JP2018122371A - Coating film polishing device and die steel material processing system - Google Patents

Coating film polishing device and die steel material processing system Download PDF

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JP2018122371A
JP2018122371A JP2017014469A JP2017014469A JP2018122371A JP 2018122371 A JP2018122371 A JP 2018122371A JP 2017014469 A JP2017014469 A JP 2017014469A JP 2017014469 A JP2017014469 A JP 2017014469A JP 2018122371 A JP2018122371 A JP 2018122371A
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brush
steel material
coating film
brushing device
die steel
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洋 濱田
Hiroshi Hamada
洋 濱田
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Mitsui E&S Co Ltd
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Mitsui E&S Holdings Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a coating film polishing device which can polish a coating film, such as a shop primer, of a welding portion of a die steel material when a long die steel material such as an L shaped die steel material is moved and inhibit occurrence of welding defects in welding at a subsequent process, and to provide a die steel material processing system, a coating film polishing method, and a die steel material processing method.SOLUTION: A coating film polishing device includes a first surface brushing device 11a and a second surface brushing device 11b with brushes 11ab, 11b which can contact with corner parts of an end surface 32C of a long die steel material and flat surfaces 32A, 32B which are adjacent to the end surface 32C while rotating. The coating film polishing device is formed provided with a surface brush interval change mechanism which can change a mutual distance D1 between a tip part of the brush 11ab of the first surface brushing device 11a and a tip part of the brush 11bb of the second surface brush device 11b.SELECTED DRAWING: Figure 5

Description

本発明は、型鋼材のショッププライマー等の塗膜を研磨除去してする溶接欠陥の発生を抑制できる塗膜研磨装置、型鋼材処理システム、塗膜研磨方法及び型鋼材処理方法に関する。   The present invention relates to a coating film polishing apparatus, a mold steel material processing system, a coating film polishing method, and a mold steel material processing method that can suppress the occurrence of welding defects caused by polishing and removing a coating film such as a shop primer of a mold steel material.

造船業界においては、船体外板や隔壁などに長尺の型鋼材を補強材として溶接で取り付ける溶接作業が行われており、この長尺の型鋼材に対しては、ショットブラスト装置により、入荷した型鋼材の錆落としをした後、ショッププライマー塗装装置により、工程中における錆の発生を抑制するために、一時的な防蝕として無機ジンクプライマーの防食塗料等のショッププライマー(一次防錆プライマー)を塗装している。そして、さらに、印字装置により、型鋼材の用途や使用場所等の情報を印字し、その後で、切断装置により、必要な長さに切断して、骨組用の型鋼材を製作している。   In the shipbuilding industry, welding work is performed in which long steel molds are welded as reinforcements to the hull skins and bulkheads, and these long steel molds are received by shot blasting equipment. After removing the rust of the mold steel, the shop primer coating device is used to coat the shop primer (primary rust preventive primer) such as an inorganic zinc primer anticorrosive paint as a temporary anticorrosion to suppress the generation of rust during the process. doing. Further, the printing device prints information such as the use and location of use of the shape steel material, and then cuts it to a required length by the cutting device to produce a frame shape steel material.

しかしながら、この型鋼材は船体外板や隔壁などの平板に溶接で組み付けされるが、この溶接のときに塗装されたショッププライマーが厚いまま溶接を行うと、溶接欠陥が発生する要因となる。そして、このショッププライマーの厚みが10μm〜15μm程度以上の場合には、厚みが厚い程溶接欠陥が発生し易い傾向にある。そのため、ショッププライマーの膜厚が適正な厚さ以下になるように手作業でグランダーを用いて型鋼材の端部の溶接面を研磨している。そのため、非常に手間が掛り、作業効率が悪いという問題がある。   However, this type steel material is assembled by welding to a flat plate such as a hull outer plate or a partition wall, but if the shop primer painted at the time of welding is thick and welding is performed, it causes a welding defect. And when the thickness of this shop primer is about 10 micrometers-15 micrometers or more, it exists in the tendency for a welding defect to generate | occur | produce easily, so that thickness is thick. Therefore, the welding surface of the end part of the shape steel material is polished manually by using a grounder so that the film thickness of the shop primer is not more than an appropriate thickness. Therefore, there is a problem that it takes a lot of time and work efficiency is poor.

特に、型鋼材がL字型鋼材である場合には、断面形状で幅が大きい板材の端部が溶接される平板に当接した状態で組み付けられるので、この端部の端面とその両側の平面が溶接面となる。一方、ローラーなどでL字型鋼を上側が凸になるように運搬されながら、ショッププライマー塗装装置によりショッププライマーが塗布されると、L字型鋼材の平面に沿って流下するショッププライマーが上記の溶接をする端部に溜まり、厚くなり易い。   In particular, when the shape steel material is an L-shaped steel material, the end portion of the plate member having a cross-sectional shape and a large width is assembled in contact with the flat plate to be welded. Becomes the welding surface. On the other hand, when the shop primer is applied by a shop primer coating device while the L-shaped steel is transported so that the upper side is convex with a roller or the like, the shop primer flowing down along the plane of the L-shaped steel material is welded as described above. It tends to accumulate at the edge where it will be thickened.

これに関連して、ショッププライマーではないが、金属製品のかえりやバリを取ったり、研磨や塗装剥離を行ったりするために、ブラシ軸が自転および公転する回転ブラシを用いて、装置の大型化および複雑化を抑えて手作業をなくすことができ、かつブラシの毛同士が絡み合うことがないバリ取り及び研磨・塗装剥離装置が提案されている(例えば、特許文献1参照)。   In this connection, although it is not a shop primer, the size of the device is increased by using a rotating brush that rotates and revolves the brush shaft in order to burr and deburr metal products, and to polish and remove paint. In addition, a deburring and polishing / coating peeling device that can reduce the complexity and eliminate manual work and prevent the brush hairs from being entangled with each other has been proposed (for example, see Patent Document 1).

しかしながら、このバリ取り及び研磨・塗装剥離装置では、一面のみを研磨するだけであり、型鋼材の端面とその両側の平面の3面からなる溶接部のショッププライマーを予め設定された範囲内の厚みになるまで研磨するためには、例えば、L字型鋼材では、短い方の幅が100mm程度で長い方の幅が350mm程度で厚みが12mm/17mm程度(不等厚のアングル材)で単位長さの重さが45.3kg/m程度となり、その向きを変更する場合には、この型鋼材の転倒装置又は転倒機構が非常に大掛かりなものとなるという問題がある。   However, in this deburring and polishing / coating peeling apparatus, only one surface is polished, and the thickness of the shop primer for the welded portion consisting of the end surface of the mold steel material and the flat surfaces on both sides thereof is within a preset range. For example, in the case of an L-shaped steel material, the shorter width is about 100 mm, the longer width is about 350 mm, and the thickness is about 12 mm / 17 mm (an unequal thickness angle material). When the weight is about 45.3 kg / m and the direction is changed, there is a problem that the tipping device or the tipping mechanism of this type steel material becomes very large.

特開2004−142059号公報JP 2004-142059 A

本発明は、上記の状況を鑑みてなされたものであり、その目的は、L字型鋼材などの長尺の型鋼材を移動中において、その型鋼材の溶接部分のショッププライマー等の塗膜を研磨できて、後工程における溶接作業で溶接欠陥の発生を抑制できる塗膜研磨装置、型鋼材処理システム、塗膜研磨方法及び型鋼材処理方法を提供することにある。   The present invention has been made in view of the above situation, and its purpose is to provide a coating film such as a shop primer on a welded portion of the long steel material such as an L-shaped steel material while moving the long steel material. An object of the present invention is to provide a coating film polishing apparatus, a mold steel material processing system, a coating film polishing method, and a mold steel material processing method that can be polished and can suppress the occurrence of welding defects in a welding operation in a subsequent process.

上記の目的を達成するための本発明の塗膜研磨装置は、長尺の形鋼材の端面の角部の塗膜を研磨する塗膜研磨装置であって、前記型鋼材の前記端面に隣接する平面のそれぞれにブラシが回転しながら当接可能な第1面用ブラシング装置と第2面用ブラシング装置を備え、前記第1面用ブラシング装置のブラシの先端部と前記第2面用ブラシング装置のブラシの先端部の間の相互距離を変更可能とする面用ブラシ間距離変更機構を設けて構成されている。   In order to achieve the above object, a coating film polishing apparatus of the present invention is a coating film polishing apparatus for polishing a coating film at a corner of an end face of a long shaped steel material, and is adjacent to the end face of the die steel material. A brushing device for a first surface and a brushing device for a second surface that can contact the brush while rotating on each of the planes; a tip of the brush of the brushing device for the first surface; and a brushing device for the second surface A brush inter-surface distance changing mechanism is provided that enables the mutual distance between the brush tip portions to be changed.

この構成によれば、一度に、型鋼材の溶接部分の両側の平面部分を同時に研磨できると共に、型鋼材の厚み及び塗膜の厚みに追従して、第1面用ブラシング装置のブラシの先端部と第2面用ブラシング装置のブラシの先端部の間の相互距離を変更して微調整することにより、第1面用ブラシング装置のブラシと第2面用ブラシング装置のブラシの間に挟み込んだ型鋼材の端部部分における塗膜の厚みを、防錆効果と溶接時の溶接欠陥の発生防止効果の両方のバランスを最適にする厚みとすることができるようになる。また、第1面用ブラシング装置のブラシの先端部と第2面用ブラシング装置のブラシの先端部の間の相互距離を大きくすることにより、ブラシの点検や交換が容易となる。   According to this configuration, the planar portions on both sides of the welded portion of the mold steel material can be polished at the same time, and the tip end portion of the brush of the first surface brushing device follows the thickness of the mold steel material and the thickness of the coating film. The mold is sandwiched between the brush of the first surface brushing device and the brush of the second surface brushing device by changing and finely adjusting the mutual distance between the tip of the brush of the second surface brushing device and the second surface brushing device. The thickness of the coating film at the end portion of the steel material can be set to a thickness that optimizes the balance between the antirust effect and the effect of preventing the occurrence of weld defects during welding. Further, the inspection and replacement of the brush can be facilitated by increasing the mutual distance between the tip of the brush of the first surface brushing device and the tip of the brush of the second surface brushing device.

上記の塗膜研磨装置において、前記塗膜がショッププライマーであると特に上記の効果が大きい。   In the coating film polishing apparatus, the above effect is particularly great when the coating film is a shop primer.

上記の塗膜研磨装置において、前記型鋼材の前記端面若しくは前記平面の傾斜を検出する傾斜センサと、この傾斜センサによって検出された傾斜に合うように、前記第1面用ブラシング装置のブラシと前記第2面用ブラシング装置のブラシを共に傾斜させる面用ブラシ傾斜機構を設けて構成していると、ローラーの上等の移動面を移動する型鋼材の種類や大きさによって、溶接部分の研磨対象の平面が傾斜したときに、その傾斜の度合いに応じて、第1面用ブラシング装置のブラシと第2面用ブラシング装置のブラシを同時に傾斜できるので、簡単に型鋼材の種類や大きさの変更に追従できるようになる。   In the coating film polishing apparatus, an inclination sensor that detects an inclination of the end face or the plane of the die steel material, a brush of the first surface brushing apparatus and the brush so as to match the inclination detected by the inclination sensor If the brush inclining mechanism for the surface that inclines both the brushes of the brushing device for the second surface is provided, the welded part will be polished depending on the type and size of the steel plate that moves on the moving surface such as the roller. Since the first surface brushing device brush and the second surface brushing device brush can be inclined at the same time according to the degree of inclination, the type and size of the shape steel material can be easily changed. Can follow.

上記の塗膜研磨装置において、前記端面にブラシが回転しながら当接可能な端面用ブラシング装置を備えていると共に、前記端面に対する前記端面用ブラシング装置のブラシの先端部の距離を変更可能な端面用ブラシ移動機構を設けて構成していると、型鋼材の溶接部分の両側の2面のみならず、端面も研磨できるので、型鋼材の溶接に際して溶接欠陥の発生をより防止できるようになる。   In the coating film polishing apparatus described above, an end face brushing device capable of contacting the end face while rotating the brush is provided, and an end face capable of changing the distance of the tip of the brush of the end face brushing apparatus to the end face When the brush moving mechanism is provided, not only the two surfaces on both sides of the welded portion of the mold steel material but also the end surfaces can be polished, so that the occurrence of welding defects can be further prevented during the welding of the mold steel material.

上記の塗膜研磨装置において、前記傾斜センサによって検出された傾斜に合うように、前記端面用ブラシング装置のブラシを傾斜させる端面用ブラシ傾斜機構を設けて構成していると、研磨対象の型鋼材の傾斜の度合いに応じて、第1面用ブラシング装置のブラシと第2面用ブラシング装置のブラシを同時に傾斜できるので、簡単に型鋼材の種類や大きさの変更に追従できるようになる。   In the above coating film polishing apparatus, when the end surface brush inclination mechanism for inclining the brush of the end surface brushing apparatus is provided so as to match the inclination detected by the inclination sensor, the pattern steel material to be polished is provided. Since the brush of the first surface brushing device and the brush of the second surface brushing device can be simultaneously inclined according to the degree of inclination, it becomes possible to easily follow the change in the type and size of the shape steel material.

上記の塗膜研磨装置において、前記第1面用ブラシング装置のブラシの先端部と前記第2面用ブラシング装置のブラシの先端部の間の相互距離の大きさにかかわらず、前記第1面用ブラシング装置と前記第2面用ブラシング装置におけるそれぞれのブラシを前記平面に押し付ける押圧力をそれぞれ一定の大きさの押圧力にして構成していると、型鋼材の種類や寸法が異なっている場合に対しても、型鋼材の移動速度とブラシの回転数を変えることなく、最適な塗膜の研磨量、言い換えれば、残存する塗膜の厚みをほぼ一定にすることができるようになる。なお、この押圧力を一定にする機構としては、エアシリンダを採用して押圧し、エアシリンダに供給するエア圧を一定圧力にすることで容易に構成できる。   In the above coating film polishing apparatus, regardless of the mutual distance between the tip of the brush of the first surface brushing device and the tip of the brush of the second surface brushing device, for the first surface When the pressing force for pressing each brush in the brushing device and the second surface brushing device against the flat surface is set to a constant pressing force, the types and dimensions of the steel shapes are different. On the other hand, the optimum coating amount of the coating film, in other words, the thickness of the remaining coating film can be made substantially constant without changing the moving speed of the mold steel and the number of rotations of the brush. In addition, as a mechanism which makes this pressing force constant, it can comprise easily by employ | adopting and pressing an air cylinder and making the air pressure supplied to an air cylinder into a constant pressure.

また、上記の目的を達成するための型鋼材処理システムは、前記型鋼材を移動する搬送装置に、上記のプライマー研磨装置を設けて構成される。そして、この構成によれば、上記のプライマー研磨装置と同様の作用効果を発揮できる。   Moreover, the mold steel processing system for achieving said objective is comprised by providing said primer grinding | polishing apparatus in the conveying apparatus which moves the said mold steel. And according to this structure, the same effect as said primer polishing apparatus can be exhibited.

また、上記の目的を達成するための型鋼材処理システムは、ショットブラスト装置とショッププライマー塗装装置と印字装置と切断装置を備えて構成されていると、型鋼材の錆落とし、ショッププライマーの塗装、各種情報の印字、ショッププライマーの厚み調整のための研磨、型鋼材の切断を行うことができる。   In addition, the mold steel material processing system for achieving the above-mentioned object comprises a shot blasting device, a shop primer coating device, a printing device, and a cutting device. Printing of various information, polishing for adjusting the thickness of the shop primer, and cutting of the steel mold can be performed.

また、上記の目的を達成するための本発明の塗膜研磨方法は、長尺の形鋼材の端面の角部の塗膜を研磨する塗膜研磨方法であって、第1面用ブラシング装置のブラシの先端部と第2面用ブラシング装置のブラシの先端部の相互距離を変更して、前記型鋼材の前記端面に隣接する平面のそれぞれに前記第1面用ブラシング装置のブラシと前記第2面用ブラシング装置のブラシを当接させて回転させることで、前記角部の塗膜を研磨することを特徴とする方法である。   Moreover, the coating film polishing method of the present invention for achieving the above object is a coating film polishing method for polishing a coating film at a corner of an end face of a long shaped steel material. By changing the mutual distance between the tip of the brush and the tip of the brush of the second surface brushing device, the brush of the first surface brushing device and the second of each of the planes adjacent to the end surface of the mold steel It is a method characterized in that the coating film at the corner is polished by abutting and rotating a brush of a surface brushing device.

この方法によれば、一度に、型鋼材の溶接部分の両側の平面部分を同時に研磨できると共に、型鋼材の厚み及び塗膜の厚みに追従して、第1面用ブラシング装置のブラシの先端部と第2面用ブラシング装置のブラシの先端部の間の相互距離を変更して微調整することにより、型鋼材の溶接部分の塗膜の厚みを、防錆効果と溶接時の溶接欠陥の発生防止効果の両方のバランスを最適にする厚みとすることができるようになる。また、この相互距離を大きくすることにより、ブラシの点検や交換が容易となる。   According to this method, the planar portions on both sides of the welded portion of the mold steel material can be polished at the same time, and the tip of the brush of the first surface brushing device follows the thickness of the mold steel material and the thickness of the coating film. By changing the mutual distance between the tip of the brush and the brush of the second surface brushing device and finely adjusting it, the thickness of the coating on the welded part of the die steel material is reduced and the weld defects are generated during welding. A thickness that optimizes the balance of both prevention effects can be achieved. Also, by increasing this mutual distance, the brush can be easily inspected and replaced.

また、上記の目的を達成するための本発明の型鋼材処理方法は、長尺の形鋼材をショットブラストする工程と、前記型鋼材にショッププライマーを塗装する工程と、前記型鋼材に印字する工程と、上記の塗膜研磨方法を用いて前記型鋼材のショッププライマーの厚みを調整する工程と、前記型鋼材を切断する工程を含んでいることを特徴とする方法である。この方法により、型鋼材の錆落とし、ショッププライマーの塗装、各種情報の印字、ショッププライマーの厚み調整のための研磨、型鋼材の切断を行うことができる。   Moreover, the die steel material processing method of the present invention for achieving the above object includes a step of shot blasting a long shape steel material, a step of coating a shop primer on the die steel material, and a step of printing on the die steel material And a method of adjusting the thickness of the shop primer of the steel mold material using the coating film polishing method, and a process of cutting the steel mold material. By this method, it is possible to perform rust removal of the steel mold, coating of the shop primer, printing of various information, polishing for adjusting the thickness of the shop primer, and cutting of the steel mold.

本発明の塗膜研磨装置、型鋼材処理システム、塗膜研磨方法及び型鋼材処理方法によれば、L字型鋼材などの長尺の型鋼材を移動中において、その型鋼材の溶接部分のショッププライマー等の塗膜を研磨できて、後工程における溶接作業で溶接欠陥の発生を抑制できる。   According to the coating film polishing apparatus, the die steel material processing system, the coating film polishing method, and the die steel material processing method of the present invention, while moving a long die steel material such as an L-shaped steel material, the shop of the welded portion of the die steel material is shopped. A coating film such as a primer can be polished, and the occurrence of welding defects can be suppressed in a welding operation in a subsequent process.

本発明に係る実施の形態の塗膜研磨装置の構成を模式的に示す側面図で、第1面用ブラシング装置と第2面用ブラシング装置のある部分を示す図である。It is a side view which shows typically the structure of the coating-film polishing apparatus of embodiment which concerns on this invention, and is a figure which shows a part with the brushing apparatus for 1st surfaces, and the brushing apparatus for 2nd surfaces. 図1の塗膜研磨装置の構成を模式的に示す側面図で、端面用ブラシング装置のある部分を示す図である。It is a side view which shows typically the structure of the coating-film grinding | polishing apparatus of FIG. 1, and is a figure which shows a part with the brushing apparatus for end surfaces. L字型鋼材と塗膜研磨装置のブラシと、型鋼材処理システムの搬送装置のローラーの位置関係を模式的に示す説明図である。It is explanatory drawing which shows typically the positional relationship of the brush of an L-shaped steel material, the brush of a coating-film grinding | polishing apparatus, and the conveying apparatus of a shape steel material processing system. 図3の第1面用ブラシング装置のブラシと第2面用ブラシング装置のブラシと端面用ブラシング装置のブラシの位置関係を拡大して模式的に示す説明図である。It is explanatory drawing which expands and shows typically the positional relationship of the brush of the brush of the 1st surface brushing apparatus of FIG. 3, the brush of the brushing device for 2nd surfaces, and the brush of the brushing device for end surfaces. 図4の第1面用ブラシング装置のブラシと第2面用ブラシング装置のブラシと端面用ブラシング装置のブラシの位置関係を型鋼材の長手方向から見た説明図である。It is explanatory drawing which looked at the positional relationship of the brush of the brush of the 1st surface brushing device of FIG. 4, the brush of the brushing device for 2nd surfaces, and the brush of the brushing device for end surfaces from the longitudinal direction of the type | mold steel material. 本発明に係る実施の形態の型鋼材処理システムの構成要素を模式的に示す説明図である。It is explanatory drawing which shows typically the component of the pattern steel material processing system of embodiment which concerns on this invention. 比較例の型鋼材処理システムの構成要素を模式的に示す説明図である。It is explanatory drawing which shows typically the component of the type | mold steel material processing system of a comparative example.

以下、本発明に係る実施の形態の塗膜研磨装置、型鋼材処理システム、塗膜研磨方法及び型鋼材処理方法について図面を参照しながら説明する。なお、ここでは、塗膜の例として、本発明の効果が大きいショッププライマーを例にすると共に、型鋼材の例として、同じく本発明の効果が大きいL字型鋼材を例にして説明するが、必ずしも本発明の対象となる塗膜はショッププライマーに限定されず、また、本発明の対象となる型鋼材はL字型鋼材に限定されず、他の平板状の型鋼材でも、T字型鋼材、H字型鋼材等で有ってもよい。なお、通常は、平板状型鋼材(フラットバー)の場合は塗膜の厚みを制御し易いので、研磨で均一化する必要性は低い。   Hereinafter, a coating film polishing apparatus, a mold steel material processing system, a coating film polishing method, and a mold steel material processing method according to embodiments of the present invention will be described with reference to the drawings. Here, as an example of the coating film, while taking a shop primer having a large effect of the present invention as an example, as an example of a shape steel material, an L-shaped steel material having a large effect of the present invention will be described as an example. The coating film that is the subject of the present invention is not necessarily limited to the shop primer, and the shape steel material that is the subject of the present invention is not limited to the L-shaped steel material. It may be H-shaped steel material. In general, in the case of a flat steel plate (flat bar), the thickness of the coating film can be easily controlled, so that the necessity for uniforming by polishing is low.

図1〜図5に示すように、本発明に係る実施の形態の塗膜研磨装置10は、L字型鋼材等の長尺の鋼材30の端面32cの角部のショッププライマー等の塗膜を研磨する塗膜研磨装置10であって、型鋼材30の端面32Cに隣接する平面32A、32Bのそれぞれにブラシ11ab、11bbが回転しながら当接可能な第1面用ブラシング装置11aと第2面用ブラシング装置11bを備えて構成される。また、好ましくは、それと共に、型鋼材30の端面32Cにブラシ11cbが回転しながら当接可能な端面用ブラシング装置11cを備えて構成される。   As shown in FIGS. 1 to 5, the coating film polishing apparatus 10 according to the embodiment of the present invention applies a coating film such as a shop primer at the corner of the end surface 32 c of a long steel material 30 such as an L-shaped steel material. The first surface brushing device 11a and the second surface, which are the coating film polishing device 10 for polishing, can be brought into contact with the flat surfaces 32A and 32B adjacent to the end surface 32C of the mold steel material 30 while the brushes 11ab and 11bb rotate. The brushing device 11b is provided. In addition, preferably, it is configured to include an end surface brushing device 11c capable of contacting the end surface 32C of the mold steel material 30 while rotating the brush 11cb.

このブラシ11ab、11bbが相互に対向するように配置された第1面用ブラシング装置11aと第2面用ブラシング装置11bにより、一度に、型鋼材30の溶接部分の両側の平面32A、32Bの部分を同時に研磨できる。また、この端面用ブラシング装置11cにより、型鋼材30の溶接部分の両側の2面32A、32Bのみならず、端面32Cも研磨できるようになり、型鋼材30の溶接に際して溶接欠陥の発生をより防止できるようになる。   By means of the first surface brushing device 11a and the second surface brushing device 11b arranged so that the brushes 11ab, 11bb are opposed to each other, the portions of the planes 32A, 32B on both sides of the welded portion of the die steel material 30 at a time. Can be polished simultaneously. In addition, the end surface brushing device 11c can polish not only the two surfaces 32A and 32B on both sides of the welded portion of the die steel material 30 but also the end surface 32C, thereby preventing the occurrence of welding defects when welding the die steel material 30. become able to.

また、図5に示すように、第1面用ブラシング装置11aのブラシ11abの先端部と第2面用ブラシング装置11bのブラシ11bbの先端部の相互距離D1を変更可能とする面用ブラシ間距離変更機構12を設けて構成される。この面用ブラシ間距離変更機構12は、例えば、シリンダや棒ネジ機構による2つの部材を互いに平行移動その距離を変化させる周知の技術の機構を用いることができる。   Further, as shown in FIG. 5, the inter-surface brush distance that enables the mutual distance D1 between the front end portion of the brush 11ab of the first surface brushing device 11a and the front end portion of the brush 11bb of the second surface brushing device 11b to be changed. A change mechanism 12 is provided. As the surface brush distance changing mechanism 12, for example, a mechanism of a well-known technique for changing the distance between two members by a cylinder or a bar screw mechanism can be used.

この面用ブラシ間距離変更機構12により、図5に示すように、型鋼材30の厚みt及び塗膜(図示しない)の厚み(図示しない)に追従して、相互距離D1を変更して微調整することができるようになる。そして、これにより、第1面用ブラシング装置11aのブラシ11abと第2面用ブラシング装置11bのブラシ11bbの間に挟み込んだ型鋼材30の端部部分における塗膜の厚みを、防錆効果と溶接時の溶接欠陥の発生防止効果の両方のバランスを最適にする厚み、例えば、ショッププライマーでは、十数μm程度にすることができるようになる。また、相互距離D1を大きくすることにより、これらの面用ブラシング装置11a、11bの点検や交換が容易となる。   As shown in FIG. 5, this inter-surface brush distance changing mechanism 12 changes the mutual distance D1 slightly by following the thickness t of the die steel 30 and the thickness (not shown) of the coating film (not shown). Will be able to adjust. And thereby, the thickness of the coating film at the end portion of the die steel material 30 sandwiched between the brush 11ab of the first surface brushing device 11a and the brush 11bb of the second surface brushing device 11b is reduced to the rust prevention effect and welding. The thickness that optimizes the balance of both the effects of preventing the occurrence of welding defects at the time, for example, a shop primer, can be set to about a dozen μm or so. Further, by increasing the mutual distance D1, inspection and replacement of these surface brushing devices 11a and 11b are facilitated.

また、端面32Cに対する端面用ブラシング装置11cのブラシ11cbの先端部との距離D2を変更可能な端面用ブラシ移動機構13を設けて構成する。この端面用ブラシ移動機構13もシリンダなどにより容易に構成できる。これにより、型鋼材30の端面32Cにおける塗膜の厚みを、防錆効果と溶接時の溶接欠陥の発生防止効果の両方のバランスを最適にする厚みとすることができるようになる。また、端面用ブラシング装置11cを大きく引き込むことにより、ブラシ11cbの点検や交換が容易となる。   Further, the end surface brush moving mechanism 13 that can change the distance D2 between the end surface 32C and the tip of the brush 11cb of the end surface brushing device 11c is provided. This end face brush moving mechanism 13 can also be easily configured by a cylinder or the like. Thereby, the thickness of the coating film on the end surface 32C of the die steel material 30 can be set to a thickness that optimizes the balance between the antirust effect and the effect of preventing the occurrence of weld defects during welding. In addition, the brush 11cb can be easily inspected and replaced by retracting the end face brushing device 11c greatly.

なお、図1及び図2の構成では、この端面用ブラシ移動機構13により、第1面用ブラシング装置11aと第2面用ブラシング装置11bを有する面用ブラシ間距離変更機構12の位置も同時にB方向に移動できる構成となっている。このような構成にすると、B方向に移動する構成が一つで済むので、B方向への移動のための機構の構造が単純化するのでより好ましい。しかし、必ずしもこの構成に限定する必要は無く、第1面用ブラシング装置11aと第2面用ブラシング装置11bのB方向への移動機構と端面用ブラシ移動機構13とを別々に構成してもよい。この構成の場合には、移動する部分が小さくまた軽量になり、また、面用のブラシ11ab、11bbと端面用のブラシ11cbをそれぞれ個別に移動できるようになる。   In the configuration of FIGS. 1 and 2, the position of the inter-surface brush distance changing mechanism 12 having the first surface brushing device 11a and the second surface brushing device 11b is simultaneously B by the end surface brush moving mechanism 13. It can be moved in the direction. Such a configuration is more preferable because it requires only one configuration that moves in the B direction, and the structure of the mechanism for moving in the B direction is simplified. However, the configuration is not necessarily limited to this configuration, and the first-surface brushing device 11a and the second-surface brushing device 11b moving mechanism in the B direction and the end-surface brush moving mechanism 13 may be configured separately. . In the case of this configuration, the moving part is small and lightweight, and the surface brushes 11ab and 11bb and the end surface brush 11cb can be moved individually.

また、型鋼材30の端面32C若しくは平面32A、32Bの傾斜αを検出する傾斜センサ14aと、この傾斜センサ14aによって検出された傾斜αに合うように、第1面用ブラシング装置11aと第2面用ブラシング装置11bを共に傾斜させる面用ブラシ傾斜機構14を設けて構成する。この傾斜センサ14aは例えば、平面32Aに接触する面の回転角度をエンコーダ等で検出したりすることで容易に傾斜角度(傾斜の割合)αを検出することができる。あるいは、型鋼材30の移動方向Aに垂直な面内において水平方向に離間した2つの位置で、装置の基準面と型鋼材30の上側の面32の表面との間の距離を測定して、その差から傾斜を算出するようにしてもよい。   Further, the inclination sensor 14a for detecting the inclination α of the end face 32C or the planes 32A and 32B of the steel plate 30 and the first surface brushing device 11a and the second surface so as to match the inclination α detected by the inclination sensor 14a. A surface brush tilting mechanism 14 for tilting the brushing device 11b is provided. The tilt sensor 14a can easily detect the tilt angle (ratio of tilt) α, for example, by detecting the rotation angle of the surface in contact with the plane 32A with an encoder or the like. Alternatively, the distance between the reference surface of the apparatus and the surface of the upper surface 32 of the die steel 30 is measured at two positions that are horizontally separated in a plane perpendicular to the moving direction A of the die steel 30. The inclination may be calculated from the difference.

これにより、搬送装置のローラー21aの上等の移動面を移動する型鋼材30の種類や大きさによって、短い部分31と長い部分32との割合が変化して、溶接部分の研磨対象の平面32A、32Bの傾斜が変化したときに、その傾斜αの度合いに応じて、第1面用ブラシング装置11aと第2面用ブラシング装置11bを同時に傾斜できるので、簡単に型鋼材30の種類や大きさの変更に追従できるようになる。   Thereby, the ratio of the short part 31 and the long part 32 changes with the kind and magnitude | size of the shape steel materials 30 which move the moving surfaces, such as the roller 21a of a conveying apparatus, and the plane 32A of the grinding | polishing object of a welding part changes. When the inclination of 32B is changed, the first surface brushing device 11a and the second surface brushing device 11b can be inclined at the same time according to the degree of the inclination α. Will be able to follow the changes.

上記の塗膜研磨装置において、また、同時に、傾斜センサ14aによって検出された傾斜αに合うように、端面用ブラシング装置11cのブラシ11cbを傾斜させる端面用ブラシ傾斜機構14を設けていると、研磨対象の型鋼材30の傾斜αの度合いに応じて、端面用ブラシング装置11cのブラシ11cbを傾斜でき、端面32Cの正面に端面用ブラシング装置11cのブラシ11cbの先端面を配置して精度よく均一に研磨することができる。   In the coating film polishing apparatus described above, when the end surface brush tilting mechanism 14 for tilting the brush 11cb of the end surface brushing device 11c is provided so as to match the tilt α detected by the tilt sensor 14a, the polishing is performed. The brush 11cb of the end surface brushing device 11c can be inclined according to the degree of the inclination α of the target mold steel material 30, and the tip surface of the brush 11cb of the end surface brushing device 11c is arranged in front of the end surface 32C to be uniform with high accuracy. Can be polished.

なお、図1及び図2の構成では、この面用ブラシ傾斜機構14と端面用ブラシ傾斜機構14を同一の機構で構成している。このような構成にすると、α方向に傾斜させる構成が一つで済むので、構造が単純化するのでより好ましいが、面用ブラシ傾斜機構と端面用ブラシ傾斜機構とを別々に構成してもよい。この構成の場合には、傾斜させる部分が小さくまた軽量になり、また、面用ブラシ11a、11bと端面用ブラシ11cをそれぞれ個別に傾斜できるようになる。   1 and 2, the surface brush tilting mechanism 14 and the end surface brush tilting mechanism 14 are configured by the same mechanism. In such a configuration, since only one configuration that inclines in the α direction is sufficient, the structure is simplified, which is preferable. However, the surface brush tilt mechanism and the end surface brush tilt mechanism may be configured separately. . In the case of this configuration, the portion to be inclined is small and light, and the surface brushes 11a and 11b and the end surface brush 11c can be individually inclined.

そして、面用ブラシ11a、11bの回転方向Rba、Rbcは型鋼材30の移動方向Aとは逆方向に回転させる方が、順方向に回転させるよりも、面用ブラシ11a、11bと型鋼材30の接触部分の相対速度が速くなり効率よく研磨できるのでより好ましい。従って、回転方向Rba、Rbcは互いに同じ方向となる。   The rotation directions Rba and Rbc of the surface brushes 11a and 11b are rotated in the direction opposite to the moving direction A of the mold steel material 30, rather than rotating in the forward direction. This is more preferable because the relative speed of the contact portion is increased and polishing can be efficiently performed. Therefore, the rotation directions Rba and Rbc are the same direction.

さらには、面用ブラシ11ab、11bbの直径は70mmφ〜120mmφ程度が好ましく、また、それぞれが型鋼材30に接触する先端部の面積は、先端部の総面積の30%〜70%の範囲が好ましく、さらには、30%〜55%の範囲がより好ましい。   Furthermore, the diameters of the surface brushes 11ab and 11bb are preferably about 70 mmφ to 120 mmφ, and the area of the tip portion that contacts the die steel material 30 is preferably in the range of 30% to 70% of the total area of the tip portion. Furthermore, the range of 30% to 55% is more preferable.

この範囲より小さいと、ブラシ11ab、11bbを押し付ける力が大きくなり、ショッププライマー等の塗膜の凸部が研磨されて除去されても、圧力が比較的大きいままで塗膜層の研磨が継続されてしまう。これに対して、先端部の面積がこの範囲であると塗膜の凸部が研磨されて除去されると、先端部が比較的広い範囲で塗膜層に当接することになるので、ブラシ11ab、11bbを押し付ける力が同じであっても押圧力が接触面の全体に分散して均等化することにより、塗膜層をそれ以上研磨して剥離させる作用が急激に減少することになる。従って、塗膜層の研磨し過ぎを回避できる。   If it is smaller than this range, the force for pressing the brushes 11ab and 11bb is increased, and even if the convex portions of the coating film such as shop primer are polished and removed, the coating layer is continuously polished while the pressure is relatively high. End up. On the other hand, when the convex portion of the coating film is polished and removed when the area of the tip portion is in this range, the tip portion comes into contact with the coating film layer in a relatively wide range. , Even if the force for pressing 11bb is the same, the pressing force is dispersed and equalized over the entire contact surface, so that the action of further polishing and peeling the coating layer is drastically reduced. Accordingly, it is possible to avoid excessive polishing of the coating layer.

また、この範囲より大きいとブラシ11ab、11bbの回転力が大きくなり、無駄なエネルギーが必要となるが、この範囲とすることにより、エネルギー効率よく研磨できるようになる。   Further, if it is larger than this range, the rotational force of the brushes 11ab and 11bb is increased, and wasteful energy is required. By setting this range, it becomes possible to polish efficiently.

なお、端面用ブラシング装置11cのブラシ11cbの接触部分と回転方向についても、同様にブラシ11cbの中心と端面32Cの中心とが板厚方向にずれるようにする。また、接触する部分の回転方向Rcbと型鋼材30の移動方向Aとが逆方向になるようにする。   Similarly, the contact portion of the brush 11cb of the end surface brushing device 11c and the rotation direction are also shifted in the plate thickness direction from the center of the brush 11cb and the center of the end surface 32C. In addition, the rotation direction Rcb of the contacting portion and the moving direction A of the pattern steel material 30 are set to be opposite to each other.

また、第1面用ブラシング装置11aと第2面用ブラシング装置11bにおけるそれぞれのブラシ11ab、11bbを平面32A、32Bに押し付ける押圧力を、第1面用ブラシング装置11aのブラシ11abの先端部と第2面用ブラシング装置11bのブラシ11bbの先端部の間の相互距離D1の大きさにかかわらず、それぞれ一定の大きさの押圧力にして構成する。この押圧力を一定にする機構としては、エアシリンダを採用して押圧し、エアシリンダに供給するエア圧を一定圧力にすることで容易に構成できる。   Further, the pressing force for pressing the brushes 11ab and 11bb in the first surface brushing device 11a and the second surface brushing device 11b against the flat surfaces 32A and 32B is set to the front end of the brush 11ab of the first surface brushing device 11a and the second surface brushing device 11a. Regardless of the size of the mutual distance D1 between the tips of the brushes 11bb of the two-surface brushing device 11b, the pressing force is set to a constant magnitude. As a mechanism for making this pressing force constant, it can be easily configured by adopting and pressing an air cylinder and making the air pressure supplied to the air cylinder constant.

この構成によれば、型鋼材30の種類や寸法が異なっている場合に対しても、型鋼材30の移動速度とブラシ11ab、11bbの回転数を変えることなく、最適な塗膜の研磨量、言い換えれば、残存する塗膜の厚みをほぼ一定にすることができるようになる。   According to this configuration, even when the type and size of the die steel material 30 are different, the optimum coating amount of the coating film can be obtained without changing the moving speed of the die steel material 30 and the rotation speed of the brushes 11ab and 11bb. In other words, the thickness of the remaining coating film can be made substantially constant.

また、端面用ブラシング装置11cにおけるブラシ11cbを端面32Cに押し付ける押圧力を、端面32Cと端面用ブラシング装置11cのブラシ11cbの先端部の間の距離D2の大きさにかかわらず、一定の大きさの押圧力にして構成する。この押圧力を一定にする機構としては、エアシリンダを採用して押圧し、エアシリンダに供給するエア圧を一定圧力にすることで容易に構成できる。   In addition, the pressing force for pressing the brush 11cb on the end surface brushing device 11c against the end surface 32C is constant regardless of the distance D2 between the end surface 32C and the tip of the brush 11cb of the end surface brushing device 11c. Configure with pressing force. As a mechanism for making this pressing force constant, it can be easily configured by adopting and pressing an air cylinder and making the air pressure supplied to the air cylinder constant.

この構成によれば、型鋼材30の種類や寸法が異なっている場合に対しても、型鋼材30の移動速度とブラシ11cbの回転数を変えることなく、最適な塗膜の研磨量、言い換えれば、残存する塗膜の厚みをほぼ一定にすることができるようになる。   According to this configuration, even when the type and size of the die steel material 30 are different, the optimum coating amount of the coating film, in other words, without changing the moving speed of the die steel material 30 and the rotational speed of the brush 11cb. The thickness of the remaining coating film can be made almost constant.

そして、本発明の実施の形態の型鋼材処理システム1は、図6に示すように、L字型鋼材等の型鋼材30を移動する移動用のローラ21aを備えた移動システム21と、ショットブラスト装置22と、ショッププライマー塗装装置23と、上記の塗膜研磨装置10と、印字装置24と、切断装置25を設けて構成される。この構成によれば、上記の塗膜研磨装置10と同様の作用効果を発揮できる。そして、型鋼材30の錆落とし、ショッププライマーの塗布、ショッププライマーの厚み調整のための研磨、印字、切断を行うことができる。   As shown in FIG. 6, the mold steel material processing system 1 according to the embodiment of the present invention includes a moving system 21 including a moving roller 21 a that moves a mold steel material 30 such as an L-shaped steel material, and shot blasting. The apparatus 22, the shop primer coating apparatus 23, the coating film polishing apparatus 10, the printing apparatus 24, and the cutting apparatus 25 are provided. According to this structure, the same effect as said coating-film polisher 10 can be exhibited. And the rust removal of the type | mold steel material 30, application | coating of a shop primer, grinding | polishing, printing, and cutting | disconnection for the thickness adjustment of a shop primer can be performed.

また、本発明の実施の形態の塗膜研磨方法は、長尺のL字形鋼材30の端面32Cの角部の塗膜を研磨する塗膜研磨方法であって、第1面用ブラシング装置11aのブラシ11abの先端部と第2面用ブラシング装置11bのブラシ11bbの先端部の相互距離D1を変更して、型鋼材30の端面32Cに隣接する平面32A、32Bのそれぞれに第1面用ブラシング装置11aのブラシ11abと第2面用ブラシング装置11bのブラシ11bbを当接させて回転させることで、塗膜を研磨することを特徴とする方法である。   The coating film polishing method according to the embodiment of the present invention is a coating film polishing method for polishing a coating film at a corner portion of the end face 32C of the long L-shaped steel material 30, and includes a first surface brushing device 11a. By changing the mutual distance D1 between the front end of the brush 11ab and the front end of the brush 11bb of the second surface brushing device 11b, the first surface brushing device is provided on each of the planes 32A and 32B adjacent to the end surface 32C of the mold steel 30. In this method, the coating film is polished by rotating the brush 11ab of 11a and the brush 11bb of the second surface brushing device 11b in contact with each other.

この方法によれば、一度に、型鋼材30の溶接部分の両側の平面32A、32Bの部分を同時に研磨できると共に、型鋼材30の厚みt及び塗膜の厚みに追従して、第1面用ブラシング装置11aのブラシ11abの先端部と第2面用ブラシング装置11bのブラシ11bbの先端部の相互距離D1を変更して微調整することにより、型鋼材30の溶接部分の塗膜の厚みを、防錆効果と溶接時の溶接欠陥の発生防止効果の両方のバランスを最適にする厚みとすることができるようになる。また、この相互距離D1を大きくすることにより、ブラシ11ab、11bbの点検や交換が容易となる。   According to this method, the portions of the planes 32A and 32B on both sides of the welded portion of the mold steel material 30 can be polished at the same time, and the thickness t of the mold steel material 30 and the thickness of the coating film are tracked. By changing and finely adjusting the mutual distance D1 between the tip of the brush 11ab of the brushing device 11a and the tip of the brush 11bb of the second surface brushing device 11b, the thickness of the coating on the welded portion of the mold steel 30 is The thickness can be optimized to balance both the antirust effect and the effect of preventing the occurrence of weld defects during welding. Further, the inspection and replacement of the brushes 11ab and 11bb are facilitated by increasing the mutual distance D1.

また、本発明の実施の形態の型鋼材処理方法は、長尺の形鋼材30をショットブラストする工程と、型鋼材30にショッププライマーを塗装する工程と、上記の塗膜研磨方法を用いて、型鋼材30のショッププライマーの厚みを調整する工程と、型鋼材30に印字する工程と、型鋼材30を切断する工程を含んでいることを特徴とする方法である。この方法により、型鋼材30の錆落とし、ショッププライマーの塗布、ショッププライマーの厚み調整のための研磨、印字、切断を行うことができる。   Moreover, the die steel material processing method of embodiment of this invention uses the process of shot-blasting the long shape steel material 30, the process of coating a shop primer on the die steel material 30, and said coating-film grinding | polishing method, It is a method characterized by including a step of adjusting the thickness of the shop primer of the mold steel material 30, a step of printing on the mold steel material 30, and a step of cutting the mold steel material 30. By this method, it is possible to perform rust removal of the steel plate 30, application of a shop primer, polishing, printing, and cutting for adjusting the thickness of the shop primer.

従って、上記の構成の塗膜研磨装置10、型鋼材処理システム1、塗膜研磨方法及び型鋼材処理方法によれば、長尺の型鋼材30を移動中において、その型鋼材30の溶接部分のショッププライマー等の塗膜を研磨できて、後工程における溶接作業で溶接欠陥の発生を抑制できる。   Therefore, according to the coating film polishing apparatus 10, the mold steel material processing system 1, the coating film polishing method, and the mold steel material processing method having the above-described configuration, during the movement of the long mold steel material 30, A coating film such as a shop primer can be polished, and the occurrence of welding defects can be suppressed in a welding operation in a later process.

10 塗膜研磨装置
11a 第1面用ブラシング装置
11b 第2面用ブラシング装置
11c 端面用ブラシング装置
11ab、11bb、11cb ブラシ
12 面用ブラシ間距離変更機構
13 端面用ブラシ移動機構
14 端面用ブラシ傾斜機構
14a 傾斜センサ
21 移動システム
21a ローラー
22 ショットブラスト装置
23 ショッププライマー塗装装置
24 印字装置
25 切断装置
30 型鋼材
32A、32B 端面に隣接する平面
32C 端面
A 型鋼材の移動方向
B ブラシング装置の移動方向
D1 第1面用ブラシング装置のブラシの先端部と第2面用ブラシング装置のブラシの先端部の間の相互距離
D2 端面に対する端面用ブラシング装置のブラシの先端部との距離
Rba、Rbc、Rbc ブラシの回転方向
t 型鋼材の厚み
α 端面若しくは平面の傾斜
DESCRIPTION OF SYMBOLS 10 Coating-film polisher 11a 1st surface brushing apparatus 11b 2nd surface brushing apparatus 11c End surface brushing apparatus 11ab, 11bb, 11cb Brush 12 surface inter-brush distance changing mechanism 13 End surface brush moving mechanism 14 End surface brush inclination mechanism 14a Inclination sensor 21 Movement system 21a Roller 22 Shot blasting device 23 Shop primer coating device 24 Printing device 25 Cutting device 30 Flat steel 32A, 32B Plane adjacent to end surface 32C End surface A Direction of movement of type steel B Movement direction D1 of brushing device Mutual distance D2 between the tip of the brush of the first surface brushing device and the tip of the brush of the second surface brushing device Distance between the tip of the brush of the brushing device for the end surface relative to the end surface Rba, Rbc, Rbc Brush rotation Direction t Type steel thickness α End face or The slope of the surface

Claims (10)

長尺の形鋼材の端面の角部の塗膜を研磨する塗膜研磨装置であって、
前記型鋼材の前記端面に隣接する平面のそれぞれにブラシが回転しながら当接可能な第1面用ブラシング装置と第2面用ブラシング装置を備え、前記第1面用ブラシング装置のブラシの先端部と前記第2面用ブラシング装置のブラシの先端部の間の相互距離を変更可能とする面用ブラシ間距離変更機構を設けていることを特徴とする塗膜研磨装置。
A coating film polishing apparatus for polishing a coating film at a corner of an end face of a long shaped steel material,
The first surface brushing device includes a first surface brushing device and a second surface brushing device that can be contacted while rotating the brush on each of the planes adjacent to the end surface of the mold steel material, and the tip of the brush of the first surface brushing device And a brush surface distance changing mechanism for changing the distance between the brush tips of the second surface brushing device.
前記塗膜がショッププライマーであることを特徴とする請求項1に記載の塗膜研磨装置。   The coating film polishing apparatus according to claim 1, wherein the coating film is a shop primer. 前記型鋼材の前記端面若しくは前記平面の傾斜を検出する傾斜センサと、この傾斜センサによって検出された傾斜に合うように、前記第1面用ブラシング装置のブラシと前記第2面用ブラシング装置のブラシを共に傾斜させる面用ブラシ傾斜機構を設けていることを特徴とする請求項1または2に記載の塗膜研磨装置。   An inclination sensor for detecting the inclination of the end face or the plane of the steel plate, and the brush of the first surface brushing device and the brush of the second surface brushing device so as to match the inclination detected by the inclination sensor The coating film polishing apparatus according to claim 1, further comprising a surface brush tilting mechanism that tilts both of the surfaces. 前記端面にブラシが回転しながら当接可能な端面用ブラシング装置を備えていると共に、前記端面に対する前記端面用ブラシング装置のブラシの先端部の距離を変更可能な端面用ブラシ移動機構を設けていることを特徴とする請求項1〜3のいずれか1項に記載の塗膜研磨装置。   An end surface brushing device capable of contacting the end surface while rotating the brush is provided, and an end surface brush moving mechanism capable of changing the distance of the tip of the brush of the end surface brushing device to the end surface is provided. The coating film polishing apparatus according to any one of claims 1 to 3, wherein the apparatus is a coating film polishing apparatus. 前記傾斜センサによって検出された傾斜に合うように、前記端面用ブラシング装置のブラシを傾斜させる端面用ブラシ傾斜機構を設けていることを特徴とする請求項4に記載の塗膜研磨装置。   5. The coating film polishing apparatus according to claim 4, further comprising an end surface brush tilting mechanism configured to tilt the brush of the end surface brushing device so as to match the tilt detected by the tilt sensor. 前記第1面用ブラシング装置のブラシの先端部と前記第2面用ブラシング装置のブラシの先端部の間の相互距離の大きさにかかわらず、前記第1面用ブラシング装置と前記第2面用ブラシング装置におけるそれぞれのブラシを前記平面に押し付ける押圧力をそれぞれ一定の大きさの押圧力にしていることを特徴とする請求項1〜5のいずれか1項の塗膜研磨装置。   Regardless of the size of the mutual distance between the tip of the brush of the first surface brushing device and the tip of the brush of the second surface brushing device, the brushing device for the first surface and the second surface The coating film polishing apparatus according to any one of claims 1 to 5, wherein a pressing force for pressing each brush in the brushing device against the flat surface is set to a certain pressing force. 前記型鋼材を移動する搬送装置に、請求項1〜6のいずれか1項の塗膜研磨装置を設けていることを特徴とする型鋼材処理システム。   A die steel material processing system, wherein the coating device for moving a die steel material is provided with the coating film polishing apparatus according to any one of claims 1 to 6. ショットブラスト装置とショッププライマー塗装装置と印字装置と切断装置を備えていることを特徴とする請求項6の型鋼材処理システム。   The die steel material processing system according to claim 6, further comprising a shot blasting device, a shop primer coating device, a printing device, and a cutting device. 長尺の形鋼材の端面の角部の塗膜を研磨する塗膜研磨方法であって、
第1面用ブラシング装置のブラシの先端部と第2面用ブラシング装置のブラシの先端部の相互距離を変更して、前記型鋼材の前記端面に隣接する平面のそれぞれに前記第1面用ブラシング装置のブラシと前記第2面用ブラシング装置のブラシを当接させて、それぞれのブラシを回転させることで、前記角部の塗膜を研磨することを特徴とする塗膜研磨方法。
A coating film polishing method for polishing a coating film at a corner of an end face of a long shaped steel material,
The first surface brushing is applied to each of the planes adjacent to the end surface of the mold steel material by changing the mutual distance between the tip of the brush of the first surface brushing device and the tip of the brush of the second surface brushing device. A coating film polishing method, comprising: contacting a brush of an apparatus and a brush of the second surface brushing apparatus, and rotating each brush to polish the coating film at the corner portion.
長尺の形鋼材をショットブラストする工程と、前記型鋼材にショッププライマーを塗装する工程と、前記型鋼材に印字する工程と、請求項9に記載の塗膜研磨方法を用いて前記型鋼材のショッププライマーの厚みを調整する工程と、前記型鋼材を切断する工程を含んでいることを特徴とする型鋼材処理方法。   A step of shot blasting a long shaped steel material, a step of coating a shop primer on the die steel material, a step of printing on the die steel material, and using the coating film polishing method according to claim 9, A die steel material processing method comprising a step of adjusting a thickness of a shop primer and a step of cutting the die steel material.
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