CN216830366U - Template surface treatment device - Google Patents

Template surface treatment device Download PDF

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Publication number
CN216830366U
CN216830366U CN202220634583.3U CN202220634583U CN216830366U CN 216830366 U CN216830366 U CN 216830366U CN 202220634583 U CN202220634583 U CN 202220634583U CN 216830366 U CN216830366 U CN 216830366U
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China
Prior art keywords
sand
spray gun
pressure gas
template
subassembly
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CN202220634583.3U
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Chinese (zh)
Inventor
冯念
汪铭
郑成杰
李杨
王金良
吴明金
郑海强
母树然
胡斌
李鹏亮
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Xi'an Construction Co Ltd Of China Railway 11th Bureau Group
China Railway 11th Bureau Group Co Ltd
Second Engineering Co Ltd of China Railway 11th Bureau Group Co Ltd
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Xi'an Construction Co Ltd Of China Railway 11th Bureau Group
China Railway 11th Bureau Group Co Ltd
Second Engineering Co Ltd of China Railway 11th Bureau Group Co Ltd
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Application filed by Xi'an Construction Co Ltd Of China Railway 11th Bureau Group, China Railway 11th Bureau Group Co Ltd, Second Engineering Co Ltd of China Railway 11th Bureau Group Co Ltd filed Critical Xi'an Construction Co Ltd Of China Railway 11th Bureau Group
Priority to CN202220634583.3U priority Critical patent/CN216830366U/en
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Abstract

The utility model discloses a template surface treatment device relates to surface treatment technical field, the utility model discloses a template surface treatment device, including sand blasting machine and XY platform, the sand blasting machine includes that high-pressure gas produces the subassembly, produces the sand jar that the subassembly is connected and the spray gun of being connected with the sand jar with high-pressure gas, and the air inlet and the high-pressure gas of sand jar produce the gas outlet of subassembly and be connected, are provided with the feed inlet on the sand jar, and sand material gets into in the cavity of sand jar and produces the high-pressure gas's that the subassembly produced effect from the spray gun blowout under high-pressure gas by the feed inlet, and the spray gun setting is on the slider of XY platform. The utility model provides a template surface treatment device can improve the efficiency of template clearance and the effect of clearance.

Description

Template surface treatment device
Technical Field
The application relates to the technical field of surface treatment, in particular to a template surface treatment device.
Background
The steel template is used for concrete pouring molding, and is widely applied to building engineering due to the advantages of repeated use, attractive concrete pouring molding and the like. Before concrete is poured, the steel templates are adopted to enclose and form the shape of a building structure, then the concrete is injected into the area enclosed by the steel templates, and after a period of time, the steel templates are dismantled after the concrete is solidified to form the building structure, so that the concrete can be reused.
The surface of the used steel template usually has attachments such as cement blocks, template paint, rust, oil stains and the like, can not be directly applied to the next concrete pouring, and the surface of the steel template needs to be cleaned. Traditional clearance mode polishing work load is big, artifical the input is many, the construction efficiency is lower, especially to positions such as template drawing of patterns lacquer is more stubborn, polishes more difficultly.
SUMMERY OF THE UTILITY MODEL
An object of the application is to provide a template surface treatment device, can improve the efficiency of template clearance and the effect of clearance.
The embodiment of the application provides a template surface treatment device, including sand blasting machine and XY platform, the sand blasting machine includes that high-pressure gas produces the subassembly, produce the sand jar of subassembly connection and the spray gun of being connected with the sand jar with high-pressure gas, the air inlet of sand jar and the gas outlet that high-pressure gas produced the subassembly are connected, be provided with the feed inlet on the sand jar, sand material gets into the cavity of sand jar by the feed inlet and produces the high-pressure gas's that the subassembly produced effect from the spray gun blowout under, the spray gun sets up on the slider of XY platform.
As a practical mode, the spray gun is detachably connected with the slide block.
As an implementable mode, the template surface treatment device further comprises a paint brushing assembly, the paint brushing assembly comprises a brush head, a paint tank connected with the brush head and a power part, the power part is used for conveying paint in the paint tank to the brush head, and the brush head is detachably connected with the sliding block.
As an implementable mode, the template surface treatment device further comprises a controller which is respectively connected with the XY platform, the sand blasting machine and the painting assembly, and the controller respectively controls the motion of a sliding block of the XY platform, the opening and closing of the sand blasting machine and the working state of the power part.
As an implementable mode, the template surface treatment device further comprises a stop plate arranged on the periphery of the spray gun, a through hole is formed in the center of the stop plate, and the spray gun penetrates through the through hole and is fixed with the stop plate.
As an implementable manner, the lance is connected with the sand cylinder through a pipeline, and the stop plate is curved and is recessed towards the pipeline.
As an implementation manner, the high-pressure gas generating assembly comprises an air compressor and a gas storage tank connected with an air outlet of the air compressor, and an air outlet of the gas storage tank is connected with an air inlet of the sand cylinder.
As an implementable mode, the feeding port is provided with a funnel-shaped sand bag, and a small opening of the sand bag is communicated with a cavity of the sand cylinder.
As an implementable mode, a filter is further arranged at the small opening of the sand bag, and sand materials enter the cavity of the sand cylinder after being filtered by the filter.
As a practical way, the granularity of the sand material is between 2 and 3 mm.
The beneficial effects of the embodiment of the application include:
the utility model provides a template surface treatment device, including sand blasting machine and XY platform, sand blasting machine sprays sand material to the surface of template, wherein, sand blasting machine includes high-pressure gas and produces the subassembly, the sand jar that is connected with high-pressure gas produces the subassembly and the spray gun that is connected with the sand jar, the air inlet of sand jar is connected with the gas outlet that high-pressure gas produced the subassembly, be provided with the feed inlet on the sand jar, sand material gets into the cavity of sand jar and spouts from the spray gun under the high-pressure gas's that high-pressure gas produced the subassembly effect, the spray gun sets up on the slider of XY platform, under the effect of high-pressure gas, make sand material spray to the template surface at a high speed, high-speed ground sand material strikes the cement piece of adhesion on the template surface with great momentum, the template lacquer, iron rust, the greasy dirt, thereby make it drop, for the artifical manual renovation template of polishing of prior art, adopt sand blasting machine can improve the cleaning efficiency and the clearance effect of template, and the shower nozzle sets up on the slider of XY platform, in the slider motion process, drives the spray gun and clears up each department on the template surface, can alleviate operating personnel's intensity of labour.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
FIG. 1 is a schematic structural diagram of a template surface treatment apparatus according to an embodiment of the present disclosure;
FIG. 2 is a second schematic structural diagram of a template surface treatment apparatus according to an embodiment of the present disclosure;
fig. 3 is a third schematic structural diagram of a template surface treatment apparatus according to an embodiment of the present application.
Icon: 100-a template surface treatment device; 111-high pressure gas generation assembly; 1111-an air compressor; 1112-an air reservoir; 112-sand cylinder; 1121-sandbag; 1122-a filter; 113-a spray gun; 114-a stopper plate; a 120-XY stage; 131-a brush head; 132-paint can; 133-a power section; 200-template.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
The terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
The steel form is because can recycle by the wide application in building engineering, but, after using the completion, cement piece, template lacquer, rust, greasy dirt etc. can be adhered to usually to the steel form surface, influence the reutilization of steel form, so need handle the surface cleaning of steel form after using the completion, adopt artifical clearance usually among the prior art, artifical clearance is not only inefficient, moreover to the position such as filth is stubborn relatively, often can clear up not in place.
The utility model provides a template surface treatment device 100, as shown in figure 1, as shown in figure 2, including sand blasting machine and XY platform 120, the sand blasting machine includes that high-pressure gas produces subassembly 111, the sand jar 112 of being connected with high-pressure gas production subassembly 111 and the spray gun 113 of being connected with sand jar 112, the air inlet and the high-pressure gas of sand jar 112 produce the gas outlet of subassembly 111 and be connected, be provided with the feed inlet on the sand jar 112, sand material gets into in the cavity of sand jar 112 by the feed inlet and produces the high-pressure gas's that subassembly 111 produced effect from spray gun 113 blowout down, spray gun 113 sets up on XY platform 120's slider.
When the template processing device 100 is used, the template 200 and the XY plane are arranged at intervals, the spray gun 113 is arranged on the slide block of the XY platform 120 and faces the template 200, then the sand blasting machine is started, the high-pressure gas generating assembly 111 generates high-pressure gas and conveys the high-pressure gas to the sand cylinder 112, negative pressure is formed in the spray gun 113 through high-speed movement of air flow, the sand material enters the spray gun 113 under the action of the negative pressure and is sprayed to the surface of the template 200 along with the high-pressure gas, the high-pressure gas enables the sand material to have higher speed, so that impurities such as cement blocks on the surface of the template 200 are impacted at high speed and fall off from the surface of the template 200, the spray gun 113 is arranged on the slide block of the XY platform 120, the slide block moves according to a certain rule, and the spray gun 113 is driven to clean all parts on the surface of the template 200 in the moving process of the slide block.
It should be noted that, the law of movement of slider the utility model discloses do not do the restriction, can be according to the line-by-line mode remove in the plane that XY platform 120 belonged to, also can remove in the plane that XY platform 120 belonged to according to the mode that is listed as one by one, the distance that moves and the speed when same line or same line move when changing the line or changing the line the utility model discloses do not do the restriction, technical personnel in the art can set up according to actual conditions, and is concrete, can set up according to the spray area of spray gun 113, and the example, when spray gun 113's spray area is great, the distance that moves when changing the line or changing the line can be some a bit bigger, and the speed when same line or same line move can be some a bit faster. Of course, the line-by-line movement or the line-by-line movement is not a limitation of the present invention, and the movement may be performed in a plane where the XY stage 120 is located by using the edge as a starting point and in a circling manner, as long as the sand ejected from the blasting gun 113 can be spread over the surface of the form 200.
It should also be noted that the specific material of the sand material, the present invention is not limited, and may be quartz sand, emery or steel shot, for example, the present invention adopts quartz sand, which is relatively easy to obtain and has a relatively low price.
In addition, size and shape of XY platform 120 the utility model discloses do not do the restriction, technical personnel in the field can carry out concrete setting according to the particular case of template 200, and the direction is placed in the setting of XY platform 120 also does not do the restriction, and is exemplified, can the perpendicular to horizontal plane setting, makes template 200 also perpendicular to horizontal plane setting like this, makes things convenient for operating personnel to remove template 200.
The utility model provides a template surface treatment device 100, including sand blasting machine and XY platform 120, sand blasting machine sprays sand material to the surface of template 200, wherein, sand blasting machine includes that high-pressure gas produces subassembly 111, sand cylinder 112 and the spray gun 113 of being connected with sand cylinder 112 that subassembly 111 is connected are produced to high-pressure gas, the air inlet of sand cylinder 112 is connected with the gas outlet that high-pressure gas produced subassembly 111, be provided with the feed inlet on sand cylinder 112, sand material gets into the cavity of sand cylinder 112 and produces the effect of the high-pressure gas that subassembly 111 produced from spray gun 113 blowout under the high-pressure gas, spray gun 113 sets up on XY platform 120's slider, under high-pressure gas's effect, make sand material spray to template 200 surfaces at a high speed, sand material strikes the cement piece of adhesion on template 200 surfaces with great momentum at a high speed, the template paint, the iron rust, the greasy dirt, thereby make it drop, for the manual renovation template of prior art is polished, the adoption sand blasting machine can improve the cleaning efficiency and the cleaning effect of template, and the shower nozzle sets up on XY platform 120's slider moreover, and in the slider motion process, drives spray gun 113 and clears up each department on template 200 surface, can alleviate operating personnel's intensity of labour.
Optionally, the lance 113 is removably attached to the slide.
The spray gun 113 moves along with the movement of the slide, and in the process of moving the spray gun 113, the surface of the template 200 arranged opposite to the XY stage 120 is blasted, so that impurities on the surface of the template 200 fall off, and the surface of the template 200 is cleaned. Because XY platform 120 sets up with template 200 relatively, the distance that corresponds the position with template 200 when spray gun 113 removes equals, make spray gun 113 the impact force homogeneous phase of every department on template 200 surface, and to the filth stubborn relatively, can have the condition that the clearance is not in place, spray gun 113 can dismantle the setting with the slider, do not clear up the filth that targets in place when setting up on the slider to spray gun 113, operating personnel can dismantle spray gun 113, carry out artifical handheld spray gun 113 and spray sand material closely, with the dynamics that improves the clearance, improve the clearance effect.
In addition, in the case of a portion having a corner or the like which is not flush with the mold plate 200, the gun 113 cannot be cleaned when it is set on the slide block, and it is also necessary for the operator to clean the gun 113 by holding it with his hand.
In an implementation manner of the embodiment of the present invention, as shown in fig. 2, the template surface processing apparatus 100 further includes a painting assembly, the painting assembly includes a brush head 131, a paint tank 132 connected to the brush head 131, and a power portion 133, the power portion 133 is used for conveying paint in the paint tank 132 to the brush head 131, and the brush head 131 is detachably connected to the slider.
In order to facilitate the reuse of the formwork 200, the surface of the formwork 200 is required to be brushed with the mold release paint, the surface of the formwork 200 brushed with the mold release paint is smoother, and the concrete can be flat in appearance and is not easy to adhere to the formwork 200 during the secondary utilization. Set up the mopping subassembly, the mopping subassembly includes brush head 131, paint can 132 and power portion 133, brush head 131 can be dismantled with the slider of XY platform 120 and be connected, when needing to be the surperficial mopping of template 200, set up brush head 131 on the slider, and the outer tip of brush head 131 contacts with template 200, the slider drives brush head 131 when moving and moves, brush head 131 passes through power portion 133 and is connected with paint can 132, power portion 133 is carried the paint in paint can 132 to brush head 131 on, brush head 131 is when moving along with the slider, can brush the paint on brush head 131 to the template 200 surface when brush head 131 rubs with template 200.
The removal of slider is the same when the removal of slider is with the sandblast during the mopping, specific moving means the utility model discloses do not do the restriction, wherein, the removal of slider can be the same with the removal of slider when the sandblast during the mopping, also can inequality.
The utility model discloses a brush head 131 of mopping subassembly and sand blasting machine's spray gun 113 shares same XY platform 120, as shown in FIG. 2, when the brush head of mopping subassembly set up on the slider of XY platform, sand blasting machine's spray gun was placed on the next door. This saves operating space and production costs, and a person skilled in the art can also set up two XY tables 120 according to the actual situation, one XY table 120 for the spray gun 113 of the blasting machine and the other XY table 120 for the painting of the painting assembly.
Optionally, the template surface processing apparatus 100 further includes a controller respectively connected to the XY stage 120, the sandblasting machine, and the painting assembly, and the controller respectively controls the movement of the slider of the XY stage 120, the opening and closing of the sandblasting machine, and the operating state of the power unit 133.
When the template 200 needs to be cleaned, a spray gun 113 of a sand blasting machine is arranged on a sliding block of the XY platform 120, the distance between the XY platform 120 and the template 200 is adjusted, the controller controls the sand blasting machine to be started, when the pressure at the position of the spray gun 113 reaches a preset pressure value, the sliding block on the XY platform 120 is controlled to start moving according to a preset route, and the sliding block moves to drive the spray gun 113 to move, so that the spray gun 113 cleans the surface of the template 200.
When the template 200 needs to be painted, the brush head 131 of the painting assembly is arranged on the sliding block of the XY platform 120, the distance between the XY platform 120 and the template 200 is adjusted, so that the brush head 131 is in contact with the surface of the template 200, the controller controls the power part 133 to start, and under the action of the power part 133, when paint exists on the brush head 131, the controller controls the sliding block on the XY platform 120 to start moving according to a second preset route, and the sliding block moves to drive the brush head 131 to move, so that the brush head 131 assembly paints the surface of the template 200.
In an implementation manner of the embodiment of the present invention, as shown in fig. 2, the template surface treatment device 100 further includes a stop plate 114 disposed at the periphery of the spray gun 113, the through hole is opened at the center of the stop plate 114, and the spray gun 113 is disposed through the through hole and fixed with the stop plate 114.
The sand material collides against the formwork 200 at a high speed and then rebounds from the formwork 200, when the spray gun 113 is arranged on the XY platform 120, the rebounded sand material may enter the XY platform 120, the sand material is a granular hard substance, and after entering the XY platform 120, the relative sliding in the XY platform 120 is affected, so that the XY platform 120 cannot work smoothly, and when an operator holds the spray gun 113 to clean the surface of the formwork 200, the rebounded sand material is sprayed to the hand, the face and other parts of the operator, so that the operator feels uncomfortable, and in severe cases, the operator may be injured. In order to avoid the above two situations, a stop plate 114 may be disposed at the periphery of the lance 113, a through hole is formed in the center of the stop plate 114, and the lance 113 is inserted into the through hole and fixed to the stop plate 114, so that the rebounded sand is stopped by the stop plate 114, thereby preventing the sand from entering the XY-table 120, or protecting an operator.
Wherein, the concrete form of backstop 114 the utility model discloses do not do the restriction, technical personnel in the field can set up according to actual conditions, as long as can block the sand material of bounce-back.
Optionally, the stop plate 114 is curved and concave toward the conduit.
When the stop plate 114 is a curved surface and is recessed toward the pipe, the stop plate has a certain convergence effect on the rebounded sand, so that the rebounded sand can be concentrated, and the sand contacting the edge of the stop plate 114 is prevented from scattering outwards.
Alternatively, as shown in fig. 3, the high pressure gas generating assembly 111 includes an air compressor 1111 and an air tank 1112 connected to an air outlet of the air compressor 1111, and an air outlet of the air tank 1112 is connected to an air inlet of the sand cylinder 112. The air compressor 1111 is configured to generate high-pressure air and deliver the generated high-pressure air to the air tank 1112, and the air tank 1112 stores the high-pressure air and outputs the high-pressure air when necessary.
The embodiment of the utility model provides an among the realizable mode, as shown in fig. 2, feed inlet department is provided with and is hopper-shaped sand bag 1121, and the osculum of sand bag 1121 communicates with the cavity of sand jar 112.
The small opening of the funnel-shaped sand bag 1121 is communicated with the cavity of the sand cylinder 112, sand materials are arranged in the sand bag 1121, and enter the sand cylinder 112 from the small opening of the sand bag 1121 under negative pressure formed by high-pressure gas, and the arrangement of the small opening can enable the negative pressure to be concentrated, so that the sand materials can be conveniently sucked.
Optionally, as shown in fig. 2, a filter 1122 is further disposed at a small opening of the sand bag 1121, and the sand material enters the cavity of the sand cylinder 112 after being filtered by the filter 1122. The filter 1122 is used for filtering the impurities in the sand material, so as to prevent the impurities from entering the sand cylinder 112 and entering the spray gun 113 to block the spray gun 113.
In an implementation mode of the embodiment of the present invention, the particle size of the sand material is between 2-3 mm.
The sand material is sprayed to the surface of the formwork 200 under the driving of the high-pressure air, wherein the granularity of the sand material is 2-3mm, the sand material with large granularity has large spraying granularity and can form large impact force on the formwork 200, but the skilled in the art knows that the contact area of the sand material with large granularity and the formwork 200 is large and cannot be fully contacted with the surface of the formwork 200, so the granularity of the sand material is set to be 2-3mm, and thus the sand material can be fully contacted with the surface of the formwork 200 under the condition of ensuring the impact force.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (10)

1. The utility model provides a template surface treatment device, its characterized in that, includes sand blasting machine and XY platform, the sand blasting machine include high-pressure gas produce the subassembly, with high-pressure gas produce the sand jar that the subassembly is connected and with the spray gun that the sand jar is connected, the air inlet of sand jar with high-pressure gas produces the gas outlet of subassembly and connects, be provided with the feed inlet on the sand jar, sand material by the feed inlet gets into in the cavity of sand jar and follow under the high-pressure gas's that high-pressure gas produced the subassembly effect the spray gun blowout, the spray gun sets up on the slider of XY platform.
2. The stencil surface treating device of claim 1, wherein the spray gun is removably coupled to the slide.
3. The stencil surface treating device of claim 2, further comprising a paint brushing assembly, the paint brushing assembly including a brush head, a paint canister connected to the brush head, and a power portion for delivering paint from the paint canister onto the brush head, the brush head being detachably connected to the slider.
4. The stencil surface processing apparatus according to claim 3, further comprising controllers connected to the XY table, the blasting machine and the painting assembly, respectively, the controllers controlling movement of a slider of the XY table, opening and closing of the blasting machine and an operating state of the power section, respectively.
5. The template surface treatment device according to claim 1, further comprising a stop plate arranged on the periphery of the spray gun, wherein a through hole is formed in the center of the stop plate, and the spray gun is arranged in the through hole in a penetrating manner and fixed with the stop plate.
6. The stencil surface treating apparatus of claim 5, wherein the spray gun is connected to the sand cylinder by a pipe, and the stopper plate is curved and is recessed toward the pipe.
7. The stencil surface treating apparatus of claim 1, wherein the high pressure gas generating assembly comprises an air compressor and an air reservoir connected to an air outlet of the air compressor, an air outlet of the air reservoir being connected to an air inlet of the sand cylinder.
8. The template surface treatment device according to claim 1, wherein a funnel-shaped sand pocket is arranged at the feeding port, and a small opening of the sand pocket is communicated with the cavity of the sand cylinder.
9. The template surface treatment device according to claim 8, wherein a filter is further arranged at the small opening of the sand pocket, and the sand material enters the cavity of the sand cylinder after being filtered by the filter.
10. The stencil surface treating device of claim 1, wherein the grit size of the sand material is between 2-3 mm.
CN202220634583.3U 2022-03-18 2022-03-18 Template surface treatment device Active CN216830366U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220634583.3U CN216830366U (en) 2022-03-18 2022-03-18 Template surface treatment device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220634583.3U CN216830366U (en) 2022-03-18 2022-03-18 Template surface treatment device

Publications (1)

Publication Number Publication Date
CN216830366U true CN216830366U (en) 2022-06-28

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220634583.3U Active CN216830366U (en) 2022-03-18 2022-03-18 Template surface treatment device

Country Status (1)

Country Link
CN (1) CN216830366U (en)

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