TWM459248U - Composited automatic dye preparation measurement dyeing system and its liquid measurement module thereof - Google Patents

Description

Combined automatic dyeing liquid metering and dyeing system and liquid metering module thereof

The present invention relates to a metering dyeing system, in particular to a combined automatic dyeing liquid metering and dyeing system which can be automatically combined by a user to automatically modulate the dye liquor, meter liquid and dye.

The existing liquid metering module has a separate structure of the syringe and the liquid storage bottle. For example, the treatment method of the Republic of China New Patent Publication No. 392862 is to insert the syringe into the storage bottle and suck the liquid in the storage bottle (the siphon principle). The syringe is taken out of the storage bottle, and the liquid in the syringe is injected into the designated container. This process requires multiple steps, and the liquid in the syringe can be injected into the destination container immediately after the liquid can not be quickly extracted by the syringe. Poor, and the separate process is depleted of a small amount of liquid metering process.

Furthermore, the past dyeing process required three procedures to be able to dye textiles. Such a program is:

1. Standard concentration liquid modulation. Generally, dyes for dyeing are stored in a powder form to facilitate storage and transportation. So before using it, you must first melt it into a liquid way. As shown in Figure 18, the container is placed on the weighing device in the machine table, the dye can be added, and the weight is weighed. After dissolving it in cold water or hot water, the container is placed next to another machine and continuously stirred. To prevent precipitation.

2. Liquid metering. After the standard concentration of liquid has been prepared, the container must be placed on a machine that is specifically metered. According to the recipe prepared in advance, the liquid in each container is dropped into another container according to the ratio, and the liquid required for the formulation is produced for dyeing. See the 19th and 20th figures below.

3. Dyeing. After the liquid is metered, the metered liquid and the textile to be dyed are placed together in a steel cup of the dyeing device, and the dyeing process is carried out by a predetermined program.

From the point of view of use, such a process requires more personnel to handle, and at the same time, because of the many operating steps, each work time is difficult to control. In addition, in the case of multi-person processing, the probability of mis-planting or error is high, and intangible wastes a lot of cost and time, and also causes management problems.

In view of this, an object of the present invention is to provide a combined automatic dyeing and modulating dyeing system, which can be combined with a user by a user, and has a system that is highly modular to modulate dyeing liquid, metering, and textile dyeing.

The technical solution of the present invention comprises: a combined automatic dyeing liquid modulation metering and dyeing system, comprising: a control unit; a turntable module comprising a plurality of electrical connectors, wherein the turntable module is electrically connected to the control unit, The control unit can output a control signal to each unit or devices through the electrical connector, the turntable module and the at least one bracket, the turntable module includes a turntable having a disk surface, the disk surface being provided with at least one opening a weighing device disposed on one side of the turntable module and electrically connected to the electrical connector; at least one receiving container is movably coupled to the bracket, the bottom of the receiving container penetrating the bracket, the bracket being detachable Provided in the opening, and the receiving container can be placed on the weighing device through the bracket and the opening; and at least one liquid metering module is disposed on one side of the turntable module, the turntable module Located below the liquid metering module, the liquid metering module is electrically connected to the electrical connector, and the weighing device and the receiving container correspond to the metering of the liquid metering module. The outputs for the receiving container connected to the liquid filled metering module output metering dye, by weight of the dye metering weighing device.

The standard concentration liquid modulation module is electrically connected to the electrical connector, and the standard concentration liquid modulation module is disposed on one side of the turntable module adjacent to the liquid metering module.

The container input module is electrically connected to the electrical connector, and the container input module receives the control unit command to transport the receiving container to the turntable module.

The utility model further includes a container output module, wherein the container output module is electrically connected to the electrical connector for receiving the control unit command and accepting the stored and transported from the turntable module. There is a receiving container for the liquid that has been metered.

The method further includes a dyeing module, the dyeing module is electrically connected to the electrical connector, receives the instruction of the control unit, and receives the receiving container of the dyeing liquid with the completed metering output by the output module of the container, and receives the receiving container The internally metered dye solution is transferred to a container in which the textile is placed in advance for the dyeing process.

Wherein, the two sides of the opening are provided with protruding limiting portions to form a groove; the two sides of the bracket include two protrusions corresponding to the limiting portion, and the lower side of the bracket is sleeved on the opening and the The protrusion is disposed in the limiting portion to limit the bracket to the opening, the upper and lower sides of the bracket have a through hole, and the lower surface of the receiving container is provided with a plurality of abutting portions, and the receiving container is vertically disposed Perforating, by the plurality of abutting portions abutting against a lower perforating circumference of the bracket to limit the lowering of the receiving container, so that the bracket supports the receiving container, and the receiving container is coupled to the bracket in a vertically movable manner, And the bottom of the receiving container can be exposed to the opening, and can be placed on the weighing device below the turntable to measure the weight of the dye liquor.

Wherein, the turntable module comprises a driving unit, the driving unit is located below the turntable, and has a rotating power structure for receiving the control unit command to drive the turntable to rotate.

Wherein, the turntable module comprises a lifting unit, the lifting unit is located below the turntable and the driving unit, so that the turntable can be raised and lowered.

The liquid metering module comprises: a movable wheel, comprising a wheel body, a central shaft portion and a plurality of receiving slots arranged annularly in the wheel body, the movable wheel receiving the control unit to rotate; at least one The metering unit is disposed in each of the accommodating tanks, the metering unit comprises: a container combined with the accommodating tank, the container is filled with a predetermined liquid; a syringe containing a movable plug rod; and a needle tube a multi-way valve comprising a first pipe, a second pipe, a third pipe, a ball, a handle, the ball body comprising a connecting passage, the ball body being disposed in the middle of the multi-way valve, the handle side being Engaging inwardly into the multi-way valve and capable of touching the ball, the first pipe is connected to the container at one end, the second pipe is connected to the syringe at one end, the third pipe is connected to the needle; and a tilting unit is used to move The unit contains the first turbulence group in the horizontal direction, one a second turbulent group corresponding to a vertical direction of the first swaying group, the first swaying group includes a first power source, a first screw, and a first clamping portion, the first power source is connected to the first a screw, the first screw side is connected to the first clamping portion, the first clamping portion is sleeved to the multi-way valve; the second turbulent group comprises a second power source, a second screw, and a second clamping portion. The second power source is connected to the second screw, and the second screw side is connected to the second clamping portion, and the second clamping portion is sleeved on the movable plug rod of the syringe.

Wherein, the connecting channel of the sphere is a T-shaped channel.

Wherein the first clamping portion is further drivable by the first power source to push the handle to touch the ball to steer inside the multi-way valve, and when the T-shaped passage connects the second conduit to the syringe while communicating the first conduit to the container The discharge port, the third pipe is not connected to the needle tube; conversely, when the T-shaped channel connects the second pipe to the syringe while communicating the third pipe to the needle tube, the first pipe does not communicate with the discharge port of the container.

The support base further includes a main body and a support frame, the support frame is erected on the main body, and the movable wheel is axially disposed on the top end of the support frame by the central shaft portion, and The movable wheel rotates on the support frame.

The utility model further comprises a mounting frame, wherein the mounting frame defines a movable wheel zone for mounting a movable wheel, the movable wheel zone has two parallel corresponding guide rails, and the lower side of the supporting seat has a corresponding corresponding to The guide seat of the guide rail is guided to the guide rail, and the movable wheel moves according to the path of the guide rail.

The power unit is further disposed on a side of the support base for driving the support base and the movable wheel to move along a path of the guide rail.

The drive unit further includes a motor and a belt, the motor has a spindle, the motor is disposed on the body of the support, the belt is a mandrel sleeved on the motor and the Between the central shaft portions of the movable wheel, the motor drives the movable wheel to rotate.

Wherein, the receiving container and the weighing device are correspondingly disposed below one side of the movable wheel.

The control unit is configured to control the movement of the swaying unit, the first and second power sources, and the motor.

Wherein the weighing device is connected to the control unit, the weighing device provides a liquid scale The data of the process is transferred to the control unit.

A liquid metering module applied to the above-mentioned combined automatic dyeing liquid metering and dyeing system comprises: a movable wheel comprising a wheel body, a central shaft portion and a plurality of receiving grooves arranged in a ring shape in the wheel body The movable wheel can be driven to rotate; at least one metering unit is disposed in each of the accommodating grooves, the metering unit comprises: a container combined with the accommodating groove, the container is filled with a predetermined liquid; a syringe comprising a movable plug rod; a needle tube; a multi-way valve comprising a first tube, a second tube, a third tube, a ball, a handle, the ball comprising a connecting passage, the ball The ball is disposed in the middle of the multi-way valve, and the handle is inserted into the multi-way valve from the outside to the inside and can be steered by the ball. The first pipe is connected to the container at one end, and the second pipe is connected to the injector at one end. Connecting the needle tube; and a tilting unit comprising a first tilting group in a horizontal direction and a second tilting group in a vertical direction relative to the first tilting group The first turbulent group includes a first power source, a first screw, and a first clamping portion, the first power source is connected to the first screw, and the first screw side is connected to the first clamping portion, the first The clamping portion is for clamping on the multi-way valve; the second turbulent group comprises a second power source, a second screw, and a second clamping portion, the second power source is connected to the second screw, and the second screw is The second clamping portion is connected to the side, and the second clamping portion is used for clamping the movable plug rod of the syringe.

Wherein, the connecting channel of the sphere is a T-shaped channel.

Wherein the first clamping portion is further drivable by the first power source to push the handle to touch the ball to steer inside the multi-way valve, and when the T-shaped passage connects the second conduit to the syringe while communicating the first conduit to the container The discharge port, the third pipe is not connected to the needle tube; conversely, when the T-shaped channel connects the second pipe to the syringe while communicating the third pipe to the needle tube, the first pipe does not communicate with the discharge port of the container.

The support base further includes a main body and a support frame, the support frame is erected on the main body, and the movable wheel is axially disposed on the top end of the support frame by the central shaft portion, and The movable wheel rotates on the support frame.

A combined automatic dyeing and metering dyeing system of the present invention, comprising The control unit, a turntable module, a liquid metering module, a standard concentration liquid modulation module, a container input module, a container output module, and a dyeing module.

The standard concentration liquid preparation module may have a plurality of containers for respectively placing powder dyes of different colors.

The liquid metering module is configured to combine a plurality of containers of the standard concentration liquid dyes of different colors prepared by the standard concentration liquid modulation module; and the movable wheel and the movable wheel can be moved left and right by using the preset recipe information. Rotating different standard concentration dyeing liquid containers to a top of a receiving container (above one of the receiving containers set in a bracket in a certain opening of the turntable module), and then setting the measuring action by the measuring unit, After the standard concentration dye liquid to be metered is drawn into the syringe, it is injected into the receiving container; under the receiving container, the weighing device contacts the weighing device for weighing to read the weight and achieve the measurement result; It can be placed by hand or by rotating the carousel module that carries the receiving container to achieve an automated manner; the liquid metering module has a movable wheel that can be moved left and right, and can be placed with multiple colors in different colors. a container for dyeing liquid, that is, a dye solution containing a standard concentration of liquid in the container; the dye solution of the standard concentration liquid can be obtained by an automatic standard concentration liquid After modulation system module, or with a conventional modulation mode, and then placed on the movable wheel. When a standard concentration dye solution is required, according to the container according to the instruction of the control unit, the movable wheel will rotate to the position of the row of the container in which the standard concentration dye solution is placed, and the movable wheel moves to the left and right to find the The container is accommodated in the tank; if no metering is required, the movable wheel will continue to rotate irregularly to continuously cause the standard concentration of the liquid in the container to rotate; the container with the standard concentration of dyeing liquid is utilized more The valve is combined with a syringe for use as a dye solution for the extraction and injection of standard concentrations.

The dyeing module can automatically add the dyeing liquid to a container in which the textile is placed beforehand, and then perform a dyeing process.

The container input module can place the receiving container in the container input module in advance, and then put it on the turntable module in sequence.

The container output module can be used to receive and store the measured container that has been delivered from the turntable module.

The turntable module provides electrical connectors for electrically connecting the control units to each module or device to provide random combination characteristics; the turntable of the turntable module also has up and down Function: When the turntable is raised, the container can be rotated left and right. When the turntable is lowered, the container can be placed correspondingly above the weighing device; the opening of the disk surface of the turntable is provided with a bracket to support the container.

The above modules can be electrically connected by a unified electrical connector, and the position is not limited.

The person who uses can select the modules according to their respective needs to be combined. When the user only selects a part or a single module, the module can be used alone, or the subsequent use of the turntable to combine the connections, without requiring all the modules use. Thereby, the person in use can be only metering the liquid, or automatically supplying the standard concentration dye solution at the same time, or can be used together with the existing existing device without discarding the existing device, saving time, money, and labor. space.

The advantages of this creation and the existing traditional dyeing process are as follows:

In the following, the detailed description of the specific functions and features of the present invention can be further understood and understood by the specific embodiments.

1‧‧‧Control unit

2‧‧‧ Turntable Module

3‧‧‧Liquid measurement module

4‧‧‧Standard concentration liquid modulation module

5‧‧‧ Container Input Module

6‧‧‧Container output module

7‧‧‧Dyeing module

10‧‧‧Installation rack

11‧‧‧ activity wheel

111‧‧‧rail

12‧‧‧掣动区区

121‧‧‧rails

20‧‧‧ activity round

21‧‧‧ Wheel body

22‧‧‧Center shaft

23‧‧‧ accommodating slots

30‧‧‧ support

31‧‧‧Ontology

32‧‧‧Support frame

33‧‧‧ lead seat

40‧‧‧Power unit

50‧‧‧Metric unit

51‧‧‧ Container

52‧‧‧Syringe

521‧‧‧ movable stopper

53‧‧‧ needle

54‧‧‧Multiple valve

5411‧‧‧First pipeline

5412‧‧‧Second pipeline

5413‧‧‧ Third Pipe

5414‧‧‧Handle

542‧‧‧ sphere

5421‧‧‧ channel

60‧‧‧掣动单元

61‧‧‧The first instigation group

611‧‧‧First power source

612‧‧‧First screw

613‧‧‧First clip

62‧‧‧Second Incident Group

621‧‧‧The second power source

622‧‧‧Second screw

623‧‧‧Second clip

70‧‧‧Transmission unit

71‧‧‧Motor

711‧‧‧ mandrel

72‧‧‧ belt

80‧‧‧Weighing device

81‧‧‧With container

811‧‧‧Abutment

90‧‧‧ Turntable

91‧‧‧

92‧‧‧Opening

93‧‧‧Limited Department

94‧‧‧ bracket

941‧‧‧

942‧‧‧Perforation

95‧‧‧ drive unit

96‧‧‧ Lifting unit

Figure 1 is a perspective view of the creation.

Figure 2 is a perspective view of the creation turntable module.

Figure 3 is an exploded perspective view of the container, the bracket, and the weighing device in the creation turntable module.

Figure 4 is a side view of the creation turntable module.

Fig. 5 is a perspective view showing an embodiment of the use of the turntable of the creation turntable module to rotate left and right.

Fig. 6 is a schematic view showing an embodiment of the use of the turntable of the creation turntable module for ascending.

Fig. 7 is a schematic view showing an embodiment of the use of the turntable of the creation turntable module for lowering.

Figure 8 is a perspective view of the liquid metering module of the present invention.

Figure 9 is a side view of the liquid metering module of the present invention.

Figure 10 is a top view of the liquid metering module of the present invention.

Figure 11 is a perspective view of the movable wheel and the tilting unit of the liquid metering module of the present invention. The figure shows that the movable wheel is instructed to rotate to the row of measuring units to be metered.

Figure 12 is another perspective view of the movable wheel and the tilting unit of the liquid metering module of the present invention. The metering unit for measuring the movable wheel after moving the movable wheel corresponds to the tilting unit.

Figure 13 is a schematic diagram of the metering work of the liquid metering module of the creation, and the positioning diagram of the movable wheel and the tilting unit in the figure.

Figure 14 is a schematic view of the metering operation of the liquid metering module of the present invention, wherein the tilting unit moves toward the metering unit, and the multi-way valve and the syringe are clamped by the second tilting group.

Figure 15 is a schematic view of the metering work of the liquid metering module of the present invention, wherein the tilting unit pulls the container out of the movable wheel.

Figure 16 is a schematic diagram of the metering operation of the liquid metering module of the present invention, in which the steering of the ball is controlled to the feeding orientation, and the push rod is moved upward to extract the liquid inside the container and inject into the syringe.

Figure 17 is a schematic view of the metering operation of the liquid metering module of the present invention, wherein the steering of the ball is controlled to the discharge direction, and the push rod is moved downward to cause the liquid drawn by the syringe to flow out to the receiving container.

Figure 18 is a photograph of a conventional standard concentration liquid preparation device.

Figure 19 is a photograph of a conventional liquid metering device.

Figure 20 is a photograph of a conventional dyeing device.

Referring to FIG. 1 , FIG. 2 , and FIG. 3 , the present invention relates to a combined automatic dyeing liquid metering and dyeing system, wherein an embodiment comprises: a control unit 1, a turntable module 2, a plurality of receiving containers 81, and a The liquid metering module 3 is electrically connected to the control unit 1. The turntable module 2 includes a plurality of electrical connectors (not shown) through which the control unit 1 can be connected. The turntable module 2 Electrically connected to the control unit 1, the control unit 1 can output a control signal to each unit or each device through the electrical connector; further, the present invention further includes a weighing device 80 disposed on one side of the turntable module 2 while corresponding to the liquid On the side of the metering module 3, the weighing device 80 is electrically connected The electrical connector on the turntable module 2, the liquid metering module 3, the turntable module 2 is externally connected with a power source, and the electrical connector is used to electrically connect the liquid metering module 3 and other module units that may cooperate to provide power. The receiving container 81 can be moved up and down and detachably coupled to the turntable module 2, and the receiving container 81 can be placed on the weighing device 80 for weighing at the same time; and the liquid measuring module 3 is used for measuring The dye solution, such as the dye solution of the textile, is disposed on one side of the turntable module 2 to form an electrical connection with the electrical connector on the turntable module 2.

In an embodiment of the present invention, the combined automatic dyeing liquid metering and dyeing system is further combined with a standard concentration liquid modulation module 4, and the standard concentration liquid modulation module 4 is electrically connected with the electrical connector on the turntable module 2. .

The standard concentration liquid preparation module 4 is used to inject the original dye liquid required by the liquid metering module 3, and the standard concentration liquid preparation module 4 is disposed on the side of the turntable module 2. The standard concentration liquid preparation module 4 comprises a working platform, a dye supply mechanism, a plurality of containers, a conveying device, a weighing device, a track, a robot arm device, and a liquid supply device; the dye supply mechanism is mounted There are several kinds of dyes (as shown in Fig. 1, each type of dye is stored in a small square), the dye supply mechanism is coupled to one side of the working platform; the track is disposed on the working platform, and the mechanical arm device is movable Combinedly on the track, the conveying device is disposed under the working platform; the weighing device is disposed under the conveying device; the containers are sequentially arranged on the conveying device, and the conveying device and the plurality of containers cooperate with each other The structure can be the same as that of the opening, the bracket and the receiving container on the turntable below, so that after the conveying device is lowered, the bottoms of the containers can be placed on the weighing device through the conveying device. weight. According to the standard concentration information of the dye solution set in advance, the dye is removed from the dye supply mechanism by the robot arm, and then moved to the container arranged on the conveying device, and the dye is dropped into the lower container, and a weighing device is arranged below the container. When the amount of dripping meets the requirements, the drip action of the robot arm is stopped. A liquid supply device is then added to adjust the desired standard concentration of dye solution. The robot arm removes the container in which the solution is prepared from the conveying device, and sequentially arranges it on the working platform, and then places the container on the liquid metering module 3 by another mechanical arm. The standard concentration liquid dyeing module 4 automatically modulates the standard concentration dyeing liquid to provide the liquid metering module 3 to store the dyeing liquid. The turntable module 2 rotates and carries the receiving container 81 to the lower side of the liquid metering module 3, The liquid metering module 3 receives the recipe information of the control unit 1 and drops the dye into the receiving container 81. The weighing device 80 is for receiving the same. The container 81 is taken up and the weight is displayed, and the dyeing liquid is measured.

In an embodiment of the present invention, the combined automatic dyeing liquid metering and dyeing system is further combined with a container input module 5, and the container input module 5 is electrically connected to the electrical connector on the turntable module 2.

The container input module 5 is instructed by the control unit 1 to place a plurality of receiving containers 81. The container input module 5 is electrically connected with the electrical connector on the turntable module 2, so that the receiving container 81 is sequentially output. To the turntable module 2, in the embodiment, the container input module 5 can be mounted on the turntable module 2 by, for example, a mechanical arm device (not shown). Those skilled in the art can understand the robot arm from the present specification and apply it in this creation.

In an embodiment of the present invention, the combined automatic dyeing liquid metering and dyeing system is further combined with a container output module 6, and the container output module 6 is electrically connected to the plurality of electrical connectors on the turntable module 2.

The container output module 6 is instructed by the control unit 1 to receive and store the receiving container 81 containing the liquid that has been metered out from the turntable module 2, and the container output module 6 can be borrowed in the embodiment. The metered finished receiving container 81, which is conveyed from the turntable module 2 by, for example, a robotic arm device, is stored for storage.

In an embodiment of the present invention, the combined automatic dyeing liquid metering and dyeing system is further combined with a dyeing module 7, and the dyeing module 7 is electrically connected to a plurality of electrical connectors on the turntable module 2.

The dyeing module 7 is instructed by the control unit 1 to receive the accepted container 81 of the measured dyeing liquid output by the container output module 6, and transfer the dyed liquid inside the receiving container 81 to the pre-existing In the container in which the textile is placed, the dyeing process is started. In the embodiment, the dyeing module 7 can perform the dyeing process by sandwiching the metered receiving container 81 in the container output module 6 by, for example, a mechanical arm device.

Referring to FIG. 3 and FIG. 4 , in the embodiment of the present invention, the combined automatic dyeing liquid metering and dyeing system comprises a turntable 90 having a disk surface 91, the disk surface The cover 91 includes a plurality of openings 92. The protrusions 93 are provided on both sides of the opening 92 to form a groove; a plurality of brackets 94; the receiving container 81 can be moved up and down at the same time. Removably coupled to the bracket 94, the bottom of the receiving container 81 can be vertically moved through the bracket 94 for movably abutting against the bottom of the receiving container 81 on the weighing device 80. The frame 94 is detachably disposed on the opening 92, and the receiving container 81 is disposed on the weighing device 80; further, the bracket 94 is further provided with two protrusions 941 corresponding to the limiting portion 93. The lower side of the bracket 94 is sleeved in the opening 92 and the protrusion 941 is disposed in the limiting portion 93, so that the bracket 94 can be restricted to the opening 92, and the upper and lower sides of the bracket 94 have the through hole 942. The lower surface of the receiving container 81 is provided with a plurality of abutting portions 811, and the receiving container 81 is vertically disposed through the through hole 942, and the abutting portion 811 abuts against the periphery of the lower side perforating hole 942 to restrict the receiving container 81 from continuing to descend. The bracket 94 can be supported by the receiving container 81, and the bottom of the receiving container 81 can be permeable out of the bracket 94, so that the receiving container 81 can be placed on the weighing device 80 to measure the weight of the dyeing liquid and thereby measure the weight. Dyeing liquid.

The turntable module 2 includes a drive unit 95, which is located below the turntable 90 and has a rotational power configuration for receiving the control unit 1 to command the drive dial 90 to rotate properly.

The turntable module 2 includes a lifting unit 96. The lifting unit 96 is located below the turntable 90 and the driving unit 95 for allowing the turntable 90 to be raised and lowered as appropriate.

Referring to FIG. 3, FIG. 5, FIG. 6 and FIG. 7 , in the present embodiment, the turntable 90 has a function of lifting up and down. When the turntable 90 is raised, it can be rotated left and right after being commanded by the control unit 1. The liquid receiving module 81 can be moved to the predetermined module; when the turntable 90 is lowered, the receiving container 81 can be correspondingly placed above the weighing device 80, and the liquid metering module 3 provides the injection dyeing The liquid reaches the receiving container 81, the weighing device 80 measures the weight of the dyeing liquid, and transmits the dyeing liquid weight signal to the control unit 1 to control the injection amount of the dyeing liquid to complete the metering dyeing liquid.

Please refer to FIG. 8 , FIG. 9 , FIG. 10 and FIG. 12 . In another embodiment of the present invention, the liquid metering module of the present invention comprises: a mounting frame 10 , a movable wheel 20 , and a support base 30 . a power unit 40, a plurality of metering units 50, a tilting unit 60, and a transmission unit 70. The movable wheel 20 is rotatably coupled to the support base 30. The power unit 40 is coupled to the support base 30 and interlocked with the power unit 40. a support base 30, the support base 30 is coupled to the mounting frame 10, and a plurality of metering units 50 are movably coupled to the movable wheel 20, and the plurality of measuring units 50 are respectively loaded The container of different standard concentration liquids, the control unit 1 sends a signal to the transmission unit 70 to drive the movable wheel 20 to rotate, and the metering unit 50 loaded by the control unit 1 loaded with a certain standard concentration liquid container is rotated to the corresponding tilting unit. 60 side.

Referring to FIG. 8 , FIG. 9 and FIG. 10 , the mounting frame 10 can be formed by overlapping aluminum extrusion materials, and defines a movable wheel region 11 and a tilting unit region 12 for separately mounting. The movable wheel 20, the tilting unit 60, and a movable wheel section 11 have two parallel corresponding guide rails 111 for the movable wheel 20 to be movable thereon.

Referring to FIG. 9 , FIG. 11 and FIG. 12 , the movable wheel 20 includes a wheel body 21 , a central shaft portion 22 , and a plurality of receiving grooves 23 arranged in the wheel body 21 .

The support base 30 includes a main body 31 and a support frame 32. The support frame 32 is erected on the main body 31. The movable wheel 20 is axially disposed on the top end of the support frame 32 by the central shaft portion 22, and The movable wheel 20 rotates on the support frame 32.

A guide seat 33 corresponding to the guide rail 111 is further disposed under the body 31, and the guide seat 33 is guided to the guide rail 111 for moving the movable wheel 20 according to the path of the guide rail 111, such as when a certain one is needed. When the standard concentration is dyed, the movable wheel 20 is rotated to the position of the row of accommodating grooves 23 of the container 51 with the standard concentration of dyeing liquid commanded by the control unit 1, and the movable wheel 20 is moved left and right to find the accommodating groove 23. The container 51 in which the instruction is searched for, that is, the step of corresponding to the swaying unit 60 for metering.

Referring to FIG. 9 , FIG. 10 and FIG. 12 , the power unit 40 is preferably disposed on one side of the support base 30 for driving the support base 30 and the movable wheel 20 thereon to follow the path of the guide rail 111 . mobile.

Referring to FIG. 9 and FIG. 13 to FIG. 16 , the metering unit 50 includes a container 51 , a syringe 52 , a needle tube 53 and a multi-way valve 54 .

The container 51 is accommodated in the accommodating groove 23, and the inside of the container 51 is filled with a predetermined liquid (such as a color material, a food, a chemical, a medicine, etc.), and is applied to, for example, a dyed color of the cloth in the embodiment. The container 51 is in communication with the multi-way valve 54 for discharging to the multi-way valve 54.

The syringe 52 includes a movable plunger 521. The multi-way valve 54 includes a ball 542, a plurality of first pipes 5411, a second pipe 5412 and a third pipe 5413 and a handle 5414; wherein the first pipe 5411 is connected at one end to the discharge port 511 of the container 51. , One end of the pipe 5412 communicates with the syringe 52 and one end of the third pipe 5413 is connected to the needle tube 53 of the drop container; and the ball 542 includes a connecting channel 5421, which is a T-shaped connecting channel in this embodiment, The ball 542 is located in the middle of the multi-way valve 54. The side of the handle 5414 can be touched by the multi-way valve 54 to the outer side of the multi-way valve 54. The other side of the handle 5414 protrudes outside the multi-way valve for being touched by the control. The multi-way valve 54 of the ball 542 is turned. When the T-shaped passage connects the second duct 5412 to the syringe 52 while communicating the first duct 5411 to the discharge port 511 of the container 51, the third duct 5413 does not communicate with the needle tube 53; When the T-shaped passage connects the second duct 5412 to the syringe 52 while communicating the third duct 5413 to the needle tube 53, the first duct 5411 does not communicate with the discharge port 511 of the container 51.

Referring to FIGS. 8-17, the tilting unit 60 is disposed in the tilting unit area 12 of the mounting frame 10, and can be pushed by the control unit to face the selected standard of the movable wheel 20. The container 51 of the concentration liquid moves.

The swaying unit 60 includes a first swaying group 61 in a horizontal direction and a second swaying group 62 in a vertical direction with respect to the first swaying group 61. The first swaying group 61 includes a first power source. 611, a first screw 612, a first clamping portion 613, the first power source 611 is connected to the first screw 612, and drives the first screw 612 to move, the first screw 612 side is connected to the first clamping portion 621, The first clamping portion 613 is sleeved on the multi-way valve 54 , whereby the first power source 611 drives the first screw 612 to push the first clamping portion 613 to sandwich the multi-way valve 54 , the first power source The 611 further drives the first screw 612 to pull the metering unit 50 and the container 51 to correspond to the receiving container 81 and the weighing device 80 (see FIGS. 6 to 8). Further, the first power source 611 can further drive the first screw 612 to push the first clamping portion 613 for urging the handle 5414 to rotate the ball 542 to rotate inside the multi-way valve 54 to change the T-channel of the ball 542. The communication position, for example, communicates the discharge port 511 of the container 51 with the syringe 52 or the communication needle 53 and the syringe 52.

The second turbulence group 62 further includes a second power source 621, a second screw 622, and a second clamping portion 623. The second power source 621 is coupled to the second screw 622 and drives the second screw 622 to move. The second screw 622 is connected to the second clamping portion 623 on one side. When the first clamping portion 613 is sleeved on the multi-way valve 54, the second clamping portion 623 is sleeved on the movable plunger 521 of the syringe 52. Thereby the second power source 621 can drive the second clamping portion 623 to move the syringe 52 The movable plug rod 521 is configured to pull up or push the movable plug rod 521 to move up and down in the syringe 52 to inject or suck the liquid in the container 51 into the syringe 52 (please refer to FIG. 9 and FIG. 10).

The first power source 611 or the second power source 621 can be applied to the present invention in any of the embodiments, such as a motor, a hydraulic power unit, a pneumatic power unit, and the like.

Referring to FIGS. 10 to 12, the transmission unit 70 includes a motor 71 and a belt 72. The motor 71 has a spindle 711 that is disposed on the body 31 of the support base 30. The belt 72 is fixed between a mandrel 711 of the motor 71 and a central shaft portion 22 of the movable wheel 20. The belt 72 is used to transmit the power of the motor 71 to drive the movable wheel 20.

The movable wheel 20 is axially disposed on the top end of the support frame 32 by the central shaft portion 22, and the movable wheel 20 is rotated on the support frame 32. The receiving container 81 is disposed under the movable wheel 20, corresponding to the tilting unit. At the lower side of the 60 position, the receiving container 81 is for holding the liquid which is precisely metered by the metering unit 50.

Referring to FIGS. 11 and 12, when the motor 71 is activated, the belt 72 is driven to drive the movable wheel 20 to rotate, and is loaded in the container 51 as the movable wheel 20 rotates. The liquid is subjected to the front and rear impact type stirring inside the rotation 51 of the movable wheel 20, and the optimum stirring effect can be obtained, so that the liquid (pigment) is more uniformly mixed.

Referring to FIG. 13 , FIG. 14 , FIG. 15 , FIG . 16 , and FIG. 17 , the metering unit 50 of the present invention has a metering output of liquid: when the movable wheel 20 is driven by the formula information of the control unit. A certain metering unit 50 is rotated above the receiving container 81, and the needle tube 30 corresponds to the receiving container 81, whereby the first swaying group 61, the first power source 611 is moved by the swaying of the swaying unit 60 The front driving first screw 612 pushes the first clamping portion 613 to sandwich the multi-way valve 54 , and the first power source 611 drives the first screw 612 to pull the measuring unit 50 and the container 51 to correspondingly bear Above the container 81 and the weighing device 80 (please refer to Figures 13 to 15). The first clamping portion 613 rotates the multi-way valve while clamping the multi-way valve 54 so that the T-shaped connecting passage 5421 of the spherical body 542 inside the multi-way valve 54 is the same as the discharging port 511 of the communication container 51. a conduit 5411 and a second conduit 5412 of the syringe 52; the second power source 621 can drive the second clamping portion 623 to lift the movable plunger 521 of the syringe 52 for sucking the liquid in the container 51 It is stored in the syringe 52 (please refer to Fig. 16 and Fig. 17).

Further, the first power source 611 drives the first screw 612 to push the first clamping portion 613 forward to shake the handle 5414 to touch the ball 542 to turn inside the multi-way valve 54 to change the T-shaped connecting channel of the ball 542. 5421 is connected to the first pipe 5411 communicating with the third pipe 5413 of the needle tube 53 and the syringe 52 to the discharge direction, that is, the connecting channel 5421 of the ball 542 respectively corresponds to the second pipe 5412 and the third pipe respectively. The pipe 5413, at this time, the second power source 621 is controlled to drive the second screw 622 to push the second clamping portion 623 to push down the movable plug rod 521 to move downward in the syringe 52, so that the drawn liquid flows. The second pipe 5412 and the third pipe 5413 are discharged from the needle tube 530 into the receiving container 81, and the weighing device 80 displays the weight and completes the metering of the liquid.

When it is known by the weighing device 80 that the liquid in the receiving container 81 has not reached the required liquid amount, the second clamping portion 623 can be controlled by the control unit to push the movable plunger 521 of the syringe 52 to re-inject the liquid into the container 51. The internal liquid is until the weighing device 80 displays the liquid weight to the required amount of liquid.

In addition, in addition to the squeezing unit 60 to which the present invention can be applied, the container 51 containing the standard concentration dyeing liquid is coupled to the accommodating tank 23, and the container 51 containing the standard concentration dyeing liquid can be directly combined by hand. Slot 23.

As described above, the liquid metering module of the present invention uses the wheel of the Ferris wheel to rotate on the support frame 32, so that the liquid of the container 51 can be used for 360 degrees and the impact of the front and rear direction of the agitation, so that the liquid Mix more evenly. In addition, by using the valve control communication or isolation of the multi-way valve 54, the syringe unit 52 is coupled to the syringe 52 to precisely control the discharge amount of the liquid, and further, the syringe 52 and the container 51 are combined into a type. When performing the dip and discharge operations, it is not necessary to separately move the syringe 52 to the container 51 to inject the liquid as in the prior art described above, thereby not only achieving the effect of automatically controlling the metering and modulating the dyeing liquid, but also improving the measurement accuracy and Work efficiency to increase production.

The above description is only for the embodiment of the present creation. When the scope of the creation of the creation cannot be limited by this, the simple equivalent change and modification made by the applicant according to the scope of the patent application and the content of the creation description should still be This new patent covers the scope.

2‧‧‧ Turntable Module

3‧‧‧Liquid measurement module

4‧‧‧Standard concentration liquid modulation module

5‧‧‧ Container Input Module

6‧‧‧Container output module

7‧‧‧Dyeing module

Claims (22)

A combined automatic dyeing liquid modulation metering and dyeing system comprises: a control unit; a turntable module comprising a plurality of electrical connectors, the turntable module electrically connecting the control unit, the control unit can output a control signal by the electrical connector, And at least one bracket, the turntable module includes a turntable having a disk surface, the disk surface is provided with at least one opening; a weighing device is disposed on one side of the turntable module and connected to the electrical connector; a receiving container movably coupled to the bracket, the receiving container bottom penetrating the bracket, the bracket being detachably disposed at the opening, and the receiving container passing through the bracket and the opening to be able to rest And the at least one liquid metering module is disposed on one side of the turntable module, the turntable module is located below the liquid metering module, and the liquid metering module is electrically connected to the electrical connector, and The weighing device, the receiving container corresponds to the output end of the measuring dyeing liquid of the liquid metering module, so that the receiving container is used for receiving the measuring dye liquid output by the liquid metering module By weight of the dye metering weighing device. The combined automatic dyeing liquid metering and dyeing system according to claim 1, further comprising a standard concentration liquid modulation module, wherein the standard concentration liquid modulation module is electrically connected to the electrical connector, and the standard concentration liquid modulation module is provided. On the side of the turntable module, adjacent to the liquid metering module. The combined automatic dyeing liquid metering and dyeing system according to claim 1, further comprising a container input module for placing the receiving container, the container input module being electrically connected to the electrical connector, the container input module The control unit command is accepted to transport the receiving container to the turntable module. The combined automatic dyeing liquid metering and dyeing system according to claim 1, further comprising a container output module, wherein the container output module is electrically connected to the electrical connector for accepting the command of the control unit to receive the storage from the rotary die. The set of receiving containers that have been filled with liquid that has been metered. The combined automatic dyeing liquid metering and dyeing system according to claim 4, further comprising a dyeing module, the dyeing module electrically connecting the electrical connector, accepting a command of the control unit, and receiving the output of the output module of the container The receiving container is filled with the dyeing liquid that has been metered, and the dyed liquid is transferred to the container in which the textile has been placed in advance to carry out the dyeing process. The combined automatic dyeing liquid metering and dyeing system according to claim 1, wherein the opening is provided with a protruding limiting portion on both sides to form a groove; the two sides of the bracket include a corresponding limiting portion. The two protrusions are sleeved on the lower side of the bracket and the protrusion is disposed in the limiting portion to constrain the bracket to the opening, the upper and lower sides of the bracket have perforations, and the lower side of the receiving container The surface is provided with a plurality of abutting portions, and the receiving container is vertically disposed through the through hole, and the plurality of abutting portions abut against the lower perforating circumference of the bracket to limit the receiving container from falling, so that the bracket is supported The receiving container is movably coupled to the bracket in a movable manner, and the bottom of the receiving container can be exposed to the opening, and can be placed on a weighing device below the turntable to measure the weight of the dye liquor. The combined automatic dyeing liquid metering and dyeing system according to claim 1, wherein the turntable module comprises a driving unit, the driving unit is located under the turntable, and has a rotating power structure for receiving the control unit command to drive the turntable. Rotate. The combined automatic dyeing liquid metering and dyeing system according to claim 1, wherein the rotation The disc module comprises a lifting unit, which is located below the turntable and the driving unit, so that the turntable can be raised and lowered. The combined automatic dyeing liquid metering and dyeing system according to claim 1, wherein the liquid metering module comprises: a movable wheel, comprising a wheel body, a central shaft portion and a plurality of receiving grooves arranged in a ring shape In the wheel body, the movable wheel is instructed to rotate by the control unit; at least one metering unit is disposed in each of the accommodating slots, and the metering unit comprises: a container combined with the accommodating groove, the container is filled inside a predetermined liquid; a syringe comprising a movable plug stem; a needle tube; a multi-way valve comprising a first conduit, a second conduit, a third conduit, a sphere, a handle, the sphere comprising a a connecting passage, the ball is disposed in the middle of the multi-way valve, the handle is inserted into the multi-way valve from the outside to the inside and can be steered by the ball, the first pipe is connected to the container at one end, and the second pipe is connected to the syringe at one end. The third conduit communicates with the needle tube; and a tilting unit including a first tilting group in a horizontal direction and a vertical direction relative to the first tilting group a second turbulence group, the first turbulence group includes a first power source, a first screw, and a first clamping portion, the first power source is connected to the first screw, and the first screw side is connected to the first a clamping portion, the first clamping portion is sleeved on the multi-way valve; the second clamping group comprises a second power source, a second screw, and a second clamping portion, the second power source is connected to the second screw, The second screw side is connected to the second clamping portion, and the second clamping portion is sleeved on the movable plunger of the syringe. The combined automatic dyeing liquid metering and dyeing system according to claim 9, wherein the connecting channel of the sphere is a T-shaped channel. The combined automatic dyeing liquid metering and dyeing system of claim 10, wherein the first clamping portion is further drivable by the first power source to push the handle to touch the ball to steer inside the multi-way valve, when the T-shaped The passage connects the second pipe to the syringe while communicating the first pipe to the discharge port of the container, and the third pipe does not communicate with the needle tube; otherwise, when the T-shaped channel connects the second pipe to the syringe while communicating the third pipe to the needle tube , the first pipe is not connected to the discharge port of the container. The combined automatic dyeing liquid metering and dyeing system according to claim 9, further comprising a support base comprising a body and a support frame, the support frame being erected on the body, the activity The wheel is disposed on the top end of the support frame by the central shaft portion, and the movable wheel is rotated on the support frame. The combined automatic dyeing liquid metering and dyeing system according to claim 12, further comprising a mounting frame defining a movable wheel zone for mounting a movable wheel, the movable wheel zone having two A parallel guiding rail, a guiding seat corresponding to the rail is disposed under the body of the supporting base, and the guiding seat is guided to the rail, and the movable wheel moves according to the path of the rail. The combined automatic dyeing liquid metering and dyeing system of claim 13, further comprising a power unit disposed on a side of the support base for driving the support base and the movable wheel along the guide rail Move by path. The combined automatic dyeing and metering dyeing system of claim 12, further comprising a transmission unit comprising a motor and a belt, the motor having a spindle, the motor being disposed on the support In the body, the belt is sleeved between the mandrel of the motor and the central shaft portion of the movable wheel, so that the motor drives the movable wheel to rotate. The combined automatic dyeing liquid metering and dyeing system according to claim 9, wherein The receiving container and the weighing device are correspondingly disposed below one side of the movable wheel. The combined automatic dyeing liquid metering and dyeing system according to claim 15, wherein the control unit is configured to control the movement of the swaying unit, the first and second power sources, and the motor. The combined automatic dyeing liquid metering and dyeing system of claim 9, wherein the weighing device is coupled to the control unit, the weighing device providing data of the liquid weighing process to the control unit. A liquid metering module applied to the combined automatic dyeing and metering dyeing system according to claim 1, comprising: a movable wheel comprising a wheel body, a central shaft portion and a plurality of receiving grooves arranged in a ring shape In the body of the wheel, the movable wheel can be driven to rotate; at least one metering unit is disposed in each of the accommodating grooves, and the metering unit comprises: a container, which is combined with the accommodating groove, and the inside of the container is filled Prescribing a predetermined liquid; a syringe comprising a movable plug stem; a needle tube; a multi-way valve comprising a first conduit, a second conduit, a third conduit, a sphere, a handle, the sphere comprising a connecting passage, the ball is disposed in the middle of the multi-way valve, the handle is inserted into the multi-way valve from the outside to the inside and can be steered by the ball, the first pipe is connected to the container at one end, and the second pipe is connected to the syringe at one end. The third duct communicates with the needle tube; and a tilting unit including a first tilting group in a horizontal direction and a first vertical direction in a direction relative to the first tilting group a second turbulence group, the first turbulence group includes a first power source, a first screw, and a first clamping portion, the first power source is connected to the first screw, and the first screw side is connected to the first clamp The first clamping portion is for clamping on the multi-way valve; the second swaying group comprises a second power source, a second screw, a second clamping portion, the second power source is connected to the second screw, the second screw side is connected to the second clamping portion, and the second clamping portion is used for clamping the syringe Activity plug. The liquid metering module of claim 19, wherein the connecting channel of the sphere is a T-shaped channel. The liquid metering module of claim 20, wherein the first clamping portion is further drivable by the first power source to push the handle to touch the ball to steer inside the multi-way valve, when the T-shaped channel makes the second When the pipe communicates with the syringe and simultaneously connects the first pipe to the discharge port of the container, the third pipe does not communicate with the needle tube; otherwise, when the T-shaped channel connects the second pipe to the syringe while communicating the third pipe to the needle tube, the first A pipe is not connected to the discharge port of the container. The liquid metering module of claim 19, further comprising a support base comprising a body and a support frame, the support frame being erected on the body, wherein the movable wheel is supported by the center The shaft shaft is disposed at the top end of the support frame, and the movable wheel is rotated on the support frame.