時間處理 </td></tr><tr><td> 基材 </td><td> 酸會腐蝕 </td><td> 高壓噴氣束有時會損害到工材,使其變形 </td></tr><tr><td> 處理效果 </td><td> 太過於微小隙縫處理程度不佳 </td><td> 微小隙縫無法處理得很完整 </td></tr><tr><td> 處理成本 </td><td> 高,但適合大面積 </td><td> 高 </td></tr></TBODY></TABLE>Conventional rust removal methods such as chemical rust removal and sand blasting and rust removal, however, have adverse effects, which are listed below:  <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td></td><td> Chemical rust removal</td><td> Sandblasting and rust removal< /td></tr><tr><td> Applicable range</td><td> Derusting, but some metals cannot be used in this way</td><td> Derusting, decontamination, but some Material can not be used this way</td></tr><tr><td> Environmentally friendly</td><td> Chemical pickling, chemical mist will be generated in the process, and a large amount of clean water is needed to produce a large amount of waste water. Environmental protection</td><td> Using high-speed compressed air jets, or using water as a spray, will also cause air pollution or waste water, not environmentally friendly</td></tr><tr><td> speed< /td><td> Time processing required</td><td> Time processing required</td></tr><tr><td> Substrate</td><td> Acid will corrode</td>< Td> High-pressure jet beam sometimes damages the workpiece and deforms it</td></tr><tr><td> Treatment effect</td><td> Too small a small gap treatment is not good</td ><td> Small gaps can't be handled very well</td></tr><tr><td> Processing cost </td><td> high, but suitable for large areas </td><td> high </ Td></tr></TBODY></TABLE>

因此,有必要提供一種新穎且具有進步性之雷射表面處理裝置,以解決上述之問題。Therefore, it is necessary to provide a novel and progressive laser surface treatment apparatus to solve the above problems.

本創作之主要目的在於提供一種雷射表面處理裝置,可快速且非破壞性地去除表層。The main purpose of this creation is to provide a laser surface treatment device that removes the surface layer quickly and non-destructively.

為達成上述目的,本創作提供一種雷射表面處理裝置,包括:一機台,設有一雷射產生器及一與該雷射產生器通聯之控制介面,該控制介面可控制該雷射產生器所產生之雷射光之功率及出光輪廓;一雷射槍體,連接該雷射產生器且射出該雷射光。In order to achieve the above object, the present invention provides a laser surface treatment apparatus comprising: a machine having a laser generator and a control interface connected to the laser generator, the control interface controlling the laser generator The power of the generated laser light and the light exit profile; a laser gun body that is coupled to the laser generator and emits the laser light.

以下僅以實施例說明本創作可能之實施態樣,然並非用以限制本創作所欲保護之範疇,合先敘明。The following is a description of possible implementations of the present invention by way of example only, and is not intended to limit the scope of the creation of the present invention.

請參考圖1至7,其顯示本創作之一較佳實施例,本創作之雷射表面處理裝置1包括一機台10及一雷射槍體20。該雷射表面處理裝置1之應用領域可包括但不限於汽車鈑金生鏽、船體鈑金生鏽、製程設備鏽蝕、塗裝表層去除、模具生鏽、藝術品雕像除污等。Referring to Figures 1 through 7, there is shown a preferred embodiment of the present invention. The laser surface treatment apparatus 1 of the present invention includes a machine table 10 and a laser gun body 20. The application fields of the laser surface treatment device 1 may include, but are not limited to, automobile sheet metal rust, hull sheet metal rust, process equipment rust, coating surface layer removal, mold rust, art statue decontamination, and the like.

該機台10設有一雷射產生器11及一與該雷射產生器11通聯之控制介面12,該控制介面12可控制該雷射產生器11所產生之雷射光111之功率及出光輪廓。該雷射槍體20連接該雷射產生器11且射出該雷射光。藉此,可利用該雷射光之高能量瞬間灼化表面鏽層、氧化層、塗層或污層,可達快速且非破壞性地去除表層之效。舉例而言,表層可為:物體表面黏附之有機物層,例如板金表面塗布之塗漆、塗膠等;物體表面黏附之氧化物層,例如燈絲上受熱或噴塗而黏附的氧化矽或氧化鈦;物體表面黏附之金屬層,例如板金電鍍之鎳或鉻層;金屬表面因氧化而生成之氧化層,例如鐵鏽。The machine 10 is provided with a laser generator 11 and a control interface 12 connected to the laser generator 11. The control interface 12 controls the power and light exit profile of the laser light 111 generated by the laser generator 11. The laser gun body 20 is coupled to the laser generator 11 and emits the laser light. Thereby, the high energy of the laser light can be used to instantly burn the surface rust layer, the oxide layer, the coating layer or the stain layer, thereby achieving the effect of quickly and non-destructively removing the surface layer. For example, the surface layer may be: an organic layer adhered on the surface of the object, such as a lacquer coated on a sheet metal surface, a glue coating, etc.; an oxide layer adhered on the surface of the object, such as yttrium oxide or titanium oxide adhered to the filament by heat or spray; A metal layer to which the surface of the object adheres, such as a nickel or chrome layer plated with gold; an oxide layer formed on the surface of the metal by oxidation, such as rust.

詳細說,該機台10另設有一供置放一工件30之工作平台13,方便作業且提高工作效率。該機台10另設有至少一供限制該工件30之限制機構14,例如L形槽件或固定螺孔或螺栓,能有效定位該工件30,可精準除鏽。該機台10另設有至少一握把部15及一輪組16,方便依據不同工作環境而移動。該機台10另設有一基座17,該雷射槍體20可脫離地置放於該基座17,該基座17可儲放該雷射槍體20,亦可具有一可固持該雷射槍體20之固持機構18,例如鎖迫機構,而可定位與該工件30之相對位置,亦可選擇性選用手持或固定機台方式進行去除表層。In detail, the machine table 10 is further provided with a working platform 13 for placing a workpiece 30, which is convenient for operation and improves work efficiency. The machine table 10 is further provided with at least one restriction mechanism 14 for limiting the workpiece 30, such as an L-shaped groove member or a fixing screw hole or a bolt, which can effectively position the workpiece 30 and can accurately remove the rust. The machine table 10 is further provided with at least one grip portion 15 and a wheel set 16 for facilitating movement according to different working environments. The base 10 is further provided with a base 17 , and the laser gun body 20 is detachably disposed on the base 17 , the base 17 can store the laser gun body 20 , and can also hold the mine The holding mechanism 18 of the gun body 20, such as a locking mechanism, can be positioned relative to the workpiece 30, and can be selectively removed by hand or fixed machine.

該雷射槍體20具有一光通口機構21,該光通口機構21設有一可變形之光通口21,該光通口22為線形、弧形、圓形、多邊形或環形。可依據作業需求調整該光通口機構21,以產生不同出光輪廓(短窄線形、長窄線形、圓環形等,如圖3至7所示),針對不同外形工件30、工件30之局部、隙縫等表面特徵,而快速、精準、全面去除工件30上之表層31(例如鏽層)。The laser gun body 20 has a light port mechanism 21, and the light port mechanism 21 is provided with a deformable light port 21 which is linear, curved, circular, polygonal or annular. The light port mechanism 21 can be adjusted according to the operation requirements to generate different light exit profiles (short narrow line shape, long narrow line shape, circular shape, etc., as shown in FIGS. 3 to 7), for different shape workpieces 30, parts of the workpiece 30 Surface features such as slits, and the surface layer 31 (for example, rust layer) on the workpiece 30 is quickly, accurately and completely removed.

本創作之技術統整表列如下: <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td></td><td> 本創作 </td></tr><tr><td> 可應用範圍 </td><td> 除鏽、去汙 材質應用廣泛 </td></tr><tr><td> 環保 </td><td> 雷射去鏽可用集塵袋避免二次汙染 </td></tr><tr><td> 速度 </td><td> 可以快速且即時的除鏽 </td></tr><tr><td> 基材 </td><td> 幾乎不會損害需施工的工料 </td></tr><tr><td> 處理效果 </td><td> 可用直線或圓形,端看工料形狀,可處理邊邊角角的微小隙縫 </td></tr><tr><td> 處理成本 </td><td> 最低 </td></tr></TBODY></TABLE>The technical integration of this creation is as follows:  <TABLE border="1" borderColor="#000000" width="85%"><TBODY><tr><td></td><td> This creation</td></tr><tr>< Td> Applicable range </td><td> Derusting and decontaminating materials are widely used</td></tr><tr><td> Environmental protection</td><td> Laser rust can be used for dust collection bags Avoid secondary pollution</td></tr><tr><td> Velocity</td><td> Can derust quickly and instantly</td></tr><tr><td> Substrate < /td><td> Hardly damages the material to be constructed</td></tr><tr><td> Treatment effect</td><td> Available in straight or round shape, the material shape can be processed Small gaps in corners and corners</td></tr><tr><td> Processing cost</td><td> lowest</td></tr></TBODY></TABLE>

本創作之優點如下: 1. 利用雷射高能量瞬間灼化氧化層; 2. 對材質本身不會有影響; 3. 快速精準的除鏽效果; 4. 可依鏽層厚薄調整能量大小; 5. 無需使用化學藥劑造成環境汙染; 6. 無需使用噴砂除鏽造成工件變形; 7. 針對邊邊角角微小細節都可輕鬆除鏽; 8. 可針對工件形狀調整出光模式—直線適用大範圍; 9. 可針對工件形狀調整出光模式—圓形適用精細小範圍; 10. 可深入去除微小隙縫的鏽。The advantages of this creation are as follows: 1. Instantly burn the oxide layer with high energy of laser; 2. It will not affect the material itself; 3. Fast and precise rust removal effect; 4. Adjust the energy according to the thickness of the rust layer; No need to use chemical agents to cause environmental pollution; 6. It is not necessary to use sandblasting and rust to cause deformation of the workpiece; 7. It can be easily rusted for small details of corners and corners; 8. The light pattern can be adjusted for the shape of the workpiece—the straight line is suitable for a wide range; 9. The light exit mode can be adjusted for the shape of the workpiece—the circle is suitable for fine-grained areas; 10. The rust of the small gap can be deeply removed.

1‧‧‧雷射表面處理裝置1‧‧‧Laser surface treatment device

10‧‧‧機台10‧‧‧ machine

11‧‧‧雷射產生器11‧‧‧Laser Generator

111‧‧‧雷射光111‧‧‧Laser light

12‧‧‧控制介面12‧‧‧Control interface

13‧‧‧工作平台13‧‧‧Working platform

14‧‧‧限制機構14‧‧‧Restricted institutions

15‧‧‧握把部15‧‧‧ grip

16‧‧‧輪組16‧‧‧ Wheel set

17‧‧‧基座17‧‧‧Base

18‧‧‧固持機構18‧‧‧ Holding institutions

20‧‧‧雷射槍體20‧‧‧Laser body

21‧‧‧光通口機構21‧‧‧Light port mechanism

22‧‧‧光通口22‧‧‧Light port

30‧‧‧工件30‧‧‧Workpiece

31‧‧‧表層31‧‧‧ surface layer

圖1為本創作一較佳實施例之立體圖。 圖2為本創作一較佳實施例之雷射槍體示意圖。 圖3至7為本創作針對不同工件表層處理之示意圖。1 is a perspective view of a preferred embodiment of the present invention. 2 is a schematic view of a laser gun body in accordance with a preferred embodiment of the present invention. Figures 3 to 7 are schematic diagrams of the processing of different workpiece surface layers.

Claims (7)

一種雷射表面處理裝置,包括: 一機台,設有一雷射產生器及一與該雷射產生器通聯之控制介面,該控制介面可控制該雷射產生器所產生之雷射光之功率及出光輪廓; 一雷射槍體,連接該雷射產生器且射出該雷射光。A laser surface treatment apparatus comprising: a machine having a laser generator and a control interface coupled to the laser generator, the control interface controlling the power of the laser light generated by the laser generator and Light exit profile; a laser gun body that is coupled to the laser generator and that emits the laser light. 如請求項1所述的雷射表面處理裝置,其中該機台另設有一供置放一工件之工作平台。The laser surface treatment apparatus of claim 1, wherein the machine is further provided with a working platform for placing a workpiece. 如請求項2所述的雷射表面處理裝置,其中該機台另設有至少一供限制該工件之限制機構。The laser surface treatment apparatus of claim 2, wherein the machine is further provided with at least one restriction mechanism for restricting the workpiece. 如請求項1所述的雷射表面處理裝置,其中該機台另設有至少一握把部。The laser surface treatment apparatus of claim 1, wherein the machine is further provided with at least one grip portion. 如請求項1所述的雷射表面處理裝置,其中該機台另設有一輪組。The laser surface treatment apparatus of claim 1, wherein the machine is further provided with a wheel set. 如請求項1所述的雷射表面處理裝置,其中該機台另設有一基座,該雷射槍體可脫離地置放於該基座。The laser surface treatment apparatus of claim 1, wherein the machine is further provided with a base, and the laser gun body is detachably placed on the base. 如請求項1所述的雷射表面處理裝置,其中該雷射槍體具有一光通口機構,該光通口機構設有一可變形之光通口,該光通口為線形、弧形、圓形、多邊形或環形。The laser surface treatment device of claim 1, wherein the laser gun body has a light port mechanism, and the light port mechanism is provided with a deformable light port, the light port is linear, curved, Round, polygonal or ring shaped.
TW106207448U 2017-05-24 2017-05-24 Laser surface treatment device TWM557159U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI734956B (en) * 2019-01-31 2021-08-01 惠特科技股份有限公司 Laser welding device for semiconductor element and method for using the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI734956B (en) * 2019-01-31 2021-08-01 惠特科技股份有限公司 Laser welding device for semiconductor element and method for using the same

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